Professional Documents
Culture Documents
03 04
Drive Concept Right Hand Console
transmits the power to the right side Sets a value from the hotkey menu
The feed rollers are reversed between road and field display 3 4
using the hydraulic motor (8).
7 6. Info Key
Provides information about fault
05
Right Hand Switch Panel Multi-Function Lever
07 08
CEBIS Road Travel Display CEBIS Harvest Display
11 12
HOTKEY HOTKEY Symbols
After 5 seconds the HOTKEY
dial will disappear from
2 CEBIS and the settings will Sets the number of active partial widths Sets the stone detector sensitivy
be displayed in the window
shown. To change the
1 HOTKEY setting rotate the
switch (2) to increase
or decrease the values. Sets the AUTO PILOT centraliser switch Adjusts AUTO FILL
13 14
Feed Rollers
Plastic Strips
Cylinder Application Complete set of knives
It is advisable to remove the Teflon strips
Number of knives 28 off the upper feed roller during maize harvest.
V-Classic 14 This will allow optimal feeding of the crop to
Length of cut range (mm) 3.5 - 15 the cutting cylinder.
Number of knives 24
V-Classic 12
Length of cut range (mm) 4 - 17 Bottom Plate
15 16
Metal Detector and Stop Rock
A metal detector is installed in the bottom When the metal detector Stop Rock, is used to detect stones
roller of the feeder unit. DIRECTSTOP function is activated entering the feed rollers by monitoring the
in CEBIS, the machine’s forward movement of the upper precompression
When a sudden instance of magnetic motion will stop automatically if the rollers.
metal is fed into the feeder unit, the feeder metal detector or stone detector
unit stops before the metal can enter the detects a foreign object. A sudden movement of the feed rollers
chopping cylinder. indicates a foreign object, the machine will
This function can be activated and then stop the feed rollers similar to a
The sensitivity can be adjusted in the cab deactivated through CEBIS as is metal detection.
using CEBIS. required.
Sensitivity Adjustment: 1 > 5
It is not possible to switch off the metal The sensitivity can be adjusted from the
detector. cab using CEBIS.
It is recommended to deactivate
Stop Rock when harvesting maize,
using sensitivity setting 0.
18
Opening Feed Rollers
1. Lower the legs on the front attachment and lower
In order to remove the feed rollers, the front the feeder housing as far as possible.
attachment must remain on the front of the feed
rollers and the following steps need to be followed: 2. Undo the 13mm bolt and retaining collar to remove the
panel over the drive belt on the RHS of the feeder.
3. Remove the guard over the drive belt on the RHS of the
feeder housing and remove front attachment belt. 1 2 3
19 20
Opening Feed Rollers Chopping Cylinder
The chopping unit has the task of cutting the material
The feeder housing can also be V’d open as shown to compressed by the feeder housing to the pre-set chopping
give a brief inspection of the blades. In order to V open length and of accelerating this material out of the
the feeder housing, the following steps must be followed: cutting plane.
3. The locks, electrical connections and hydraulic connections Changing the Knives
can then be removed. When the shear bar can not be adjusted any further, CEBIS
will indicate wear on knife edge. As the knives are fixed
4. It is important not to unlatch hooks underneath
using elongated holes, the position of the knife can be
feeder housing.
readjusted to the shear bar.
5. The engine can now be started and lift the front attachment
Please refer to the operators manual (section 9.12.14) for
with caution to any hoses or cables.
full instructions on replacing the knives.
6. It should now be possible to gain access as can be
When working on the cutting cylinder, ensure the machine
seen above.
is stopped and the cylinder locking tool is in place.
21 22
Sharpening Sharpening Interval
Cylinder Concave
The sharpening interval should be
adjusted dependant on the degree
The sharpening process is carried out
of wear on the knives. This must be
from within the cab. This is completed There are two types of concaves available for under
checked visually, as the degree of
with the main drive engaged at idle the cylinder. The smooth version fitted as standard
wear will vary dependant on:
engine RPM. The procedure and the for normal conditions or the heavy duty premium line
number of cycles can be adjusted • Throughput Volume version for use in conditions where wear from sandy soil
from CEBIS. • Crop Type etc is a problem.
• Sand proportion (stubble height,
raking depth)
• Chop Length Concave Adjustment
The sharpening stone readjusts Once the blades wear on the machine,
automatically during the sharpening Number of cycles the bottom ‘concave’ may need to be adjusted to
process, however after approx. 450 The number of cycles can be achieve optimum crop flow, this can be done by
cycles this needs to be manually reset. removing the shims fitted as required.
adjusted through CEBIS, as few as
Please refer to section 9.12.16 of the
possible to obtain a good cutting
operators manual to carry out this Refer to section 9.12.3 in the operators manual for
edge but as many as needed to
adjustment. instructions on how to carry out adjustment.
maintain the edge. It is best to
sharpen frequent with less cycles as
opposed to daily with many cycles.
25 26
Shear Bar Corn Cracker
Recommendations: The crop coming from the chopper unit is crushed between
Shear Bar Adjustment The condition and the adjustment of the shear bar are essential the Corn Cracker rollers and conveyed to the accelerator.
to obtain optimum chopping quality, maximum efficiency and long The purpose of the cracker is to open each kernel of maize in
The shear bar can be adjusted automatically from
service lives of knives and shear bar. order to free its starch to allow its starch to be free for digestion.
the comfort of the cab using CEBIS. The shear bar should
be readjusted after each sharpening and where possible 1. Readjust the shear bar after every sharpening process.
2. If needed, the shear bar should be readjusted without knife When the Corn Cracker is not in use, it should be completely
between sharpening intervals.
sharpening, ie. if clearance too great. removed from the machine because at stand still the high
3. Adjust the shear bar as close as possible to the knives, for performance bearings might be damaged by the vibrations
Please refer to the operators manual Section 9.12.10, for
optimum chop quality. The knives must not touch the shear bar, in the machine.
full instructions.
otherwise wear increases. A feeler gauge can be used to monitor
Multi Crop Cracker Variants (MCC)
the gap.
4. To assess the wear condition of the shear bar, the rear side Type Machine Power Band Belt
must be inspected. (The rear of the shear bar must be able to sit MCC - M - 80/100 teeth
straight on the knife). JAGUAR
MCC - M - 100/100 teeth 6 - groove
> The cutting edges of PREMIUM LINE shear bars have a longer 830-870
MCC - M - 125/125 teeth (whole crop)
service life and therefore improve chopping quality and
service life. MCC “L” 100/125 teeth
MCC “L” 125/125 teeth
Shear Bar Adjustment JAGUAR
MCC “L” 150/150 teeth 7 - groove
When the shear bar is worn or cannot be readjusted any further, 870-880
MCC MAX 120/130
it must be turned around or replaced.
Shredlage 110/145
27 28
Corn Cracker Removing the Corn Cracker
LANGSCH
N
LO N G C I T T
UT
1 T 15 1
6 17 18 19 20
21
IT
N 14 CLASSIC 22
13
100 /
H UT MCC 125
C 23
12
O C
SH RZS
2
T
AX
1
R
CM
MC
KU
4
1
25
25
10
/1
SH
5
2
12
26
RE
89
DL
IC
27
SS
67
CC
AG
CLA
SH
E
28 2
®
RE
1 2 3 4
mm 3,5 4 5
MCC
DLA
9 30 mm
GE
3
®
In crops where the corn cracker is not needed, it is recommended that the corn cracker is completely removed from the
MCC MAX
150% machine. During this time, the filler housing needs to be fitted to replace the dismounted corn cracker, this allows the
MCC CLASSIC
Aufbereitungsintensität
Processing intensity MCC SHREDLAGE® crop flow directly from the cylinder to the accelerator.
100% 150%
1. MCC L Roller
For this conversion, the drive belt of the Corn Cracker is removed (R15), the lock is released as shown in picture 3 (loosen
2. MCC Shredlage Roller bolts [1] and rotate locks [2]) and the Corn Cracker can then be retracted, using the ratchet wheel [3]. After this, the filler
3. MCC L Max Roller housing is put into place and fastened by tightening the locking tabs.
MULTI CROP CRACKER
Halbmesser For full information regarding the removal of the Corn Cracker please refer to Section 7.20.11 of the Operators manual.
Half knives
V-28 V-24 V-20 V-24 / V-28
29 30
3,5-15 mm 4-17 mm 5-21 mm 8-28 mm / 7-30 mm
JAGUAR 800
Accelerator Discharge
The discharge accelerator receives the crop from the Corn Cracker or directly from
the chopper unit and conveys it through the square discharge tube and the upper
discharge chute out of the machine at high velocity. The crop is expelled
via the discharge
Mechanical Adjustment chute into the trailer,
On the standard machine the gap between the housing and the accelerator can the chute can be
be adjusted manually both LHS and RHS. moved to maximise
trailer filling using the
Why change the clearance in the accelerator? buttons on the joystick
If the maximum blow is not needed, the accelerator position can be set to a wider as shown earlier in
opening this reduces wear and fuel consumption. Setting the accelerator closer to the booklet.
the plate will increase the blowing capability.
Accelerator Paddles
There are toothed accelerator paddles fitted as standard. Smooth paddles can be
fitted if needed to increase the blowing capacity of the machine, e.g in very dry crops.
If changing the paddles, it is important to note the difference in height of the paddles, Different length chutes
so it is important to adjust the accelerator clearance afterwards. Different length chute extensions need to be added or removed according to the width of
header which is attached to the front of the machine. Chute extensions come in 750mm
Please Refer to the operators manual Section 9.13.21 for full procedure. lengths and the L chute has 2 sections added.
31 32
Other Machine Features
The JAGUAR can also be fitted with the AUTO FILL (Optional)
OPTI FILL automated discharge chute control system.
This feature delivers the following functions:
AUTO FILL is an option which There is also an additional The AUTO FILL system can be
Customer Benefits
allows fully automatic control of monitor fitted in the cab to allow activated by pressing switch
• Optimised operation when filling trailers. the discharge spout. This consists the operator to view the trailer pictured on the joystick.
• Ease of Operation to park/rotate chute. of an additional camera on the and spout position.
• Convenient to use. spout which monitors the trailer
position and fill level.
33 34
Other Machine Features
35
PICK UP PICK UP
A 32 and 17 tooth sprocket are fitted on the feed auger ACTIVE CONTOUR is activated when
drive from the factory - this is recommended for medium to auto contour function is enabled and
long chop lengths. the cutting height control is above CONTOUR
50%. When the cutting height control
Two further sprockets are included in the shipping package
is below 50%, ground pressure mode
for adjusting the auger speed. These are 33 and 15
is activated and ACTIVE CONTOUR is
toothed sprockets for short chop lengths.
deactivated.
Auger speeds can further be adjusted by means of the 3
speed gearbox.
On the pick-up 300, the entire drive is from the mechanical ACTIVE CONTOUR
drive from the JAGUAR via quick coupler (1). From there,
the pick-up drive (2) and the feed auger (3) are driven.
Using the 3-speed gearbox (3) there is a shift lever which
enables the feed auger speed to be switched between 3
three gears.
A centre sensing wheel (4) further improves ground 1 Auflagendrucksteuerung Regelimpuls Mechanischer Ausgleich der PICK UP
50 hours
Prior to harvest General Adjustments
• Check all gearbox oils • Ensure the height of the sensing wheels is correct
• Check tightness of all gearboxes • Lubricate all grease points
• Adjust the speed of the feed auger via the 2 stage
• Check all oils • Check chain tension on intake auger
gearbox or different sprockets
• Check drive shaft, chains and clutches • Check pick up chain tension
• Check all connections • Check chain tensions regularly
39 40
DIRECT DISC DIRECT DISC
The DIRECT DISC direct cutterbar cuts the crop with a disc mower based on
the DISCO mower heads. Maintenance Adjustments
There are two different design variations of DIRECT DISC:
1 2
41 42
ORBIS ORBIS
43 44
ORBIS ORBIS
Adjustments Adjustments
The dividing rollers at each side can As pictured above, the cob Hole A - Uneven ground The divider tips can be adjusted The gap between the scrapers The scrapers on the feeder discs
be activated or deactivated as guide tubes should be adjusted Hole A - Steep cutting angle to prevent the tips being in contact and the nylon wear plates should should be adjusted as close as
required by turning the tap. as close as possible to the discs with the soil during harvesting. not exceed 10mm. As this could possible without touching, to allow
without touching. These ensure any Hole B - Down maize Their intended purpose is only lead to crop build up preventing smooth crop flow.
cobs which fall off the stalks are Hole A - Whole crop to divide the rows of maize. even crop flow.
transported to the feed rollers.
45 46
ORBIS
Maintenance checks by operational hours.
Daily 50 hours
47 48
Pitching and Dampening
49
Silage Quality Silage Quality
51 52
Useful Part Numbers Notes
Universal L.H Knife Kit 00 0998 1011 Outer Tines 00 1322 6160
Universal R.H Knife Kit 00 0998 1021 Inner Tines 00 0973 2790
Maize L.H Knife Kit 00 0984 6900
Maize R.H Knife Kit 00 0984 6910 ORBIS
Shear Bar Universal 00 2614 2700 Laid Maize Kit 00 2616 2690
Shear Bar Maize 00 0495 2743
Cylinder Bottom 00 0495 8321 DIRECT DISC
Standard Sharpening Stone 00 0984 3185 Blade Cranked 00 0952 0420
Long Sharpening Stone 00 1312 4424 Blade Cranked 00 0952 0430
Toother Accelerator Paddle 00 0123 8620
Smooth Accelerator Paddle 00 0123 8660 Maintenance
EP3 400G 00 0241 7931
EP3 5KG 00 0202 2491
55
Notes
Notes Notes
Jaguar 830 - 880 (496)
Information and Basic Field Settings
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