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Client/End User

KILANG PERTAMINA BALIKPAPAN

Job No. Revision 3


RECTANGULAR TANK DESIGN CALCULATION
Tag No. A-331-02-D1 A/B Page All

Client : KILANG PERTAMINA BALIKPAPAN

Item Name : OXYGEN SCAVENGER SOLUTION TANK

Tag No. : A-331-02-D1 A/B

Job No. :

Drawing No. : -

Year Built : 2022

Code : Roark's Formula for Stress & Strain 9th Ed.

Drawing No Revision Title Prepared Approved


A General Arrangement

Calculation Sheet
Rev Date Description Page Prepared Approved Reviewed
A 14/03/2022 Issued for Review All RIM KH
B 20/03/2022 Issued for Approval All RIM KH
C 29/03/2022 Issued for Approval All RIM KH
0 19/04/2022 Issued for Construction All RIM KH
1 06/06/2022 Issued for Construction All RIM KH
2 19/06/2022 Issued for Construction All RIM KH
Content Page

Cover Page 1
Content 2
Design Data 3
Loading Data 4
Revision Summary 4
I Thickness Shell Calculation 5
I.1 Side 1 1720 x 750 5
I.1.1 Thickness Calculation 5
I.1.2 stiffener calculation 6
I.2 Side 2 1150 x 750 6
I.2.1 Thickness Calculation 7
I.2.2 stiffener calculation 7
I.3 Roof Side 1720 x 1150 8
I.3.1 Thickness Calculation 8
I.3.2 stiffener calculation 9
I.4 Bottom Side 1720 x 1150 9
I.4.1 Thickness Calculation 10
I.4.2 stiffener calculation 10
I.4.3 stiffener Bottom Frame Calculation 11
II Nozzle calculation 12
II.1 Nozzle thickness as per API 650 12
III Manhole calculation
III.1 Manhole thickness as per API 650
IV Leg calculation
V Lifting lug calculation 21
VI. Weight vessel calculation 22
V Support Beam Calculation 23
VI. COG Calculation 25

Table content
Table 1 Nozzle Neck Thickness 14
18
DESIGN DATA
Design Code Roark's Formula for Stress & Strain 9th Ed.
Item Name OXYGEN SCAVENGER SOLUTION TANK
Tag No A-331-02-D1 A/B
Quantity 1 unit
Fluid Na2SO3
2
Pressure Internal Design Full of Liquid kg/cm g
2
External Design 0.00 kg/cm g
2
Operating ATM kg/cm g
Leak Test Yes
Temperature Design 65 °C
Operating 30 °C
Dimension Length x Width x Height 1720 x 1150 x 750 mm
3
Volume 1.5 m
Corrosion Allowance 0 mm
Joint Efficiency Shell 0.85
Radiography Spot RT
Post Weld Heat Treatment N/A
Vessel Weight Empty 793 kg
Full of water 2276 kg
Impact Testing N/A
Material Specification
Shell SA 240 304
3
Nozzles SA 312 TP 304
Flanges ASME B16.5 - 150# WNRF SA 182 F304
Reinforcement pad SA 240 304
Ext. Bolts & Nuts SA 193 gr B8 & SA 194 8
Lifting Lug SA 240 304 3
Support SA 240 304
Material Specification
Mark Qty Size Description Flange Type Rating Remarks
N2 1 1" Outlet WNRF 150#
N3 1 1" Drain WNRF 150#
Weld Elbow &
N4 1 1" Vent WNRF 150#
Bug Screen
N5 1 1" Pump Return Line Header WNRF 150#
N6 1 1" Overflow WNRF 150#
K1 A/B 2 1" LG Connection WNRF 150#
K2 A/B 2 1" LT Connection WNRF 150#
M1 1 500x500mm Manhole API650 API650
LOADING DATA

As per client spesification :


Y
N
e
o
s
 Internal pressure

 External pressure

 Full of Water / full of inhibitor (Static Head)

 The loads due to lifting of empty tank

 The loads due to transportation

 A concentrated load of 100 kg on roof plate

 Wind Reaction
3
 Seismic Reaction
Height (H)
Width (W)

I. Thickness Shell Calculation


as per Roark's Formula for Stress & Strain 9th Ed.
Symbols :
L = length of vessel = 67.72 in 1,720.00 mm
W = widht of vessel = 45.28 in 1,150.00 mm
H = height of vessel = 29.53 in 750.00 mm
P = design pressure = 1.56 kg/cm2g (Full of Liquid)
Pe = external design pressure = 0.00 kg/cm2g
T = design temperature = 65 C
r = Liquid density = 0.00122 kg/cm3 1,218.00 kg/m3
G = specific gravity of liquid = 1.2
Ph = static head (full of Liquid) = 1.56 psi 0.110 kg/cm2g
Pd = total design pressure (internal) = 1.56 psi 0.110 kg/cm2g
Ca = corrosion allowance = 0.00 in 0.00 kg/cm2g
Material of Vessel = SA 240 304 3
sy = Yield strength = 29,732.72 psi 2,090 kg/cm2g
Ts = Tensile strength = 74,694.40 psi 5,252 kg/cm2g
Sa = allowable stress at design temperature = 19,801.99 psi 1,392 kg/cm2g
min [ 0.66 sy ; 0.4 Ts ]
E = joint efficiency = 0.85 Spot RT

1.1. Side wall 1 1,720.00 L x 750.00 H

tn1 = plate nominal thickness = 0.20 in 5.00 mm


t1 = plate thickness corroded cond. = 0.20 in 5.00 mm
sy = yield strength of shell material = 29,732.72 psi
q = load per area q = Pt1 = 1.56 psi 0.11 kg/cm2g
Material of stiffener = SA 240 304
Ss = allowable stress of stiffener = 18,274.75 psi 1,284.84 kg/cm2g
a = dimension of long span = 27.20 in 691.00 mm
b = dimension of short span (from top) = 13.70 in 348.00 mm
I.1.1 Thickness calculation
Table 11.4 Roark's Formula for Stress & Strain 9th Ed.

Case 1e. Load uniformly increasing vertically along width


a/b = 1.9856
b/a = 0.50
b1 = 6.15
b2 = 0.32
a = 0.056
g = 0.42
E = Modulus Elasticity = 27,992,276 psi 193,000 Mpa
2
tr = required thickness Sqrt(β2*Pd*b )/Sa) + C.A = 0.069 in 1.74 mm
2 2
smax = bending stress at center b2 * q * b / t1 = 2404 psi 169.01 kg/cm2g
4 3
ymax = max. deflection -a * q * b / (E * t1 ) = -0.014 in -0.36 mm
2
Wu = max load b1 * sy * t1 = 7086 lb 3,215 kg
W max = elastic limit, Wu/A = 19.010 psi 1.34 kg/cm2g
Check :
As per Roark's Formula for Stress & Strain 9th Ed. page 427
- plate thickness is not more than 1/4 of the least transverse dimension t1 < 0.25 min (a,b) is satisfactory
- the plate is nowhere stressed beyond yield stress smax < sy is satisfactory
- maximum deflection is not more than 1.5 plate thickness ymax < 1.5t is satisfactory
- the plate is nowhere stressed beyond the elastic limit q < W max is satisfactory
Therefore, nominal thickness is satisfactory

I.1.2 stiffener calculation as per PV Handbook 14th Ed. page 218


Vertical stiffener
H = height of tank = 29.53 in 750 mm
L = length of tank = 67.72 in 1,720 mm
l = maximum distance between stiffener = 27.20 in 691.00 mm
2
w = loads 0.036 * G * H / 2 = 15.69 lb/in 0.28 kg/mm
Zreq'd = req'd. Section modulus of vertical stiffener = 0.089 in3 1,451 mm3
3
0.0642*0.036 * G * H l / Ss
Stiffener type : Angle bar 50x5 mm
Zav = available Section modulus of vertical stiffener = 0.193 in3 3,155 mm3
Therefore, Vertical stiffener is satisfactory

Top Edge stiffener


R1 = 0.3*w = 4.71 lb/in 0.08 kg/mm
R2 = 0.7*w = 13.57 lb/in 0.25 kg/mm
Ireq'd = req'd. moment of inertia of top edge stiffener = 0.0936 in4 39,727 mm4
4
R1*L /(192*E*t1)

Stiffener type : Angle bar L50x5 mm


Iah = available moment inertia of top edge stiffener = 0.27 in4 112,503 mm4
Therefore, Top edge stiffener is satisfactory

Horizontal stiffener
Ireq'd = req'd. moment of inertia of horizontal stiffener = 0.0024 in4 19.57 mm4
4
0.3 w * l / (192 E t1)
Stiffener type : Angle bar L50x5 mm
Iah = available moment inertia of horizontal stiffener = 0.27 in4 112,503 mm4
Therefore, Horizontal stiffener is satisfactory

1.2. Side wall 2 1,150.00 L x 750.00 H

tn1 = plate nominal thickness = 0.20 in 5 mm


t1 = plate thickness corroded cond. = 0.20 in 5 mm
sy = yield strength of shell material = 29,732.72 psi 2,090 kg/cm2g
q = load per area q = Pt1 = 1.56 psi 0.11 kg/cm2g
Material of stiffner = SA 240 304
Ss = allowable stress of stiffener = 18,274.75 psi
a = dimension of long span = 45.28 in 1,150.00 mm
b = dimension of short span (from top) = 13.70 in 348.00 mm

I.2.1 Thickness calculation


Table 11.4 Roark's Formula for Stress & Strain 9th Ed.
Case 1e. Load uniformly increasing vertically along width
a/b = 3.3045977
b/a = 0.30
b1 = 6.70
b2 = 0.38
a = 0.068
g = 0.42
E = Modulus Elasticity 27,992,276 psi 193,000 Mpa
2
tr = required thickness Sqrt(β2*Pd*b )/Sa) + C.A = 0.075 in 1.89 mm
2 2
smax = bending stress b2 * q * b / t1 = 2840.559 psi 199.71 kg/cm2g
4 3
ymax = max. deflection -a * q * b / (E * t1 ) = -0.018 in -0.45 mm
2
Wu = max load b1 * sy * t1 = 7719 lb 3,502 kg
W max = elastic limit, Wu/A = 12.444 psi 0.87 kg/cm2g
Check :
As per Roark's Formula for Stress & Strain 9th Ed. page 427
- plate thickness is not more than 1/4 of the least transverse dimension t < 0.25 min (a,b) is satisfactory
- the plate is nowhere stressed beyond yield stress smax < sy is satisfactory
- maximum deflection is not more than 1.5 plate thickness ymax < 1.5t is satisfactory
- the plate is nowhere stressed beyond the elastic limit q < W max is satisfactory
Therefore, nominal thickness is satisfactory
th
I.2.2 Stiffening calculation as per PV Handbook 14 Ed. page 218
Vertical stiffener
H = height of tank = 29.53 in 750 mm
L = length of tank = 45.28 in 1,150 mm
l = maximum distance between stiffener = 45.28 in 1,150 mm
2
w = loads 0.036 * r * H / 2 = 15.69 lb/in 0.28 kg/mm
Zreq'd = req'd. Section modulus of vertical stiffener = 0.147 in3 2,416 mm3
3
0.0642*0.036 * G * H l / S
Stiffener type : Angle bar L50x5 mm
Zav = available Section modulus of vertical stiffening = 0.193 in3 3,155 mm3
Therefore, Vertical stiffener is satisfactory

Top Edge stiffener


R1 = 0.3*w = 4.71 lb/in 0.08 kg/mm
R2 = 0.7*w = 10.99 lb/in 0.20 kg/mm
Ireq'd = req'd. moment of inertia of top edge stiffener = 0.019 in4 794 mm4
4
R1*L /(192*E*t1)

Stiffener type : Angle bar L50x5 mm


Iah = available moment inertia of top edge stiffener = 0.27 in4 112,503 mm4
Therefore, Top edge stiffener is satisfactory

Horizontal stiffener
Ireq'd = req'd. moment of inertia of horizontal stiffener = 0.0187 in4 7,783 mm4
4
0.3 w * l / (192 E t1)
Stiffener type : Angle bar L50x5 mm
Iah = available moment of horizontal stiffening = 0.27 in4 112,503 mm4
Therefore, Horizontal stiffener is satisfactory

1.3. Roof Side 1,720.00 L x 1,150.00 W

tn1 = short side plate nominal thickness = 0.20 in 5 mm


tn2 = long side plate nominal thickness = 0.20 in 5 mm
sy = yield strength of shell material = 29,732.72 psi 2,090 kg/cm2g
q = load per area, 2 kN/m2 = 0.29 psi 0.02 kg/cm2g
hs = short side length = 45.28 in 1,150.00 mm
hl = long side length = 67.72 in 1,720.00 mm
Material of stiffener = SA 240 304
Ss = allowable stress of stiffener = 18,274.75 psi 1,284.84 kg/cm2g
a = dimension of short span = 33.86 in 860 mm
b = dimension of long span = 24.41 in 620 mm
I.3.1 Thickness calculation
Table 11.4 Roark's Formula for Stress & Strain 19th Ed.

Case 1a. Load uniform over entire plate


a/b = 1.38709677
b/a = 0.72
b1 = 5.59
b2 = 0.45
a = 0.08
g = 0.48
E = Modulus Elasticity 27,992,276 psi 193,000 Mpa
tr = required thickness l / (1.254*Sqrt(Sa / (0.036 *G*H))) = 0.217 in 5.50 mm
2 2
smax = bending stress b2 * q * b / t1 = 2001.996 psi 140.75 kg/cm2g
4 3
ymax = max. deflection -a * q * b / (E * t1 ) = -0.037 in -0.93 mm
2
Wu = max load b1 * sy * t1 = 6443.440 lb 2,923.52 kg
W max = elastic limit, Wu/A = 7.796 psi 0.55 kg/cm2g
Check :
As per Roark's Formula for Stress & Strain 9th Ed. page 427
- plate thickness is not more than 1/4 of the least transverse dimension t < 0.25 min (a,b) Satisfactory!
- the plate is nowhere stressed beyond yield stress smax < sy Satisfactory!
- maximum deflection is not more than 1.5 plate thickness ymax < 1.5t Satisfactory!
- the plate is nowhere stressed beyond the elastic limit q < W max Satisfactory!
Therefore, nominal thickness is satisfactory

Case A roof plate under concentrated load - short side


As per PV Handbook 14th Ed. page 471
Concentrated load at mid span, fixed at both ends
P = concentrated loads = 220 lb 100 kg
L = length of plate = 45 in 1,150 mm
Mmax = moment of force P * L/ 8 = 1,248 lb-in 14,375 kg-mm
3
I = moment inertia plate t1*L /3 = 0.115 in4 47,917 mm4
3
dact = deflection P*L /(192 * E * I) = 0.03 in 0.84 mm
dall = allowable deflection L / 300 = 0.15 in 3.83 mm
Check : dact < dall is satisfactory

Case B roof plate under concentrated load - long side


As per PV Handbook 14th Ed. page 471
Concentrated load at mid span, fixed at both ends
P = concentrated loads = 220.5 lb 100 kg
L = length of plate = 67.7 in 1,720 mm
Mmax = moment of force P * L/ 8 = 1,866.1 lb-in 21,500 kg-mm
3
I = moment inertia plate t1*L /3 = 0.172 in4 71,667 mm4
3
dact = deflection P*L /(192 * E * I) = 0.07 in 1.88 mm
dall = allowable deflection L / 300 = 0.23 in 5.73 mm
Check : dact < dall is satisfactory

th
I.3.2 Stiffening calculation as per PV Handbook 14 Ed. page 218
Horizontal stiffening
Hs = maximum distance between horizontal stiff. = 33.86 in 860 mm
l = maximum distance between stiffening = 24.41 in 620 mm
w = loads (weight plate, stiffener, & concentrated load) = 527.02 lb 239 kg
Ireq'd = req'd. moment of inertia of horizontal stiffening = 0.18 in4 73,607 mm4
4
w * l / (192 E t1)
Stiffener type : Angle bar L50x5 mm
Iah = available moment of horizontal stiffening = 0.27 in4 112,503 mm4
Therefore, Horizontal stiffener is satisfactory

1.4. Bottom side 1,720.00 L x 1,150.00 W

tn1 = short side plate nominal thickness = 0.20 in 5 mm


tn2 = long side palte nominal thickness = 0.20 in 5 mm
sy = yield strength of shell material = 29,732.72 psi 2,090 kg/cm2g
q = load per area = 1.56 psi 0.11 kg/cm2g
hs = short side length = 45.28 in 1,150 mm
hl = long side length = 67.72 in 1,720 mm
b = dimension of short span = 27.20 in 691 mm
a = dimension of long span = 19.69 in 500 mm

I.4.1 Thickness calculation


Table 11.4 Roark's Formula for Stress & Strain 9th Ed.
Case 1a. Load uniform over entire plate
a/b = 1.382
b/a = 0.72
b1 = 5.59
b2 = 0.45
a = 0.08
g = 0.48
E = Modulus Elasticity 27,992,276 psi 193,000 Mpa
tr = required thickness / (1.254*Sqrt(Sa / (0.036 *G*H))) = 0.174 in 4.42 mm
2 2
smax = bending stress b2 * q * b / t1 = 6955.2 psi 489.00 kg/cm2g
4 3
ymax = max. deflection -a * q * b / (E * t1 ) = -0.083 in -2.11 mm
2
Wu = max load b1 * sy * t1 = 6445 lb 2,924 kg
W max = elastic limit, Wu/A = 12.04 psi 0.85 kg/cm2g
Check :
As per Roark's Formula for Stress & Strain 9th Ed. page 427
- plate thickness is not more than 1/4 of the least transverse dimension t < 0.25 min (a,b) Satisfactory!
- the plate is nowhere stressed beyond yield stress smax < sy Satisfactory!
- maximum deflection is not more than 1.5 plate thickness ymax < 1.5t Satisfactory!
- the plate is nowhere stressed beyond the elastic limit q < W max Satisfactory!
Therefore, nominal thickness is satisfactory

1.4.2 Stiffening Bottom Frame Calculation


H = height of vessel = 29.53 in 750 mm
L = length of tank = 67.72 in 1,720 mm
l = longer distance between stiffener = 27.20 in 691 mm
Sa = allowable stress value of the plate = 19,801.99 psi 1,392 kg/cm2g
2
w = load 0.036 * G * H / 2 = 15.69 lb/in 0.28 kg/mm
E = modulus elastisity of vessel material = 27,992,276 psi 193,000 Mpa
as per PV Handbook 14th Ed. page 218
Zar = required sectional modulus of stiffening frame = 0.08 in3 1,340 mm3
3
0.0642 * 0.036 * GH / S
Ireq'd = minimal required moment inertia = 0.01 in4 4,694 mm4
4
w * L / (192 E t1)
Material of stiffner = SS400
Stiffener type : Angle bar L50x5 mm
Zav = available section modulus of stiffener = 0.193 in3 3,155 mm3
Iav = available moment inertia of stiffener = 0.27 in4 112,503 mm4
Therefore, stiffener is satisfactory
II. Nozzles Calculation
II.1 Nozzle thickness per API 650

Nozzle N2 (Outlet)
Nozzle Location = Bottom
Nozzle Material Specification = SA 312 TP 304
Nozzle Size = 1" NPS Sch.40S
Outside Diameter Dn = 1.315 in = 33 mm
Inside Diameter B = 1.049 in = 27 mm
Pipe Wall Thickness tn = 0.133 in = 3.38 mm
Corrosion Allowance for Nozzle (Internal) CA = 0 in = 0.0 mm

SHELL NOZZLE REF. API-650


t_rpr = (Re Pad Required Thickness)
t_n = (Thickness of Neck)
Sd_n = (Stress of Neck Material)
Sd_s = (Stress of Shell Course Material)
CA = (Corrosion Allowance of Neck)

COURSE PARAMETERS:
t-calc = 5 mm
t_cr = 5 mm (Course t-calc less C.A)
t_c = 1.41 mm (Course t less C.A.)
t_Basis = 1.41 mm

(SHELL NOZZLE REF. API-650 TABLE 5-6, TABLE 3-6 AND FOOTNOTE A OF TABLE 5-7)
Required Area = t_Basis * D
Required Area = 1.41 * 33
Required Area = 46.53 mm^2

Available Shell Area = (t_c - t_Basis) * D


Available Shell Area = (4 - 1.41) * 33
Available Shell Area = 118.47 mm^2

Available Nozzle Neck Area = [5 * (t_n - CA) + t_c] * (t_n - CA) * MIN((Sd_n/Sd_s) 1)
Available Nozzle Neck Area = [5 * (3.38 - 0) + 5] * (3.38 - 0) * MIN((115/170) 1)
Available Nozzle Neck Area = 46.575 mm^2

A-rpr = (Required Area - Available Roof Area - Available Nozzle Neck Area)
A-rpr = 118.47 - 85.87 - 47.575
A-rpr = -14.975 mm^2

Since A_rpr <= 0, t_rpr = 0


Since Nozzle size <= NPS 2 (per API-650 5.7.2), t_rpr = 0

No Reinforcement Pad required.

III. Manhole Calculation


III.1. Roof Manhole REF. API-650
As per Annex S :
S.3.4.2 All stainless steel components of the roof manhole shall have a nominal thickness
of not less than 5 mm
Therefor
Manhole Size = 500 x 500 mm
Manhole Wall Thickness tm = 0.197 in = 5.00 mm

12
Calculation of Seismic Load (Earthquake) (PV Hand Book 14th Ed.,Megyesy, page 62)

Refer to = SNI 1726 : 2019


Weight of Vessel, empty We = 793 kg
Weight of Vessel, operating Wo = 2276 kg
Height of Vessel Including Leg H = 950 mm
Outside Diameter of Vessel OD = 1,720 mm
Efficiency of Welded Joint E = 0.7
Sub Soil type = Soft (SD)
Occupancy Importance Coefficient Ie = 1.15
Spectral Response Acceleration at period of 1 sec (% g) S1 = 10%
Spectral Response Acceleration at short period (% g) Ss = 25%
Response Modification Coeficient R = 2.5
Redudancy factor = 1
Virtue factor ( table 4, SNI 1726 ) Ie = 1.25
Velocity based site co-efficient ( table 7, SNI 1726 ) Fv = 2.4
Acceleration based site co-efficient ( table 6, SNI 1726 ) Fa = 1.6
The maximum considered earthquake spectral Fa*Ss S MS = 0.4
response acceleration at short period
Design earthquake spectral response 2/3 * SMS S DS = 0.27
acceleration at short period
Seismic respon coeficient S DS / ( R / I e ) Cs = 0.123
Coeficient for one stage F = 1
Seismic force shear (section 8.8.1 , SNI1726 ( F*S DS /R ) W V = 111.68 kgf
Height of center of gravity hx = 606.50 mm
0.15*V Ft = 16.752 kgf
Lateral force of vessel at elevation x Fi = 94.93 kgf
( V -F t )W i *h x
∑W i *h x

Maximum Moment at the Base


= (Ft * H) + (V – Ft) *(2 H/3 ) M = 76,037 kg – mm

13
14
VI. Leg Calculation
(PV Design Manual 3rd Ed., Moss, page 127)

Column checking due to moment at base, as per AISC

Material of Column = SA 240 304


No. of Column N = 6
Height of column l = 8 in 200 mm
Operating weight of vessel 3 W = 5017 lb 2,276.13 kg
Load at one Leg (Based on vessel total bending moment acting at leg attachment elevation),
seismic condition governed
Moment at Shell (seismic) Mt = 0 lb-in 0 kg-mm
Shear at base (seismic) V = 246 lb 111.7 kg
Load on one leg Wt / N + 4*Mt / (N*L) + V/N Q = 877 lb 398.0 kg
Size = Angle Bar L50x5 mm
o
Angle q = 0
Cross sectional Area A = 0.736 in2
Radius of gyration x axis rx = 0.606 in
Radius of gyration y axis ry = 0.606 in
Yield strength of leg Fy = 29732.73 psi
Modulus Elasticity E = 29007540 psi

Slenderness ratio factor Kx = 1


Slenderness ratio factor y direction Ky = 1
Slenderness ratio x direction Kx.l /rx + 0.333A l /rt = 5.02
Slenderness ratio y direction Kx.l /ry + 0.333A l /ry = 5.02
Yield strength of leg Fy = 36259.43 psi
M1 = 6598 lb-in 76037 kg-mm
M2 = 13237 lb-in 152554 kg-mm
then
Cb = 2.347873
= 5.747

For then

Bending stres Fb = 15862 psi

Allowable Yield strength 0.6 Fy = 21756 psi

Check bending stress < Allowable yield strength ? Yes, satisfactory

Base Plate Calculation

Vertical load distribution (for each leg) P = 877 lb


Overturning moment at base plate Mt = 13237 lb-in 152554 kg-mm

Base plate length D = 7.874 in 200 mm


Base plate width B = 7.874 in 200 mm
Base plate area A = 1575 in2 40000 mm
Angle Bar L50x5 mm then :
d = 0.197 in 5 mm
b = 0.197 in 5 mm
tw = 0.197 in 5 mm
tf = 0.197 in 5 mm
m = 3.844 in
n = 3.858 in
a = 0.000
n' = 0.000 in

Rest at platform f'e = 16600 psi


Base plate required area P / 0.7 f'e Ar = 0.08 in2 48.6991 mm2
Eccentricity Mt / P e = 0.066
D/6 = 1.312
Mt / P ≤ D/ 6 ? Yes, thus
Loadings at base plate:
fc = 14.86 psi

f1 = 14.16 psi

Moment at base plate :


Mb = 848.7 lb-in

Base plate thickness :

t = 0.170 in 4.325 mm

Used base plate thickness tb = 0.394 in 10 mm

Anchor Bolt Calculation


Operating Weight W = 5,017 lb 2,276 kg
Largest bolt distance between leg d = 45.276 in 1150 mm
4 * Mb / d R = 75 lb 34 kg
W >R Yes
then No uplift occurs, therefor Anchor bolt size min is 3/4" diameter

Qty bolt per base plate nb = 1


Bolt Allowable Stress Sb = 17,699.39 psi 1,244 kg/cm2g
Required area per bolt R / Sb Abr = 0.0042 in2 2.733 mm2
Used anchor bolt size = M10
Available bolt area Abav = 0.088723 in2 57.2402 mm2
Check available bolt area > required bolt area ? Yes, satisfactory
V. Lifting Lug Calculation
V.1 Thickness calculation
Symbols :
P = total load (empty weight+ 1.5 safety factor) = 2,792.61 lb 1,269.37 kg
Mat'l = SA 240 304
S = allowable shear stress = 16,679.34 psi
R = radius of lifting lug = 2.56 in 65.00 mm
D = hole diameter of lifting lug = 1.18 in 30.00 mm
th
As per PV Handbook 14 Ed. page 120
t = thickness of lifting lug = 0.04 in 1.08 mm
P / (2S * (R-D/2))
Use lifting lug thickness 8 mm satisfactory

V.2 Welding requirement calculation


As per PV Handbook 14th Ed. Page 473
Symbols :
Aw = length of weld = 7.87 in 200.00 mm
f = allowable load on weld = 9.60 kips per in2 leg area
M = bending moment, P * Aw = 21.99 kips per lin.inch
P = Allowable concentrated axial load = 2.79 kips
V = vertical shear = 2.79 kips
W = load of fillet weld dimension = 0.35 kips per lin in
w = fillet weld leg dimension, W / f = 0.04 in 0.94 mm
Use fillet weld 4.00 mm satisfactory

Sw = section modulus of weld lines subject to = 20.67 in2


2
bending moment, Aw /3
Wb = bending force, M / Sw = 1.06 kips per lin.in
Ws = shear force, V / Aw = 0.35 kips per lin.in
2 2 0.5
W = resultant force, (Wb + Ws ) = 1.12 kips per lin.in
wreq'd = required fillet weld size, W / f = 0.12 in 2.97 mm
Use fillet weld 4.00 mm satisfactory
VI. Weight Vessel

Weight (kg)
No Item Qty
per unit total
1 Shell side 2 51.60 103.20
2 Shell side 2 34.50 69.00
3 Roof 1 79.12 79.12
4 Bottom 1 79.12 79.12
5 Vert. stiffener Angle bar 50x5 mm 5.8 14.30 82.94
6 Hor. stiffener Angle bar L50x5 mm 1.0 6.72 6.72
7 Top Stiffener Angle bar L50x5 mm 2.9 22.60 65.54
8 Bottom stiffener Angle bar 50x5 mm 3.1 14.30 44.33
9 pad for leg plate 3 mm 2 71.44 142.89
10 Nozzles n manhole 1 60.00 60.00
11 Lifting lug pad 4 0.77 3.07
12 Lifting lug 4 0.96 3.84
13 Bolts 20 1.27 25.36
14 Leg & base plate 4 6.87 27.49
Total Empty & Erection Weight of Tank 792.63
Total Full of Water Weight 2,276.13

3
Center of Gravity : x , z , y ( 906 ; 618 ; 606.5 ) (see GA Drawing)

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