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Me 326 - Topic 3-4
Me 326 - Topic 3-4
INDUSTRIAL HYGIENE
- Is defined as: “the science and art devoted to the recognition, evaluation and control of environmental
factors or stresses arising in or from the workplace, which may cause sickness, impaired health and
well-being, or significant discomfort and inefficiency among workers or citizens of the community.”
Source: Theory and rationale of industrial hygiene practice: Patty’s industrial hygiene and toxicology, p. 14
- Industrial hygiene practices such as exposure assessment and instituting control measures minimizes
occupational accidents and diseases and their costs as well as enhance productivity.
- Industrial hygiene is interconnected with the different aspects of work – research and development,
production, medical/health, safety and management.
WORKPLACE HAZARDS
CLASSIFICATIONS:
1. Chemical Hazard
- A workplace hazard resulting from inhaling chemical agents in the form of vapors,
gases, dusts, fumes, and mists, or by skin contact with these materials.
The degree of risk of handling a given substance depends on the magnitude
and duration of exposure.
a. Gases are normally formless fluids which occupy the space of an enclosure and which
can be changed to liquid or solid by the combined effect of increased pressure and
decreased temperatures.
Example/s: chlorine, hydrogen sulfide, ammonia, carbon monoxide, sulfur dioxide,
phosgene and formaldehyde.
b. Vapour is a product when substances that are liquid at room temperature evaporate.
Example/s: components of organic solvents such as benzene, toluene, acetone, and
xylene.
c. Mist is a fine particle of a liquid that floats in air (particle size of 5 to 100 um
approximately. Example/s: nitric acid and sulfuric acid.
d. Dusts are solid particles generated by handling, crushing, grinding, rapid impact,
detonation, and decrepitating of organic or inorganic materials such as rock, ore,
metal, coal, wood grain, etc. (particle size of about 1 to 150 um).
Example/s: metal dusts and asbestos.
e. Fume is a gas (such as metal vapor) condensed in air, chemically changed and
becomes fine solid particles which float in air (particles size of about 0.1 to 1 um).
Example/s: oxides generated from molten metal such as cadmium oxide, beryllium
oxide, etc.
2. Physical Hazards
- Problems relating to such things such as: extremes of temperature, heat stress,
vibration, radiation, abnormal air pressure, illumination, noise, and vibration are
physical stresses.
- It is important that the employer, supervisor, and those responsible for safety and
health are on guard to these hazards due to the possible immediate or cumulative
effects on the health of the employees
Physical Stresses
a. Extreme temperature
(extreme heat and extreme cold) affect the amount of work that people can
do and the manner in which they do it.
In industry, the problem is more often high temperatures rather than low
temperatures.
Cold stress may be experienced by workers exposed to extreme cold or work
in cold environments such as those in ice plants or refrigerated workplaces .
o Refrigerants such as ammonia, methyl chloride and halogenated
hydrocarbons used in freezing and cold storage bring risks of
poisoning and chemical burns.
o Ammonia and other refrigerants such as propane, butane, ethane
and ethylene, though less frequently used are flammable and
explosive chemicals.
o Monitoring and evaluation of these chemicals is highly recommended
when working in cold storage and refrigerating plants .
(Reference: Encyclopedia of Health and Safety)
Heat stress may be experienced by workers exposed to excessive heat arising
from work.
o Workers at risk of heat stress include outdoor workers and
workers in hot environments such as firefighters, bakery workers,
farmers, construction workers, miners, boiler room workers,
factory workers.
o Workers aged 65 and older, those with heart disease,
hypertension or those taking medications are at a greater risk for
heat stress.
c. Extreme pressure
It has been recognized as from the beginning of caisson work (work
performed in a watertight structure) that men working under pressures
greater than at a normal atmospheric one, are subject to various illnesses
connected with the job.
Hyperbaric (greater than normal pressures) environments are also
encountered by divers operating under water, whether by holding the breath
while diving, breathing from a self-contained underwater breathing
apparatus (SCUBA), or by breathing gas mixtures supplied by compression
from the surface.
Occupational exposures occur in caisson or tunneling operations, where a
compressed gas environment is used to exclude water or mud and to
provide support for structures.
o Man cannot withstand large pressures due to the free access of air
to the lungs, sinuses, and middle ear.
d. Inadequate illumination
The measure of the stream of light falling on a surface is known as
illumination.
Sources of light
Daylight, also called natural light depends on the availability at the location
and weather condition.
Electric Light can come from:
o Incandescent lamps or bulbs
o Fluorescent lamps or tubes
o High intensity discharge or mercury
Types of Lighting
Nature of work - more light will be required if one is working with small
objects.
Environment - the ability of the surrounding surfaces to reflect light.
Eyesight of the workers - the ability of the eye to adjust rapidly to different
distances declines as people grow older.
e. Excessive vibration
A body is said to vibrate when it is in an oscillating motion about a reference point.
The number of times a complete motion cycle takes place during the period of
one second is called the frequency and is measured in hertz (Hz).
Vibration usually refers to the inaudible acoustic phenomena, which are
recognized by through touch and feeling.
f. Noise
Noise or unwanted sound is a form of vibration conducted through solids,
liquids, or gases.
The level of noise in an industrial operation can constitute a physical hazard
to the exposed workers.
o The extent of the hazard depends not only on the overall noise level
but also on the time period and frequency and type of noise to which
the worker is exposed.
Types of noise
3. Biological Hazards
Biological hazards are any virus, bacteria, fungus, parasite, or living organism that can
cause a disease in human beings.
They can be a part of the total environment or associated with certain occupations
such as medical professions, food preparation and handling, livestock raising, etc.
Diseases transmitted from animals to humans are commonly infectious and parasitic
which can also result from exposure to contaminated water, insects, or infected
people.
4. Ergonomic Hazards.
“Ergonomics” literally means the customs, habits, and laws of work. According to the
International Labor Organization it is
“… The application of human biological science in conjunction with the
engineering sciences to achieve the optimum mutual adjustment of man [sic]
and his [sic] work, the benefits being measured in terms of human efficiency
and well-being.”
The human body can endure considerable discomfort and stress and can perform
many awkward and unnatural movements for a limited period of time.
o However, when awkward conditions or motions are continued for prolonged
periods, the physiological limitations of the worker can be exceeded.
Poor workplace design – cramped leg area, crowded worktable, distant work
materials
Awkward body postures – prolonged sitting, twisted body while bending
Repetitive movements – sewing, cutting, stamping
Static posture – prolonged standing without motion
Forceful motion – extreme pulling and pushing
Manual handling – improper carrying of materials, use of pliers.
b. Indoor Air Quality (IAQ) – refers to the quality of the air inside buildings as
based on the concentration of pollutants & thermal (temperature & relative
humidity) conditions that affect the health, comfort and performance of
occupants.
Sources of IAQ problems:
o Ventilation system deficiencies
o Overcrowding
o Tobacco smoke
o Microbiological contamination
o Outside air pollutants
o Off gassing from materials in the office, furniture and mechanical
equipment.
o Poor housekeeping
2. Review of the process involved – The identity of the chemical intermediates formed in the course
of an industrial process and the toxicological properties of these intermediates may be difficult to
establish. Undesirable chemical by-products such as carbon monoxide resulting from the
incomplete combustion of organic material may be formed.
3. Knowing the raw materials, by-products and finished products – Knowing about the raw
materials used and the nature of the products manufactured will help you determine the specific
contaminants to which workers are actually exposed.
4. Gathering workers’ complaints – the actual chemicals or substances handled may be determined
by interviewing the workers. More so, their complaints can also be gathered and assessed in the
clinic record.
5. Safety Data Sheet (SDS) is a summary of important health, safety and toxicological information
on the chemical or the mixture ingredients. It should contain:
a. identification i. physical and chemical properties
b. hazard(s) identification j. stability and reactivity
c. composition/information on ingredients k. toxicological information
d. first-aid measures l. ecological information
e. fire-fighting measures m. disposal considerations
f. accidental release measures n. transport information
g. handling and storage o. regulatory information
h. exposure control/personal protection p. other information
Once the hazards have been recognized, it is necessary to measure the levels of the hazards and the
magnitude of workers’ exposure to them. This is done through the WEM which employs direct measurement
of hazards. WEM is conducted for the following purposes:
It is best that WEM be conducted on a regular basis. Work Environment Monitoring should be done at least
once a year.
Analysis of results
o The collected samples from the WEM are analyzed in the laboratory.
o Some of the analytical instruments used are as follows:
- UV-VIS Spectrophotometer for analyzing acids
- Atomic Absorption Spectrophotometer (AAS) for heavy metals
- Gas Chromatograph for organic solvents
- High Performance Liquid Chromatograph for Inorganic chemicals
- X-ray Diffractometer for mineral dust
- Fourier Transform Infra-Red (FTIR) Spectroscopy, and Phase Contrast Microscope (PCM)
for quantitative and qualitative analysis of asbestos and silica
o Laboratory analysis results are compared with the Threshold Limit Values (TLVs).
o These are exposure guidelines that have been established for airborne concentration
of many chemical compounds.
o Concentrations of hazards that exceed the TLVs can cause adverse effects to humans.
Categories of TLVs:
2. Short-Term Exposure Limit (STEL) – is the maximum concentration to which workers can be
exposed continuously for 15 minutes without suffering from any of the following:
a. Irritation
b. Chronic or irreversible tissue damage
c. Narcosis of sufficient degree to increase the likelihood of accidental injury, impair
self-rescue or materially reduce work efficiency.
3. Ceiling (TLV-C) – is the concentration that should not be exceeded during any part of the
working exposure; otherwise, the exposed workers might be vulnerable to serious risks.
how much of the material in contact with the body cells is required to produce an injury
the probability of the material being absorbed by the body to result an injury
rate that airborne contaminants is generated
total time in contact
control measures in use
(Reference: BOSH-Manual Retrieved from: http://www.oshc.dole.gov.ph/images/OSHTrainingAnnouncement/BOSH-Manual_Narrative-Handout.pdf)
There are three general control measures that are beneficial to a workplace: engineering controls,
administrative controls and personal protective equipment.
1. Engineering Controls
- This eliminate the hazard by considering safety and health provisions, substitution, modification
of process/equipment, isolation, wet methods and industrial ventilation.
- Engineering methods of control are the most effective in preventing or reducing work
environment factors or stresses
d) Isolation
- Isolation can be made to minimize workers’ exposure to hazardous operations.
Isolation can be a physical barrier, such as acoustic panels, to minimize noise
produced by a generator set, whining blower or ripsaw
The worker may also be isolated or enclosed in a soundproof control booth with
a clean source of air supplied to the booth.
Isolation can also be in terms of time or distance.
e) Wet methods
- Airborne hazards such as dusts can be minimized or greatly reduced by applying water or
other suitable liquids.
Dampening powder materials or suppressing dust generation through misting or
spraying of water will definitely control dust dispersion.
Dampening or drenching powder materials to prevent it from getting airborne is
one of the simplest methods for dust control.
Its effectiveness, however, depends upon proper wetting of the particulates.
- The application of these methods also depends on the nature of process and product.
Some powder conveying systems provide auxiliary water piping systems with
sprinklers or water sprays at the unloading side since formation of dust clouds
occur when powder materials drop.
f) Industrial ventilation
- is the process of supplying fresh air and/or removing contaminant laden air by natural or
mechanical means to and from any space.
- It is the appropriate engineering control measures necessary in the control of hazards
in the workplace and in maintaining favorable condition of comfort for workers.
Purpose of ventilation:
General Ventilation
Has two classifications: mechanical ventilation and natural ventilation
Mechanical ventilation utilizes fans and blowers
Natural ventilation uses natural airflow (wind) caused by difference in
temperature, room air pressure through open doors or windows, roof
ventilators, and chimneys, etc.
Only small quantities of air contaminants are released into the workroom
at fairly uniform rates.
There is sufficient distance between the worker and the contaminant
source to allow sufficient air movement to dilute the contaminant to safe
levels.
There is no air cleaning device to collect or filter the contaminants before
the exhaust air is discharged into the community environment (no dust
collector used).
There is no corrosion or other damage to equipment in the workroom as
a result of contaminated room air (no scrubber used).
General Exhaust Ventilation
a system normally used to remove hot air and other airborne contaminants in a
general work area.
Exhaust fans mounted on roof and walls and other openings also
constitute general exhaust ventilation.
Dilution Ventilation
using fresh air supply, a fraction of air is introduced into the workroom such that
airborne contaminants or heat are diluted to levels not harmful to health.
The major disadvantage of general or dilution ventilation is that worker
exposures can be very difficult to control near the source of contaminant.
This is why local exhaust ventilation is most often the best method to
control exposure to toxic contaminants.
When air is removed from a work area through exhaust, make up or
replacement air must be provided. Air make- up volumes should be
matched or equal to the air being removed such that room pressure is
maintained on a safe level.
Principles of LEV
c) Job Rotation
- Job rotation when used as a way to reduce employee exposure to toxic chemicals or
harmful agents must be used with care.
While rotation keeps exposure below recommended limits, it exposes more
workers to the hazard.
d) Education of supervisor
- usually is process equipment-oriented.
- The aim of the safety and health professional should be to teach them about the safety
and health hazards that may be found in work areas.
- Supervisors should be knowledgeable and well-informed about hazardous processes,
operations and materials for which they are responsible.