DOC.NO: 22-23/6525/TS/005 DT: 16.11.

2022

CLIENT

M/s. RUNGTA MINES LIMITED

KAMMANDA STEEL PLANT.

PROJECT: - 3x 600 TPD

TECHNICAL CONSULTANT:-

INDUSTRIAL TECHNICAL CONSULTANT

O-10, SECTOR-II, AVANTI VIHAR, RAIPUR.

TECHNICAL SPECIFICATION

REVISION-0

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
1
 KILN & COOLER DRIVE SYSTEM

MAIN GEAR BOX FOR KILN

LOCATION : KILN DRIVE STATION

PURPOSE : DRIVE UNIT
MODEL : DUAL TANDEM S4BZ35 S/SO (ELECON) OR
SFNL 650SPL HELICAL LOAD SHARING
(FLENDER)
DUTY : CONTINUOUS

INPUT MOTOR RATING : 400 KW AC – 1000RPM

ABSORBED POWER : 194.7 KW
RATIO : 210 : 1
INPUT SPEED : 100 -1000 RPM
OUTPUT SPEED : 0.476 – 4.76 RPM
OUTPUT TORQUE : 1452KNM
OIL FLOW : 150 LPM
No. OF STAGES : 4/5 HELICAL GEAR
DIRECTION OF ROTATION : BOTH CLOCKWISE & ANTICLOCKWISE
GEARS MATERIAL : HIGH TENSILE CARBURISING ALLOY STEEL,
17CrNiMo6 AS PER DIN 17210
ACCURACY : CLASS 6 AS PER DIN 3961-63
OUTPUT SHAFT MATERIAL : MEDIUM CARBON STEEL CK 60N
AS PER DIN 17200
REQUIRED QUANTITY : 2 Nos.

KILN MAIN MOTOR TO MAIN GEAR BOX INPUT SHAFT:

A) COUPLING:
TYPE : JAW TYPE ELCON EHFC 140 /
RATHI RB360/11 WITH
DIA 630 BRAKE DRUM OR EQUIVALENT

RATED POWER & SPEED : 400 KW (AC), 1000 RPM

SIZE : THRUSTER BRAKE W-630-ET-5500
MAKE : ELECON OR K-EHDB DRUM DIA 630
EQUIVALENT
REQUIRED QUANTITY : 2 Nos.

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
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 B) THRUSTER WITH BRAKE SHOES FOR THE ABOVE:

TYPE : MOTOR DRIVEN/ HYDRAULIC TYPE

THRUSTER/ K-HT301/6 (KATEEL)
MAKE : ELECTRO MECHANIC CO.
REQUIRED QUANTITY : 2 Nos. + 1 Nos. SPARE

KILN MAIN GEAR BOX OUTPUT SHAFT TO PINION SHAFT:

TYPE : GEARED COUPLING

RATED POWER & SPEED : 1800000 NM, 4.76 RPM
MAKE : ELECON / FENNER OR EQUIVALENT
SIZE : ED90000/ FGC-18 OR EQUIVALENT
QUANTITY : 2 Nos.

COOLER MAIN GEAR BOX

LOCATION : COOLER DRIVE STATION

PURPOSE : DRIVE UNIT
SIZE : PE60 (ELECON) / H4SH19 (FLENDER)
TYPE : HELICAL GEARED
DUTY : CONTINUOUS
REDUCTION RATIO : 125 :1 (NOMINAL)
No. OF STAGES : 4
MOTOR RATING : 250 KW, 1000 RPM
ABSORBED POWER : 124 KW
SERVICE FACTOR ON RATED POWER : TO BE INDICATED SUITING TO APPLICATION
TYPE OF LUBRICATION SYSTEM : FORCED TYPE OF 100 LPM CAPACITY WITH
STANDBY OIL PUMP SET AND AUTO CHANGE -OVER. FLS TO INCLUDE ALL VALVES, FILTERS,
OIL COOLER, PRESSURE INDICATOR, TEMPERATURE INDICATOR, PRESSURE
SWITCHES AND TUBING / PIPING.

MATERIAL OF CONSTRUCTION
(A) HOUSING : CAST IRON GRADE FG 260, IS 210
(B)GEARS & PINION SHAFTS : HIGH TENSILE CARBURIZING
ALLOY
STEEL, 17CrNiMo7 AS PER DIN EN10084
GEARS & PINIONS TO BE CASE
HARDENED & PROFILE GROUND
HARDNESS 60+/-2 HRC.
ACCURACY : CLASS 6 AS PER DIN 3961-63
(C)OUTPUT SHAFT : CK60N/42CrMo4 AS PER DIN 17200 OR10083-1
SHAFT EXTENSIONS : BOTH ISDE & OSDE
DIRECTION OF ROTATION : BOTH CLOCKWISE AND ANTI CLOCKWISE

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
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QUANTITY REQUIRED : 1 No

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
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COOLER MAIN MOTOR TO MAIN GEAR BOX INPUT SHAFT :

TYPE : PIN & BUSH

RATED POWER & SPEED : 250 KW, 1000 RPM*
MAKE : ELECON/RATHI OR EQUIVALENT.
SIZE : EFC-10 /RB252-12 OR EQUIVALENT
QUANTITY : 1 No

COOLER MAIN GEARBOX OUTPUT SHAFT TO PINION SHAFT

TYPE : GEARED COUPLING

RATED POWER & SPEED : 900000 NM
MAKE : ELECON / FENNER OR EQUIVALENT
SIZE : ED 45000 / FGC-14 OR FC 1120
QUANTITY : 1 No

KILN & COOLER AUXILIARY GEAR BOXES:

MAKE : ELECON /FLENDER OR EQUIVALENT
SIZE : SCN 225 / H3UH-05 OR
(EQUIVALENT)
OF ELECON)
TYPE : HELICAL GEARED (TRIPLE STAGE)
DUTY : INTERMITTENT
REDUCTION RATIO : 35.5 :1 (NOMINAL)
NO.OF STAGES : 3
MOTOR RATING : 22 KW, 4 POLE
ABSORBED POWER : 15 KW
SERVICE FACTOR ON RATED POWER : TO BE INDICATED SUITING TO APPLICATION
TYPE OF LUBRICATION SYSTEM : SPLASH MOC
(A) HOUSING : CAST IRON GRADE FG 260, IS 210
(B)GEARS & PINION SHAFTS : HIGH TENSILE CARBURIZING
ALLOY
STEEL,17CR, NI MO 6 AS PER DIN 17210
GEARS AND PINIONS TO CASE HARDENED,
PROFILE GROUND HARDNESS 60±2 HRC.
ACCURACY : CLASS 6 AS PER DIN 17200
(C)OUTPUT SHAFT : CK 60N AS PER DIN 17200
SHAFT EXTENSIONS : ONLY ISDE
ADDITIONAL FEATURES REQUIRED : 1) CENTRIFUGAL BRAKE ON NDE
EXTENSION OF INPUT SHAFT.
2) BUILT IN OVER- RUNNING CLUTCH ON
OUTPUT SHAFT
REQUIRED QUANTITY : 2 Nos. FOR KILN & 1 Nos. FOR COOLER
TOTAL REQUIRED QTY : 3 Nos.

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
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KILN AUX. MOTOR TO AUX. GB INPUT SHAFT:

TYPE : PIN & BUSH

RATED POWER & SPEED : 22 KW,1500 RPM
MAKE, MODEL : ELECON/FLENDER OR EQUIVALENT
SIZE : EFC-06/ (RB-144-6) OR EQUIVALENT
QUANTITY : 2 Nos.

KILN AUX. G. BOX O/P SHAFT TO MAIN G. BOX I/P SHAFT EXTN.

TYPE : PIN & BUSH

RATED POWER & SPEED : 18590 NM
MAKE, MODEL : ELECON /FLENDER OR EQUIVALENT
SIZE : EFC-16/RB-400-10
QUANTITY : 2 Nos.

COOLER AUX. MOTOR TO AUX. GEAR BOX INPUT SHAFT:

A) COUPLING:
TYPE : PIN & BUSH TYPE WITH DIA 200
BRAKE DRUM
RATED POWER & SPEED : 22 KW, 1500 RPM
MAKE : ELECON OR EQUIVALENT.
SIZE : FBC200 WITH BRAKE DRUM 200 DIA
OR RB144-6
QUANTITY : 1No

B) THRUSTER WITH BRAKE SHOES FOR THE ABOVE:

TYPE : MOTOR DRIVEN

HYDRAULIC TYPE THRUSTER
MAKE : ELECTRO MECHANIC CO.
MODEL AND SIZE : ET-240 (BRAKE DRUM 200)
QUANTITY : 1 No

COOLER AUX.G. BOX O/P SHAFT TO MAIN G. BOX I/P SHAFT EXTEN.

TYPE : PIN & BUSH

RATED POWER & SPEED : 22 KW, 42.19 RPM
MAKE : ELECON OR EQUIVALENT.
SIZE : EFC14 OR SP 410 OR RB400-12
QUANTITY : 1 No

ABOVE MENTIONED QTY FOR 1 KILN

REQUIRED QTY = 3 SETS.

INDUSTRIAL TECHNICAL CONSULTANT

RAIPUR – 492006
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