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LAND ROVER Defender 2.

5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Engine (general)
Engine
Engine code 10P/15P
Capacity 2495 (cc)
Distribution type
Timing chain
Engine speed at maximum power 4200 (rpm)
Number of cylinders 5
Engine (specifications)
Engine
Firing order 1 - 2 - 4 - 5 -3
Valve clearance
Hydraulic
Idle speed 740 ± 50 (rpm)
Fuel system
Unit injector system
Injector (make and type) Lucas EV1
Injector pressure 1500 (bar)
Glow plugs (make and type) Beru 12V
Oil pressure 3.0 / 740 (bar/rpm)

Oil pressure(Engine at operating temperature) 1.5 - 3.0 / 3500 (bar/rpm)


Turbocharger (make and type) Garrett GT 20
Drive belt layout

Emissions
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Engine
Idle speed, minimum 650 (rpm)
Idle speed, maximum 800 (rpm)
Oil temperature during test 80 (°C)
Maximum no-load governed speed 4850 (rpm)
Corrected smoke absorption value 1 (m-1)
Test time 0.5 - 2.0 (s)
Exhaust gas analysis test method (Germany only) B
Manual transmission, EURO 2 (Europe)
Fuel consumption, combined usage 10.10 - 10.80 (l/100 km)
Fuel consumption, extra-urban driving 9.00 - 9.70 (l/100 km)
Fuel consumption, urban driving 12.10 - 12.70 (l/100 km)
Emission code Euro 2
Emission standard 70/220*1996/69 (1998-06-15 ->)
CO2 average 282 - 299 (g/km)
CO 0.868 - 1.101 (g/km)
HC 0.093 - 0.138 (g/km)
NOx 1.027 - 1.235 (g/km)
HC NOx -
Particles -
Manual transmission, EURO 3, MPV (Europe)
Fuel consumption, combined usage 10.50 (l/100 km)
Fuel consumption, extra-urban driving 9.50 (l/100 km)
Fuel consumption, urban driving 12.20 - 12.50 (l/100 km)
Emission code Euro 3
CO2 average 299 (g/km)
CO 0.399 (g/km)
HC -
NOx 0.663 (g/km)
HC NOx 0.685 (g/km)
Particles 1.98 (g/km)
Manual transmission, EURO 2, Camper (Europe)
Fuel consumption, combined usage 10.80 (l/100 km)
Fuel consumption, extra-urban driving 9.70 (l/100 km)
Fuel consumption, urban driving 12.70 (l/100 km)
Emission code Euro 2
Emission standard 70/220*1996/69 (2001-09-10 ->)
CO2 average 299 (g/km)
CO 0.868 (g/km)
HC 0.093 (g/km)
NOx 1.235 (g/km)
HC NOx -
Particles -
Manual transmission, EURO 4 (Europe)
Fuel consumption, combined usage 10.00 (l/100 km)
Fuel consumption, extra-urban driving 8.80 (l/100 km)
Fuel consumption, urban driving 11.90 (l/100 km)
Emission code Euro 4
CO2 average 282 (g/km)
CO 0.327 (g/km)
HC -
NOx 0.547 (g/km)
HC NOx 0.566 (g/km)
Particles 1.98 (g/km)
Manual transmission, EURO 3 (Europe)
All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Fuel consumption, combined usage 10.00 - 10.80 (l/100 km)


Fuel consumption, extra-urban driving 8.80 - 9.70 (l/100 km)
Fuel consumption, urban driving 11.90 - 12.70 (l/100 km)
Emission code Euro 3
Emission standard 70/220*2001/1A (1999-07-19 ->)
CO2 average 282 - 299 (g/km)
CO 0.327 - 0.868 (g/km)
HC 0.093 (g/km)
NOx 0.547 - 1.235 (g/km)
HC NOx 0.566 - 0.685 (g/km)
Particles 1.93 - 1.98 (g/km)
Cooling system
Engine
Cap pressure 1.4 (bar)
Thermostat opening temperature 82 (°C)
Electrical
Electrical system
Battery capacity 120 (Ah)
Cold cranking amperes (CCA) 1000 (A)
Battery location

Under the driver's seat


Brakes
Brakes : General data
Brake system: bleeding at maximum pressure 4.5 (bar)
Front disc brakes
Disc diameter, front 298.0 (mm)
Disc thickness, front(90 models) 14.1 (mm)
Disc thickness, front, minimum(90 models) 12.1 (mm)
Disc thickness (ventilated), front(110/130 models) 24.0 (mm)
Disc thickness (ventilated), front, minimum(110/130 models) 22.0 (mm)
Brake pad thickness, front, minimum 3.0 (mm)
Disc run-out, maximum 0.15 (mm)
Rear disc brakes
Disc diameter, rear(90 models) 290.0 (mm)
Disc thickness, rear 12.5 (mm)
Disc thickness, rear, minimum 11.74 (mm)
Brake pad thickness, rear, minimum 3.0 (mm)
Disc diameter, rear(110/130 models) 298.0 (mm)
Disc thickness, rear 14.1 (mm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Disc thickness, rear, minimum 12.1 (mm)


Brake pad thickness, rear, minimum 3.0 (mm)
Disc run-out, maximum 0.15 (mm)
Parking drum diameter 254.0 (mm)
Steering, suspension and wheel alignment
Suspension
Wheelbase 2360 - 2794 (mm)
Vehicle condition(Unloaded)

Toe-out, front(Per wheel) 0°05' ± 0°05' (°)


Toe-out, front(Total) 0°10' ± 0°10' (°)
Camber, front - 0°17' ± 0°45' (°)
Castor, front 3°15' ± 0°45' (°)
Toe-in, rear(Total) 0°00' ± 0°12' (°)
Camber, rear - 0°10' ± 0°45' (°)
Thrust angle 0°00' ± 0°24' (°)
Wheels and tyres
Wheels and tyres
Tyre size(90 models) 205 R16
Front tyre pressure 1.9 (bar)
Rear tyre pressure 2.4 (bar)
Tyre size(90 models) 265/75 R16
Front tyre pressure 1.9 (bar)
Rear tyre pressure 2.4 (bar)
Tyre size(90 models) 750 R16
Front tyre pressure 1.9 (bar)
Rear tyre pressure 2.75 (bar)
Tyre size(110 models) 750 R16
Front tyre pressure 1.9 (bar)
Rear tyre pressure 3.3 (bar)
Tyre size(130 models) 750 R16
Front tyre pressure 3.0 (bar)
Rear tyre pressure 5.1 (bar)
Speed index, minimum(Based on the maximum speed as listed in the European Type M
Approval data sheets)
Capacities
Engine
Engine sump, including filter 8.2 (l)
Cooling system 13.0 (l)
Brakes : General data

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Brake system 1.0 (l)


Manual transmission, R380, 5-speed
Manual transmission R380
Gearbox refill 2.4 (l)
Plug location(1 - Drain plug; 2 - Filler plug and level plug)

Transfer box, LT230Q


Transfer box
Transfer box refill 2.3 (l)
Plug location(1 - Drain plug; 2 - Filler plug and level plug)

Front differential, Open differential


Differential 1.7 (l)
Plug location(1 - Drain plug; 2 - Filler plug and level plug)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Rear differential
Differential(90 models) 1.70 (l)
Differential(110 models) 2.26 (l)
Plug location(1 - Filler plug; 2 - Drain plug)

Suspension
Swivel pin housing 0.35 (l)
Steering
Power steering(Left-hand drive) 2.9 (l)
Power steering(Right-hand drive) 3.4 (l)
Air conditioning
Refrigerant 750 ± 50 (g)
Air-conditioning compressor oil, system total 180 (ml)
General
Fuel tank 75 (l)
Torque settings
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Stage 1 30 (Nm)
Stage 2 65 (Nm)
Stage 3 90 (°)
Stage 4 180 (°)
Stage 5 45 (°)
Engine oil drain plug 23 (Nm)
Injector 32 (Nm)
Glow plugs 16 (Nm)
Camshaft bearing caps 25 (Nm)

Rocker shaft 32 (Nm)


Crankshaft pulley(Centre bolt) 460 (Nm)
Renew the bolt
Flywheel(Renew the bolts)
Stage 1 40 (Nm)
Stage 2 90 (°)
Manual transmission, R380, 5-speed
Manual transmission filler plug 30 (Nm)
Manual transmission drain plug 50 (Nm)
Clutch pressure plate 25 (Nm)
Transfer box, LT230Q
Transfer box filler plug(Clean the contact surfaces) 30 (Nm)
Transfer box drain plug(Clean the contact surfaces) 30 (Nm)
( - 1998)
Front drive shaft to wheel bearing housing(First nut)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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LAND ROVER Defender 2.5 TD5 (10P/15P/14P) 1998 - 2012 November 22, 2022

Adjustment Data

Stage 1 50 (Nm)
Stage 2(Loosen) 90 (°)
Stage 3 10 (Nm)
Front drive shaft to wheel bearing housing(Locking nut) 50 (Nm)
Rear drive shaft to wheel bearing housing(Locking nut) 50 (Nm)
Rear drive shaft to wheel bearing housing(First nut)
Stage 1 50 (Nm)
Stage 2(Loosen) 90 (°)
Stage 3 10 (Nm)
(1999 - )
Front drive shaft to wheel bearing housing
Renew the nut
Stage 1 30 (Nm)
Stage 2 210 (Nm)
Rear drive shaft to wheel bearing housing
Renew the nut
Stage 1 30 (Nm)
Stage 2 210 (Nm)
Wheels and tyres
Wheel nuts
(Clean the contact surfaces and wheel bolts/nuts; lightly grease the wheel centre
taper only but do not grease the wheel bolts/nuts)
(Caution! Do not use power tools when screwing in or tightening wheel nuts/bolts)
Wheel nuts(Steel wheels) 108 (Nm)
Wheel nuts(Alloy wheels) 130 (Nm)
Wheel nuts(Heavy-duty wheels) 170 (Nm)
Steering
Note: Always renew stretch bolts and self-locking nuts
Power steering pump 35 (Nm)
Steering wheel 43 (Nm)
Steering: Refer to 'Technical drawings'
Air conditioning
Air-conditioning compressor 25 (Nm)

All trademark names mentioned herein are for reference purpose only and are not intended to suggest any connection between HaynesPro and such
companies. All trademarks are the property of their respective owners.

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