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INTERNSHIP REPORT

CHAPTER 1

COMPANY PROFILE

1.1 HISTORY OF THE COMPANY


The company was started by, Mr. Punith Diwakar. He was born in the year 1991 in the
city Mysore completed his bachelor degree in civil engineering. After completion of his
engineering, he immediately joined PG Shetty Constructions and Technology in the year 2012 as
Site Engineer later he was appointed to more living, a New Zealand company in Bangalore as a
project engineer. He worked for 18 months in Precast Constructions for BDA project of 1500
houses (g+3) and involved in complete project from factory setup, foundation work, erection,
finishes to external infrastructure.

1.2 MAIN PRODUCTS AND SERVICE:


After the completion of documentation work, the actual construction on plot begins.
Following are the steps;
 Site clearance
 Demarcation of site
 Grid line marking
 Excavation
 Laying of PCC
 Bar binding and placement of foundation steel
 Shuttering and Scaffolding
 Concreting
 Electrical and Plumbing
 Deshuttering
 Brick work
 Doors and Windows frames along with lintels
 Wiring for electrical purposes
 Plastering
 Flooring and Tiling work

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 Painting
 Final completion and handing over the project.
1.2.1 Major activities
Construction of residential building required following paper work before the start of actual
construction. These steps are;
 Preparation of drawings as per requirements of consumers.
 Estimation of material cost, labour cost & contingencies.
 Approval of drawings & estimates from Client.
 Approval of drawings from City Development Authority. It is most important because
residential building drawings should meet the authority defined rules.
Start of construction work either through contractor or labour hired on daily basis

1.3 VISION AND MISSION:


Vision
To make Zenith one of the most sought for construction companies in India for
Customers, Employees, and stake holders and to become a leader in the Construction Industry
through aggressive market penetration.
Mission
Zenith shall invent, nurture and implement innovations in construction industry and there
by achieve leadership in our domain. As a responsible corporate citizen, we are committed to our
social responsibilities and we shall be driven by the high moral & ethical standards in our
business practice.

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1.4 CONTACT DETAILS:


Company Name: ZENITH CONTRUCTIONS AND CONSULTANCY
Address: 378, Prakash Complex, 2nd Floor, Akkamahadevi Road,
JP Nagar, Mysuru, Karnataka 570008
Phone Number: 09611184850

Email ID: Zenithconstruction.in

Type of company: Builders and Developers


Type of work: Construction of Commercial and Residential Buildings

1.5 CLIENTS OF THE COMPANY


1. MIT – TANDAVPURA
2. BENCHMARK SIGNATURE HOMES
3. BENCHMARK @ 1082 APARTMENT
4. MIT – MECHANICAL WORKSHOP
5. 60 X 40 RESIDENCE PROJECT AT JAYALAKSHMIPURAM
6. 30 X 40 RESIDENCE PROJECT AT GANGOTHRI LAYOUT
7. MR. LEATHEN RESIDENCE PROJECT AT YADAVGIRI
8. SMT. UMA RESIDENCE RENOVATION
9. MR. HARISH RESIDENCE
10. SRI RAM CHEMICAL LAB – HEBBAL
11. MYSURU PAAKA – HEBBAL
12. BOYS HOSTEL – BOGADI
13. BOYS HOSTEL – KESARE
14. DEGREE COLLEGE – NANJANGUD
15. DR. MUKHOPADHYAY RESIDENCE

1.5.1 SERVICE CLIENTS OF THE COMPANY:


1. KARNATAKA PUBLIC WORKS DEPARTMENT.
2. KARNATAKA SLUM DEVELOPMENT BOARD.

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3. MYSORE NIRMITHI KENDRA


4. NOAHS ARK ARCHITECTS
5. STUDIO REFORM ARCHITECTS
6. BAYA STUDIOS ARCHITECTS
7. MAHARAJA EDUCATIONAL TRUST
8. MARS PLANNING & ENGINEERING SERVICES PVT.LTD
9. BENCHMARK SIGNATURE HOMES
10. M N INDUSTRIES.
11. GANGOTHRI VIDYASHALA MYSORE
12. GROUP OF URBAN AND RURAL DEVELOPMENT OFFICE.
13. DIWAKAR ESTATES.
14. SANJEEV GUPTE ARCHITECTS
15. P.G.SETTY CONSTRUCTION PVT.LTD
16. DEVANGA SANGHA
17. AND OTHER RESIDENTIAL AND INDUSTRIAL PROJECTS

1.6 ONGOING PROJECTS:


1. Mr. Sampathkumar Residency.
2. Maharaja Education Trust.
3. Pradhan Residency.
4. Praveen Residency.
5. Dr. Mukhopadhyaya.
6. Meghana Residency.
7. Sudhindra Complex.
8. Kuvempunagar Site.

CHAPTER 2

ABOUT THE COMPANY

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2.1 SITE WORK


As a site engineer, in a construction project, you carry a lot of responsibility to finish the
project in time and with cent percent accuracy. As we know, construction projects are generally
a one-time activity and are irreversible in nature. Hence, it is on site engineer to inspect the
activities/work on construction site and ensure that everything is going as per the schedule, plan
& design. In this article, we have tried to cover all the aspects of construction project and the
points that a site engineer has to keep in his mind during his inspection of the field. In a way,
these points reflect the role and responsibilities of a site engineer in a construction project. The
purpose of the role is to provide site engineering duties for a number of projects within the
region. The Site Engineer will establish the level and survey control for contracts and set out
detailed works as per the contract drawings, ensuring that checks are made on a regular basis.

2.2 PROJECT QUALITY

2.2.1 MATERIALS USED IN CONSTRUCTION


The basic construction materials include cement, steel, sand, water, ready mix concrete,
binding wires, building stones, coarse aggregates, fine aggregates, bricks, blocks etc. Any
material used in building construction has to be selected carefully to ensure safety and long-
lasting life of the building.
Other materials used in the construction of any building in later stages may include
plywood, doors and windows, floor and roof tiles, white cement, paints and varnishes, adhesives
etc. All the building construction materials come in different grades, Sizes and Brand. Any
material used in building construction has to be selected carefully to ensure safety and long-
lasting life of the building.

BRICKS:
A brick is a building material used to make walls, pavements and other elements in
masonry construction. Traditionally, the term brick referred to a unit composed of  clay, but it is
now used to denote any rectangular units laid in mortar. Bricks are produced in numerous

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classes, types, materials, and sizes which vary with region and time period, and are produced in
bulk quantities.
1. Type of brick used in our site: Burnt brick.
2. Size of burnt brick used: 9inch x 4.5inch x 3 inch’s

CEMENT:
Cement is main construction material used in a building construction. It acts as a binding
material. There are many types of cement available in the market, such as ordinary Portland
cement, pozzolonic cement, rapid hardening cement, low heat cement and etc.
Different Grades of cement are,
1. 33grade
2. 43 grade
3. 53 grade
4. Grade of cement used in our site: 43 Grade.

COARSE AGGREGATES:
Coarse aggregates are an integral part of many construction applications, such
as a granular base placed under a slab or pavements, or as a component in mixer, such as asphalt
or concrete mixer.
Coarse aggregate is mined from rock quarries and or dredged from river beds, therefore
the size, shape, hardness, texture and many other properties can vary greatly based on location.
Even materials coming from the same quarry or pit and type of stone can vary greatly. Generally
coarse aggregates can be characterized as either smooth or rounded or angular and the density
range for natural coarse aggregates is 2.4 to 2.9 times of times the density of water.
Different sizes of aggregates used are : 20mm, 40mm.

FINE AGGREGATES:
Construction aggregates is a broad category of coarse to medium grained particulate
material used in construction, including sand, gravel, crushed stone, slag, recycled concrete and
geosynthetic aggregates. Fine aggregates in building construction is the materials used for
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mixing with cement, bitumen, lime, gypsum and other form of concrete, the fine aggregate gives
volume, stability, resistance to wear and other desired physical properties to the finished product.
The type of fine aggregate used: M-Sand.

STEEL:
Reinforcement steel, is a steel bar or mesh of steel wires used as a tension device in
reinforced concrete and reinforcement masonry structures to strengthen and aid the concrete
under tension. Concrete is strong under compression, but has weak tensile strength. Rebar
(reinforcing bar) significantly increases the tensile strength of the structure. Rebar's surface is
often deformed to promote a better bond with the concrete.

1. The grade of steel used in our site : Fe-500 MPa.


2. Different diameters of bars used : 8mm, 12mm, 16mm.
D2
3. Unit weight of steel bar : Kg/m. Where D = diameter of the bar.
162.2

2.3 PROJECT PROCUREMENT


Procurement and construction (EPC) is a particular form of contracting arrangement used
in some industries where the EPC contractor is made responsible for all the activities from
design, Procurement, construction, commissioning and hand over of the project to the end user or
owner.

There are four main procurement options, they are as follows:

1. Traditional method design


2. Build method management contracting method
3. Public private partnership method

Procurement engineer job description procurement engineers oversee the purchasing of technical
goods and services for an industrial operation. Procurement engineers have very detailed
knowledge of the equipment; materials and supplies used in a particular industry, and are able to
identify companies that all sell them.

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CHAPTER 3

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TASKS PERFORMED

3.1 TASKS CARRIED OUT:


1. Learnt estimation of building and materials.
2. Read the building plan.
3. Visited sites frequently and learnt different tasks going-on on the sites.
4. Performed presentation, seminar and took part in interview.
5. Learnt about the building bylaws.
Days Date
Day 01 08-7-2019 Understanding about the company & it’s working
Day 02 09-7-2019 Site visit& learning basic concepts
Day 03 10-7-2019 Site visit & learning basic concepts
Day 04 11-7-2019 Site visit & learning basic concepts
Day 05 12-7-2019 Learning basic about Tender & Site visit
Day 06 13-7-2019 Learning basic about excavation & Site visit
Day 07 14-7-2019 Holiday (Sunday)
Day 08 15-7-2019 Learning basic about footing & Site visit
Day 09 16-7-2019 Site visit and learning basic about marking
Day 10 17-7-2019 Site visit
Day 11 18-7-2019 Learning about tests conducted about cement & site visit
Day 12 19-7-2019 Learning about beam & column reinforcement & shuttering
Learning about calculation beam & column reinforcement &
shuttering & site visit
Day 13 20-7-2019
Day 14 21-7-2019 Holiday (Sunday)
Day 15 22-7-2019 Site visit
Day 16 23-7-2019 Learning about slump test and compression test
Day 17 24-7-2019 Site visit
Day 18 25-7-2019 Learning calculation about bar bending of beam & column &
site visit
Day 19 26-8-2019 Site visit
Day 20 27-8-2019 Site visit

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Day 21 28-8-2019 Holiday(Sunday)


Day 22 29-8-2019 Site visit
Day 23 30-8-2019 Preparing Report and Site visit
Day 24 31-8-2019 Preparing Report & Site visit
Day 25 01-8-2019 Preparing Report & Site visit
Day 26 02-8-2019 Preparing Report & Site visit
Day 27 03-8-2019 Preparing Report & Site visit
Day 28 04-8-2019 Holiday (Sunday)

In the first session of the internship we were explained about the project and its complete
details such as details of different section of construction, consultants, total area of the project,
budget s, details about commercial type of construction etc.

3.2 STEPS IN CONSTRUCTION

Construction of residential building required following paper work before the start of actual
construction. These steps are;

1. Preparation of drawings as per requirements of consumers.

2. Estimation of material cost, labour cost & contingencies.

3. Approval of drawings & estimates from Client.

4. Approval of drawings from City Development Authority. It is most important because


residential building drawings should meet the authority defined rules.

5. Start of construction work either through contractor or labour hired on daily basis.

After the completion of documentation work, the actual construction on plot begins. Following
are the steps;

1. Site clearance

2. Demarcation of site

3. Grid line marking

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4. Excavation

5. Laying of PCC

6. Bar binding and placement of foundation steel

7. Shuttering and Scaffolding

8. Concreting

9. Electrical and Plumbing

10. Deshuttering

11. Brick work

12. Doors and Windows frames along with lintels

13. Wiring for electrical purposes

14. Plastering

15. Flooring and Tiling work

16. Painting

17. Final completion and handing over the project.

3.3 SIZE STONE MASONRY:


The construction of stone bonded together with the mortar is called stone masonry. Stone
masonry footing is a structural foundation constructed to support walls. The purpose of stone
masonry foundation is to support structural walls and transfer loads to soil beneath it. It should
serve its purpose without settlement or sinking. The Load exerted on stone masonry footing
should be vertical.
3.3.1 DIMENSIONS FOR EXCAVTION FOR STONE MASONRY

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FOOTING:
Prior to the construction of stone masonry footing, a trench with depth ranges from 1m to
1.5m should be excavated. The width of excavation would be controlled by amount of loads
exerted on the footing. So, the width of footing is specified based on the imposed loads and
properties of soil on which the footing is constructed.
The soil at the bottom of the trench must be compacted properly. At this stage, the
excavation is ready for the construction of stone masonry footing. The properties of the stone
masonry must be as follows otherwise they will be disqualified for the construction of stone
masonry footing:
1. The stone should be Durable.
2. It must be free from Cracks.
3. It must be free from Cavity.
4. It must be Hard and Tough.
The thickness of the stones should be one fourth of their width. If it is possible, the width
of each stone used for the construction of footing first course should match the stone masonry
footing width. If such stones are not obtainable, then the joints can be provided and is acceptable.
Stones need to be adequately wetted before they are laid in the foundation. This measure is
considered to prevent water absorption which may affect the motor. The masonry work is done
in order avoid soil erosion of backfilling and also to increase the strength of the footing.

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Fig. 3 Size stone

3.3.2 PLAIN CONCRETE BED:


The plain concrete bed provided at the bottom of the foundation is made of one part of
cement and four part of sand and eight part of coarse aggregate. The maximum size of the
aggregate is 40mm.
The plain concrete bed thickness ranges from 10cm to 15cm. The plain concrete layer
should extend about 15cm from the stone masonry foundation on each side of bottom course. So,
the width of plain concrete is 30cm wider than the bottom course of stone masonry footing.

3.3.3 MORTAR RATIO FOR STONE MASONRY FOOTING:


Mortar is used between joints of stones to create required bond between the stones and to
seal the joint to avoid water penetration of water. The proportion of the mortar is one portion of
cement and six portions of sand.

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Fig. 4 Placements of mortar between the joints

3.3.4 STONE MASONRY CONSTRUCTION STEPS:


1. After the trench is dug and prepared, then a layer of plain concrete will be poured at the
bottom of the trench.
2. After plain concrete bed is set, the construction of stone masonry footing will begin with
laying a layer of mortar on which the stone masonry course will be installed.
3. Stones should be placed close to each other and the maximum joint between is 2cm.
4. The face of stone should be arranged to stagger the joints.
5. Long vertical joints should be avoided since it would be weakness point of the stone
masonry footing.
6. To improve the strength of stone masonry footing, bond stones will be placed at a
specified spacing of 1m. This bond stones will run through the thickness of stone
masonry footing.
7. If the thickness of stone masonry footing is large, then the length of bond stone should be
increased to achieve this objective. This can be obtained by installing a set of two or
more bond stones overlapping each other.
8. Heart stones, which are installed at the middle of stone masonry footing should be as
close to each other as possible and smaller stones should be used to fill voids.

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9. Then the heart stones and smaller stone sizes will be covered by mortar and spaces
should be filled with mortar to improve footing strength.

Fig.5 Size Stone Masonry

Fig. 6 Plan showing SSM

3.2 PLINTH BEAM:


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Plinth Beam is a reinforced concrete beam constructed between the walls and its
foundation. Plinth Beam is provided to prevent the extension or propagation of cracks from the
foundation into the wall above when the foundation suffers from settlement. Plinth Beams
distributes the load of the wall over the foundation evenly.

Fig. 1 Plinth Beam

It should be 450mm above G.L. The minimum grade of concrete is M20. It is designed as
normal beam with 25mm cover. If concrete is mixed manually, then an extra of 20% cement
need to be added to the mixture, because by hand the cement particles are not to be as effectively
distributed or wetted. This results in uneven cement distribution in the mix and reduces the
hydration of the cement. Additional cement is to compensate for this.
It is mandatory to provide plinth beam in areas that are prone to earthquake. The
minimum depth of the Plinth Beam is 20cm whereas its width should match the width of the
final course of the foundation.
Formwork of the Plinth Beam should be properly installed and adequately secured prior
to concrete needs to be compacted sufficiently to prevent steel bars from aggressive elements.
It is recommended to provide two bars with minimum diameter of 12mm at the bottom of
the beam. Similarly, two bars with minimum diameter of 10mm shall be provided at the top of
the Plinth Beam.
Reinforcement bars should be protected with 25mm concrete cover as that of a beam. As
far as stirrups are concerned, diameter must be at least 6mm and the spacing of 15cm is

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sufficient.

Fig 2 Representation of Plinth Beam in a plan

The shuttering for plinth beam should be firmly held and secured in position before pouring the
concrete. The shuttering can be removed after 8-10 days. Plinth Beam protects the masonry wall
from cracks due to differential settlement of foundation. It is provided sufficiently above the
natural ground level.
If the concrete is not compacted properly with the help of rod it will result in segregation
of concrete. With no sufficient clear cover provided to the plinth beam it will result in exposing
up of the stirrups and reinforcement, this may also be caused due to the segregation of the
concrete due to improper compaction.
The Plinth Height is in between 300mm-450mm from ground level. It is recommended
that the minimum plinth height of 150mm is adopted from the top of the road. Damp proof
course (DPC) is laid on Plinth Level. DPC is a horizontal barrier in a wall designed to resist
moisture rising through capillary action –a phenomenon known as rising damp.

CHAPTER 4

REFLECTION NOTES

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4.1 TECHNICAL OUTCOMES.

4.1.1 LEARNING OUT COMES


 We grasped the good idea about the basic concepts of civil engineering like stress, strain
units, force, centre of gravity, moment of inertia, major axis principles, minor axis
principles, bending moment, shear forces, stress and strain diagrams, torsion and axial
forces.
 We got good knowledge about the BIS code books like basically in IS456-2000. We
understood whatever the basic needs required for the design of normal building like
concrete cover, dead load, live load , wind load and earthquake loads
 We understood the architectural drawings like orientation of windows , orientation of
doors ,ventilation, aesthetic view, site location, site margins for ,proper alignment of
rooms , dining hall and stair case location.
 The basic needs required for the structural part like column orientation based on
 Major axis principles and minor axis principles.
 Based on load distribution like Load distributed towards the beams to column whichever
is maximum, we will orient the column on that face like major axis.
 We understood basic concepts of beam orientation and finding depth and width of the
beams as based on the wall thickness if only considered for the residential building for
only for width .like other building it may varies width.
 We learned manual design of beams, column, slabs and footing by assigning the work as
per coded based design.
 We made preparation of excel sheets based manual design like singly reinforced beam,
doubly reinforced beam and deep beam. In columns like uniaxial moment, biaxial
moment and long column and footing like isolated footing, combine footing, eccentric
footing. In slabs one way slabs and two way slabs.

4.1.2 TECHNICAL DISCUSSION


 In our organization they conducted weekly meetings to discuss about structural design
like earth work excavation details, footing details, beam, and column and slab designs.

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 In earth work excavation, to study about the soil properties like safe bearing capacity of
soil.
 In footing design, what types of footings to be constructed in site like isolated, combined
and eccentric footings?
 In column design, cross check about to resist the sustained load, maximum bending
moment, maximum shear force and maximum deflection.
 In beam design, we discuss about whether the beam is singly reinforced or doubly
reinforced beam to resist the sustained load, maximum bending moment, maximum shear
force and maximum deflection.
 In slab design, we discuss whether the slab is one way or two ways, and then we will
design by knowing the loads. After we check end condition and moments.

4.1.3 WEEKLY MEETING


 In our organization weekly meetings where conducted to discuss about ongoing projects,
structural design like earth work excavation details, footing details, beam, column and
slab designs.
 Company director takes the superior action on what role each indusial has to do and what
are works progresses, checking of work completed, which were assigned to us previously
and present project work to be implemented during next week.

4.2 NON-TECHNICAL OUTCOMES

4.2.1 COMMUNICATIONS SKILLS


 The communication skill developed is more by communicate the client initially don’t
know anything after some days easily handled by the office, in the client discus about the
projects what type building required, cost of plan and design.
 Then communicate the people working in the office the duets may arise that will be
asking to individual persons.
 Then communication is developing due to the peoples like interns working in the office
discussion about the duets.

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 Then the site way of communicate the peoples like masons, assistant engineers, site
engineers and MD to asking about progress of work.
 Then what about I know that will share by the interns that way developed the
communication skill in the organization.

4.2.2 PERSONALITY DEVELOPMENT


 Personality developed by the long way in reducing stress and conflicts in office.
 Personality developed by helps to develop a positive attitude in office. An individual with
a negative attitude finds a problem in every situation.
 Personality developed by the helps an individual to inculcate positive qualities like
punctuality, flexible attitude, willingness to learn, friendly nature, eagerness in the
organization and so on. Never hesitate to share information with others. Always reach
office on time.

CHAPTER 5

CONCLUSION
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It was a wonderful learning experience at zenith constructions and consultancy, Mysore for 4
weeks. The exposure was given to many things like, frequently visiting sites, reading building
plan, estimation of building and materials, etc.,
Some of the highlights of the internship are:
 The study of building plan and nature of project.
 To apply the theoretical knowledge at the sites.
 Helped to improve the managing skills at site.
 Enabled the knowledge about building bylaws.
 Personality development sessions by the company experts are more impressive
 Exposure to face the interview with confidence

It was a major learning curve for me since it was the first time I had an exposure to such a
large construction. The main objective of the industrial training is to provide an
opportunity to undergraduates to identify, observe and practice how engineering is
applicable in the real industry. It is not only to get experience on technical practices but
also to observe management practices and to interact with on field workers. It is easy to
work with sophisticated machines, but not with people. I feel that I got maximum out of
the experience. Also, I learnt the way of work in an organization, the importance of being
punctual, the importance of maximum commitment and the importance of team spirit.

The main aim of studies within this project was to investigate how a structure is
constructed within its desired properties. We get knowledge about the basic & advanced
techniques of building construction as well as saw the challenges which a civil engineer
has to face during construction i.e. labor problems, cost management, environmental
challenges etc. I cleared many doubts regarding building construction. I have learned
about several aspects of Civil engineering field, the first hand experience of material
testing, estimation of material quantities, in-situ techniques adopted etc.

My sincere thanks to Mr. Punith Diwakar (Senior manager-HR) of Zenith Construction


and Consultancy for giving me this opportunity of learning on such a large scale project.

I would also like to thank

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Mr. Preetham

As well as the technical and non technical staff for supporting me throughout the
Internship Program

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