Boiler Technical Diary - Draft1

SEPC POWER PVT.
LTD;
1 X 525 MW THERMAL POWER PLANT; TUTICORIN;
TAMILNADU
BOILER TECHNICAL DIARY
BOILER TECHNICAL DETAILS
BOILER CAPACITY 1700 T/HR

WATER WALL
FUSION WELDED WATER WALL PANELS
PANELS
CIRCULATION CONTROLLED
FIRING TYPE TANGENTIAL FIRING
PROPOSED COAL SUB-BITUMINOUS COAL
ASH FUSION TEMP 1350-1600 DEG C
HHV 5450 KCAL/KG
GRINDABILITY (HGI) 50
FURNACE BALANCED DRAFT FURNACE

DRUM DESIGN
210 KG/CM2
PRESSURE
SUPER HEATER
191.3 KG/CM2
OUTLET PRESSURE
DRUM DESIGN
369 DEG C
TEMPERATURE
REHEATER OUTLET
52.4 KG/CM2
PRESSURE
TOTAL HEATING
55620 SQ.MTRS
SURFACE AREA
AIR HEATER TYPE TRI-SECTOR

AIR HEATER
HEATING SURFACE 84200 SQ.MTR
AREA
AIR HEATER MOTOR
18.5 KW
KW
ECONOMISE TYPE PLAIN TUBE
ECO HEATING
23800 SQ.MTR
SURFACE AREA
ECO NO OF BLOCKS 3
1|Page
SEPC POWER PVT. LTD;
TAMILNADU
MAIN BURNERS TECHNICAL DETAILS
TYPE TILTING TANGENTIAL
MAKE BHEL
TOTAL NOS 24
CONYROL AIR DAMPER
CAPACITY 75.6*10⁶ KCAL/HR
DISPOSITION CORNERS
STABLISATION BURNERS TECHNICAL DETAILS
TYPE TILTING TANGENTIAL
MAKE BHEL
TOTAL NOS 12
CONYROL AIR DAMPER
CAPACITY 31.13*10⁶ KCAL/HR
DISPOSITION CORNERS
MILLS TECHNICAL DETAILS

TYPE XRPP 1003
MAKE BHEL
TOTAL NOS 6
MOTOR CAPACITY MOTOR KW-525 KW
AND SPEED SPEED(RPM)-1000
61.2 T/HR DC
MILL CAPACITY
SYSTEM COLD PA / PRESSURISED
2|Page
TAMILNADU
BOILER DRUM SAFETY VALVES TECHNICAL DETAILS

1750 WB
TYPE
1740 WB
MAKE BHEL
RHS - 3 NOS
TOTAL NOS
LHS - 3 NOS
SET PRESSURE IN 210 KG/CM2, 212.1 KG/CM2 ,214.2 KG/CM2
KG/CM2 214 KG/CM2,216.3 KG/CM2 ,216.3 KG/CM2
76.2 / 152.4
SIZE IN/OUT (MM)
BOILER SUPER HEATERS SAFETY VALVES TECHNICAL DETAILS

SAFETY VALVE - 1740 WD
TYPE
ERV – 1538 VX-10 W
MAKE BHEL
MS SAFETY VALVES -2 NOS
TOTAL NOS
ERV - 2NOS
SET PRESSURE IN SAFETY VALVE – 188.5 KG/CM2, 188.5 KG/CM2
KG/CM2 ERV – 184.7 KG/CM2,184.7 KG/CM2
SAFETY VALVE - 76.2 / 152.4
SIZE IN/OUT (MM)
ERV – 63.6 / 101.6
BOILER REHEATERS SAFETY VALVES TECHNICAL DETAILS

RH INLET - 1706 RWB 10
TYPE
RH OUTLET– 1706 RWD 10
MAKE BHEL
RH INLET - 4 NOS
TOTAL NOS
RH OUTLET - 4NOS
RH INLET – 52.4KG/CM2, 52.4 KG/CM2 ,54 KG/CM2 , 54
SET PRESSURE IN KG/CM2
KG/CM2 RH OUTLET – 49 KG/CM2,49 KG/CM2 , 50.5 KG/CM2 , 50.5
KG/CM2
RH INLET - 152.4 / 254
SIZE IN/OUT (MM)
RH OUTLET– 152. 4 / 254
3|Page
TAMILNADU
COAL MILL GEAR BOX DETAILS:
BOILER COAL MILL GEAR BOXTECHNICAL DETAILS
MAKE PLANETARY GEARBOX
TYPE KMP
SIZE 300
MOTOR POWER 525 KW

490 KW
REQUIRED POWER
23.376
ACTUAL RATIO
1000 1/MIN
INPUT SPPED
42.78 1/MIN
OUTPUT SPEED
HYDRODYNAMIC LUBRICATION
LUBRICATION
OIL QUANTITY OF 1100 LITRES
GEAR UNIT
ISO VG 320
OIL VISCOSITY
SERVOMESH SP 320 OF IOC OR EQUIL
OIL GRADE
WEIGHT (WITHOUT 3808 KGS
OIL FILLING)
OERALL 2350*1750*1450 MM
DIMENSIONS L*B*H
INTERNAL 12 MONYHS FROM SUPPLY DATE
PRESERVATION
50±5 DEG C
AMBIENT TEMP
4|Page
TAMILNADU
BOILER COAL MILL GRAVIMETRIC FEEDER TECHNICAL DETAILS
TYPE OF FEEDER BELT TYPE GRAVIMETRIC FEEDER
FEEDER SIZE 36”INLET
CENTRE DISTANCE 7”CENTRE DISTANCE
CAPACITY 12.24 TPH(MIN), 61.2 TPH (MAX)

QUANTITY PER 6
BOILER
GEAR RATIO-MAIN 128:1 (ELECON ENGG)
DRIVE
GEAR RATIO-COC 1041:1 (ELECON ENGG)
DRIVE
BULK DENSITY OF 0.88 T/M3
COAL
NFPA 85
APPLICABLE CODE
500 MMWC
WORKING PRESSURE
PURGE AIR 12 M³/MIN/FEEDER
REQUIREMENT
TO MAKE POSITIVE PURGE AIR FLOW RECOMMENDED
APPLICATION OF DELYA P BETWEEN

PURGE AIR
FEEDER AND PULVERISER TO BE ADJUSTED.
SERVICE AIR 1M³/HR AT 2 TO 3 KG/CM2

REQUIREMENT
APPLICATIO OF FOR BULLS EYE CLEANING
SERVICE AIR
WATER 1M³/HR AT 2 TO 3 KG/CM2
REQUIREMENT
APPLICATION OF FOR FIRE QUENCHING
WATER
5|Page
TAMILNADU
LDO FORWARDING MOTORS TECHNICAL DETAILS:
EQUIPMENT NAME LDO FORWARDING MOTOR-1 LDO FORWARDING MOTOR-2
CIMER / TC P/294 P/294
KW / HP 22 KW / 30 HP 22 KW / 30 HP
VOLTAGE 415 415
AMPS 37.7 37.7
RPM 2935 2935
CONNECTION DELTA DELTA
PHASE 3 3
EFFICIENCY 92.7% 92.7%
ENCLOSURE TEFC TEFC
SL .NO. LF7213IET LF7214IET
FRAME K180L K180L
FREQUENCY 50 HZ 50 HZ
MANUFACTURER (PEW) FLAMEPROOF MOTOR (PEW) FLAMEPROOF MOTOR
6|Page
TAMILNADU
LDO FORWARDING PUMPS TECHNICAL DETAILS:
LDO FORWARDING LDO FORWARDING

EQUIPMENT NAME
PUMP-1 PUMP-2
MODEL DH330-770-3 S DH330-770-3 S
SL. NO. 17108048 17108049
FLOW 230 Litre/minute 230 Litre/minute
SPEED 2920 RPM 2920 RPM
DIFFERENTIAL PRESSURE 25 bar 25bar
VISCOSITY 2-15 CSI 2-15 CSI
BKW 14.5 KW 14.5KW
ALEKTON ALEKTON
COMPANY ENGG.INDUSTRIES (P) ENGG.INDUSTRIES
LTD. (P) LTD
LDO MAIN SUCTION FILTER TECHNICAL DETAILS:
7|Page
TAMILNADU
EQUIPMENT NAME LDO FILTER
TYPE LDO SUCTION STRAINER DUPLEX
SIZE NB-100
CLASS 150
MICRON 250
Drg.NO 2-42-000-02 NE
CODE.NO A068614301001001
SL.NO
VR POWERGEN EQUIPMENTS
COMPANY
COIMBATORE.
HFO FORWARDING MOTORS TECHNICAL DETAILS:

8|Page
TAMILNADU
HFO FORWARDING HFO FORWARDING

EQUIPMENT NAME
MOTOR-1 MOTOR-2
CIMER / TC P / 222 P / 294
KW / HP 75 KW & 100 HP 75 KW & 100 HP
VOLTAGE 415 VOLT 415 VOLT
AMPS 134 Amps 134 Amps
RPM 1470 1470
DUTY S1 S1
CONNECTION Delta Delta
PHASE 3 3
EFFICIENCY 95% 95%
ENCLOSURE TEFC TEFC
SL .NO. LF7216 LF7215
FRAME K280 S K280 S
FREQUENCY 50 HZ 50 HZ
(PEW)
(PEW) FLAMEPROOF
MANUFACTURER FLAMEPROOF
MOTOR
MOTOR
HFO FORWARDING PUMPS TECHNICAL DETAILS:
9|Page
TAMILNADU
HFO FORWARDING HFO FORWARDING

EQUIPMENT NAME
PUMP-1 PUMP-2
MODEL DH330-770-3 S DH330-770-3 S
SL. NO. 17108048 17108049
FLOW 230 Litre/minute 230 Litre/minute
SPEED 2920 RPM 2920 RPM
DIFFERENTIAL PRESSURE 25 bar 25 bar
VISCOSITY 2-15 CSI 2-15 CSI
BKW 14.5 KW 14.5KW
ALEKTON ALEKTON
COMPANY ENGG.INDUSTRIES (P) ENGG.INDUSTRIES
LTD. (P) LTD
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TAMILNADU
HFO MAIN SUCTION FILTER TECHNICAL DETAILS:
EQUIPMENT NAME HFO FILTER
TYPE HFO SUCTION STRAINER DUPLEX
SIZE NB-300
CLASS 150
MICRON 500
Drg.NO 2-4-000-02176
CODE.NO A0666/4202002001
SL.NO 775/01/2018
COMPANY VR POWERGEN EQUIPMENTS
LDO UNLOADING MOTORS TECHNICAL DETAILS:
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TAMILNADU
EQUIPMENT NAME LDO UNLOADING MOTOR-1 LDO UNLOADING MOTOR-2
TYPE 3J16M4F3 3J16M4F3
NO M1815192 M1815193
KW / HP 7.5 KW / 10 HP 7.5 KW / 10 HP
AMPS 13.6 amps 13.6 amps
VOLTAGE 415 Volt 415 Volt
RPM 1470 1470
FRAME 160 M 160 M

6209 2Z C3 6209 2Z C3
BEARINGS
6209 2Z C3 6209 2Z C3
INSULATION CLASS /
F / S1 F / S1
DUTY
EFFICIENCY /
90.4 % / 50- 51.5% 90.4 % / 50- 51.5%
FREQUENCY
A/P/HQ/MH/ A/P/HQ/MH/
PESO
104/5548(P398035)-09-03-17 104/5548(P398035)-09-03-17
MONTH / YEAR 09/18 09/18
TA/TR 6.50 6.50
TA/TR 2.30 2.30
COMPANY BHARAT BIJILEE BHARAT BIJILEE
LDO UNLOADING PUMPS TECHNICAL DETAILS:
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TAMILNADU
EQUIPMENT NAME LDO UNLOADING PUMP-1 LDO UNLOADING PUMP-2
(CIRCOR) ALLWEILER INDIA (CIRCOR) ALLWEILER

COMPANY
PVT LTD INDIA PVT LTD
MODEL TDSH 105 /064 TDSH 105 /064
SL.NO. 1685446-5819 1685448-5020
FLOW 1000 LPM 1000 LPM
PRESSURE 2.0 Kg/cm2 2.0 Kg/cm2
RPM 1450 1450
KW 7.5 kw 7.5 kw
LDO AND HFO UNLOADING FILTER TECHNICAL DETAILS:
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TAMILNADU
EQUIPMENT LDO UNLOADING HFO UNLOADING HFO UNLOADING

NAME INLET FILTER-1 INLET FILTER-1 INLET FILTER-2
TELEFLO STRAINER TELEFLO STRAINER
TELEFLO STRAINER &
COMPANY & PRESSURE & PRESSURE
PRESSURE VESSELS
VESSELS VESSELS
ITEM DUPLEX STRAINER DUPLEX STRAINER DUPLEX STRAINER
PRESSURE 15 Kg/cm2 15 Kg/cm2 15 Kg/cm2
SL.NO. 15703 15701 15702
MODEL DSTR DSTR DSTR
STANDARD CL150 CL150 CL150
SIZE 250NB 250NB 250NB
TAG.NO, - - -
YEAR 2019 2019 2019
HFO HEATERS TECHNICAL DETAILS:
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TAMILNADU
EQUIPMENT NAME HFO HEATER-1 HFO HEATER-2
PRODUCT.NO. 0686-42-030 0686-42-030
TYPE U-TUBE U-TUBE
TEST PRESSURE 45/24 Kg/cm2 45/24 Kg/cm2
WORK PRESSURE 30/16 Kg/cm2 30/16 Kg/cm2
YEAR 2018 2018
CAPACITY 60 sqm 60 sqm
TEMPERATURE 120 / 210 DEG C 120 / 210 DEG C
COMPANY BHEL BHEL
EQUIPMENT NAME (ASVIN) STEAM TRAP-1 (ASVIN) STEAM TRAP-2
SIZE and CONN 50 N & SW 50 N & SW

Mau NO 963600630000 963600630000
PRESSURE 48 kg/cm2 48 kg/cm2
SL.NO. 1814066 1814058
TEMPERATURE 315 deg C 315 deg C
ID FAN MAIN MOTOR TECHNICAL DETAILS:
EQUIPMENT NAME ID FAN MOTOR-A ID FAN MOTOR-B
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TAMILNADU
SERIAL NO 45107A27521-01 45107A27521-02
CAPACITY(KW) 3400 KW
PHASE 2*3 PHASE
FREQUENCY 43.25 HERTZ
POWER FACTOR 0.85 LEAD
RPM 519
STATOR VOLTS 2*2300 V
EXCITATION VOLTS 89 V
EXCITATION AMPS 312 A
CONNECTION DOUBLE STAR
INSULATION CLASS F
SPECIFICATION IS:4722/IEC:34-1
DUTY CONTINUOUS
DEG.OF PROT IP 55
MAN.YEAR 6/2017
WEIGHT 31000 KG
AMBIENT.TEMP 50 DEG C
ID FAN LOP MOTORS TECHNICAL DETAILS:

ID FAN-A ID Fan-A ID Fan B ID Fan B
EQUIPMENT NAME LOP-A LOP-B LOP-A LOP-B
Motor Motor Motor Motor
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TAMILNADU
S.No: 1000658595 1000658597 1000668594 1000658596
Make: SUPREME IE MOTORS (WHP)
Power (KW) 1.5 KW / 2 HP
Voltage (V) 415±10%
FL.Current (A) 2.9
Connection STAR
Duty S1
PHASE 3
Protection IP 55
Insulation Class F
Frequency (Hz) 50 HZ
Speed in RPM 2890
Power Factor 0.85
Efficiency (%) 84.2 %
Motor Frame 90 S
WEIGHT 22 KG
Ambient Temp(⁰C) 50 DEG C
ID FAN EXCITER TECHNICAL DETAILS:
EQUIPMENT NAME ID FAN – A EXCITER ID FAN – B EXCITER
MACHINE NO 45107A27521-01 45107A27521-02
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TAMILNADU
KW 27.8
EXCITATION VOLTS 307 V (AC)
EXCITATION AMPS 59 A(AC)
VOLTS 89 V(DC)
AMPERES 312 A(DC)
RPM 519
CONNECTION STAR
FREQUENCY 43.25 Hz
SPECIFICATION IS:4711 / IEC :34-1
DIVISION BHOPAL
YEAR 6/2017
ID FAN LOP PUMP TECHNICAL DETAILS:
ID Fan B ID Fan B
ID FAN-A ID Fan-A LOP-
EQUIPMENT NAME LOP-A LOP-B
LOP-A PUMP B PUMP
PUMP PUMP
MODEL T 3SZ 20 / 46 - T35220/46 -
1645912/354
SERIAL NO 1646912/3548 - -
6
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TAMILNADU
MAKE COLFAX TUSHACO PUMPS PVT LIMITED
KW 1.5
DIS. PRESSURE 5.0 KG/CM2
CAPACITY 30 LPM
RPM 2900
EQUIPMENT NAME
ID FAN – B LOP COOLER
MAKE POWERGEN EQUIPMENT
TYPE LUB OIL COOLER DUPLEX
CAPACITY 30 LPM
SET PRESSURE T-10 KSC
DRG NO VR-COCD-GHE
SERIAL NO 285/ 11 / 17
ID FAN LOP DISCHARGE FILTER TECHNICAL DETAILS:

ID FAN – A LOP DISCHARGE ID FAN – B LOP DISCHARGE
EQUIPMENT NAME
FILTER FILTER
SERIAL NO 7430/17 7431/17
MAKE BHAGWATI FILTERS

25 D90G60
FILTER TYPE
RMV OP AE
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TAMILNADU
ELEMENT 2.90G60P
EQUIPMENT NAME ID FAN –A LUB OIL TANK ID FAN –B LUB OIL TANK
SYSTEM SERIAL NO 18051158 18051159
O.A. NO A 172395 172395
MAKE CENLUB SYSTEM
FLOW RATE 30 LITRE/MIN
P & I DRAWING NO 1ZLMD-1734R3

SYSTEM WORKING
UP TO 2 KG/CM2
PRESSURE
AC MOTOR RATING IN HP 2
VOLTAGE 415
PHASE 3
FILTER RATING 60 MICRONS
RESERVOIR CAPACITY 250 LITRES
HEAT LOAD 12150 Kcal/Hr
PA FAN MOTOR TECHNICAL DETAILS:
EQUIPMENT NAME PA FAN MOTOR-A PA FAN MOTOR-B
SERIAL NO 4517-A-401-51-02 45107-A-401-51-01
STATOR AMPERES 146
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TAMILNADU
STATOR VOLTS 11000
RPM 1495
CONNECTION STAR
POWER FACTOR 0.87
EFFICIENCY 95.8 %
ROTOR TYPE CAGE
COOLING CODE IC 511
DE BEARING NU236M+6236MC
NU232M(INSUL)
NDE BEARING
DUTY CONTINUOUS
INSULATION CLASS F
FRAME 1LA7903-4
SPECIFICATION IS:325
TEMPERATURE RISE 70 DEG C
AMBIENT TEMP 50 DEG C
PA FAN LOP PUMPS TECHNICAL DETAILS:
PA FAN-A PA Fan-A PA Fan B PA Fan B

S.No: 1000671212 1000671211 1000689931 1000671214
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TAMILNADU
Voltage (V) 415 ± 10%
FL.Current (A) 7.4 A
Connection DELTA
Duty S1
PHASE 3
Insulation Class F
Frequency (Hz) 50
Speed in RPM 1430
Power Factor 0.79
Efficiency (%) 88.4%
Motor Frame 112 M
WEIGHT 33 KG
TECHNICAL DETAILS OF PA FAN:
EQUIPMENT NAME PRIMARY AIR FANS
MAKE BHEL / RPT (TLT design)
TYPE OF FAN PAF 19 / 10.6 -2
POWER 2091 KW
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TAMILNADU
SPEED 1490 RPM
VOLUMETRIC FLOW RATE 145 M³ / SEC
DIFFERENTIAL PRESSURE 1320 mmwc
ISENTROPIC HEAD 11701Nm/kg
DENSITY 1.0595
TEMPERATURE 50 deg c
GD² OF FAN 1600 kg.m²
EFFICIENCY 86 %
NO OF FANS 2
WEIGHT OF FAN 11900 KGS

WEIGHT OF ROTATING
3000 KGS
PARTS
TYPE OF COUPLING SPACER (STEEL)
BLADE MATERIAL ENAC-AISI9MGT6
NO OF BLADES 40 NOS
SHAFT MATERIAL 42CRM04
OUTER DIAMETER 1884 mm
TECHNICAL SPECIFICATION OF PA FAN LOP AND COOLER DETAILS:
EQUIPMENT NAME PA FAN-A & B PUMP DETAILS
OIL FLOW RATE 25 LPM
RESERVOIR
250 LITRES
CAPACITY
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TAMILNADU
PUMP OUTLET
UPTO 35 bar
PRESSURE
SYSTEM OUTLET
35 bar
PRESSURE
OIL FILTRATION
25 Micron
LEVEL
FLUID ISO-VG-68
OIL INLET & OUTLET

60 DEG C & 45 DEG C
TEMP
WATER INLET
38 DEG C
TEMPERATURE
WATER FLOW RATE 92 LPM

PRESSURE DROP OIL
0.5 BAR
SIDE
ELECTRIC MOTOR 5 HP
SUCTION LINE 40 NB
DELIVERY LINE 20 OD
MOC OF
CS , SEAMLESS
LINE/FLANGE
CS LEAD NO P201688031
CS OA NO A172395
PA FAN LOP DISCHARGE FILTER:

PA FAN – A LOP DISCHARGE PA FAN – B LOP DISCHARGE
EQUIPMENT NAME
FILTER FILTER
SERIAL NO 6900/17 7431/17
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TAMILNADU
100 D 56
FILTER TYPE
G 25 RM00PAE
ELEMENT 2.586
PA FAN LUB OIL COOLER DETAILS:
PA FAN-A PA FAN-A PA FAN-B PA FAN-B
HEAT HEAT HEAT HEAT
EQUIPMENT NAME
EXCHANGER- EXCHANGER- EXCHANGER- EXCHANGER-
A B A B
SERIAL NO 117210058/3 117210058/4 117210058/2 117210058/1
MODEL P17.01991
DESIGN PRESSURE IN
6 KG/CM2
SHELL SIDE
DESIGN PRESSURE IN
6 KG/CM2
SHELL SIDE
DESIGN PRESSURE IN
6 KG/CM2
TUBE SIDE
DESIGN PRESSURE IN
6 KG/CM2
TUBE SIDE
TEST PRESSURE IN
9 KG/CM2
SHELL SIDE
TEST PRESSURE IN
9 KG/CM2
TUBE SIDE
DESIGN TEMP IN
100 DEG C
SHELL SIDE
DESIGN TEMP IN
80 DEG C
TUBE SIDE
CAPACITY 15 LPM
FD FAN MOTOR DETAILS:
EQUIPMENT NAME FD FAN MOTOR-A FD FAN MOTOR-B
SERIAL NO 45107A 401-41-01 45107 A 401-41-02
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TAMILNADU
STATOR AMPERES 98
STATOR VOLTS 11000
RPM 995
CONNECTION STAR
POWER FACTOR 0.84
EFFICIENCY 95.5 %
ROTOR TYPE SQ-CAGE
COOLING CODE IC 511
DE BEARING NU234M+6236C3
NDE BEARING NU232M+6236C3
DUTY CONTINUOUS
INSULATION CLASS F
FRAME 1bA7807.6
SPECIFICATION IS:325
TEMPERATURE RISE 70 DEG C
AMBIENT TEMP 50 DEG C
TECHNICAL DETAILS OF FORCED DRAFT FAN:
EQUIPMENT NAME FORCED DRAFT AIR FANS
MAKE BHEL / RPT (TLT DESIGN)
TYPE OF FAN FAF 24.5 / 11.8-1
POWER 1347 KW
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TAMILNADU
SPEED 990 RPM
VOLUMETRIC FLOW RATE 272 M³/SEC
DIFFERENTIAL PRESSURE 410 MMWC
ISENTROPIC HEAD 3744 NM / KG
DENSITY 1.0595 KG/M³
TEMPERATURE 50 DEG C
GD² OF FAN 1400 KG.M²
EFFICIENCY 80.1 %
NO OF FANS 2
WEIGHT OF FAN 17700 KG

WEIGHT OF ROTATING
2116 KG
PARTS
TYPE OF COUPLING SPACER (STEEL)
BLADE MATERIAL ENAC-AISI9MGT6
NO OF BLADES 14 NOS
SHAFT MATERIAL 42 CRM04
OUTER DIAMETER 245 MM
FD FAN-A AND B LOP PUMPS DETAILS:

FD FAN-A FD Fan-A FD Fan B FD Fan B
S.No: 1000671207 1000671213 1000671208 1000671209
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TAMILNADU
Voltage (V) 415 ± 10%
FL.Current (A) 7.4 A
Connection DELTA
Duty S1
PHASE 3
Insulation Class F
Frequency (Hz) 50
Speed in RPM 1430
Power Factor 0.79
Efficiency (%) 88.4%
Motor Frame 112 M
WEIGHT 33 KG
TECHNICAL SPECIFICATION OF FD FAN LOP AND COOLER DETAILS:
EQUIPMENT NAME FD FAN LOP -A & B PUMP DETAILS
OIL FLOW RATE 25 LPM
RESERVOIR
250 LITRES
CAPACITY
PUMP OUTLET
UPTO 35 bar
PRESSURE
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TAMILNADU
SYSTEM OUTLET
35 bar
PRESSURE
OIL FILTRATION
25 Micron
LEVEL
FLUID ISO-VG-68
OIL INLET & OUTLET

60 DEG C & 45 DEG C
TEMP
WATER INLET
38 DEG C
TEMPERATURE
WATER FLOW RATE 92 LPM

PRESSURE DROP OIL
0.5 BAR
SIDE
ELECTRIC MOTOR 5 HP
SUCTION LINE 40 NB
DELIVERY LINE 20 OD
MOC OF
CS , SEAMLESS
LINE/FLANGE
CS LEAD NO P201688031
CS OA NO A172395
FD FAN LOP DISCHARGE FILTER:

FD FAN – A LOP DISCHARGE FD FAN – B LOP DISCHARGE
EQUIPMENT NAME
FILTER FILTER
SERIAL NO 6900 / 17 6902 /17
FILTER TYPE 100D56G25RM00PAE
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TAMILNADU
ELEMENT 2.56G25P
LUB OIL COOLERS FD FAN -B
FD FAN-B FD FAN-B FD FAN-A FD FAN-A
EQUIPMENT NAME
COOLER-A COOLER-B COOLER-B COOLER-B
SERIAL NO 117210003 / 2 117210003 / 1
MODEL P16.01802
DESIGN PRESSURE IN
6 KG/CM2
SHELL SIDE
DESIGN PRESSURE IN
6 KG/CM2
SHELL SIDE
DESIGN PRESSURE IN
6 KG/CM2
TUBE SIDE
DESIGN PRESSURE IN
6 KG/CM2
TUBE SIDE
TEST PRESSURE IN
10 KG/CM2
SHELL SIDE
TEST PRESSURE IN
10 KG/CM2
TUBE SIDE
DESIGN TEMP IN
100 DEG C
SHELL SIDE
DESIGN TEMP IN
80 DEG C
TUBE SIDE
CAPACITY 9 LPM
AC SCANNER AIR FAN MOTOR DETAILS:
EQUIPMENT NAME AC -SCANNER AIR FAN MOTOR
MAKE CG-CROMPTON GREAVES
MACHINE NO NGNADF7150 IE3
SERIAL NO 10B22602
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TAMILNADU
CAPACITY (KW) 7.50 KW
AMPS 13.24 A
RPM 2890
VOLTAGE 415±10%
FREQUENCY 50±5%
POWER FACTOR 0.88
EFFICIENCY 90.10%
INSULATION CLASS F
BEARING DE 6208 22 C3
BEARING NDE 6308 22 C3
DUTY S1
TEMP.RISE 70 DEG C
DC SCANNER AIR FAN MOTOR DETAILS:
EQUIPMENT NAME DC -SCANNER AIR FAN MOTOR
MAKE CG-CROMPTON GREAVES
MACHINE NO AFS180 M
REF RDAD0053
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TAMILNADU
TYPE ST SHUNT
CAPACITY (KW) 7.50 KW
ARMATURE
220 V
VOLTAGE
ARMATURE AMPS 39.7 A
RPM 2900
FIELD VOLTAGE 220
FIELD CURRENT 0.37
EXTN SELF
COOLING IC 0141
EFFICIENCY 84%
INSULATION CLASS F
DUTY S1
MTG B3
Gd2 0.56 kgm2

BEARING DE / NDE 6309 ZZ / 6309 ZZ
AC AND DC SCANNER AIR FAN DETAILS:
EQUIPMENT NAME AC -SCANNER AIR FAN DC -SCANNER AIR FAN
32 | P a g e
TAMILNADU
MAKE AIROCHEM ENGINEERING CO
SERIAL NO 3113/18.19 3112/18.19
MODEL AC-525 DC-525
CAPACITY 6000 M3/HR 6000 M3/HR
STATIC PRESSURE 25 mm Wg 25 mm Wg
MOTOR HP 10 10
OPERATING TEMP 50 deg C 50 deg C
SPEED IN RPM 2904 2904
EQUIPMENT NAME SEAL AIR FAN MOTOR-A SEAL AIR FAN MOTOR-A
MAKE CG –CROMPTON GREAVES
MACHINE NO NADU103697 NADU103696
CAPACITY KW 55 KW / 75 HP
AMPS 91 amps DELTA
33 | P a g e
TAMILNADU
RPM 1485
VOLTAGE 415±10%
POWER FACTOR 0.89
EFFICIENCY 94.60%
CONNECTION DIAG 302
FRAME ND 280 S
RELUB HRS 5800
GREASE UNIREX-N3
GREASE QTY 120 grams
REF QAAM4692
DUTY S1
MTG B3
PROTECTION IP55
SEAL AIR FAN DETAILS:

EQUIPMENT NAME SEAL AIR FAN
Type of Fan NDFV 12.5 HERAKLES
Volume Flow Rate 7.0 M3/SEC

Differential pressure 508 MMWC
34 | P a g e
TAMILNADU
Isentropic Head 4627.4Nm/kg
Density 1.0595 kg/ m^3
Temp 50 Deg-C
GD² Of Fan 225
Efficiency 78.2%
Power 44 KW
SPEED 1480 RPM

No Of Fans 2 Nos
Weight Of Fan 2300 kg
Weight Of Rotating Parts 500 kg
Type Coupling Pin Type Flexible Coupling
Type Of Shaft Seal Labyrinth
Shaft Material 2C35
Impeller Material P355 NH
APH MAIN MOTOR A PATH AND B PATH MAIN MOTORS:

APH A MAIN APH A MAIN APH B MAIN APH B MAIN
EQUIPMENT NAME
MOTOR-A MOTOR-B MOTOR-A MOTOR-B
MACHINE NO 1000225842 1000225838 1000225839 1000226705
MAKE LAXMI HYDRAULICS PVT.LTD (WHP)
TYPE TEFC
35 | P a g e
TAMILNADU
KW / HP 18.5 KW / 25 HP
AMPS 33 A
RPM 1455
VOLTAGE 415±10%
FREQUENCY 50 HERTZ
POWER FACTOR 0.85
CONNECTION DELTA
EFFICIENCY 92.2%
DUTY S1
PROTECTION IP:55
FRAME 180L
INSULATION
F
CLASS
AMBIENT 50 degC
APH-A and B MAIN MOTORS GEAR BOX
EQUIPMENT NAME MAIN MOTOR-A GEAR BOX MAIN MOTOR-A GEAR BOX
MAKE -
RPM 2938
KW 18.5 KW
36 | P a g e
TAMILNADU
OUTPUT RPM 1440
RATIO 131.5:1
ROTATION 103 CCW
MANUF.YEAR JAN-2015
APH –A AND B AIR MOTORS:
EQUIPMENT NAME APH-A AIR MOTOR APH-B AIR MOTOR
MODEL IPM 400
MAKE IEC DUSTERLOH PVT LTD
NO 12830816 12820816
KW 6.8
SPEED 3000
AIR PRESSURE 6.33 KG/CM2
APH –A AND B AIR MOTORS GEAR BOX:

APH-B AIR MOTOR GEAR
EQUIPMENT NAME APH-A AIR MOTOR GEAR BOX
BOX
TYPE SUPER GEAR SUPER GEAR
RATIO 8:1 8:1

INPUT 9.1 HP
37 | P a g e
TAMILNADU
3000RPM
2.24 Kgm
375 rpm
output
17.92Kgm
APH-A AND B PATH SUPPORT BEARING LUB OIL MOTORS:

APH –B
APH –A APH –A PATH APH –B PATH
PATH
EQUIPMENT NAME PATH(SB) LOP (SB)LOP (SB)LOP
(SB)LOP
MOTOR-A MOTOR-B MOTOR-A
MOTOR-B
MACHINE NO 1000663048 1000663048 1000661467 1000304564
MAKE LAXMI HYDRAULICS PVT.LTD
KW / HP 0.75 KW / 1 HP
AMPS 1.8 A
VOLTAGE 415±10%
RPM 1405
FREQUENCY 50±5%
EFFICIENCY 82.5%
POWER FACTOR 0.70
DUTY S1
FRAME 90 S
APH-A AND B PATH GUIDE BEARING LUB OIL MOTORS:

EQUIPMENT NAME APH –A APH –A PATH APH –B PATH APH –B
PATH(GB) LOP (GB)LOP (GB)LOP PATH
MOTOR-A MOTOR-B MOTOR-A (GB)LOP
38 | P a g e
TAMILNADU
MOTOR-B
MACHINE NO 1000659416 1000561492 1000658240 1000659410
MAKE LAXMI HYDRAULICS PVT.LTD
TYPE TEFC
KW / HP 0.75 KW / 1 HP
AMPS 1.8 A
VOLTAGE 415±10%
RPM 1405
FREQUENCY 50±5%
EFFICIENCY 82.5%
POWER FACTOR 0.70
DUTY S1
FRAME 90 S
BOILER CIRCULATION PUMP DATA SHEET:
EQUIPMENT NAME BOILER CIRCULATION PUMP
MAKE TORISHIMA PUMP
39 | P a g e
TAMILNADU
MODEL HLAV 2*300-460/1C
TYPE OF PUMP GLANDLESS BCWP
RATED CAPACITY 2987 M3/HR
HEAD 31.26 M
RATED FLC 89.7 AMPS
RATED FULL SPEED 1470

OPERATING HOT DUTY-62.3 A
CURRENT COLD DUTY-84 A
MOTOR RATING 350 KW
VOLTAGE 3300 V
NUMBER OF PUMPS 3
BOILER CIRCULATION MOTOR DATA SHEET:
EQUIPMENT NAME BOILER CIRCULATION MOTOR
40 | P a g e
TAMILNADU
TYPE OF MOTOR WET STATOR SQUIRREL CAGE INDUCTION MOTOR
MOTOR RATING 350 KW

RATED FULL LOAD
1470 RPM
SPEED
VOLTAGE 3300 VOLT
RATED FULL LOAD
89.7 AMPS
CURRENT
LOCKED ROTOR
538 AMPS
CURRENT
STARTING(IN
538 AMPS
RUSH)CURRENT
OPERATING HOT DUTY -62.3 amps
CURRENT COLD DUTY-84 amps
HOT DUTY – 88.1%
MOTOR EFFICIENCY
COLD DUTY- 90.6%
MOTOR POWER HOT DUTY – 200.6 KW
INPUT COLD DUTY- 346.4 KW
HOT DUTY – 81%
PUMP EFFICIENCY
COLD DUTY- 81%
OPERATING POWER HOT DUTY – 56.3%
FACTOR COLD DUTY- 72.1%
POWER
CONSUMPTION AT
APPROX. 410 KW AT COLD CONDITION
SHUT OFF
CONDITION
FORGED STEEL SPHERICAL CONSTRUCTION PUMP CASING
TYPE OF CASING
FORGED MOTOR CASING
BRAKE HORSE HOT DUTY – 176.7 KW
POWER COLD DUTY- 313.8 KW
41 | P a g e

Boiler Technical Diary - Draft1

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Boiler Technical Diary - Draft1

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SEPC POWER PVT.

BOILER TECHNICAL DETAILS

BOILER CAPACITY 1700 T/HR

FIRING TYPE TANGENTIAL FIRING

PROPOSED COAL SUB-BITUMINOUS COAL

ASH FUSION TEMP 1350-1600 DEG C

HHV 5450 KCAL/KG

FURNACE BALANCED DRAFT FURNACE

AIR HEATER TYPE TRI-SECTOR

ECONOMISE TYPE PLAIN TUBE

MAIN BURNERS TECHNICAL DETAILS

TYPE TILTING TANGENTIAL

CONYROL AIR DAMPER

CAPACITY 75.6*10⁶ KCAL/HR

STABLISATION BURNERS TECHNICAL DETAILS

TYPE TILTING TANGENTIAL

CONYROL AIR DAMPER

CAPACITY 31.13*10⁶ KCAL/HR

MILLS TECHNICAL DETAILS

SYSTEM COLD PA / PRESSURISED

BOILER DRUM SAFETY VALVES TECHNICAL DETAILS

BOILER SUPER HEATERS SAFETY VALVES TECHNICAL DETAILS

BOILER REHEATERS SAFETY VALVES TECHNICAL DETAILS

COAL MILL GEAR BOX DETAILS:

BOILER COAL MILL GEAR BOXTECHNICAL DETAILS

MAKE PLANETARY GEARBOX

MOTOR POWER 525 KW

BOILER COAL MILL GRAVIMETRIC FEEDER TECHNICAL DETAILS

TYPE OF FEEDER BELT TYPE GRAVIMETRIC FEEDER

FEEDER SIZE 36”INLET

CENTRE DISTANCE 7”CENTRE DISTANCE

CAPACITY 12.24 TPH(MIN), 61.2 TPH (MAX)

APPLICATION OF DELYA P BETWEEN

SERVICE AIR 1M³/HR AT 2 TO 3 KG/CM2

LDO FORWARDING MOTORS TECHNICAL DETAILS:

EQUIPMENT NAME LDO FORWARDING MOTOR-1 LDO FORWARDING MOTOR-2

CIMER / TC P/294 P/294

VOLTAGE 415 415

AMPS 37.7 37.7

RPM 2935 2935

CONNECTION DELTA DELTA

EFFICIENCY 92.7% 92.7%

ENCLOSURE TEFC TEFC

SL .NO. LF7213IET LF7214IET

FRAME K180L K180L

MANUFACTURER (PEW) FLAMEPROOF MOTOR (PEW) FLAMEPROOF MOTOR

LDO FORWARDING PUMPS TECHNICAL DETAILS:

LDO FORWARDING LDO FORWARDING

MODEL DH330-770-3 S DH330-770-3 S

SL. NO. 17108048 17108049

FLOW 230 Litre/minute 230 Litre/minute

SPEED 2920 RPM 2920 RPM

DIFFERENTIAL PRESSURE 25 bar 25bar

VISCOSITY 2-15 CSI 2-15 CSI

BKW 14.5 KW 14.5KW

LDO MAIN SUCTION FILTER TECHNICAL DETAILS:

EQUIPMENT NAME LDO FILTER

TYPE LDO SUCTION STRAINER DUPLEX

HFO FORWARDING MOTORS TECHNICAL DETAILS:

HFO FORWARDING HFO FORWARDING

KW / HP 75 KW & 100 HP 75 KW & 100 HP

VOLTAGE 415 VOLT 415 VOLT

AMPS 134 Amps 134 Amps