Thoâng tin toång quaùt/ Tieâu chuaån baûo döôõng söûa

HUÙT VAØ XAÛ -

1 5 -1 chöõa/ Duïng cuï chuyeân duøng/ Chaát laøm kín

THOÂNG TIN TOÅNG QUAÙT

Intake manifold ñöôïc cheá taïo baèng hôïp kim nhoâm, vaø hình Exhaust manifold ñöôïc cheá taïo baèng gang. OÁng xaû ñöôïc
daïng coù taùc ñoäng laøm taêng löïc quaùn tính huùt vaøo vaø cho chia laøm ba phaàn: front pipe, catalytic converter vaø main
moät hieäu quaû toát veà theå tích khoâng khí huùt. muffler.

CAÙC THOÂNG SOÁ BAÛO DÖÔÕNG SÖÛA CHÖÕA

Muïc Giaù trò chuaån Giôùi haïn
Söï bieán daïng veà beà maët laép raùp manifold mm 0.15 hoaëc ít hôn 0.20

DUÏNG CUÏ CHUYEÂN DUØNG

Duïng cuï Maõ soá Teân Söû duïng

MD998770 Oxygen sensor Thaùo vaø laép oxygen sensor
wrench

CHAÁT LAØM KÍN

Muïc Chaát laøm kín qui ñònh Nhaän xeùt

Phaàn ren cuûa thermostat Chaát laøm kín khoùa ren 3M soá 4171 hoaëc töông ñöông Chaát laøm kín khoâ

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 HUÙT VAØ XAÛ -Air Cleaner 1 5 -2

AIR CLEANER
THAÙO VAØ LAÉP

<Carburetor>

Caùc böôùc thaùo

1. Breather hose 7. Harness bracket
2. Air cleaner cover 8. Air cleaner gasket
3. Air cleaner element 9. Air cleaner bracket
4. Vacuum hose connection 10. Air duct assembly
5. Air cleaner body 11. Air intake box
6. Heat duct

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 1 5 -3 HUÙT VAØ XAÛ - Tieâu chuaån baûo döôõng söûa chöõa/ Air cleaner

THAÙO VAØ LAÉP

<MPI>

Caùc böôùc thaùo

1. Air hose 9. Gasket
2. Air intake pipe 10. Air duct A
3. Resonator and air intake hose assembly 11. Air duct B
4. Resonator 12. Air cleaner cover
5. Air intake hose 13. Air cleaner element
6. Air flow sensor connector 14. Air cleaner body
7. Air flow sensor 15. Air cleaner bracket
8. Clip 16. Air intake box

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 HUÙT VAØ XAÛ - Intake Manifold 1 5 -4

INTAKE MANIFOLD

<Carburetor>
THAÙO VAØ LAÉP

Thao taùc tröôùc khi thaùo Thao taùc sau khi laép
• Xaû nöôùc engine cooolant • Laép thermostat
• Thaùo air cleaner • Laép distributor
• Thaùo thermostat • Laép carburettor
• Thaùo distributor • Ñieàu chænh accelerator cable
• Thaùo carburettor • Laép air cleaner
• Chaâm nöôùc laøm maùt ñoäng cô
• Kieåm tra vaø ñieàu chænh thôøi ñieåm ñaùnh löûa

Chaát laø m kín: 3M Nut Loking Part soá

4171 hoaëc töông ñöông

Caùc böôùc thaùo

1. PCV hose connection 12. Fuel hose clamp
2. Engine coolant temperature sensor connector 13. Engine hanger
3. Engine coolant temperature gauge unit connector 14. Intake manifold assembly
4. Brake booster vacuum hose connection 15. Intake manifold gasket
5. Idle-up solenoid valve vacuum hose connection 16. Vacuum hose and pipe assembly
6. Heat hose connection 17. Joint
7. Water hose connection 18. Vacuum connector joint
8. Water bypas hose connection 19. Thermo valve
9. Purge control vacuum hose connection 20. E.G.R. valve (van löu hoài khí thaûi)
21. E.G.R gasket

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 1 5 -5 HUÙT VAØ XAÛ - Intake Manifold

INTAKE MANIFOLD
<MPI>
THAÙO VAØ LAÉP

Thao taùc tröôùc khi thaùo
• Ngaên khoâng cho nhieân lieäu phun ra do aùp suaát dö
(Xem phaàn 13A - Baûo döôõng treân xe)
• Xaû nöôùc laøm maùt ñoäng cô
• Thaùo air cleaner (Xem trang 15-2)
• Thaùo throttle body (Xem phaàn 13A)
Thao taùc sau khi laép
• Laép throttle body (Xem phaàn 13A)
• Laép air cleaner (Xem trang 15-2)
• Chaâm nöôùc laøm maùt ñoäng cô

Voøng
O-ring

Daàu ñoäng cô

Chaát laøm kín:

Chaát laøm kín
MITSUBISHI soá
MD970389 hoaë c
töông ñöông.

Caùc böôùc thaùo

1. PCV hose connection 11. Fuel return hose connection
2. Brake booster vacuum hose connection tAu 12. Delivery pipe, injector and pressure regulator
3. Engine coolant temperature sensor connector 13. Insulator
4. Radiator upper hose connection 14. Purge control solenoid valve connector
5. Water hose connection 15. EGR solenoid valve connector.
6. Heater hose connection 16. Intake manifold
<Vehicles with A/C> 17. Intake manifold gasket
7. Water outlet fitting 18. Intake manifold stay
8. Vacuum hose connection 19. EGR valve
9. Injector connector 20. Purge control solenoid valve, vacuum pipe and
uAt 10. High-pressure fuel hose connection hose assembly
21. EGR solenoid valve, vacuum pipe and hose as-
sembly.

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 HUÙT VAØ XAÛ - Intake Manifold 1 5 -6
CAÙC ÑIEÅM CHUÙ YÙ KHI THAÙO
tAu THAÙO DELIVERY PIPE, INJECTOR VAØ PRESSURE REGULATOR

Thaùo delivery pipe vôùi injectors vaø pressure regulator vaãn coøn gaén
treân noù.
Chuù yù
Phaûi caån thaän khi thaùo delivery pipe, khoâng laøm rôùt injectors.

ÑIEÅM CHUÙ YÙ KHI LAÉP

uAt LAÉP HIGH-PRESSURE FUEL HOSE

High-pressure fuel hose
1. Khi noái high-pressure fuel hose vaøo delivery pipe, boâi moät ít daàu
ñoäng cô môùi vaøo O-ring vaø sau ñoù aán high-pressure fuel hose vaøo,
caån thaän khoâng laøm hö O-ring.
Chuù yù
O-ring Caån thaän khoâng ñeå cho daàu ñoäng cô ñi vaøo trong delivery
pipe.
Delivery pipe 2. Trong khi vöøa xoay high-pressure fuel hose sang beân phaûi vaø beân
traùi, vöøa laép noù vaøo delivery pipe.
3. Kieåm tra baûo ñaûm raèng injectors quay nheï nhaøng.
Neáu noù khoâng quay nheï nhaøng, thì voøng O-ring coù theå bò keït.
Thaùo high-pressure fuel hose ra vaø sau ñoù laép noù trôû vaøo trong
delivery pipe vaø kieåm tra laàn nöõa.

KIEÅM TRA
Kieåm tra caùc ñieåm döôùi ñaây, thay theá boä phaän bò hö hoûng neáu ñöôïc
tìm thaáy.

KIEÅM TRA INTAKE MANIFOLD

1. Kieåm tra söï hö hoûng hoaëc nöùt vôõ cuûa baát kyø boä phaän naøo.
2. Kieåm tra söï caûn trôû cuûa ngoõ ra oáng ra aùp suaát aâm (chaân khoâng),
vaø söï caûn trôû cuûa ñöôøng oáng nöôùc hoaëc oáng hôi.
3. Duøng moät caây thöôùc thaúng vaø laù côõ, kieåm tra söï bieán daïng cuûa
beà maët laép vaøo cylinder head.
Giaù trò chuaån: 0.15 mm hoaëc ít hôn
Giôùi haïn: 0.20 mm

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 1 5 -7 HUÙT VAØ XAÛ - Exhaust Manifold

EXHAUST MANIFOLD
<Carburetor>
THAÙO VAØ LAÉP

Thao taùc tröôùc khi thaùo vaø sau khi laép

• Thaùo vaø laép air cleaner • Thaùo vaø laép exhaust pipe

Caùc böôùc thaùo

2. Exhaust manifold
3. Engine hanger
4. Exhaust manifold assembly
5. Exhaust manifold gasket

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 HUÙT VAØ XAÛ - Exhaust Manifold 1 5 -8

EXHAUST MANIFOLD

<MPI>
THAÙO VAØ LAÉP

Thao taùc tröôùc khi thaùo vaø sau khi laép

• Thaùo vaø laép air cleaner (Xem trang 15-2)
• Thaùo vaø laép front exhaust pipe (Xem trang
15-10)

Löïc xieát exhaust manifold mounting bolt

29NM

49NM

Caùc böôùc thaùo

tAu uAt 1. Oxygen sensor 5. Exhaust manifold assembly
2. Oil level gauge assembly 6. Exhaust manifold gasket
3. Exhaust manifold cover
4. Engine hanger

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 1 5 -9 HUÙT VAØ XAÛ - Exhaust Manifold
CAÙC ÑIEÅM CHUÙ YÙ KHI THAÙO
tAu THAÙO OXYGEN SENSOR

CAÙC ÑIEÅM CHUÙ YÙ KHI LAÉP

uAt LAÉP OXYGEN SENSOR

KIEÅM TRA
Kieåm tra caùc ñieåm döôùi ñaây; thay theá chi tieát/boä phaän neáu nhö tìm
thaáy hö hoûng.

KIEÅM TRA EXHAUST MANIFOLD

1. Kieåm tra söï hö hoûng vaø nöùt vôõ cuûa baát kyø boä phaän naøo.
2. Duøng moät caây thöôùc thaúng vaø moät laù côõ, kieåm tra söï bieán daïng
cuûa beà maët laép vaøo cylinder head.
Giaù trò chuaån: 0.15 mm hoaëc ít hôn
Giôùi haïn: 0.20 mm

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 HUÙT VAØ XAÛ - Exhaust Pipe vaø Main Muffler 15-10

EXHAUST PIPE VAØ MAIN MUFFLER

THAÙO VAØ LAÉP

<Carburetor>

Caùc böôùc thaùo front exhaust pipe Caùc böôùc thaùo Main muffler assembly
1. Front exhaust 5. Main muffler
2. Gasket 6. Gasket
3. Transmission hanger bracket 9. Hanger
4. Pre-muffler 10. Protector
6. Gasket 11. Heat cover
7. Rear heat protector panel 12. Rear heat protector
8. Front heat protector panel

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 15-11 HUÙT VAØ XAÛ - Exhaust Pipe vaø Main Muffler
<MPI>

Caùc böôùc thaùo main muffler assembly Caùc böôùc thaùo front exhaust pipe
1. Main muffler assembly 7. Catalytic converter
2. Gasket 8. Gasket
3. Hanger 9. Transmission hanger bracket
4. Protector 10. Front exhaust pipe
5. Heat cover 11. Rear heat protector panel
6. Rear heat protector 12. Front heat protector panel

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