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XRXS 566 CD XRVS 606 CD: Parts List For Portable Compressors
XRXS 566 CD XRVS 606 CD: Parts List For Portable Compressors
XRXS 566 Cd
XRVS 606 Cd
Parts List
For Portable Compressors
XRXS 566 Cd
XRVS 606 Cd
Parts Lists............................................................................................... 17
Printed Matter N°
2955 0960 00
10/2006
ATLAS COPCO - PORTABLE AIR DIVISION
www.atlascopco.com
µ
PARTS INDEX
PARTS INDEX
PART PAGE PART PAGE
A CONNECTOR ............................................................................. 32, 52, 84, 155
ACTUATOR .................................................................................................... 94 CONTACT BLOCK ...................................................................................... 130
ADAPTER ................................................................... 37, 56, 85, 122, 124, 126 CONTROL BOX ............................................................................................ 81
ADDITIONAL FUEL FILTERS ....................................................................118 CONTROL MODULE............................................................................... 54, 81
AFTERCOOLER .................................................. 146, 147, 148, 149, 150, 151 CONTROL UNIT ...................................................................... 52, 54, 134, 137
AIR DUCT ...................................................................................................... 62 COOLER................................................................................ 110, 146, 148, 150
AIR FILTER .................................................................................................... 46 COOLER AND FANDRIVE ASSEMBLY ............................................... 43, 86
AIR FILTER ELEMENT ................................................................................ 46 COOLER ASSEMBLY ....................................................................86, 110, 111
AIR FILTER SAFETY CARTRIDGE ............................................................ 46 COOLING SYSTEM....................................................................................... 43
AIR INLET................................................................................................ 46, 47 CORE PLUG ................................................................................................... 84
AIR INLET PIPE............................................................................................. 61 CORNER ....................................................................................... 88, 89, 90, 93
AIR OUTLET.................................................................................................. 50 CORNER ASSEMBLY .......................................................... 48, 88, 89, 90, 93
AIR OUTLET CONNECTION......................................................................115 COSMOS MODULE ............................................................................. 116, 117
AIR OUTLET PRESSURE REGULATOR .......................................... 133, 136 COSMOS ............................................................................................... 116, 117
ANCHOR PLATE ....................................................................52, 110, 120, 130 COUPLING ..................................................................................... 38, 120, 155
ANTENNA .....................................................................................116, 117, 137 COUPLING LINK......................................................................................... 120
ANTIFROST ................................................................................................... 43 COVER .............................. 30, 35, 40, 81, 92, 94, 101, 107, 110, 130, 152, 154
AXLE............................................................................................................. 120 COVER AIR FILTER ...................................................................................... 46
CROSS........................................................................................................... 126
B
BAFFLE .................................70, 92, 96, 99, 102, 103, 109, 112, 150, 160, 157 D
BAFFLE AND PIPE ....................................................................................... 70 DECAL .............................................................................................. 72, 73, 105
BAFFLE ASSEMBLY ...............48, 93, 100, 102, 103, 109, 112, 146, 148, 150 DECAL ASSEMBLY .............................................................................. 81, 105
............................................................................................................... 160, 157 DISPLAY ........................................................................................................ 81
BALL BEARING .............................................................................87, 113, 114 DISTANCE PIECE .......................................................................................... 52
BALL CAGE ................................................................................................... 87 DOOR ........................ 75, 76, 77, 78, 79, 88, 91, 94, 98, 99, 100, 104, 106, 110
BALL VALVE ................................................................................................. 44 DOOR ASSEMBLY .......... 48, 75, 76, 77, 78, 79, 94, 96, 98, 99, 100, 104, 106
BATTERY ............................................................................................... 71, 152 DOOR HOOK.................... 75, 76, 77, 78, 79, 99, 100, 104, 106, 146, 148, 150
BATTERY AND ACCESSORIES .......................................................... 71, 152 DRAIN PIPE.................................................................................................... 40
BATTERY CABLE ......................................................................................... 52 DRAINS..................................................................................................... 44, 45
BATTERY COVER ........................................................................................ 71 DRIVER CARD............................................................................................. 134
BATTERY SWITCH ....................................................................................... 52 DRIVE SHAFT................................................................................................ 37
BEAM........................................................................................................ 30, 51
BODY.............................................................................................................118 E
BOW SHACKLE ............................................................................................ 50 EARTHING STRAP........................................................................................ 52
BOX......................................................................................................... 52, 101 ELBOW ........................................................................... 44, 128, 146, 148, 150
BRAKE.......................................................................................................... 120 ELBOW PIPE COUPLING..................................................................... 56, 122
BRAKE CABLE............................................................................................ 120 ELECTRICAL FUEL PUMP ........................................................................ 128
BUFFER ASSEMBLY .................................................................................... 50 ELECTRICAL SYSTEM .......................................................................... 52, 53
BUMPER....................................................................................................... 120 ELEMENT AND MOUNTS ........................................................................... 36
BUSHING ............................................................. 32, 37, 40, 52, 66, 67, 68, 69 ELEMENT MOUNTING .......................................................................... 25, 29
EMERGENCY STOP ...................................................................................... 88
C ENGINE........................................................................................................... 34
CABLE .............................................................................................. 52, 81, 132 ENGINE AND ACCESSORIES ..................................................................... 34
CABLE CLAMP ............................................................................................. 32 ENGINE COOLANT....................................................................................... 23
CABLE STRIP .........................................................................................48, 110 ENGINE COOLING........................................................................................ 39
CABLE TIE ............................................................................................. 52, 130 ENGINE OIL ............................................................................................. 19, 20
CANOPY......................................................................................................... 92 EXHAUST....................................................................................................... 35
CAP ................................................................................................................. 32 EXTERNAL FUEL CONNECTION ............................................................ 129
CHAIN..................................................................................................... 50, 120
CHECK VALVE ASSEMBLY.............................................. 146, 148, 150, 156
CIRCLIP...........................................................................................83, 113, 114 F
CIRCUIT BREAKER.............................................................................. 52, 130 FAN................................................................................................................ 108
CLAMP ..................................................................................35, 44, 46, 71, 110 FAN DRIVE ASSEMBLY ...................................................................... 86, 108
CLAMP RING............................................................................................... 108 FAN SHAFT .................................................................................................. 113
CLAW. COUPLING ...................................................................................... 128 FAN SHAFT ASSEMBLY .................................................................... 108, 113
CLIP....................................................................................94, 96, 104, 106, 110 FILLER NECK ....................................................................................... 58, 128
COLD START ............................................................................................... 152 FILTER .......................................................................................... 66, 67, 68, 69
COMBO SENSOR ........................................................................................ 134 FILTER ELEMENT............................................................................... 146, 148
COMPRESSION SPRING .............................................................................. 83 FLANGE............................................................................ 42, 50, 153, 155, 156
COMPRESSOR DRIVE.................................................................................. 37 FLASH LIGHT ................................................................................................ 88
COMPRESSOR OIL ................................................................................ 21, 22 FLEXIBLE....................................................... 56, 122, 124, 124, 146, 148, 150
CONNECTION ............................................................................................. 132 FRAME............................................................ 30, 108, 138, 140, 143, 144, 158
4
PARTS INDEX
PARTS INDEX
PART PAGE PART PAGE
F MUFFLER ....................................................................................................... 35
FRAME AND MOUNTS .......................................................................... 30, 31
FRAME ASSEMBLY SUPPORT MOUNTED............................................ 145 N
FUEL GAUGE ................................................................................................ 81 NO EXTERNAL FUEL CONNECTION........................................................ 59
FUEL HOSE.......................................................................32, 59, 110, 118, 129 NO SPARK ARRESTOR ................................................................................ 60
FUEL PUMP ................................................................................................. 128 NON-RETURN VALVE................................................................ 122, 124, 126
FUEL SYSTEM ........................................................................................ 32, 33 NOZZLE .......................................................................................................... 40
FUEL TUBE ASSEMBLY ........................................................................... 128
FUEL FILTER ................................................................................................118
FUELFILTER ELEMENT .............................................................................118 O
FUNNEL ASSEMBLY ......................................................................... 129, 154 OIL NOZZLE .................................................................................................. 40
FUNNEL ..........................................................................................59, 118, 154 OIL SEPARATOR ............................................................................... 27, 50, 85
OIL STOP VALVE.................................................................................... 28, 83
OIL SYSTEM ...................................................................... 42, 62, 63, 134, 135
G OILSEPARATOR ELEMENT......................................................................... 85
GEAR CASING ........................................................................................ 26, 37 OUTER CANOPY..................................................................................... 48, 49
GEAR SET ................................................................................................ 64, 65
GEAR WHEEL ......................................................................................... 64, 65
GRATING........................................................................................................ 43 P
GROMMET................................................................66, 67, 68, 69, 88, 96, 110 PAD ................................................................................................................ 110
GUIDE....................................................................................................... 52, 94 PANEL ................................................................................................. 80, 82, 91
PANEL ASSEMBLY ............................................................... 48, 80, 82, 91, 96
PARALLEL KEY .............................................................................. 37, 38, 108
H PARALLEL PIN .............................................................................................. 37
HANDGRIP..................................................................................................... 94 PARCOOL ....................................................................................................... 23
HANDLE............................................................................................. 76, 77, 99 PAROIL ......................................................................................... 19, 20, 21, 22
HEXAGON PLUG ...................... 32, 40, 42, 44, 50, 56, 83, 122, 146, 148, 150 PD FILTER .................................................................................... 146, 148, 150
HINGE........75, 76, 77, 78, 79, 81, 82, 88, 89, 90, 91, 92, 93, 99, 100, 110, 157 PIPE ................... 40, 39, 50, 46, 60, 61, 67, 68, 69, 70, 110, 131, 132, 133, 136
HOLDER ................................................................................................... 43, 88 PIPE CLAMP............................................................... 44, 52, 67, 128, 130, 131
HORN.............................................................................................................. 88 PIPE COUPLING ............................................................................................ 50
HOSE....................................................32, 39, 42, 44, 46, 52, 62, 110, 132, 134 PIPE BEND ................................................................................... 66, 67, 68, 69
HOSE ASSEMBLY........................................... 52, 61, 122, 124, 126, 133, 136 PISTON...................................................................................................... 83, 84
HOSE CLAMP .......................................................32, 39, 46, 61, 110, 118, 132 PLATE.......... 30, 81, 94, 101, 109, 110, 132, 134, 138, 140, 146, 148, 150, 158
HOUSE MARK............................................................................................... 55 PLUG ..................................... 30, 37, 52, 78, 79, 81, 83, 84, 88, 89, 90, 94, 153
HOUSING ............................................................................40, 42, 81, 113, 156 POWER SUPPLY BOX....................................................................... 52, 72, 74
HUB................................................................................................................. 38 PREHEATER................................................................................................. 130
HUMP HOSE ............................................................................................ 39, 46 PRESSURE GAUGE....................................................................... 81, 133, 136
PRESSURE REDUCER ........................................................................ 133, 136
I PRESSURE SENSOR ..................................................................................... 52
INDICATOR.................................................................................................. 108 PRINTED CIRCUIT BOARD......................................................................... 81
INFORMATION LABEL.................................................................. 55, 71, 152 PROTECTION........................................................... 32, 37, 120, 138, 140, 158
INLET SHUTDOWN VALVE ...................................................................... 132 PROTECTION CAP................................................................ 52, 124, 130, 134
INSTRUCTION LABEL................................................................................. 55 PROTECTION PLUG ............................................................................... 52, 70
INSULATION ................................................................................................. 35 PROTECTIVE COLLAR ................................................................................ 88
ISOLATOR ...................................................................................................... 52 PULLEY ................................................................................................ 108, 114
PUSH LOCK ................................................................................................... 81
K
KEY ................................................................................................................. 48 Q
QD FILTER.................................................................................................... 146
QUICK COUPLING...................................................................................... 154
L
LABEL ............................................................................ 55, 120, 124, 126, 129
LATCH ........................................................................................ 75, 78, 79, 100 R
LEVEL GAUGE.............................................................................................. 85 RADIATOR ................................................................................................... 110
LEVEL SENSOR ............................................................................................ 32 REDUCER......................................................................... 56, 83, 122, 124, 124
LEVEL SWITCH ...........................................................................................110 REGULATING SYSTEM ......................... 56, 57, 122, 123, 124, 125, 126, 127
LEVER .......................................................................................................... 108 REGULATING VALVE.................................................... 56, 87, 122, 124, 126
LID OF POWER SUPPLY BOX..................................................................... 74 RELAY..................................................................................................... 52, 132
LIFTING EYE................................................................................................. 50 REMOTE START .......................................................................................... 137
LOCK ........................................................................ 75, 78, 79, 88, 91, 98, 100 RESISTOR..................................................................................................... 130
RESTRICTOR ............................................................................... 146, 148, 150
RETAINER ................................................................ 40, 85, 120, 138, 140, 158
M
ROD ................................................................................................................. 94
MANIFOLD .................................................................................................... 32
ROOF......................................................................................................... 94, 96
MARKINGS.............................................................................................. 72, 73
ROOF ASSEMBLY................................................................. 51, 94, 95, 96, 97
MEMBRANE .................................................................................................. 87
5
PARTS INDEX
PARTS INDEX
PART PAGE PART PAGE
R VALVES ON VESSEL .................................................................. 66, 67, 68, 69
ROOFS AND BEAMS .................................................................................... 51 VENTIL ......................................................................................................... 120
RUBBER HOSE.............................................................................................110 VESSEL ................................................................................................... 85, 107
RUBBER PLUG.............................................................................................. 52 VIBRATION DAMPER ............................................................................ 30, 50
RUBBER RING............................................................................................... 32 V-BELT ............................................................................................................ 43
S W
SAFETY VALVE............................................. 37, 66, 67, 68, 69, 133, 136, 137 WARNING MARK.......................................................................................... 74
SCREEN .......................................................................................................... 81 WATERSEPARATOR.................................................................... 146, 148, 150
SEALING RING ............................................................................................. 40 WHEEL.......................................................................................................... 120
SEALRING...................................................................................................... 84 WHEELCHOCKS ......................................................................................... 143
SELECTOR SWITCH..................................................................... 81, 124, 126 WIRE ............................................................................................................... 52
SERVICE KIT ................................................................... 24, 25, 26, 27, 28, 29 WIRE HARNESS .................................................................................... 81, 152
SERVICE PAK .......................................................................................... 17, 18 WIRE MESH HOSE........................................................................................ 43
SERVICE STAGE ........................................................................................... 36 WIRING................................................... 52, 110, 116, 117, 124, 126, 130, 134
SHRINKING HOSE........................................................................................ 44
SILENCER .................................................................................................... 152
SKID ...................................................................................................... 140, 145
SOLENOID VALVE........................................................ 56, 122, 124, 126, 145
SPACER................................................................................77, 82, 88, 108, 114
SPARK ARRESTOR ..................................................................................... 131
SPHERICAL ROLLER BEARING ................................................................ 37
SPRING ..................................................................................................... 40, 87
SPRING GUIDE........................................................................................ 83, 87
SPRING PIN...................................................................................108, 119, 156
SPRING SET ................................................................................................... 87
STAY.............................................................................................................. 143
STRAIGHT PIPE COUPLING ............................... 56, 122, 124, 146, 148, 150
STRAINER.............................................................. 56, 122, 124, 146, 148, 150
STRIP ........................................................................................................ 52, 94
SUPPORT ..........30, 32, 35, 43, 50, 46, 48, 52, 62, 75, 108, 110, 120, 124, 126,
............................... 130, 134, 133, 136, 142, 138, 140, 145, 152, 148, 150, 158
SUPPORT FOR FORKLIFT ......................................................................... 142
T
TANK..................................................................................... 120, 138, 140, 153
TEE .......................................................................................... 56, 122, 124, 126
TEMPERATURE SENSOR ...................................................................... 52, 96
TENSIONER ................................................................................................. 108
TENSIONER PULLY ASSEMBLY.............................................................. 114
THERMOSTATIC VALVE............................................................................ 134
THREADED ROD ........................................................................ 146, 148, 150
TIME RELAY................................................................................................ 130
TOPTANK ......................................................................................................110
TOWBAR ...................................................................................................... 120
TOWING EYE ...............................................................................................119
TRANSMITTER ........................................................................................... 137
TUBE............................................................................................... 85, 146, 148
TYRE............................................................................................................. 120
TYRE ASSEMBLY ....................................................................................... 120
U
UNLOADER VALVE..................................................................................... 84
UNLOADING VALVE.................................................................................... 24
UNDERCARRIAGE ............. 120, 121, 138, 139, 140, 141, 144, 145, 158, 159
VALVE..................................... 40, 66, 67, 68, 69, 132, 146, 148, 150, 154, 155
VALVE ASSEMBLY............................................................................. 134, 155
VALVE OILSTOP ..................................................................................... 83, 84
VALVE SEAT .................................................................................................. 40
VALVES ON ELEMENT .......................................................................... 40, 41
6
INSTRUCTION MANUAL
Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, België. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien.
Het is niet toegestaan om zonder toestemming de inhoud geheel of gedeeltelijk te Enhver uautoriseret brug eller kopiering af indholdet eller dele deraf er forbudt.
kopiëren of anderszins te gebruiken. Dette gælder især varemærker, modelbenævnelser, delnumre og tegninger.
Dit betreft vooral trademarks, modelbenamingen, onderdeelnummers en tekeningen.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgique. Copyright 2004, Atlas Copco Airpower n.v., Αµβέρσα, Βέλγιο.
Toute utilisation ou copie du contenu, ou d’une parte de celui-ci, non autorisée est Απαγορεύεται οποιαδήποτε χρήση ή αντιγραφή του περιεχόµενου ή
interdite. οποιουδήποτε τµήµατος του παρόντος χωρίς εξουσιοδότηση.
Cette interdiction s’applique en particulier aux marques de commerce, aux dénomi- Αυτό ισχύει συγκεκριµένα για εµπορικά σήµατα, ονοµασίες µοντέλων,
nations des modèles, aux numéros des pièces et aux schémas. κωδικούς εξαρτηµάτων και σχέδια.
Urheberrecht 2004, Atlas Copco Airpower n.v., Antwerpen, Belgien. Copyright 2004, Atlas Copco Airpower n.v., Antwerpen, Belgia.
Jede nicht genehmigte Verwendung oder Kopie des Inhaltes oder von Teilen ist unter- All uautorisert bruk eller kopiering av innholdet eller en del av det er forbudt.
sagt. Dette gjelder særlig varemerker, modellbenevnelser, delenumre og tegninger.
Das bezieht sich im Einzelnen auf Warenzeichen, Modellbezeichnungen, Teilenum-
mern und Zeichnungen.
7
XRXS 566 Cd XRVS 606 Cd
Copyright 2004, Atlas Copco Airpower n.v., Antuérpia, Bélgica. Copyright 2004, Atlas Copco Airpower n.v., Антверпен, Бельгия.
Qualquer uso não autorizado ou cópia do conteúdo ou de qualquer parte dele é proib- Запрещается любое несанкционированное использование или
ida. копирование содержания этих материалов или их части.
Isto aplica-se em particular a marcas registadas, denominações de modelos, números В особенности это относится к торговым маркам, обозначениям
моделей, номерам деталей и чертежам.
de peças e desenhos.
Autorské práva 2004, Atlas Copco Airpower n.v., Antverpy, Belgicko. Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium.
Akékoľvek neoprávnené použitie alebo kopírovanie obsahu, alebo jeho časti Brez pisnega dovoljenja ni dovoljeno uporabljati ali razmnoževati nobenega
je zakázané. dela dokumenta.
Toto sa vzt’ahuje najmä na obchodné značky, modelové označenia, čísla To velja še posebno za blagovne znamke, označbe modelov, številke izdelkov
súčiastok a nákresy. in risbe.
Copyright 2004, Atlas Copco Airpower n.v., Antwerp, Belgium. Autorystës teisë 2004, “Atlas Copco Airpower n.v.“, Antverpenas, Belgija.
Käesoleva juhendi mistahes loata kasutamine või kopeerimine on keelatud. Neteisëtas viso teksto ar kurios nors jo dalies panaudojimas ar kopijavimas yra
See kehtib nii kaubamärkide, mudeli nimetuste, varuosade numbrite kui ka jooniste draudþiamas.
kohta. Visø pirma ði sàlyga taikoma prekiniams þenklams, modeliø pavadinimams, daliø
numeriams ir brëþiniams.
8
1. SAFETY PRECAUTIONS FOR PORTABLE COMPRESSORS
To be read attentively and acted accordingly before towing, lifting, operating, performing maintenance or repairing the compressor
1.1 INTRODUCTION
The policy of Atlas Copco is to provide the users of their equipment with The manufacturer does not accept any liability for any damage arising from
safe, reliable and efficient products. Factors taken into account are among the use of non-original parts and for modifications, additions or conversions
others: made without the manufacturer’s approval in writing.
- the intended and predictable future use of the products, and the
If any statement in this manual does not comply with local legislation, the
environments in which they are expected to operate,
stricter of the two shall be applied.
- applicable rules, codes and regulations,
- the expected useful product life, assuming proper service and Statements in these safety precautions should not be interpreted as
maintenance, suggestions, recommendations or inducements that it should be used in
- providing the manual with up-to-date information. violation of any applicable laws or regulations.
Before handling any product, take time to read the relevant instruction
manual. Besides giving detailed operating instructions, it also gives specific
information about safety, preventive maintenance, etc.
Keep the manual always at the unit location, easy accessible to the operating 1.2 GENERAL SAFETY PRECAUTIONS
personnel.
See also the safety precautions of the engine and possible other equipment, 1 The owner is responsible for maintaining the unit in a safe operating
which are separately sent along or are mentioned on the equipment or parts condition. Unit parts and accessories must be replaced if missing or
of the unit. unsuitable for safe operation.
These safety precautions are general and some statements will therefore not 2 The supervisor, or the responsible person, shall at all times make sure
always apply to a particular unit. that all instructions regarding machinery and equipment operation and
Only people that have the right skills should be allowed to operate, adjust, maintenance are strictly followed and that the machines with all
perform maintenance or repair on Atlas Copco equipment. It is the accessories and safety devices, as well as the consuming devices, are in
responsibility of management to appoint operators with the appropriate good repair, free of abnormal wear or abuse, and are not tampered with.
training and skill for each category of job. 3 Whenever there is an indication or any suspicion that an internal part of
Skill level 1: Operator a machine is overheated, the machine shall be stopped but no inspection
covers shall be opened before sufficient cooling time has elapsed; this to
An operator is trained in all aspects of operating the unit with the push- avoid the risk of spontaneous ignition of oil vapour when air is admitted.
buttons, and is trained to know the safety aspects.
4 Normal ratings (pressures, temperatures, speeds, etc.) shall be durably
Skill level 2: Mechanical technician marked.
A mechanical technician is trained to operate the unit the same as the
operator. In addition, the mechanical technician is also trained to perform 5 Operate the unit only for the intended purpose and within its rated limits
maintenance and repair, as described in the instruction manual, and is (pressure, temperature, speeds, etc.).
allowed to change settings of the control and safety system. A mechanical 6 The machinery and equipment shall be kept clean, i.e. as free as possible
technician does not work on live electrical components. from oil, dust or other deposits.
Skill level 3: Electrical technician 7 To prevent an increase in working temperature, inspect and clean heat
An electrical technician is trained and has the same qualifications as both the transfer surfaces (cooler fins, intercoolers, water jackets, etc.) regularly.
operator and the mechanical technician. In addition, the electrical technician See the maintenance schedule.
may carry out electrical repairs within the various enclosures of the unit. 8 All regulating and safety devices shall be maintained with due care to
This includes work on live electrical components. ensure that they function properly. They may not be put out of action.
Skill level 4: Specialist from the manufacturer 9 Care shall be taken to avoid damage to safety valves and other pressure-
This is a skilled specialist sent by the manufacturer or its agent to perform relief devices, especially to avoid plugging by paint, oil coke or dirt
complex repairs or modifications to the equipment. accumulation, which could interfere with the functioning of the device.
In general it is recommended that not more than two people operate the unit, 10 Pressure and temperature gauges shall be checked regularly with regard
more operators could lead to unsafe operating conditions. Take necessary to their accuracy. They shall be replaced whenever outside acceptable
steps to keep unauthorized persons away from the unit and eliminate all tolerances.
possible sources of danger at the unit.
11 Safety devices shall be tested as described in the maintenance schedule
When handling, operating, overhauling and/or performing maintenance or of the instruction manual to determine that they are in good operating
repair on Atlas Copco equipment, the mechanics are expected to use safe condition.
engineering practices and to observe all relevant local safety requirements
12 Mind the markings and information labels on the unit.
and ordinances. The following list is a reminder of special safety directives
and precautions mainly applicable to Atlas Copco equipment. 13 In the event the safety labels are damaged or destroyed, they must be
replaced to ensure operator safety.
These safety precautions apply to machinery processing or consuming air.
Processing of any other gas requires additional safety precautions typical to 14 Keep the work area neet. Lack of order will increase the risk of
the application and are not included herein. accidents.
Neglecting the safety precautions may endanger people as well as 15 When working on the unit, wear safety clothing. Depending on the kind
environment and machinery: of activities these are: safety glasses, ear protection, safety helmet
- endanger people due to electrical, mechanical or chemical influences, (including visor), safety gloves, protective clothing, safety shoes. Do not
- endanger the environment due to leakage of oil, solvents or other wear the hair long and loose (protect long hair with a hairnet), or wear
substances, loose clothing or jewelry.
- endanger the machinery due to function failures. 16 Take precautions against fire. Handle fuel, oil and anti-freeze with care
All responsibility for any damage or injury resulting from neglecting these because they are inflammable substances. Do not smoke or approach
precautions or by non-observance of ordinary caution and due care required with naked flame when handling such substances. Keep a fire-
in handling, operating, maintenance or repair, also if not expressly extinguisher in the vicinity.
mentioned in this instruction manual, is disclaimed by Atlas Copco.
9
1.3 SAFETY DURING TRANSPORT AND 1.4 SAFETY DURING USE AND OPERATION
INSTALLATION
1 When the unit has to operate in a fire-hazardous environment, each
engine exhaust has to be provided with a spark arrestor to trap
To lift a unit, all loose or pivoting parts, e.g. doors and towbar, shall first be
incendiary sparks.
securely fastened.
2 The exhaust contains carbon monoxide which is a lethal gas. When the
Do not attach cables, chains or ropes directly to the lifting eye; apply a crane
unit is used in a confined space, conduct the engine exhaust to the
hook or lifting shackle meeting local safety regulations. Never allow sharp
outside atmosphere by a pipe of sufficient diameter; do this in such a
bends in lifting cables, chains or ropes.
way that no extra back pressure is created for the engine. If necessary,
Helicopter lifting is not allowed. install an extractor. Observe any existing local regulations. Make sure
It is strictly forbidden to dwell or stay in the risk zone under a lifted load. that the unit has sufficient air intake for operation. If necessary, install
Never lift the unit over people or residential areas. Lifting acceleration and extra air intake ducts.
retardation shall be kept within safe limits.
3 When operating in a dust-laden atmosphere, place the unit so that dust is
1 Before towing the unit: not carried towards it by the wind. Operation in clean surroundings
- ascertain that the pressure vessel(s) is (are) depressurized, considerably extends the intervals for cleaning the air intake filters and
- check the towbar, the brake system and the towing eye. Also check the cores of the coolers.
the coupling of the towing vehicle,
4 Close the compressor air outlet valve before connecting or
- check the towing and brake capability of the towing vehicle,
disconnecting a hose. Ascertain that a hose is fully depressurized before
- check that the towbar, jockey wheel or stand leg is safely locked in
disconnecting it. Before blowing compressed air through a hose or air
the raised position,
line, ensure that the open end is held securely, so that it cannot whip and
- ascertain that the towing eye can swivel freely on the hook,
cause injury.
- check that the wheels are secure and that the tyres are in good
condition and inflated correctly, 5 The air line end connected to the outlet valve must be safeguarded with
- connect the signalisation cable, check all lights and connect the a safety cable, attached next to the valve.
pneumatic brake couplers, 6 No external force may be exerted on the air outlet valves, e.g. by pulling
- attach the safety break-away cable or safety chain to the towing on hoses or by installing auxiliary equipment directly to a valve, e.g. a
vehicle, water separator, a lubricator, etc. Do not step on the air outlet valves.
- remove wheel chocks, if applied, and disengage the parking brake.
7 Never move a unit when external lines or hoses are connected to the
2 To tow a unit use a towing vehicle of ample capacity. Refer to the outlet valves, to avoid damage to valves, manifold and hoses.
documentation of the towing vehicle.
8 Do not use compressed air from any type of compressor, without taking
3 If the unit is to be backed up by the towing vehicle, disengage the extra measures, for breathing purposes as this may result in injury or
overrun brake mechanism (if it is not an automatic mechanism). death. For breathing air quality, the compressed air must be adequately
4 Never exceed the maximum towing speed of the unit (mind the local purified according to local legislation and standards. Breathing air must
regulations). always be supplied at stable, suitable pressure.
5 Place the unit on level ground and apply the parking brake before 9 Distribution pipework and air hoses must be of correct diameter and
disconnecting the unit from the towing vehicle. Unclip the safety break- suitable for the working pressure. Never use frayed, damaged or
away cable or safety chain. If the unit has no parking brake or jockey deteriorated hoses. Replace hoses and flexibles before the lifetime
wheel, immobilize the unit by placing chocks in front of and/or behind expires. Use only the correct type and size of hose end fittings and
the wheels. When the towbar can be positioned vertically, the locking connections.
device must be applied and kept in good order. 10 If the compressor is to be used for sand-blasting or will be connected to
6 To lift heavy parts, a hoist of ample capacity, tested and approved a common compressed-air system, fit an appropriate non-return valve
according to local safety regulations, shall be used. (check valve) between compressor outlet and the connected sand-
blasting or compressed-air system. Observe the right mounting position/
7 Lifting hooks, eyes, shackles, etc., shall never be bent and shall only
direction.
have stress in line with their design load axis. The capacity of a lifting
device diminishes when the lifting force is applied at an angle to its load 11 Before removing the oil filler plug, ensure that the pressure is released
axis. by opening an air outlet valve.
8 For maximum safety and efficiency of the lifting apparatus all lifting 12 Never remove a filler cap of the cooling water system of a hot engine.
members shall be applied as near to perpendicular as possible. If Wait until the engine has sufficiently cooled down.
required, a lifting beam shall be applied between hoist and load. 13 Never refill fuel while the unit is running, unless otherwise stated in the
9 Never leave a load hanging on a hoist. Atlas Copco Instruction Book (AIB). Keep fuel away from hot parts
such as air outlet pipes or the engine exhaust. Do not smoke when
10 A hoist has to be installed in such a way that the object will be lifted
fuelling. When fuelling from an automatic pump, an earthing cable
perpendicular. If that is not possible, the necessary precautions must be
should be connected to the unit to discharge static electricity. Never spill
taken to prevent load-swinging, e.g. by using two hoists, each at
nor leave oil, fuel, coolant or cleansing agent in or around the unit.
approximately the same angle not exceeding 30° from the vertical.
11 Locate the unit away from walls. Take all precautions to ensure that hot
air exhausted from the engine and driven machine cooling systems
cannot be recirculated. If such hot air is taken in by the engine or driven
machine cooling fan, this may cause overheating of the unit; if taken in
for combustion, the engine power will be reduced.
10
14 All doors shall be shut during operation so as not to disturb the cooling 1.5 SAFETY DURING MAINTENANCE AND REPAIR
air flow inside the bodywork and/or render the silencing less effective.
A door should be kept open for a short period only e.g. for inspection or
adjustment. Maintenance, overhaul and repair work shall only be carried out by
adequately trained personnel; if required, under supervision of someone
15 Periodically carry out maintenance works according to the maintenance qualified for the job.
schedule.
1 Use only the correct tools for maintenance and repair work, and only
16 Stationary housing guards are provided on all rotating or reciprocating tools which are in good condition.
parts not otherwise protected and which may be hazardous to personnel.
Machinery shall never be put into operation, when such guards have 2 Parts shall only be replaced by genuine Atlas Copco replacement parts.
been removed, before the guards are securely reinstalled. 3 All maintenance work, other than routine attention, shall only be
17 Noise, even at reasonable levels, can cause irritation and disturbance undertaken when the unit is stopped. Steps shall be taken to prevent
which, over a long period of time, may cause severe injuries to the inadvertent starting. In addition, a warning sign bearing a legend such as
nervous system of human beings. ”work in progress; do not start” shall be attached to the starting
When the sound pressure level, at any point where personnel normally equipment.
has to attend, is: On engine-driven units the battery shall be disconnected and removed or
below 70 dB(A): no action needs to be taken, the terminals covered by insulating caps.
above 70 dB(A): noise-protective devices should be provided for On electrically driven units the main switch shall be locked in open
people continuously being present in the room, position and the fuses shall be taken out. A warning sign bearing a
below 85 dB(A): no action needs to be taken for occasional visitors legend such as ”work in progress; do not supply voltage” shall be
staying a limited time only, attached to the fuse box or main switch.
above 85 dB(A): room to be classified as a noise-hazardous area and 4 Before dismantling any pressurized component, the compressor or
an obvious warning shall be placed permanently at equipment shall be effectively isolated from all sources of pressure and
each entrance to alert people entering the room, for the entire system shall be relieved of pressure. Do not rely on non-return
even relatively short times, about the need to wear valves (check valves) to isolate pressure systems. In addition, a warning
ear protectors, sign bearing a legend such as ”work in progress; do not open” shall be
above 95 dB(A): the warning(s) at the entrance(s) shall be completed attached to each of the outlet valves.
with the recommendation that also occasional
visitors shall wear ear protectors, 5 Prior to stripping an engine or other machine or undertaking major
above 105 dB(A): special ear protectors that are adequate for this noise overhaul on it, prevent all movable parts from rolling over or moving.
level and the spectral composition of the noise shall 6 Make sure that no tools, loose parts or rags are left in or on the machine.
be provided and a special warning to that effect shall Never leave rags or loose clothing near the engine air intake.
be placed at each entrance.
7 Never use flammable solvents for cleaning (fire-risk).
18 Insulation or safety guards of parts the temperature of which can be in
8 Take safety precautions against toxic vapours of cleaning liquids.
excess of 80 °C (175 °F) and which may be accidentally touched by
personnel shall not be removed before the parts have cooled to room 9 Never use machine parts as a climbing aid.
temperature. 10 Observe scrupulous cleanliness during maintenance and repair. Keep
19 Never operate the unit in surroundings where there is a possibility of away dirt, cover the parts and exposed openings with a clean cloth,
taking in flammable or toxic fumes. paper or tape.
20 If the working process produces fumes, dust or vibration hazards, etc., 11 Never weld on or perform any operation involving heat near the fuel or
take the necessary steps to eliminate the risk of personnel injury. oil systems. Fuel and oil tanks must be completely purged, e.g. by
steam-cleaning, before carrying out such operations. Never weld on, or
21 When using compressed air or inert gas to clean down equipment, do so
in any way modify, pressure vessels. Disconnect the alternator cables
with caution and use the appropriate protection, at least safety glasses,
during arc welding on the unit.
for the operator as well as for any bystander. Do not apply compressed
air or inert gas to your skin or direct an air or gas stream at people. 12 Support the towbar and the axle(s) securely if working underneath the
Never use it to clean dirt from your clothes. unit or when removing a wheel. Do not rely on jacks.
22 When washing parts in or with a cleaning solvent, provide the required 13 Do not remove any of, or tamper with, the sound-damping material.
ventilation and use appropriate protection such as a breathing filter, Keep the material free of dirt and liquids such as fuel, oil and cleansing
safety glasses, rubber apron and gloves, etc. agents. If any sound-damping material is damaged, replace it to prevent
the sound pressure level from increasing.
23 Safety shoes should be compulsory in any workshop and if there is a
risk, however small, of falling objects, wearing of a safety helmet should 14 Use only lubricating oils and greases recommended or approved by
be included. Atlas Copco or the machine manufacturer. Ascertain that the selected
lubricants comply with all applicable safety regulations, especially with
24 If there is a risk of inhaling hazardous gases, fumes or dust, the
regard to explosion or fire-risk and the possibility of decomposition or
respiratory organs must be protected and depending on the nature of the
generation of hazardous gases. Never mix synthetic with mineral oil.
hazard, so must the eyes and skin.
15 Protect the engine, alternator, air intake filter, electrical and regulating
25 Remember that where there is visible dust, the finer, invisible particles
components, etc., to prevent moisture ingress, e.g. when steam-cleaning.
will almost certainly be present too; but the fact that no dust can be seen
is not a reliable indication that dangerous, invisible dust is not present in 16 When performing any operation involving heat, flames or sparks on a
the air. machine, the surrounding components shall first be screened with non-
flammable material.
26 Never operate the unit at pressures or speeds below or in excess of its
limits as indicated in the technical specifications. 17 Never use a light source with open flame for inspecting the interior of a
machine.
11
18 When repair has been completed, the machine shall be barred over at 1.7 SPECIFIC SAFETY PRECAUTIONS
least one revolution for reciprocating machines, several revolutions for
rotary ones to ensure that there is no mechanical interference within the
machine or driver. Check the direction of rotation of electric motors Batteries
when starting up the machine initially and after any alteration to the When servicing batteries, always wear protecting clothing and glasses.
electrical connection(s) or switch gear, to check that the oil pump and
the fan function properly. 1 The electrolyte in batteries is a sulphuric acid solution which is fatal if it
hits your eyes, and which can cause burns if it contacts your skin.
19 Maintenance and repair work should be recorded in an operator’s Therefore, be careful when handling batteries, e.g. when checking the
logbook for all machinery. Frequency and nature of repairs can reveal charge condition.
unsafe conditions.
2 Install a sign prohibiting fire, open flame and smoking at the post where
20 When hot parts have to be handled, e.g. shrink fitting, special heat- batteries are being charged.
resistant gloves shall be used and, if required, other body protection
shall be applied. 3 When batteries are being charged, an explosive gas mixture forms in the
cells and might escape through the vent holes in the plugs.
21 When using cartridge type breathing filter equipment, ascertain that the Thus an explosive atmosphere may form around the battery if
correct type of cartridge is used and that its useful service life is not ventilation is poor, and can remain in and around the battery for several
surpassed. hours after it has been charged. Therefore:
22 Make sure that oil, solvents and other substances likely to pollute the - never smoke near batteries being, or having recently been, charged,
environment are properly disposed of. - never break live circuits at battery terminals, because a spark usually
occurs.
23 Before clearing the unit for use after maintenance or overhaul, check
that operating pressures, temperatures and speeds are correct and that 4 When connecting an auxiliary battery (AB) in parallel to the unit battery
the control and shutdown devices function correctly. (CB) with booster cables: connect the + pole of AB to the + pole of CB,
then connect the - pole of CB to the mass of the unit. Disconnect in the
reverse order.
Safety valves
All adjustments or repairs are to be done by an authorized representative of
the valve supplier (see maintenance schedule).
12
ORDERING SPARE PARTS
13
ORDERING SPARE PARTS
14
ORDERING SPARE PARTS
15
ORDERING SPARE PARTS
16
SERVICE PAK
XRXS 566
50 H
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- WITH UNIT SERVICE PAK 50H - 2912 6052 06 SERVICE PAK 1000H
•A - OIL FILTER 3 •A - OIL FILTER 1
•B - FUEL PRE FILTER 1
•C - FUEL FILTER 1
•E - OIL FILTER 3
•F - FLAT GASKET 1
•G - FLAT GASKET 6
- 2912 6051 05 SERVICE PAK 500H •H - AIR FILTER ELEMENT 4
•A - OIL FILTER 1 •J - AIR FILTER SAFETY CARTRIDGE 4
•B - FUEL PRE FILTER 1 •K - VALVE 1
•C - FUEL FILTER 1
•D - FLAT GASKET 1
17
SERVICE PAK
XRVS 606
50 H
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- WITH UNIT SERVICE PAK 50H - 2912 6051 06 SERVICE PAK 1000H
•A - OIL FILTER 3 •A - OIL FILTER 1
•B - FUEL PRE FILTER 1
•C - FUEL FILTER 1
•E - OIL FILTER 3
•F - FLAT GASKET 1
•G - FLAT GASKET 6
- 2912 6051 05 SERVICE PAK 500H •H - AIR FILTER ELEMENT 4
•A - OIL FILTER 1 •J - AIR FILTER SAFETY CARTRIDGE 4
•B - FUEL PRE FILTER 1 •K - VALVE 1
•C - FUEL FILTER 1
•D - FLAT GASKET 1
18
ENGINE OIL
PAROIL 5W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
19
ENGINE OIL
PAROIL 15W40
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
COMPRESSOR OIL
PAROIL S
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL S
A 1615 5950 01 OIL CAN 5 L 1
B 1615 5951 01 OIL CAN 20 L 1
C 1615 5952 01 STEEL DRUM 210 L 1
D 1604 7422 00 CONTAINER 1000 L 1
21
COMPRESSOR OIL
PAROIL S 68
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
PAROIL S 68
A 1604 7136 00 OIL CAN 20 L 1
B 1604 7137 00 STEEL DRUM 210 L 1
22
ENGINE COOLANT
PARCOOL EG
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
23
SERVICE KIT
UNLOADING VALVE
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 58
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20 2252 5483 00 GEAR CASING 1 210 0147 1409 03 HEX. HEAD SCREW 1
30 2252 5484 00 DRIVE SHAFT 1 220 - GASKET 1
40 0211 1964 82 HEX SOCK. SCREW 10 (Part of service kit, see page 29)
50 0506 5109 00 SPHERICAL ROLLER BEARING 1 230 0101 1626 00 PARALLEL PIN 2
60 0506 0100 08 SPHERICAL ROLLER BEARING 1 240 0147 1371 03 HEX. HEAD SCREW 13
70 1604 6856 00 ADAPTER 1 250 2253 2423 80 SAFETY VALVE 1
80 1604 2693 02 PROTECTION 1 260 0686 6130 00 PLUG 1
90 0663 7177 00 O-RING 1
100 0147 1365 03 HEX. HEAD SCREW 8
110 2254 8831 00 BUSHING 1
120 0337 6074 00 PARALLEL KEY 1
130 2252 5470 00 WASHER 1
140 0211 1964 83 HEX SOCK. SCREW 3
150 - GASKET 1
(Part of service kit, see page 25)
160 0101 1626 00 PARALLEL PIN 2
170 0147 1380 03 HEX. HEAD SCREW 18
180 1604 6368 00 BUSHING 1
190 0337 6062 00 PARALLEL KEY 1
200 1613 2197 00 WASHER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 61
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 37
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 62
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 70
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 54
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 52
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
See Page 50
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1900 1003 53 CONTROL MODULE (From page 54) •A200 0333 3114 01 LOCK WASHER 23
•50 1604 4249 81 CONTROL BOX 1 •A210 0211 1170 03 HEX SOCK. SCREW 9
•A10 1604 2738 00 HOUSING 1 •A220 1604 4271 00 SEAL 1
•A20 1604 4247 00 DISPLAY 1 •A230 1604 1347 00 PLATE 1
•A30 0226 0300 48 TAPPING SCREW 12 •A240 1604 2194 00 COVER 1
•A40 1604 4263 80 PCB 1 •A250 1604 2199 00 COVER 1
•A43 1604 1758 00 WIRE HARNESS 1 •A260 0301 2309 00 PLAIN WASHER 8
•A45 1604 5825 00 CABLE 1 •A270 0211 1107 03 HEX SOCK. SCREW 8
•A47 1604 5827 00 CABLE 1 •A280 1604 4262 80 PCB 1
•A50 1604 4270 00 SEAL 1 •A290 1604 4300 00 SEAL 1
•A60 1604 1795 00 PLATE 1 •A300 1604 1757 00 HOUSING 1
•A70 0333 3210 00 LOCK WASHER 14 •A310 1604 2169 00 PLATE 1
•A80 0211 1106 03 HEX SOCK. SCREW 6 •A320 0211 1173 03 HEX SOCK. SCREW 14
•A90 1089 0263 27 SELECTOR SWITCH 1 •A330 1604 4274 00 SEAL 1
•A100 1089 0565 41 PRESSURE GAUGE HP 1 •A340 1604 2160 00 PLATE 1
•A110 1089 0631 02 FUEL GAUGE 1 •A350 0301 2315 00 PLAIN WASHER 10
•A120 1604 1785 00 PLATE 1 •A360 1604 1780 00 SCREEN, DE1091 1
•A130 1604 2193 01 BRACKET 1 •A370 1604 4247 80 DECAL ASSEMBLY 1
•A140 1604 7601 00 HINGE 2 (For details see page 105)
•A150 1604 1784 01 PLATE 1 •A380 1604 4246 00 SEAL 1
•A160 0160 0996 91 CROSS REC SCREW 8
•A170 1604 1336 01 SPACER 1
•A180 1604 7602 00 LOCK 1
•A190 1604 1755 80 PCB 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 7914 82 CORNER ASSY (From page 48) •250 0301 2315 00 PLAIN WASHER 2
•20 1604 7914 02 CORNER 1 •260 0266 2106 00 HEXAGON NUT 2
•30 - SILENCING FOAM (50 mm) 1 •270 1088 0801 22 GROMMET 1
•40 - SILENCING FOAM (50 mm) 1 •280 1604 4797 00 DOOR 1
•50 - SILENCING FOAM (50 mm) 1 •290 - SILENCING FOAM (40 mm) 1
•60 - SILENCING FOAM (50 mm) 1 •300 1619 2665 00 SEAL AR
•70 0246 1956 35 STUD 4 •310 1604 7601 00 HINGE 2
•80 1604 3430 00 HINGE 2 •320 0160 0996 91 CROSS REC SCREW 8
•90 1615 5684 00 BRACKET 2 •330 0301 2318 00 PLAIN WASHER 8
•100 0216 1324 03 HEX SOCK. SCREW 4 •340 0266 2107 00 HEXAGON NUT 8
•110 1089 0362 99 HOLDER 1 •350 1604 2519 01 LOCK 2
•120 0129 3108 00 BLIND RIVET 3 •370 1604 4390 00 SPACER 6
•130 1089 9422 07 EMERGENCY STOP 1
•140 1089 0362 28 PROTECTIVE COLLAR 1 - 1079 0001 91 SILENCING FOAM
•150 0663 6127 00 O-RING 1 2000 mm x 1500 mm x 40 mm
•160 0697 9810 25 PLUG 1 - 1079 0003 33 SILENCING FOAM
•170 0697 9809 20 LOCK NUT 1
2000 mm x 1500 mm x 50 mm
•180 1089 9429 10 FLASH LIGHT 1
•190 0301 2321 00 PLAIN WASHER 2
•200 1604 2800 01 BRACKET 1
•210 1615 5664 00 HEX. HEAD SCREW 2
•220 1089 9430 01 HORN 1
•230 1604 0996 00 SEAL 1
•240 0162 4174 00 SLOTTED SCREW 2
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
20
10
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 7766 82 FAN DRIVE ASSY (From page 86) •230 1604 2665 00 SPACER 1
•20 1604 7766 01 FRAME 1 •240 0147 1380 03 HEX. HEAD SCREW 1
•30 0147 1477 03 HEX. HEAD SCREW 4 •250 0147 1417 03 HEX. HEAD SCREW 1
•40 0301 2378 00 PLAIN WASHER 4 •260 1604 9268 00 SUPPORT 1
•50 1604 9078 00 BRACKET 1 •270 0216 1957 46 HEX SOCK. SCREW 2
•60 0147 1401 03 HEX. HEAD SCREW 4 •280 0266 2110 00 HEXAGON NUT 2
•70 0301 2358 00 PLAIN WASHER 4 •290 0147 1379 12 HEX. HEAD SCREW 1
•80 1604 2455 81 FAN SHAFT ASSY 1 •300 0266 2111 00 HEXAGON NUT 1
(For details see page 113) •310 1604 9274 00 INDICATOR 1
•90 0147 1403 03 HEX. HEAD SCREW 4 •320 0147 1325 03 HEX. HEAD SCREW 2
•100 0301 2358 00 PLAIN WASHER 4 •330 0301 2335 00 PLAIN WASHER 2
•110 0266 2112 00 HEXAGON NUT 4 •340 0266 2110 00 HEXAGON NUT 2
•120 0337 8158 00 PARALLEL KEY 1
•130 1604 5594 00 PULLEY 1
•140 1615 5441 00 WASHER 1
•150 0147 1404 03 HEX. HEAD SCREW 1
•160 1604 6178 03 FAN 1
•170 0108 1320 00 SPRING PIN 1
•180 1615 5439 00 CLAMP RING 1
•190 0147 1363 15 HEX. HEAD SCREW 6
•200 1615 5540 00 LEVER 1
•210 1604 5595 81 TENSIONER 1
(For details see page 114)
•220 1604 6038 00 SPACER 1
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
REF PART NUMBER DESIGNATION QTY REF PART NUMBER DESIGNATION QTY
- 1604 7942 82 COOLER ASSY (From page 86) •385 1615 5664 00 HEX. HEAD SCREW 20
•20 1604 7764 02 SUPPORT 1 •390 1604 7900 01 PIPE 1
•25 1604 6835 02 PAD 1 •395 1619 2766 00 HEX. HEAD SCREW 2
•30 1604 7942 01 COOLER 1 •400 1604 1791 01 CLAMP 1
•35 0196 1362 00 SET SCREW 2 •405 2252 6291 01 HOSE 1
•40 1604 6635 04 RADIATOR 1 •410 0347 6100 21 HOSE CLAMP 2
•45 0196 1362 00 SET SCREW 2 •415 1604 7962 01 PIPE 1
•50 1604 6496 02 COOLER 1 •420 1619 2766 00 HEX. HEAD SCREW 2
•55 0196 1362 00 SET SCREW 2 •425 1604 1791 01 CLAMP 1
•60 1604 6633 03 TOPTANK 1 •430 2252 6291 01 HOSE 1
•65 0147 1360 03 HEX. HEAD SCREW 1 •435 0347 6100 21 HOSE CLAMP 2
•70 0301 2344 00 PLAIN WASHER 8 •440 1604 7899 00 PIPE 1
•75 1615 9589 00 NIPPLE 1 •445 1619 2766 00 HEX. HEAD SCREW 4
•80 0347 6102 00 HOSE CLAMP 1 •450 1604 2785 00 HOSE 2
•85 0099 9910 29 PLASTIC TUBE AR •455 0347 6100 23 HOSE CLAMP 5
•90 0347 6102 00 HOSE CLAMP 1 •460 1604 7899 00 PIPE 1
•95 1615 9589 00 NIPPLE 1 •465 1619 2766 00 HEX. HEAD SCREW 4
•100 1604 7987 00 DOOR 1 •470 1604 2786 02 HOSE 2
•105 1615 5664 00 HEX. HEAD SCREW 2 •475 0347 6100 23 HOSE CLAMP 4
•110 0075 1022 01 RUBBER HOSE AR •480 1604 7974 01 PIPE 1
•115 0347 6112 00 HOSE CLAMP 2 •485 0663 3131 00 O-RING 2
•120 1604 7978 00 GROMMET 1 •490 0246 1956 42 STUD 4
•125 1089 0659 53 LEVEL SWITCH 2 •495 0333 5200 10 LOCK WASHER 4
•130 0653 1070 00 FLAT GASKET 2 •500 0266 2111 00 HEXAGON NUT 4
•135 1604 2812 02 WIRING 1 •505 1604 9606 01 COVER 1
•140 0129 3115 00 BLIND RIVET 4 •510 1619 2766 00 HEX. HEAD SCREW 2
•145 1604 8230 00 PLATE 1 •515 1604 7978 00 GROMMET 1
•150 0129 3115 00 BLIND RIVET 4 •520 1604 7963 01 PIPE 1
•155 1088 1301 02 CABLE STRIP 6 •525 0663 3131 00 O-RING 2
•160 0348 0110 03 ANCHOR PLATE 6 •530 0246 1956 42 STUD 4
•165 0129 3110 00 BLIND RIVET 6 •535 0333 5200 10 LOCK WASHER 4
•170 1604 7903 02 PLATE 1 •540 0266 2111 00 HEXAGON NUT 4
•175 - SILENCING FOAM (50 mm) 1 •545 1604 9606 01 COVER 1
•180 1615 7884 00 CLIP 5 •550 1619 2766 00 HEX. HEAD SCREW 2
•185 1615 5664 00 HEX. HEAD SCREW 4 •555 1604 7978 00 GROMMET 1
•190 1604 7958 01 DOOR 1 •560 1604 9512 00 COOLER 1
•195 - SILENCING FOAM (50 mm) 1 •565 1604 9513 00 SUPPORT 1
•200 1615 7884 00 CLIP 2 •570 1615 5664 00 HEX. HEAD SCREW 2
•205 1615 7712 00 HINGE 2 •575 1604 9514 00 SUPPORT 1
•210 0216 1324 03 HEX SOCK. SCREW 8 •580 1615 5664 00 HEX. HEAD SCREW 2
•215 1615 5664 00 HEX. HEAD SCREW 4 •585 0075 4025 35 FUEL HOSE AR
•220 1604 9650 01 PLATE 1 •590 0347 6106 00 HOSE CLAMP 1
•225 1615 5664 00 HEX. HEAD SCREW 3 •595 0075 4025 35 FUEL HOSE 2
•230 1604 7904 01 PLATE 1 •600 0347 6106 00 HOSE CLAMP 1
•235 - SILENCING FOAM (30 mm) 1 •605 1088 0832 03 CABLE CLAMP 2
•240 1615 7884 00 CLIP 3 •610 0129 3110 00 BLIND RIVET 2
•245 1615 5664 00 HEX. HEAD SCREW 3 •615 1088 0801 25 GROMMET 2
•250 1604 7902 02 PLATE 1
•255 - SILENCING FOAM (50 mm) 1
•260 1615 7884 00 CLIP 5
•265 1615 5664 00 HEX. HEAD SCREW 4 - 1079 0003 32 SILENCING FOAM
•270 1604 7958 01 DOOR 1 2000 mm x 1500 mm x 30 mm
•275 - SILENCING FOAM (50 mm) 1
- 1079 0003 33 SILENCING FOAM
•280 1615 7884 00 CLIP 2
•285 1615 7712 00 HINGE 2 2000 mm x 1500 mm x 50 mm
•290 0216 1324 03 HEX SOCK. SCREW 8
•295 1615 5664 00 HEX. HEAD SCREW 4
•300 1604 9650 01 PLATE 1
•305 1615 5664 00 HEX. HEAD SCREW 3
•310 1604 7905 01 PLATE 1
•315 - SILENCING FOAM (30 mm) 1
•320 1615 7884 00 CLIP 3
•325 1615 5664 00 HEX. HEAD SCREW 3
•330 1604 7901 02 PLATE 1
•335 - SILENCING FOAM (50 mm) 1
•340 - SILENCING FOAM (50 mm) 1
•345 1615 7884 00 CLIP 12
•350 1615 5664 00 HEX. HEAD SCREW 8
•355 0147 1360 03 HEX. HEAD SCREW 4
•360 0301 2344 00 PLAIN WASHER 4
•365 1604 9780 01 RING 1
•370 1604 9781 01 RING 1
•375 1604 9782 01 RING 1
•380 1604 9783 01 RING 1
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119
OPTION
UNDERCARRIAGE
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