ENGINEER’S STICKER CONTRACTOR’S STICKER

C ISSUE FOR APPROVAL M.SHICHI M.YOSHINOUCHI / S.KANEKO 3 1 M ay. 2023

T.TSUNEMATSU
B ISSUE FOR APPROVAL M.SHICHI K.FUKAO / A.WADA 27 Jan. 2023
T.TSUNEMATSU
A ISSUE FOR APPROVAL M.SHICHI K.FUKAO / A.WADA 16 Dec. 2022
T.TSUNEMATSU
‫ﻣﺮﺍﺟﻌﺔ‬ ‫ﺗﺤﺮﺭﺕ ﻷﺟﻞ‬ ‫ﺃﻋﺪﻫﺎ‬ ‫ﺗﻔﻘﺪﺕ ﺑﻮﺍﺳﻄﺔ‬ ‫ﺍﻟﻤﻮﺍﻓﻘﺔ‬ ‫ﺍﻟﺘﺎﺭﻳﺦ‬
REV ISSUED FOR BY CHECKED APPROVED DATE

‫ﺍﻟﻣﻣﻠﻛﺔ ﺍﻟﻌﺭﺑﻳﺔ ﺍﻟﺳﻌﻭﺩﻳﺔ‬

KINGDOM OF SAUDI ARABIA
‫ﺷﺭﻛﺔ ﻧﻘﻝ ﻭﺗﻘﻧﻳﺎﺕ ﺍﻟﻣﻳﺎﻩ‬
WATER TRANSMISSION AND TECHNOLOGIES CO

( C + B ) ‫ ﺍﻟﻬﻔﻭﻑ ﺍﻟﻣﺭﺣﻠﺔ ﺍﻟﺛﺎﻧﻳﺔ ﺍﻟﻣﺟﻣﻭﻋﺔ‬- ‫ﻧﻅﺎﻡ ﻧﻘﻝ ﺍﻟﻣﻳﺎﻩ ﺍﻟﺧﺑﺭ‬

Project No.
22SWCG00061
KHOBAR - HOFUF WATER TRANSMISSION SYSTEM- PH2 ,
Package ( B + C )

FICHTNER CONSULTING ENGINEERS CORPORATION

‫ﺍﻻﺳﺘﺸﺎﺭﻱ‬
ENGINEER

MUTLAQ AL-GHOWAIRI CONTRACTING CO.

‫ﺍﻟﻤﻘﺎﻭﻝ‬
CONTRACTOR

MAIN PUMP ITP & INSPECTION AND TESTING PROCEDURE

DOCUMENT NO: Sheet Rev

22SWCG00061-1-1EF-110MEC-1M0-DS-060171 1 of 15 C

SUB-CONTRACTOR TORISHIMA PUMP MFG. CO., LTD

 KINGDOM OF SAUDI ARABIA Page: 2 of 15
Saline Water Conversion Corporation
Document Number
KHOBAR TO IHSA (HOFUF) WATER TRANSMISSION SYSTEM

Subject: CONTRACTOR'S DOCUMENT NUMBERING SYSTEM

Revision

Rev. A B C
Index

First
Issue
Date 16.10.22 27.01.23 16.03.23

TABLE OF CONTENTS

1. INSPECTION and TEST PLAN 3

2. SHOP TEST AND INSPECTION PROCEDURE 5

Engineering Subcontractor Contractor Subcontractor

ILF & Partners Eng. PSC MUTLAQ AL-GHOWAIRI CONTRACTING CO. TORISHIMA PUMP
 Ｐ-1/2
Purpose of Submittal
△
1

■ For Approval
□ For Information

Customer : MUTLAQ AL-GHOWARI CO.FOR CONTRACTING LIMITED

End User : SALINE WATER CONVERSION CORPORATION

INSPECTION and TEST PLAN

Service Item No. Product No. Type & Size Q'ty

W1GKB11AP101
W1GKB11AP102
Main Pump W1GKB11AP103 PU0450618 CDM600x450 5
W1GKB11AP104
W1GKB11AP105

△
1

If you have comments on this document, please return it with your comments as soon as possible in order to avoid
the delay of schedule for witness test, delivery etc. which might be caused by late return.

△
1 Revised(P-1,2) 25.Jan.2023 M.Shichi K.Fukao T.Tsunematsu A.Wada
No.
Contents of revision Date of Rev. Prepared by Reviewed by Approved by

TGT 1 生管 1 試験 1
Prepared by QM Dept. M.SHICHI 12.DEC.2022
1 ﾎﾟ技部 生技 1 倉庫 1
調達
2 ﾎﾟ技部 1 鋳造 1 (製缶 G)
1
Reviewed by QM Dept. K.FUKAO 15.DEC.2022
PEG 工作 1 塗装 1

No.2 Pump 検査 1 輸送 1
Reviewed by T.TSUNEMATSU 15.DEC.2022
Design Dept. 九ﾄﾘ 控え 1

Approved by QM Dept. A.WADA 16.DEC.2022 Drawing No. QA2220574 Rev. △

1

Page - 3/15
 TORISHIMA PUMP MFG. CO., LTD. INSPECTION AND TEST PLAN
Customer : MUTLAQ AL-GHOWARI CO.FOR CONTRACTING LIMITED Service : Main Pump
End User SALINE WATER CONVERSION CORPORATION Pump Size: CDM600x450
Product Number : PU0450618

Attended by
Item Location & Extent Test Procedure Accept Standards Form rd Remarks
3
Torishima Mutlaq SWCC
Party
Mill Certificate R
Material Specification Material Specification R R R Corrosion test report shall be submitted
Upper Half ISO 10474(3.1)
Volute Casing Liquid penetrant (PT)
Sealing surface ASME VIII Div.1 Appendix 7 Test Report S R R R
ASME V Article 6
Mill Certificate
Material Specification Material Specification R R R R Corrosion test report shall be submitted
Lower Half ISO 10474(3.1)
Volute Casing Liquid penetrant (PT)
Sealing surface ASME VIII Div.1 Appendix 7 Test Report S R R R
ASME V Article 6
Mill Certificate
Material Specification Material Specification R R R R Corrosion test report shall be submitted
ISO 10474(3.1)
Shaft
Ultrasonic testing(UT)
Full length ASME Sec. VIII,Div.2 3.3.4 Test Report S R R R
ASME V Article 5
Mill Certificate
Material Specification Material Specification R R R R Corrosion test report shall be submitted
ISO 10474(3.1)
Double Entry Liquid penetrant (PT)
All accessible surface ASME VIII Div.1 Appendix 7 Test Report S R R R
Impeller ASME V Article 6
ISO1940-1(JIS B 0905)
Static balance test ISO1940-1(JIS B 0905) Test Report S R R R
G2.5 or better
Mill Certificate
Casing Wear Ring Material Specification Material Specification R R R R Corrosion test report shall be submitted
ISO 10474(3.1)
Mill Certificate
Impeller Wear Ring Material Specification Material Specification R R R R Corrosion test report shall be submitted
ISO 10474(3.1)
Holding time 30 min. R
Hydrostatic pressure test No leaks Test Report S R R
Design Pressure X 1.5
ISO1940-1(JIS B 0905) △
1
Dynamic balance test ISO1940-1(JIS B 0905) Test Report S R R R
G2.5 or better
ISO 9906(2012) Grade 1 W W
Performance test ISO 9906(2012) Grade 1B Test Report S W Witness test for all pump
JIS B8302(2002)
ISO 9906(2012) Grade 1 S
NPSH test ≦NPSH3 (specified) Test Report W W W For first test pump only
JIS B8302(2002)
Pump bearing temp. JIS B8301(2000) JIS B8301 Test Report S
△ W
1 △ W
1
W For first test pump only

Shaft vibration ISO 10816-7(2009) ISO 10816-7(2009) Table B.1 Test Report S W W W For first test pump only
Assembled Pump For reference only at shop test
Noise JIS B8310(1985) (≦95B(A)at 1m from pomp unit Test Report S W W W Reference only
at site)
No harmful defect & deviation
Visual inspection In-house standard Test Report S R R R
from the drawing
Overall dimension check Drawing Within the tolerance Test Report S R R R

Dismantling inspection In-house standard No damage due to hit or scratch Test Report S R R R

Painting Inspection Check the dry film thickness Painting procedure Test Report S R R R

Delivery inspection In-house standard No abnormal condition Test Report S R R R

Legend of Inspection Points

S ：Inspection and test to be performed Note:
W ：Witness inspection/test shall be performed for all pumps ① ITP for motor will be issued separately.
SW ：Witness inspection/test shall be performed 1 pump only ② Witness inspection will be carried out for 2 pumps
R ：Review Document
Page No. 2/2 Dwg.No.: QA2220574
Page - 4/15
 P-1/11
Purpose of Submittal

■ For Approval
□ For Information

Customer : MUTLAQ AL-GHOWARI CO.FOR CONTRACTING LIMITED

End user : SALINE WATER CONVERSION CORPORATION

SHOP TEST AND INSPECTION PROCEDURE

Service Item no. Product no. Type & size Q'ty

W1GKB11AP101
W1GKB11AP102
Main Pump W1GKB11AP103 PU0450618 CDM600x450 5
W1GKB11AP104
W1GKB11AP105

If you have comments on this document, please return it with your comments as soon as possible in order to avoid
the delay of schedule for witness test, delivery etc. which might be caused by late return.

△
2 Revised(P-6,8) 16.Mar.2023 M.SHICHI M.YOSHINOUCHI T.TSUNEMATSU S.KANEKO

△
1 Revised(P-1,11) 27.Jan.2023 M.SHICHI K.FUKAO T.TSUNEMATSU A.WADA
No.
Contents of revision Date of Rev. Prepared by Reviewed by Approved by

TGT 1 生管 1 試験 1
Prepared by QM Dept. M.SHICHI 12.DEC.2022
1 ﾎﾟ技部 生技 1 倉庫 1

2 ﾎﾟ技部 2 鋳造 1 調達 1
Reviewed by QM Dept. K.FUKAO 15.DEC.2022
PEG 工作 1 塗装 1

No.2 Pump 品管 2 1 輸送 1
Reviewed by T.TSUNEMATSU 15.DEC.2022
Design Dept. 品管 3 1 控え 1

Approved by QM Dept. A.WADA 16.DEC.2022 Drawing No. QA2220575 Rev. △

2

Page - 5/15
 Ｐ-2
1. SCOPE
This procedure shall be applied to the shop test and inspection for the pump written on the cover.

2. APPLICABLE STANDARD
The following standards shall be applicable.
(1) JIS (Japanese Industrial Standards)
･ JIS B0905(1992) 「Rotating machines – Balance quality requirements of rigid rotors」
･ JIS B8301(2000) 「Rotodynamic pumps－Hydraulic performance acceptance tests－grades 1
and 2」
･ JIS B8302(2002) 「Measurement methods of pump discharge」
･ JIS B8310(1985) 「Methods of a-weighted sound pressure level measurement for pumps」
･ JIS B7505-1(2017) 「Aneroid pressure gauges－Part 1: Bourdon tube pressure gauges」
(2) ISO (International Organization for Standardization)
･ ISO 9906(2012)「Rotodynamic pumps – Hydraulic performance acceptance tests
- Grades 1, 2 and 3」
･ ISO 10816-7(2009)「Mechanical vibration – Evaluation of machine vibration by measurements
on non-rotating parts – Part 7: Rotordynamic pumps for industrial
applications, including measurements on rotating shafts」
･ ISO 1940-1(1986)「Mechanical vibration – Balance quality requirements of rigid rotors – Part 1：
Determination of permissible residual unbalance」
･ ISO 10474(1991) 「Steel and steel products – Inspection documents」
(3) ASME (American Society of Mechanical Engineers)
・ASME B16.5(2017)「Pipe Flanges and Flanged Fittings」
(4) Torishima in-house standard (TES)

3. SHOP TEST AND INSPECTION ITEMS

No. Test and inspection items

1. Material inspection
2. Non-destructive examination
3. Hydrostatic pressure test
4. Static balance test
5. Dynamic balance test
6. Performance and running test
7. Visual inspection
8. Overall dimension check
9. Dismantling inspection
10. Painting inspection
11. Delivery inspection
［Note］
(1) INSPECTION AND TEST PLAN shall be referred to Dwg. No.:QA2220574 issued seperately

Dwg.No. : QA2220575
Page - 6/15
 Ｐ-3
4. TEST AND INSPECTION PROCEDURE
The tests and inspections given in paragraph 3 shall be carried out in accordance with the procedures and
judgments mentioned below.

4.1 Material inspection

(1) Purpose
Material inspection shall be carried out to check that the material of main parts satisfy the material
specification.
(2) Applicable standard
This inspection shall be carried out in accordance with each material specification.
Material test certificate equivalent to ISO 10474(3.1) shall be submitted.
(3) Scope of application
This inspection shall be carried out for the main pump parts i.e. pressure retaining parts, shaft and
impeller. The mill-certificate shall be submitted about parts shown on the following table.
The material of purchase parts shall be checked by the mill-certificate of material supplier.
(4) Chemical analysis
Chemical analysis shall be carried out for the material that the chemical composition is specified in
the material specification.
(5) Mechanical properties check
Mechanical property check shall be carried out for the material that the mechanical property is
specified in the material specification.
(6) Acceptance criteria
The chemical analysis and/or mechanical properties of the materials shall satisfy the material
specification.

pcs.
Part No. Part designation Material
(1 pump set)
*1
1021 UPPER HALF VOLUTE CASING A995 Gr.1B 1
*1
1022 LOWER HALF VOLUTE CASING A995 Gr.1B 1
*1
2100 SHAFT UNS S31803 1
*1
2340 DOUBLE ENTRY IMPELLER A995 Gr.1B 1
*1&*2 UNS S31803
5020.1 CASING WEARING RING 1
+WC Coating
*1&*2 UNS S31803
5020.2 CASING WEARING RING 1
+WC Coating
*1&*2
5030.1 IMPELLER WEARING RING UNS S31803 1
*1&*2
5030.2 IMPELLER WEARING RING UNS S31803 1
［Note］
1) Pitting Corrosion Test (marked with *1) shall be conducted in accordance with
ASTM G48 Method A.
2) Hardness test (marked with *2) shall be included in the Mill Certificate.

4.2 Non-destructive examination

(1) Purpose
Non-destructive examination shall be carried out to check that there is no harmful defect in the
part material for main parts.

Dwg.No. : QA2220575
Page - 7/15
 Ｐ-4
(2) Applicable standard
Non-destructive examination shall be carried out by qualified inspector who has been qualified in
accordance with JIS Z2305, ISO 9712, ASNT, SNT-TC-1A or other equivalent international
qualification code.
(3) Applicable parts and Method and Acceptance Criteria
Applicable parts and acceptance Criteria shall be in accordance with following table.

Acceptance
Test Applicable Parts /portion Procedure
Criteria
Sealing surface:
ASME ASME SEC.VIII
Liquid Penetrant UPPER HALF VOLUTE CASING
SEC.V,Art.6 Div.1,app.7
Testing(PT) LOWER HALF VOLUTE CASING
All accessible surface: ASME ASME SEC.VIII
DOUBLE ENTRY IMPELLER SEC.V,Art.6 Div.1,app.7

Ultrasonic Full length: ASME ASME SEC.VIII

Testing(UT) SHAFT SEC.V,Art.5 Div.2 3.3.4

4.3 Hydrostatic pressure test

(1) Purpose
Hydrostatic pressure test shall be carried out to check that there is no leakage from casing surface
and joints.
(2) Applicable standard
Hydrostatic pressure test shall be carried out in accordance with JIS B8301(2000) and Torishima
in-house standard (TES).
Pressure test record equivalent to ISO 10474(3.1)shall be submitted.
(3) Measuring instrument
The accuracy of measuring instrument for hydrostatic pressure test shall be better than class 1.6
specified in JIS B7505-1(2017) "Aneroid pressure gauges－Part 1: Bourdon tube pressure gauges".
Gauge diameter shall be 75mm or more. Also maximum range of pressure gauge shall be from 1.5
to 3 times of test pressure.
At least two pressure gauges shall be installed in the highest position of pressure parts.
However, when it is difficult for inspector to check pressure gauge, one of two may be installed in
the position where it is possible to check.
(4) Testing liquid
Clean water at normal temperature shall be used for this test.
(5) Test procedure
Air in the casing shall be eliminated by the vent valve.
No leakage is observed at wall and sealing surface when inside of casing shall be filled with water.
Then, the pressure shall be raising gradually until specified test pressure.
Applicable parts, test pressure and holding time shall be shown on Table 1.
Table 1 Applicable parts, test pressure and holding time
Applicable parts Test pressure Holding time
UPPER HALF VOLUTE CASING
8.34 MPaG 30 minute
LOWER HALF VOLUTE CASING
(6) Acceptance criteria
No leakage shall be observed during the test.

Dwg.No. : QA2220575
 Ｐ-5
4.4 Static balance test
(1) Purpose
Static balance test shall be carried out to prevent abnormal vibration during operation by removing
the unbalance weight of the rotating parts to be balanced.
Applicable parts : DOUBLE ENTRY IMPELLER
(2) Applicable standard
Static balance test shall be carried out in accordance with JIS B0905(1992) (equivalent to ISO
1940-1(1986))and Torishima in-house standard(TES).
(3) Test equipment
The static balancer shall be used for this test.
(4) Test procedure
The unbalance weight shall be corrected by removing any unbalance portion.
(5) Acceptance criteria
Balance quality of DOUBLE ENTRY IMPELLER shall be G2.5 or better of JIS B0905(1992).
(equivalent to ISO 1940-1(1986))

4.5 Dynamic balance test

(1) Purpose
Dynamic balance test shall be carried out to prevent abnormal vibration during operation by
removing the unbalance weight of the rotating parts to be balanced.
Applicable parts : rotating parts such as SHAFT, DOUBLE ENTRY IMPELLER, COUPLING, etc.
(2) Applicable standard
Dynamic balance test shall be carried out in accordance with JIS B0905(1992) (equivalent to
ISO 1940-1(1986))and Torishima in-house standard (TES).
(3) Test equipment
The dynamic balancer shall be used for this test.
(4) Test procedure
The unbalance weight shall be corrected by removing any unbalance portion.
(5) Acceptance criteria
Balance quality of the rotor assembly shall be G2.5 or better of JIS B0905(1992) (equivalent to
ISO 1940-1(1986))

4.6 Performance test and running test

(1) Purpose
Performance test shall be carried out to confirm pump meets the specification. And running test
shall be carried out to confirm that there is no problem on the function.
(2) Applicable standard
Test shall be carried out in accordance with the following standards;
Test method ：ISO 9906(2012) Grade 1、JIS B8302(2002)
Acceptance criteria ：ISO 9906(2012) Grade1B, Customers Specification
(3) Measuring instrument
Measuring instruments to be used for the test shall be mentioned in the clause of each test.
And all instruments shall be calibrated periodically and all instruments shall be kept a valid
accuracy.

Dwg.No. : QA2220575
 Ｐ-6
(4) Test procedure
A) Test equipment
Test arrangement is shown as Fig.1. Equipment position, pipework arrangement and other shall
be determined according to circumstances.
B) Driver
The driver to be used for the test shall be one of the job motor,The speed shall be reduced not
less than 80% of the rated speed due to limitation of power of factory supply.
Translation of test result to rated speed shall be made in accordance with ISO 9906 as
mentioned in para,(k)(b).△
2

C) Testing liquid
The clean water at normal temperature (0℃ to 40℃) shall be used for this test.
D) Test point
A minimum of six (6) test points including the following test points, shall be taken for drawing
the H-Q,ShaftPower and Efficiency curves.
(a) Shutoff
3
(b) Min Flow ：APPROX . 3710m /h
3
(c) AOR Min ：APPROX . 4011m /h
3
(d) POR Min ：APPROX . 4319m /h
3
(e) Rated ：APPROX . 5760m /h
3
(f) POR Max ：APPROX . 7404m /h
E) Total head (H)
The suction pressure and discharge pressure shall be measured with pressure transducers and
indicators. And total head shall be calculated from the following formula. Four static pressure
tapping shall be provided.
H = 106/ρg X (pd – ps) + Vd /2g - Vs /2g + z
2 2

Where, pd : Discharge pressure (MPa)

ps : Suction pressure (MPa)
2
Vd /2g : Discharge velocity head (m)
2
Vs /2g : Suction velocity head (m)
z : Potential head (m)
F) Rate of flow (Q)
Rate of flow shall be measured by electromagnetic flow meter in accordance with
JIS B 8302(2002).
G) Shaft power (P)
The shaft power shall be calculated by the motor efficiency after measuring the input power of
the driving motor by a wattmeter measuring three phases simultaneously.
P = W x ηM / 100 (kW)
Where, W : Motor input power(kW)
ηM : Motor efficiency (%)
H) Speed of rotation (n)
The speed of rotation shall be measured with a digital tachometer.

Dwg.No. : QA2220575
 Ｐ-7
I) Efficiency (η)
The pump efficiency shall be given from the following formula.
η = ( Pu / P ) X 100 (%)
3
Pu = (1/(60X10 ))ρgQH(kW)
Where, Pu : Water horse power (kW)
P : Shaft power (kW)
ρ : Density of test liquid (kg/m )
3

2
g : Gravitational acceleration (m/s )
3
Q : Rate of flow (m /min)
H : Total head (m)
J) Cavitation test
(a) Test point
Five (5) test points shall be taken at Min Flow,AOR Min.,POR Min.,POR Min.,Rated, and
Max.Flow
(b) Procedure
Cavitation test shall be carried out by controlling the pump suction valve and/or vacuum
tank pressure. Suction pressure shall be controlled to the corresponding pressure equal to
or less than the NPSH3 specified in the PUMP DATA SHEET. Then, the test shall be
performed by observing the pressure drop from normal operating condition(under the
enough NPSHA).
Pressure drop = ((Total head at normal operating - Total head at cavitation test) / Total head at
normal operating) X 100(%)
The NPSH3 shall be given from the following formula.
6 2
NPSH3=10 /ρg X (Pa - Pv) + hs + Vs /2g + Zs
ρ : Density of the test liquid (kg/m )
3
Where,
2
g : Gravitational acceleration (m/s )
Pa: Atmospheric pressure (MPa)
Pv: Vapor pressure (MPa)
hs: Suction head (m)
2
Vs /2g: Suction velocity head (m)
Zs: Suction potential head (m)
K) Correction of the test result
(a) The density of test liquid is different from specified density, thus the test results shall be
corrected by the following formula.
Correction of the test results (ISO 9906(2012) 6.1.1)
PT＝P(ρSP/ρ)
Where, ρSP : Specified density (kg/m )
3

ρ : Test liquid density (kg/m )

3

P : Shaft power at the test density (kW)

PT : Translated shaft power (kW)

Dwg.No. : QA2220575
 Ｐ-8
△
2 (b) The test results shall be corrected by the following formula when rotating speed is reduced.
Speed correction( ISO 9906(2012) 6.1.1)
QT = Q X (nSP / n)
2
HT = H X (nSP / n)
3
PT = P X (nSP / n)
2
NPSHT = NPSH X (nSP / n)
Where, nSP : Rated speed
n : Test speed
Subscript T : Translated
L) Running test
The items mentioned below shall be observed during the continuous operation of the pump at
the rated flow.
(a) Bearing temperature
The bearing temperature shall be measured by thermometer at bearing housing surface.
(b) Shaft vibration
Shaft vibration displacement shall be measured by vibration sensor at pump BEARING
SHELL portion on shaft as per ISO 10816-7 Annex B at Rated flow.
(c) Noise level
Noise level shall be measured at 1m from the pump unit surface by sound level meter. And
the measuring positions shall be decided according to JIS B8310(1985)” Methods of
a-weighted sound pressure level measurement for pumps”.
(5) Acceptance criteria (after correction of test results)
(a) Flow and total head：Customers Specification
Flow and total head shall satisfy the following mentioned below.
- Flow at the rated head shall lie between a range of -0%～+5% of the rated flow.
- Total head at the rated flow shall lie between a range of -0%～+3% of the rated
total head.
(b) Shutoff head：Customers Specification
Shutoff head shall be between a range of -4%～+5% of the expected maximum total
head(304m).
(c) H-Q curve：Customers Specification
Pumps shall have a continuously rising curve to shutoff.
(d) Shaft power：Customers Specification
Shaft power at the Rated flow shall not exceed +4% of the expected shaft power (5210kW).
(e) Efficiency : ISO 9906(2012) Grade 1B
The efficiency shall be judged from the measured H(Q)-curve where it is intersected by the
straight line passing through the specified duty point Q G, HG and zero of the QH-axis and
from where a vertical line intersects the η(Q)-curve. The pump efficiency shall be higher than
or at least equal to 0.97･ηG (ηG : guaranteed efficiency)
(f) Cavitation test
NPSH3 at the rated flow shall satisfy the specified NPSH3. As a condition, the total head
drop shall be within 3%.
(g) Pump bearing temperature：JIS B8301(2000) Annex 2 Table 1
Bearing temperature shall not exceed allowable temperature rise (ambient
temperature+40℃). However, shall not exceed allowable maximum temperature (75℃).
(h) Shaft Vibration : ISO 10816-7 Annex B Table B.1
Shaft vibration displacement at the Rated flow shall not exceed
0.33×0.295μm peak to peak.△ 2

Dwg.No. : QA2220575
 Ｐ-9
(i) Noise level
Since pump noise level measurements at shop test have big influence of the noise from the
discharge valve and reflection noise from floor, noise level shall be measured for reference
only at shop test.
(Noise level shall not exceed 95 dB(A) at 1m from pump and motor at site.)

4.7 Visual inspection

(1) Purpose454320
Visual inspection shall be carried out to check the assembled pump visually.
(2) Applicable standard
Visual inspection shall be carried out in accordance with Torishima in-house standard (TES).
(3) Procedure
(a) The pump surface shall be checked visually if there is any scratch, rust ,dent, spatter and slag.
(b) The pump appearance shall be checked visually if there is any deviation from the outline drawing.
(4) Acceptance criteria
There shall not be any harmful defect and deviation from the outline drawing.

4.8 Overall dimension check

(1) Purpose
Overall dimension of assembled pump and flange dimension shall be measured by using suitable
gauges or instruments and they shall be checked if dimension is within each tolerance, to prevent
any problems at site installation due to dimension errors.
(2) Applicable standard
Overall dimension check shall be carried out in accordance with Torishima in-house standard
(TES).
(3) Measuring instrument
Tape Measure, Metal Rule, Vernier Calliper and Vernier Depth Gauge shall be used.
(4) Measuring procedure
Overall dimension of assembled pump and flange dimension shall be measured by suitable
measuring instruments.
(5) Acceptance criteria
Measured dimension shall be within tolerance at following table and applicable flange standard.
(a) Overall dimension of assembled pump
Dimension (mm) Tolerance (mm)
L ≦ 120 ±5
120 ＜ L ≦ 315 ±6
315 ＜ L ≦ 1000 ±7
1000 ＜ L ≦ 2000 ±11
2000 ＜ L ≦ 4000 ±16
Torishima in-house standard (TES)
(b) Pitch of hole for foundation bolts
Dimension (mm) Tolerance (mm)
L ≦ 315 ±1
315 ＜ L ≦ 1000 ±2
1000 ＜ L ≦ 2000 ±3
2000 ＜ L ≦ 4000 ±4
Torishima in-house standard (TES)
(c) Diameter of hole for foundation bolts : ±0.8mm (Torishima in-house standard (TES))
(d) Dimension of flanges : as per applicable standard (ASME)

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4.9 Dismantling inspection
(1) Purpose
After performance test, inside of the pump shall be checked that there is no damage due to hit or
scratch by operating.
(2) Applicable standard
Dismantling inspection shall be carried out in accordance with Torishima in-house standard (TES).
(3) Procedure
UPPER HALF VOLUTE CASING shall be dismantled and be checked visually..
(4) Acceptance criteria
There shall be no damage due to hit or scratch.

4.10 Painting inspection

(1) Purpose
Painting conditions shall be checked as conformed to the painting specification.
(2) Applicable standard
Painting inspection shall be carried out in accordance with Torishima in-house standard (TES).
(3) Procedure
Following items shall be checked after painting.
(a) Painting color
Painting color shall be checked by color chart.
(b) Painting appearance
Painting appearance shall be checked visually.
(c) Total dry film thickness check
Total dry film thickness shall be measured by using film thickness meter.
(4) Acceptance criteria
(a) Painting color
Painting color shall be specified color.
(b) Painting appearance
The excessive unevenness of painting surface and lack of painting area shall not be observed.
(c) Total dry film thickness
Total dry film thickness shall be thicker than specified painting thickness.

4.11 Delivery inspection

(1) Purpose
Delivery inspection shall be carried out before delivery to check the quantity and appearance of
equipment.
(2) Applicable standard
This test shall be carried out in accordance with Torishima in-house standard (TES).
(3) Test items
The following items shall be checked visually.
- Quantity of pump,accessories,spare parts
- Rust prevention and no abnormal condition (dent and/or scratch) on machined surface
- Indication of nameplate
- Condition of auxiliary piping arrangements
(4) Acceptance criteria
No abnormal condition shall be observed.

Dwg.No. : QA2220575
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Dwg.No. : QA2220575