Cutting platform series 600 Premium Flow

Martin Stahl
Zürn GmbH & Co.
Kapellenstraße 1
74214 Schöntal-Westernhausen
Tel.: 07943 / 9105-42
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martin.stahl@zuern.de
Outline of the training course:

• theory:
1. Adjustment, initial adaptation and calibration
2. Belt body
3. Maintenance of the specific PF parts
4. Third AHC sensor
5. Spare parts organisation
6. warranty
7. Technical Service
• Practical training:
1. Removal of a belt body
2. Disassembling of a belt
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3. Assembly of a belt
1. Adjustment, initial adaptatation and calibration

• Check position of auger including stripper

• Angle setting of the cutting platform relative to the combine
• Fill-Pressure of the nitrogen bulb
• Calibration of hdr and flo

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2. Belt body

• 2 different width of belt bodies

for the whole range of available
cutting widths up to 30 ft (25 ft.
and 30 ft. Do only have one belt
width: 1.1417 mm.).
• 1.417 mm
• 1.112 mm
• 4 PVC-belt types
(2 with and 2 without ramp)

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2. Belt body (position of different belt types)
15 FT (4,50 m) 3 belts
Blue stripe = position of
1417 1417 1417 ramp

18 FT (5,50 m) 4 belts

1417 1112 1112 1417

20 FT (6,10 m) 4 belts

1417 1417 1417 1417 5

2. Belt body (position of different belt types)
22 FT (6,70 m) 5 belts

1417 1112 1112 1112 1417

25 FT (7,60 m) 5 belts

1417 1417 1417 1417 1417

30 FT (9,15 m) 6 belts

1417 1417 1417 1417 1417 1417

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2. Belt body
Automtic belt tensioner
(John Deere Patent)

Length-adjustment of the PVC-

belt

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 2. Belt body removal and installation

1. Remove stainless 3. Disconnect the 5. Remove the pivoting

steel cover „rotex-“ coupler bearing

2. Loosen the locking 4. Remove bolts and 6. Remove the locking

mechanism dismount the belt mechanism 8
body
 2. Belt body removal and installation

7. Remove white plastic 8. Loosen belt tension, 9. Pull-off the belt

sealing compress the belt
body

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 2. Belt body removal and installation

Pay attention to the following!

Different pivoting Assemble the Belt tension must be

bearings for the right complete locking
10 Nm
and the left hand side mechanism
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3. maintenance
Clean space between the
daily belts by crasping into the
holes from underneath the
cutting platform

Remove stainless steel

Weekly or if covers and remove dirt, straw
required and rape seed residues by
hand

After
finishing Lift up the belt body and clean
rape seed floor of cutting platform by
harvest or if hand or with a broom
required

Remove belt body, dismantle the

After the
Clean belt body thoroughly belt, clean belt and belt body
season
thoroughly
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 4. Third AHC Sensor
Skid Plates for automatic header control (AHC)
Special skid plates for automatic height control and lateral tilt of the cutting
platform
Number of skid plates: - up to 20 ft. / 6,10 m => 2 skid plates
- 22 ft / 6,70 m and over => 3 skid plates
The skid plates touch the ground up to a maximum cutting height of 280 mm.

Remark: calibration of cutting platforms with 3 skid plates is identical to the

calibration of the original John Deere cutting platform.

Address E 01:
22: Sensor right hand side
24: Sensor in the middle
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26: Sensor left hand side
5. Spare Parts organisation

• Basic cutting platform is identical to John Deere 600 series

cutting platform. Spare Parts can be ordered through John
Deere.
• Premium Flow – specific parts can be ordered at Zürn GmbH &
Co. Overnight Service within Germany (for orders until 4.30
p.m.)

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 6. Warranty

• We grant a one year warranty period for all parts except

wearing parts.
• Warranty claims for any parts of the Premium Flow
cutting platform can only be sent to Zürn – never to John
Deere !
• This applies also to Original John Deere parts which are
used within the Premium Flow cutting platform.

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 7. Technical Service

Service during office hours from 7.30 a.m. to 5.00 p.m

Martin Stahl phone: +49 7943 9105-42

E-Mail: martin.stahl@zuern.de

Günter Kempf phone: +49 7943 9105-19

E-Mail: guenter.kempf@zuern.de

24-hours hotline phone: +49 175 7274779 15