Vn3110-Cv2-A-Pro-5086 - 00 Approved

Contractor Job Code 0-8494-20-0000
Contract No. 5360/B/2020
Employer Name Ministry of Oil, South Refineries Company
JGC Corporation / Hyundai Engineering &

Contractor Name Construction CO., Ltd
Basrah Refinery Upgrading Project Project Doc. No. VN3110-CV2-A-PRO-5086
Revision 00
Vendor Issue Purpose IFI
MATERIAL APPROVAL REQUEST FOR

NON-SKRINK GROUT / CONMIX
Review Result : A
Review Result : A
Approved by : JGC-CNS S.HANADA
Approved by : Park Sang Jin
Approved Date :9:30 am, 08. 22, 2023
SUBCONTRACT NUMBER IBRU-SC-CV-02
SUBCONTRACTOR NAME 77 INSAAT VE TAAHHUT A.S.
SUBCONTRACT PACKAGE NAME N/A
PACKAGE NO. N/A
SUBCONTRACTOR REFERENCE N/A

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Project Doc. No.:
MATERIAL APPROVAL REQUEST
Basrah Refinery FOR NON-SKRINK GROUT / CONMIX VN3110-CV2-A-PRO-5086
Upgrading Project
Rev. Date Description Prepared by Checked by Approved by

00 20-AUG-2023 IFI Abdulrahman Osama k. Aydin V.
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00
VN3110-CV2-A-PRO-5086 20.Aug.2023
NON SHRINK GROUT USING INSTEAD OF PLAIN CONCRETE (GRADE 31) FOR MANHOLE OPENINGS / ALL AREA
Non Shrink Grout (NanoGrout MG) for Mass Grout Applications

CONMIX / UAE
Basra/Iraq
TQ-CV2-CVL-039 & STANDARD DRAWING FOR PIPE CONNECTIONS (DB-000-13160-0002-001)
None
Abdulrahman Osamah D.K.Kan

QA/QC ENG. CIVIL
g Senior Man-
ager
20.Aug.2023 20.Aug.2023
S.J.Jung 20.Aug.2023
QA/QC DEPT.
⃞ WITNESSED BY
HDEC ■ REVIEWED BY
D.H.KIM
21/Aug/ʼ23
This document and any attachment is confidential and is the property of JGC HOLDINGS CORPORATION and/or its affiliated undertakings.
If you are not an authorized person by written permission of JGC HOLDINGS CORPORATION and/or its affiliated undertakings,
S
you should not copy, trace, photograph, reproduce or use it for any purpose nor disclose its contents to any other person.
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CONMIX CONSTRUCTION CHEMICALS
METHOD STATEMENT CMS NO : FB05 Issue No: 02
FitBond EA
Epoxy Bonding Agent for Old to New Concrete
EQUIPMENTS & MATERIAL REQUIREMENTS

The following equipment shall be used: FOR MIXING
 Low speed hand drill 400-600 rpm.
 Mixing paddle
 Mixing bucket to hold 1 set of FitBond EA
 Masking Tape, wire brushes, Paint Brush, Spray Equipment
 Safety equipments – Gloves, goggles, water protective clothing
 Cleaning Solvent – Conmix Cleaner
 Grinding machine, Chisel, grit blasting equipment- for surface preparation
SURFACE PREPARATION
All surfaces to receive application must be clean and free of debris, dirt, dust, efflorescence,
grease, oils, curing agents, and cleaning solutions. Ensure that all surfaces are smooth and
free of any irregularities. Repair all cracks with the appropriate patching material for the
existing substrate. Painted or glossy surfaces must be roughened to ensure a proper bond.
Mixing and Application – FitBond EA

 FitBond EA is supplied in pre-measured packs (Base and Hardener)
 Components should be mixed separately before combining.
 After mixing individually, the hardener component should be poured into the base and
mixed with a drill and paddle mixer for two minutes to get uniform colour. Scrap the
edges & at the bottom using spatula, & re-mix for 2 minutes.
 APPLICATION :
 Epoxy adhesives for bonding new concrete to existing surfaces may be applied and
distributed by broom, brush, roller, notched trowel, squeegee or spray gun depending
upon the nature of the surface, the size of the area, and the scheduling of the concrete
placement.
 Patches and Vertical Joints
Medium stiff nylon bristle paint brushes.
 Overlays on Rough Surfaces
Spread with rubber, PVC or polyethylene squeegee or 1/16" notched trowels. Work into
surface with stiff bristle street brooms.
 Overlays on Flat Smooth Areas
Short nap paint roller fitted with long handle or squeegee.
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Large Concrete Areas

It should be brush or spray-applied to the prepared surfaces, being sure to achieve an
unbroken coating across the entire substrate.
PLACEMENT OF CONCRETE
The coated substrate should be left for a minimum of one hour before the new concrete,
screed or mortar is placed. The maximum overlay times (see Properties) should also be
carefully observed. Failure to apply the new concrete, screed or mortar within the maximum
overlay time will result in FitBond EA becoming hard., thus creating a slip plane rather
than a bonding action. If the maximum overlay time is missed, then the FitBond EA must be
mechanically removed and a fresh application made. The concrete, screed or mortar should
then be applied in accordance with the maximum overlay time mentioned in the TDS.
CURING
No special curing techniques are needed for FitBond EA. The material should be left to cure
for 7 days after completion.
CLEANING
All tools must be cleaned with solvent or Conmix cleaner immediately after application. If the
material sets on the tools, mechanical cleaning will be required
STORAGE
FitBond EA should be stored in a dry place, protect from direct Sunlight
 Keep away from sparks and frames.
Where high temperature and humidity prevails, the shelf life of the material gets reduced
SAFETY EQUIPMENT
 Gloves, Mask, Eye Protection, Helmets, Protective Boots.
HEALTH & SAFETY

Wear face masks, water protective clothing, goggles and gloves. In case of contact with
resin, wash with plenty of water. In case of contact with eyes, flush with water immediately
and consult a physician.
 Ensure adequate ventilation and avoid inhalation of vapors.
If swallowed DO NOT induce vomiting give a glass of water. If in eyes, hold eyes open and
flood with water for at least 15 minutes and see a doctor. If skin contact, remove
contaminated clothing and washes skin thoroughly.
TECHNICAL SERVICE
For further advise, on site training and demonstrations, contact Conmix Ltd. Technical
Service Department.
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Construction Chemicals
FitBond EA
Epoxy Bonding Agent for Old to New Concrete
DESCRIPTION FitBond EALVDWZRFRPSRQHQWVROYHQWIUHHHSR[\UHVLQERQGLQJDJHQW
USES FitBond EA LV XVHG DV D ERQGLQJ DJHQW EHWZHHQ ROG DQG QHZ FRQFUHWH VFUHHGV
PRUWDUV VWHHO WR FRQFUHWH HWF :KHQ XVHG DV SDUW RI D FRQFUHWH UHSDLU V\VWHP
FitBond EAZLOODFWDVDEDUULHUWRSUHYHQWWKHPLJUDWLRQRIFKORULGHVIURPWKHSDUHQW
FRQFUHWHLQWRWKHUHSDLUHGDUHD,WFDQEHXVHGWR¿[NHUEVWRQHVRQFRQFUHWHVODEV
ADVANTAGES 6ROYHQW)UHHKLJKEXLOGQRQWR[LF
/RQJSRWOLIHVXLWDEOHZKHUHIRUPZRUNRUDGGLWLRQDOUHLQIRUFHPHQWKDVWREHLQVWDOOHG
8QDIIHFWHGE\PRLVWXUHFDQEHDSSOLHGRQGU\RUGDPSVXEVWUDWHV
([KLELWVKLJKPHFKDQLFDOVWUHQJWK
• Easy to apply
([FHHGVWKHWHQVLOHVWUHQJWKRIWKHSDUHQWFRQFUHWH
TYPICAL PROPERTIES at 25°C
PROPERTY TEST METHOD VALUE

Component - 7ZR3DUW$%DVH
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Form - /LTXLG
Colour - Grey when mixed
Viscosity ASTM C881 8-10 poise
Pot Life - KRXUV
Max. Overlay Time - KRXUV
Compressive Strength BS 6319-2 60 N/mm²
Flexural Strength BS 6319-3 30 N/mm²
Pull Out Strength ASTM D 4541 !1PPð &RQFUHWH)DLOXUH
Bond Strength ASTM C 882 !1PPð
Toxicity - Non-Toxic
SURFACE PREPARATION 6XUIDFHVWRUHFLHYHFitBond EAVKRXOGEHFOHDQDQGIUHHIURPORRVHSDUWLFOHVGXVW

RLO FXULQJ PHPEUDQHV SDLQW JUHDVH FRUURVLRQ GHSRVLWV HWF 5RXJKHQ WKH VXUIDFHV
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EHUHPRYHGE\VWHDPFOHDQLQJGHWHUJHQWVFUXEELQJRUDSURSULHWDU\GHJUHDVHU
MIXING 6WLU WKH EDVH DQG KDUGHQHU FRPSRQHQWV RI FitBond EA VHSDUDWHO\ EHIRUH
PL[LQJWRJHWKHU7UDQVIHUWKHFRQWHQWVRIWKHKDUGHQHULQWRWKHEDVHWLQFRQWDLQHUDQG
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FitBond EA
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PACK SIZE 6ltr set
COVERAGE PðOWUFRDWDWPLFURQVZIW
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GENERAL INFORMATION Shelf Life PRQWKV IURP GDWH RI PDQXIDFWXUH ZKHQ VWRUHG XQGHU
ZDUHKRXVHFRQGLWLRQVLQRULJLQDOXQRSHQHGSDFNLQJ
([WUHPHWHPSHUDWXUHKXPLGLW\PD\UHGXFHVKHOIOLIH
Cleaning &OHDQ DOO HTXLSPHQW DQG WRROV ZLWK Conmix Cleaner
LPPHGLDWHO\DIWHUXVH+DUGHQHGPDWHULDOFDQEHUHPRYHG
mechanically.
HEALTH and SAFETY PPE’s *ORYHVJRJJOHVDQGVXLWDEOHPDVNPXVWEHZRUQ

Precautions &RQWDFWZLWKVNLQH\HVHWFPXVWEHDYRLGHG,IVZDOORZHG
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TECHNICAL SERVICE CONMIX Technical Services DUH DYDLODEOH RQ UHTXHVW IRU RQVLWH VXSSRUW WR DVVLVW LQ
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Manufacturer:
CONMIX LTD.
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MATERIAL SAFETY DATA SHEET
FitBond EA
Part A - Base
1. PRODUCT AND COMPANY INFORMATION
Manufactured / Distributed by CONMIX LTD.

P.O. Box 5936 Sharjah,
United Arab Emirates
Tel: +971 6 5314155
Fax: +971 6 5314332
www.conmix.com
Email: conmix@conmix.com
2. COMPOSITION / INFORMATION ON INGREDIENTS

Component CAS no. Weight %
Epoxy resin 28064-14-4 65 – 75%
Alkyl Glycidyl Ether 68609-97-2 10 -15%
Barytes 7727-43-7 5 – 15%
Fillers 12001-26-2 5 – 15%
Black pigment 1333-86-4 <1%
3. HAZARDS
Emergency Overview:
This product is irritating to the eyes, respiratory system and skin.
Potential Health Effects: Eyes
This product is irritating to the eyes.
Potential Health Effects: Skin
This product is irritating to the skin. Repeated or prolonged contact may cause allergic reaction with susceptible
person.
Potential Health Effects: Ingestion
Ingestion may produce gastrointestinal irritation and disturbances.
Potential Health Effects: Inhalation
Can cause slight irritation.
Medical Conditions Aggravated by Exposure
Hypersensitivity to product, allergies, and skin or respiratory disorders
4. FIRST AID MEASURES

Eye contact If the eyes are contaminated, flush them without delay with
large amounts of clean water for at least 15 minutes and get
medical attention promptly.
Skin contact If skin contact occurs, wipe clean the skin immediately with
paper towels and wash immediately with a commercial skin
cleaner or with liquid soap and plenty of warm water. Any
contaminated clothing, shoes, should be removed and not re-
used until clean of resin. Any injuries or irritation that may
occur should receive prompt medical attention.Inhalation
Released By : CONMIX LTD. ( Construction Chemicals Division )
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Not normally applicable. Remove person to fresh air. Obtain
medical assistance if symptoms persist.
Ingestion Do not induce vomiting, drink plenty of water and obtain
medical attention without delay.
5. FIRE FIGHTING AND MEASURES
Suitable Extinguishing Media Foam, carbon dioxide, dry powder, water fog
Extinguishing Media not to be used None
Special Fire Fighting Procedure In case of fire, wear pressure demand self-contained
breathing apparatus and full protective gear.
6. ACCIDENTAL RELEASE MEASURES
After spillage / leakage Take up mechanically or with an absorbent material e.g. sand,
sawdust and collect in a disposal bags. Please refer to local
rules and regulations for disposal.
7. HANDLING AND STORAGE
Protective measures Keep containers well-closed and away from children. Store in
cool (not under 5 degrees C) dry, well ventilated area. Keep
away from flames and sources of ignition.
8. PERSONAL PROTECTION / EXPOSURE CONTROLS

Personal protective equipments Gloves, safety goggles, dust mask must be worn
Other Chemical resistant apron, face shield, safety helmets, boots,
etc must be worn while handling and proper precautions
should be taken.
Industrial hygiene Do not use solvent to clean the skin, use industrial skin
cleansers or liquid soap and warm water, dry with paper
towels not cloth towels. Do not smoke in working area.
Remove contaminated clothing and launder before reuse.
Always work in well-ventilated areas.
Observe good housekeeping and general hygiene guidelines.
9. PHYSICAL AND CHEMICAL PROPERTIES

Form Viscous liquid
Colour Various colours available
Odour Characteristic
Change in physical state No statement possible
Density of base 1.35 +/- 0.03 kg/ltr
Viscosity 20 – 23 Poise
Vapour pressure <0.0001 kPa at 20°C
Solubility in water Not soluble
pH N/A
Boiling Point, °C > 150°C
Flash Point > 150°C
Ignition temperature N/A
Thermal decomposition > 200°C
Explosion limits N/A
10. STABILITY AND REACTIVITY

Stability: Stable under recommended storage conditions.
Conditions to avoid Prolonged exposure to high temperature.
Substance to avoid Strong acids, bases and oxidizing agents
Hazardous reactions Stable if stored and handled as per Section 7
Thermal Decomposition Carbon Dioxide, Nitrous Oxide
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11. INFORMATION ON TOXICITY
Information of toxicity in general Can cause burns and/or serious eye damage
Risk of sensitization, which may lead to allergic dermatitis.
Persons with a history of skin allergies or a tendency towards
dermatitis should not handle epoxy-based products.
12. INFORMATION ON ECOLOGICAL EFFECTS

General information Do not discharge the material into drains, sewers, etc.
13. DISPOSAL
Disposal Individual components A & B may be mixed together in less
than 10 kg lots in order that the resin mixture will harden
fully (note that heat is generated during this bulk hardening
process). The cooled hardened resin may then be safety land-
filled. When disposing of individual components (A: resin, B:
hardener), they should be sealed in closed individual labeled
polythene sacks for specialist disposal. Empty resin and
hardener cans can normally be land-filled. Attention is drawn
to the Control of Pollution Act 1974, the provision of which
are enforced by local authorities.
14. TRANSPORT
Proper Shipping Name ENVIRONMENTALLY HAZARDOUS SUBSTANCE, LIQUID, N.O.S.
(contains BISPHENOL-A-EPICHLORHYDRIN RESINS)
UN No. 3082
Class 9
Packing group III
Other Information Environmentally hazardous material
15. REGULATIONS
Labeling Symbol Xi Irritant
R Phrases R36/37/38 Irritating to eyes, respiratory system and skin
S Phrases S28 After contact with skin, wash immediately with water and
soap.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
16. FURTHER INFORMATION

Further information All statements are based on our experience to date. Form
based on DIN 52900.
The information shown is based on our experience to date
and is true to the best of our knowledge. Any
recommendation or suggestions made are without any
guarantee. No responsibility is accepted that the information
herein is sufficient or correct in all cases.
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FitBond EA
Part B - Hardener

Tel: +971 6 5314155
Fax: +971 6 5314332
www.conmix.com

Isophorone diamine 2855-13-2 < 15%
Polyamide resin 68410-23-1 60 – 70%
Barytes 7727-43-7 5 – 15%
Extenders 14807-96-6 5 – 15%
3. HAZARDS
Emergency Overview:
This product is irritating to the eyes, respiratory system and skin.
Corrosive: Can cause severe irritation, redness, tearing and blurred vision and possible burns.
This product is irritating to the skin. Repeated or prolonged contact may cause allergic reaction with susceptible
person.
Corrosive: Can cause sever damage to mouth, throat and stomach.
Can cause moderate to severe irritation.
occur should receive prompt medical attention.
Inhalation Remove person to fresh air. If difficulty in breathing
administer oxygen. Obtain medical assistance if symptoms
persist.
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Ingestion Do not induce vomiting, give one plenty of water if conscious
and obtain medical attention without delay.
Suitable Extinguishing Media Foam, carbon dioxide, dry powder, water fog
Extinguishing Media not to be used N/A
Special Fire Fighting Procedure In case of fire, wear pressure demand self-contained
breathing apparatus and full protective gear.
sawdust and collect in a disposal bags. Please refer to local
rules and regulations for disposal.
Protective measures Keep containers well-closed and away from children. Store in
cool (not under 5 degrees C) dry, well ventilated area. Keep
away from flames and sources of ignition.
Other Chemical resistant apron, face shield, safety helmets, boots,
etc must be worn while handling and proper precautions
should be taken.
towels not cloth towels. Do not smoke in working area.
Remove contaminated clothing and launder before reuse.
Always work in well-ventilated areas.
Form Liquid
Colour Pale Yellow to Brown
Odour Characteristic ( amine )
0
Density 1.12 +/- 0.05 kg / ltr@25 C
0
Viscosity 5 – 8 Poise @25 C
0
Vapour pressure, mbar(°C) <0.002 kPa @ 20 C
Solubility in water Partially soluble
pH 13
Boiling Point, °C ~ 180°C
Flash Point ~ 120°C
Ignition temperature N/A
Thermal decomposition > 170°C
Explosion limits N/A

Stability: Stable under recommended storage conditions.
Conditions to avoid Prolonged exposure to high temperature.
Substance to avoid Strong acids, bases and oxidizing agents
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Hazardous reactions Stable if stored and handled as per Section 7
Thermal Decomposition Carbon Dioxide, Nitrous Oxide

Information of toxicity in general Can cause burns and/or serious eye damage. Corrosive
dermatitis should not handle epoxy-based products.

Harmful to aquatic organisms, may cause long-term adverse
effects in the aquatic environment
13. DISPOSAL
Disposal Individual components A & B may be mixed together in less
than 10 kg lots in order that the resin mixture will harden
fully (note that heat is generated during this bulk hardening
process). The cooled hardened resin may then be safety land-
filled. When disposing of individual components (A: resin, B:
hardener), they should be sealed in closed individual labeled
polythene sacks for specialist disposal. Empty resin and
hardener cans can normally be land-filled. Attention is drawn
to the Control of Pollution Act 1974, the provision of which
are enforced by local authorities.
14. TRANSPORT
Proper Shipping Name Corrosive liquid ( contains amines)
UN No. 2735
Class 8
Packing group III
Other Information Environmentally hazardous material
15. REGULATIONS
Labelling Symbol C- Corrosive, Xn -Harmful
R Phrases R 34 Causes burns
R36/37/38 Irritating to eyes, respiratory system and skin
S Phrases S28 After contact with skin, wash immediately with water and
soap.
S36/37/39 Wear suitable protective clothing, gloves and
eye/face protection.
based on DIN 52900.
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NanoGrout MG

Tel: +971 6 5314155
Fax: +971 6 5314332
www.conmix.com

OPC 65997-15-1 30 –40%
Graded Sand 14808-60-7 30 – 45%
GGBF Slag 65996-69-2 10 – 20%
SuperPlasticiser 36290-04-7 1 – 2%
Microsilica 69012-64-2 1 – 5%
3. HAZARDS
Emergency Overview:
This product is irritating to the eyes, respiratory system and skin. Causes burns to the skin and eyes when
mixed with water.
This product is irritating to the eyes. Symptoms can include irritation, redness, scratching of the cornea, and
tearing. Rubbing may cause abrasion of cornea.
This product is irritating to the skin. Mechanical rubbing may increase skin irritation.
Ingestion of this product is unlikely. However, ingestion of product may produce gastrointestinal irritation and
disturbances.
This product is irritating to the respiratory system. Chronic lung disease (silicosis) and/or lung cancer may result
from prolonged/repeated breathing of the dust of this material. Inhalation of dusts produced during cutting,
grinding or sanding of this product may cause irritation of the respiratory tract.
SReleased By
DM202MSDS
: CONMIX LTD. ( Construction Chemicals Division )
J-23-Aug-
Version : CC/Grouts/Ver02
3
Revision Date : 02/Jan/2013 Page 1 of 3
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occur should receive prompt medical attention.
Inhalation Not normally applicable. Remove person to fresh air. Obtain
medical assistance if symptoms persist.
Ingestion Do not induce vomiting, give one pint of water or milk and
obtain medical attention without delay.
Suitable Extinguishing Media Foam, carbon dioxide, dry powder

Extinguishing Media not to be used Water jet
Special Fire Fighting Procedure Wear self contained breathing apparatus and chemical
protective clothing.
sawdust and collect in a disposal bags.
Do not discharge into drains/surface water/groundwater
Please refer to local rules and regulations for disposal.
Protective measures Avoid dust formation. Wear dust mask. Store containers
tightly sealed in dry, well ventilated area.
Other None
towels not cloth towels. Remove contaminated clothing and
launder before reuse. Always work in well-ventilated areas.
Form Powder
Colour Grey
Odour Odourless
Bulk density ~1200 g/cc
Wet Density 2.20 +/- 0.05 kg/ltr
Melting Point N/A
Solubility in water Partially soluble
pH Alkaline when mixed with water
Flash Point N/A

Conditions to avoid Avoid dust formation. Avoid Humidity.
Substance to avoid Strong acids
Hazardous reactions Stable if store and handled as per section 7
Thermal Decomposition None
Oxidizing properties None
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Information of toxicity in general Can cause nuisance dust in dry powdered form.
dermatitis should not handle such products.
13. DISPOSAL
Disposal Dispose empty bags and surplus material to a place as

accepted by builders. Do not incinerate.
Attention is drawn to the Control of Pollution Act 1974, the
provision of which are enforced by local authorities.
14. TRANSPORT
TDG Not classified as dangerous good under transport regulations

IMDG Code Not classified as dangerous good under transport regulations
ICAO / IATA Not classified as dangerous good under transport regulations
UN No. N/A
15. REGULATIONS
Labelling Symbol None

R Phrases R36/37 Irritating to eyes and respiratory system
R43 May cause sensitization to skin contact
S Phrases S26 In case contact with eyes, wash immediately with water
and soap.
S38 In case of insufficient ventilation, wear suitable
respiratory equipment.
based on DIN 52900.
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NanoGrout MG
Cementitious Non-Shrink Precision Grout for
Deep Pour Applications
DESCRIPTION NanoGrout MGLVQRQVKULQNIUHHÀRZJURXWWKDWPDLQWDLQVDÀXLGFRQVLVWHQF\IRUORQJ

WLPHZKLFKLVUHTXLUHGIRUVWUXFWXUDOUHSDLUVJURXWLQJRIJDSVZKHUHWKLFNQHVVUDQJLQJ
IURPPPWRPP,WFRQWDLQVVSHFLDOFHPHQWVJUDGHGDJJUHJDWHVDQG¿OOHUVZLWK
DGGLWLYHVWRKDYHDFRQWURORQEOHHGLQJH[SDQVLRQLQSODVWLFDQGKDUGHQHGVWDWHORZ
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VXUURXQGLQJLQFRQFUHWHDQGEULFNZDOOVHWF,WLVGHVLJQHGWRXVHLQWKHWKLFNQHVVUDQJH
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TYPICAL PROPERTIES at 25°C with W/P ratio of 0.14

PROPERTY TEST METHOD VALUE
Component - Single
Form - Powder
Colour - Grey
Fresh Wet Density - NJOWU
Consistency ASTM C1107 )ORZDEOH
Compressive Strength ASTM C109 7 Days 45 N/mm²
28 Days 65 N/mm²
Flexural Strength BS 6319 - 3 28 Days 6 N/mm²
Expansion (Plastic State) ASTM C940 Upto 2% positive expansion
Expansion (Hardened State) ASTM C1090 0-0.3%
Setting Time ASTM C191 ,QLWLDO!+UV)LQDO+UV
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SURFACE PREPARATION 6XUIDFHV VKRXOG EH FOHDQ VRXQG IUHH IURP RLO JUHDVH ODLWDQFH DQG ORRVH SDUWLFOHV
6DWXUDWHFRQFUHWHVXUIDFHZLWKZDWHUDWOHDVWKRXUVSULRUWRSRXULQJWKHJURXW$Q\
VWDQGLQJZDWHUVKRXOGEHUHPRYHG0HWDOVXUIDFHVVKRXOGEHFOHDQDQGIUHHIURPUXVW
RLODQGJUHDVH6HDODOOWKHJDSVEHWZHHQIRUPZRUNWRDYRLGJURXWORVV
FORMWORK 7KH IRUPZRUN VKRXOG EH ZDWHUWLJKW 6HDODQW FDQ EH XVHG WR VHDO JDSV EHWZHHQ
IRUPZRUNDQGWKHFRQFUHWHDVZHOOMRLQWVLQWKHIRUPZRUN$OWHUQDWLYHO\GU\JURXWSRZGHU
FDQ EH XVHG WR ¿OO WKH JDSV EHWZHHQ IRUPZRUN DQG FRQFUHWH 2XWOHWV VKRXOG
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VKHDUYDQHJURXWPL[HU'UXPPL[HUVPD\QRWPL[HIIHFWLYHO\3RZGHUVKRXOGEHDGGHG
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SRFNHWVVKRXOGEHJURXWHG¿UVW6WRSWKHJURXWPPEHORZWKHWRSVXUIDFHRIWKHEROW
SRFNHW*URXWLQJRIEDVHSODWHVKRXOGEHFDUULHGRXWFRQWLQXRXVO\(QVXUHWRKDYHHQRXJK
JURXW LQ SODFH EHIRUH VWDUWLQJ 6WDUW SRXULQJ WKH PL[HG JURXW IURP RQH VLGH RI WKH
IRUPZRUNWRSUHYHQWHQWUDSSLQJRIDLU7KLVFDQEHDFKLHYHGE\SRXULQJWKHJURXWWRWKH
VKRUWHVWGLVWDQFH,WLVDGYLVDEOHWRXVHKHDY\GXW\GLDSKUDJPSXPSZKHQODUJHYROXPHV
DUHWREHSODFHG'XULQJDSSOLFDWLRQHQVXUHHQWUDSSHGDLULVDEOHWRHVFDSHWKURXJKUHOLHI
KROHV 0DLQWDLQ FRQWLQXRXV KHDG GXULQJ WKH JURXWLQJ *URXW ÀRZ VKRXOG QRW EH
LQWHUUXSWHG&KHFNIRUDQ\JURXWORVVWKURXJKWKHIRUPZRUNRUEHWZHHQDQ\XQVHDOHG
MRLQWV3OXJWKHVDPHXVLQJMoyaProof Plug.
NOTE Use NanoGrout MGIRUPLQLPXPJDSRIPPDQGPD[LPXPWKLFNQHVVRIPPLQ

VLQJOHOD\HU)RUWKLFNQHVVDERYHPPNanoGrout MGFDQEHPL[HGZLWKKDUGFOHDQ
PPPPJUDGHGDJUHJDWHLQWKHUDWLRRIRUE\ZHLJKWGHSHQGLQJRQ
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FUDFNLQJ RI JURXW 6KRXOGHU VSDFH EHWZHHQ EDVHSODWH DQG IRUPZRUN VKRXOG EH DV
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NanoGrout MG
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TECHNICAL SERVICE CONMIX Technical Services DUH DYDLODEOH RQ UHTXHVW IRU RQVLWH VXSSRUW WR DVVLVW LQ
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Manufacturer:
CONMIX LTD.
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METHOD STATEMENT CMS NO : NG09 Issue No: 02
NanoGrout MG
Cementitious, Non-Shrink Precision Grout for Mass Grout
Applications
EQUIPMENTS & MATERIAL REQUIREMENTS

The following equipment shall be used: FOR MIXING
 Low speed hand drill 400-600 rpm mixer with paddle

 Grout mixer mechanical type (Putzmeister P 13 Piston Pump) with pump – for site mixing
 Mixing bucket to hold 1 full bag of grout
 Electric / pneumatic breaker, Measuring cylinder
 Thermometer to check temperature
 Wire brushes, Chisel, Grinder, Vaccum Cleaner
INSPECTION AND PREPARATION

 Inspect concrete surfaces which are to receive grout and verify that they are free of dirt,
grease, oil, curing compounds, paints, impregnations and all loose material or foreign
matter as they likely to affect the bond or performance of the grout.
 Confirm newly placed concrete has been cured sufficiently to attain its design strength
and limit further shrinkage.
 The surface should be roughened by chipping, grinding or other mechanical means

(before placing the Base Plate) to assure bond of the grout to the existing concrete.
 The underside of the base plate should be clean and free from oil, grease, rust, scale, or
other loosely adherent material.
 It may be necessary to provide air-pressure relief holes to allow venting of any isolated
high spots.
 The base plate shall be located to line and level and braced to minimize movement of
the baseplate during the cure period of the grout. If levelling shims are to be removed once
the grout has hardened, then they should be pre-treated with a thin layer of grease.
PREPARATION
 Steel & concrete surfaces in contact with grout, should not be hot prior to placement of
grout. Cold water may be used to cool down the surfaces.
 There should not be any standing water just prior to placement of grout.
 Use form work to withstand the placement of grout & shall be watertight
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 Formwork : Before fixing any formwork, ensure that the area to be grouted is clean.
I. The formwork shall be designed so that the grout must flow beneath the base plate to
reach the side furthest from the pouring hopper and not have any easier routes around the
sides.
II. The formwork itself must be constructed to be leak-proof, to prevent any possible grout
loss. This can be achieved by using a foam rubber strip or silicone sealant beneath the
formwork, and at any joints of the formwork. It shall, however, also be provided with drain
holes and plugs.
III. Grouting of holding-down bolts at the same time as under-plate grouting shall not be
allowed. All bolt pockets and sleeves shall be grouted first (upto 80% of the bolt pocket
length)
IV. The formwork shall be constructed in such a way as to keep the final, unrestrained
surface area of the grout to a minimum, to avoid problems with cracking at a later stage.
Wherever possible unrestrained “shoulders” are to be avoided. These have a tendency to
crack and / or debond, due to their unrestrained nature.
V. Formwork will be coated with a suitable mould release agent where necessary to enable
the easy removal of the shuttering. It should be done in such a way as to allow easy
stripping, without causing damage or distress to the grout – particularly if this is to be done
whilst the grout is still ‘green’.
VI. All dirt and debris are to be removed from the grout area before the last piece of
formwork is fixed, to facilitate pre-soaking.
PRE-SOAKING
a. All concrete surfaces within the formwork should be saturated with clean, fresh water
for several hours prior to grouting.
b. Immediately before grouting takes place, any free water should be removed using
an air lance and the shutter checked for stability.
MIXING PROCEDURE
 Pre - wet all equipment just before starting work and keep under the shade.
 Add NanoGrout MG slowly to the pre-measured water.
 Add the whole bag ( part bags are not allowed)
 Mix until lump free for 3-5 minutes.
 Do not add more than maximum water content.
 Samples should be taken immediately after mixing.
 Each test should record batch no., name of product, weather conditions, temperature of
grout, etc.
Note:
1. NanoGrout MG: Water Addition: 14.0% (3.5L) per 25 kg bag. Mixing time is at least 3
minutes.
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2. HIGH AND LOW TEMPERATURE WORKING

It is suggested that, for temperatures above 35oC or below 10oC, the following guidelines
are adopted as good working practise:
I. Store unmixed materials in dry conditions, in original unopened packs, avoiding exposure
to direct sunlight.
II. In high temperature environments, keep equipment cool, arranging shade protection if
necessary. It is especially important to keep cool those surfaces of the equipment that come
into direct contact with the material itself.
III. Try to avoid application during the hottest times of the day, arrange temporary shading
as necessary.
IV. At lower temperatures, NanoGrout MG should be applied only when the substrate
temperature and the ambient temperature is above 5°C and rising.
V. Make sufficient material, plant and labour available to ensure that application is a
continuous process
PLACING
a. Immediately prior to placement, the mixed grout should be briefly agitated to release any
surface tension. At 25oC, place the grout within 15 minutes of mixing to gain the full benefit
of the expansion process.
b. NanoGrout MG can be placed in thicknesses from 30 mm minimum up to 300 mm in a
single pour when used as an under-plate grout. For thicker sections, it is necessary to fill /
bulk out NanoGrout MG with well graded, silt free aggregate such as Conmix Graded
Aggregate, to minimise heat build up. Filling / bulking out of the grout should not exceed a
ratio of 2:1 grout to aggregate. In case of mechanical placing using a pump, use Conmix 5
mm downgraded aggregate.
c. Any bolt pockets must be grouted / anchored, prior to grouting between the substrate and
the base plate.
d. Continuous grout flow during the grouting operation is essential. Sufficient grout must be
available prior to starting, and time taken to pour a batch must be regulated to the time
taken to prepare the next one.
e. The mixed grout should be poured only from one side of the void to eliminate the
entrapment of air, or surplus pre-soaking water. The grout head must be maintained at all
times so that a continuous grout front is achieved.
f. When the grout reaches the open side of the formwork, and rises above the underside of
the base plate, pouring should continue slowly down the length of the base plate until
completed..
g. If any leaks occur from the formwork shuttering these shall be immediately plugged with
quick setting material such as MoyaProof Plug.
h. Vibration (around the grouted area) should be avoided once grouted.
CURING
 Following the grouting operation, the formwork shall be left in place for a minimum of 24
hours if ambient and substrate temperatures are above 10oC and a minimum of 48
o
hours if the temperatures are 5-10 C.
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 The grout shall be cured after initial setting (Exposed surfaces)

 The method of curing can be as follows water curing by spreading wet hessian cloth
/ Gunny bags over the surface or Mist Spray for a period of 7 days or use of suitable
curing compound, viz. JetCure WB / JetCure GP
 Protect the grout from direct sunlight and from extreme weather conditions.
 Remove the form work once the grout has completely hardened ( 24 Hours)
STORAGE
 Store grout in original bags in the shade.
 Keep dry.
 Use grout only from original, unopened bags clearly labeled with the manufacturers
identification & printed instructions.
SAFETY EQUIPMENT
Gloves, Mask, Eye Protection, Helmets, Protective Boots.
HEALTH & SAFETY
NanoGrout MG is alkaline in nature. Wear face masks, water protective clothing,

goggles and gloves. In case of contact with skin, wash with water. In case of contact
with eyes, flush with water immediately and consult a physician
TECHNICAL SERVICE
For further advice, onsite training and demonstrations, contact Conmix Ltd. Technical
Service Department.
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Subcontractor Technical Query Handling Procedure ATTACHMENT-3
HSP-000-16100-0002
Contractor's Job Code Technical Query No :

0-8494-20 Technical QUERY
(TQ) TQ-CV2/CVL-039
Basrah Refinery Upgrading Project
Work Package CIVIL PKG 2 Subcontractor 77 INSAAT

PCWBS or Unit No. Item
Reference Document: 1. Standard Drawing_DB-000-13160-0002-001
Attachments (and page Nos.): 1 Pages

Distribution Subject & Comments : Using Non-Shrink Grout for pipe jointings in lieu of plain concrete (grade 31) as alternative method
To be completed by Subcontractor
A or C DESCIPTION
SM
HDEC's construction team would like to request to use non-shrink grout for pipe jointings in lieu of plain concrete (grade 31) as proactive
CM countermeasure of leakage around pipe opening.
ACM(M)
Attchment
ACM(T) 1. DB-000-13160-0002-001_04_STANDARD DRAWING FOR PIPE CONNECTIONS
FC
MCS
SC
FEM
PJE ( )
PJE ( )
PJE ( ) Required Date for HDEC Response:
Date : 2023-07-25 Subcontractor Rep Signature

Title / Name : HDEC Civil Engineer / Kyewook Mun
CVL ✔ HDEC Response Acknowledgment Date :

STL
BLD Reply Comments

EQP
There is no problem in technically.
SHOP
In the case of using a non-shrink grout, watertightness is better, so it is judged that the place where leakage occurs will be reduced.
PIP
To be completed by HDEC
INT
ELC
IPS
ADM
DHT
YOC Cost Impact: Yes No

Schedule Impact: Yes No
Date : 2023-07-25 HDEC Rep Signature
Title / Name : S. J., Jung
JGC Rep Signature
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PIPE CONNECTIONS NOTES:

GRP / CPVC (ADHESIVE JOINT) GRP (LAMINATION JOINT) GRP (GASKETED BELL AND SPIGOT) CSP (BUTT WELDING) 1. EITHER TYPE OF JOINT OPENING AT WALL, SQUARE OR ROUND,
A CAN BE SELECTED CONSTRUCTION CONVENIENCE. A
2. EXPANDING CONCRETE JOINT WATER STOP SHALL BE INSTALLED
TEST VALVE PRIOR TO CASTING CONCRETE.
O-RINGS
3. WHEN EXPANDING CONCRETE JOINT WATER STOP IS APPLIED,
ADHESIVE LAMINATION WRAPPING TAPES CONCRETE WALL THICKNESS SHALL BE EXTENDED AS FOLLOWS
AFTER WELDING TO SATISFY VENDOR'S CONCRETE COVER REQUIREMENT IF
REQUIRED.
B B
FITTING LAYER
VARIES
C C
200
REINFORCING BAR FOR OPENING AROUND PIPE PIPE JOINTINGS WRAPPING TAPES FOR CSP
OD
AT MANHOLE etc.
GRP / CPVC / RCP
200
WRAPPING TAPES
T
REFER TO SS-000-13A00-0003
0
20
20
D D
0
50 EXPANDING CONCRETE JOINT WATER STOP

(MASTERFLEX 610 OR EQUIVALENT) (NOTE 2)
CAST-IN PLACE
4-D16
EACH LAYER
T/
2
4. ALL JOINT OR WRAPPING SHOULD BE ACCORDING TO MANUFACTURE
PROCEDURE AND INSTRUCTION.
OD
50
WRAPPING TAPES 5. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.
E (INNER AND OUTER LAYERS)
E
200
MAX 50 6. MAINTENANCE SPACE INSIDE MANHOLE AND CATCH BASIN SHALL BE

PRIMER MINIMUM 600MM.
(AS PER MANUFACTURES RECOMMENDATION)
4-D16 COATING
200 EACH LAYER
REFER TO DB-000-13102-0001-001 SURFACE PREPARATION
LEAN CONCRETE
F F
SQUARE OPENING SEAL CONNECTION AT MANHOLE AND CATCH BASIN (NOTE 6)

45° ELBOW SEAL 90° ELBOW SEAL
4-D16 EACH LAYER FOR LESS THAN 300mm OPENING
8-D16 EACH LAYER FOR 300mm OR MORE OPENING
G 50 G
50
150 150
CHIPPING, CLEANING AND WETTING CHIPPING, CLEANING AND WETTING
PRIOR PLAIN CONCRETE CASTING PRIOR PLAIN CONCRETE CASTING DB-000-13102-0002-001 ABBREVIATIONS AND SYMBOLS FOR CIVIL WORKS
4-D16 90° ELBOW
EXPANDING CONCRETE JOINT DB-000-13102-0001-001 GENERAL NOTES FOR CIVIL WORKS
EACH LAYER
WATER STOP (MASTERFLEX 610
150
DWG NO. TITLE
150 100 OD 100 150

OR EQUIVALENT) (NOTE 2)
H REFERENCE DRAWINGS H
200
45° ELBOW
0
28
04 14-Feb-23 ISSUED FOR CONSTRUCTION H.O T.F K.U

H
MAX 50 CHIPPING, CLEANING AND WETTING

200 150 03 03-Dec-21 ISSUED FOR CONSTRUCTION N.K S.H K.U
PRIOR PLAIN CONCRETE CASTING PLAIN CONCRETE
EXPANDING CONCRETE JOINT (GRADE 31) 02 29-Oct-21 ISSUED FOR CONSTRUCTION N.K S.H K.U
PLAIN CONCRETE (GRADE 31)
100 150
WATER STOP (MASTERFLEX 610 01 28-May-21 ISSUED FOR CONSTRUCTION T.F S.H K.U
OR EQUIVALENT) (NOTE 2)
150
COATING 00 26-Mar-21 ISSUED FOR REVIEW T.F S.H K.U
300
300
non-shrink grout PLAIN CONCRETE REFER TO DB-000-13102-0001-001

BOX OUT
REV DATE ISSUE PURPOSE PREP'D CHK'D APP'D

I ROUND OPENING (GRADE 31) I
OD
REVISIONS
COATING
150 100
REFER TO DB-000-13102-0001-001
SOUTH REFINERIES COMPANY
0
20
20
100 100
0
WATER STOP WATER STOP
WATER STOP
LEAN CONCRETE LEAN CONCRETE
EXPANDING CONCRETE JOINT WATER STOP
4-D16 (MASTERFLEX 610 OR EQUIVALENT) (NOTE 2)
EACH LAYER BASRAH REFINERY UPGRADING PROJECT
J COATING OPENING SIZE CONTRACTOR JOB CODE J
0-8494-20-0000
G
REFER TO DB-000-13102-0001-001 PIPE SIZE H

IN
EN
OP
LEAN CONCRETE 4" 700

04 STANDARD DRAWING FOR
6" 750
50
PIPE CONNECTIONS
8" 850
10" 900
S3
200 50 4-D16 12" 1000
M
EACH LAYER 16" 1150 DOCUMENT CLASS SIZE SCALE
D
K X A1 NONE K
-
J Aug
20" 1300 CONTRACT NO.
2
5360/B/2020
- 2 0 24" 1450
PROJECT DWG NO. REV.
23-1
DB-000-13160-0002-001 04
RIN2TE
D 40 / 40
J-15D M02S3 ED WH
EN P 3 4 5 6 7 8 9 10 11 12 13 14 15 16
-Feb-2 L
TROL
This document and any attachment is confidential and is the property of JGC HOLDINGS CORPORATION and/or its affiliated undertakings. If you are not an authorized person by written permission of JGC HOLDINGS CORPORATION and/or its affiliated undertakings, you should not copy, trace, photograph, reproduce or use it for any purpose nor disclose its contents to any other person.
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Vn3110-Cv2-A-Pro-5086 - 00 Approved

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Vn3110-Cv2-A-Pro-5086 - 00 Approved

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Contractor Job Code 0-8494-20-0000

Contract No. 5360/B/2020

Employer Name Ministry of Oil, South Refineries Company

JGC Corporation / Hyundai Engineering &

Basrah Refinery Upgrading Project Project Doc. No. VN3110-CV2-A-PRO-5086

Vendor Issue Purpose IFI

MATERIAL APPROVAL REQUEST FOR

SUBCONTRACT NUMBER IBRU-SC-CV-02

SUBCONTRACTOR NAME 77 INSAAT VE TAAHHUT A.S.

SUBCONTRACT PACKAGE NAME N/A

PACKAGE NO. N/A

SUBCONTRACTOR REFERENCE N/A

Rev. Date Description Prepared by Checked by Approved by

Non Shrink Grout (NanoGrout MG) for Mass Grout Applications

TQ-CV2-CVL-039 & STANDARD DRAWING FOR PIPE CONNECTIONS (DB-000-13160-0002-001)

Abdulrahman Osamah D.K.Kan

METHOD STATEMENT CMS NO : FB05 Issue No: 02

EQUIPMENTS & MATERIAL REQUIREMENTS

Mixing and Application – FitBond EA

 Patches and Vertical Joints

Medium stiff nylon bristle paint brushes.

 Overlays on Rough Surfaces

 Overlays on Flat Smooth Areas

Short nap paint roller fitted with long handle or squeegee.

Large Concrete Areas

HEALTH & SAFETY

DESCRIPTION FitBond EALVDWZRFRPSRQHQWVROYHQWIUHHHSR[\UHVLQERQGLQJDJHQW

TYPICAL PROPERTIES at 25°C

PROPERTY TEST METHOD VALUE

SURFACE PREPARATION 6XUIDFHVWRUHFLHYHFitBond EAVKRXOGEHFOHDQDQGIUHHIURPORRVHSDUWLFOHVGXVW

APPLICATION Apply FitBond EADVVRRQDVWKHPL[LQJSURFHVVLVFRPSOHWH$SSO\E\EUXVKUROOHURU

PACK SIZE 6ltr set

HEALTH and SAFETY PPE’s *ORYHVJRJJOHVDQGVXLWDEOHPDVNPXVWEHZRUQ

1. PRODUCT AND COMPANY INFORMATION

Manufactured / Distributed by CONMIX LTD.

2. COMPOSITION / INFORMATION ON INGREDIENTS

4. FIRST AID MEASURES

Released By : CONMIX LTD. ( Construction Chemicals Division )

6. ACCIDENTAL RELEASE MEASURES

8. PERSONAL PROTECTION / EXPOSURE CONTROLS

9. PHYSICAL AND CHEMICAL PROPERTIES

10. STABILITY AND REACTIVITY

Released By : CONMIX LTD. ( Construction Chemicals Division )

12. INFORMATION ON ECOLOGICAL EFFECTS

16. FURTHER INFORMATION

Released By : CONMIX LTD. ( Construction Chemicals Division )

1. PRODUCT AND COMPANY INFORMATION

Manufactured / Distributed by CONMIX LTD.

2. COMPOSITION / INFORMATION ON INGREDIENTS

4. FIRST AID MEASURES

6. ACCIDENTAL RELEASE MEASURES

8. PERSONAL PROTECTION / EXPOSURE CONTROLS

9. PHYSICAL AND CHEMICAL PROPERTIES

10. STABILITY AND REACTIVITY

Released By : CONMIX LTD. ( Construction Chemicals Division )

11. INFORMATION ON TOXICITY

12. INFORMATION ON ECOLOGICAL EFFECTS

Released By : CONMIX LTD. ( Construction Chemicals Division )

Manufactured / Distributed by CONMIX LTD.

2. COMPOSITION / INFORMATION ON INGREDIENTS

4. FIRST AID MEASURES

Suitable Extinguishing Media Foam, carbon dioxide, dry powder

6. ACCIDENTAL RELEASE MEASURES

DESCRIPTION FitBond EALVDWZRFRPSRQHQWVROYHQWIUHHHSR[\UHVLQERQGLQJDJHQW

SURFACE PREPARATION 6XUIDFHVWRUHFLHYHFitBond EAVKRXOGEHFOHDQDQGIUHHIURPORRVHSDUWLFOHVGXVW

APPLICATION Apply FitBond EADVVRRQDVWKHPL[LQJSURFHVVLVFRPSOHWH$SSO\E\EUXVKUROOHURU

HEALTH and SAFETY PPE’s *ORYHVJRJJOHVDQGVXLWDEOHPDVNPXVWEHZRUQ

MIXING NanoGrout MGVKRXOGEHPL[HGXVLQJDVXLWDEOHPHFKDQLFDOPL[HU)RUVPDOOTXDQWLW\

NOTE Use NanoGrout MGIRUPLQLPXPJDSRIPPDQGPD[LPXPWKLFNQHVVRIPPLQ

PACK SIZE NJEDJNJEDJ

HEALTH and SAFETY PPE’s *ORYHVJRJJOHVDQGVXLWDEOHPDVNPXVWEHZRUQ