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Po Coal Mining
BSEM – V Engr. Nathaniel D. Tiu
ACTIVITY 5
4. Differentiate Mechanical Sampling System from Manual Sampling. Part of the discussion
shall be the advantages and disadvantages of using the sampling system.
• Manual Sampling - For sampling coal, mechanical sampling is favored, and manual
sampling should be avoided whenever possible. But if mechanical sampling isn't
available, manual sampling is done. This would normally entail the use of a
sampling implement such as a sampling ladle, which must be operated manually.
Increments should ideally be obtained from dropping streams. Sampling guidelines
define how manual samples can be taken. Manual sampling is prone to
inconsistencies. The worth of the cargo will be measured incorrectly or imprecisely
if the sampling process or sample preparation is biased or contradictory. As a
consequence, the cargo is overvalued or undervalued, and the trade is unjust to both
the buyer and the seller.
• Mechanical Sampling System - Mechanical sampling of coal produces the most
representative and repeatable sampling data, according to ISO and ASTM
requirements, that is why mechanical sampling is favoured to manual sampling.
The risk of incorrect sample findings is reduced where a well-designed and built
mechanical sampling system is used. A well-run and tracked system like this can
reliably provide reliable, high-quality results. Since the entire coal stream is
intersected and sampled, mechanical sampling is more accurate than manual
sampling. There is no such thing as human error or discretion. The system operates
in the same way every time and is completely automatic.
5. Discuss and explain the different coal analysis: Part of the discussion should include on
how to determine the carbon content, necessary information that would contrast other
analysis, and etc.
a. Proximate Analysis - The calculation of moisture, volatile content, fixed fuel, and
ash in coals and cokes is known as proximate analysis, and it is used to determine
the rank of coals, to indicate the ratio of combustible to incombustible constituents,
or to provide the basis for buying/selling, and analyzing coal for various purposes.
Proximate analysis is consisting of the following:
i. Percentage of moisture - The moisture content of an air-dried coal sample
is measured by heating it at 105–110 °C (221–230 °F) under controlled
conditions until a constant weight is obtained. The moisture content of coal
generally rises with declining rank and varies from 1 to 40% for different
grades. Moisture is a significant factor in both the storing and use of coals,
as it adds additional weight during shipping, lowers the calorific content,
and creates certain handling issues.
ii. Percentage of ash - When coal is burnt, it comprises a mixture of minerals
of different concentrations that are converted into ash. The volume and
quality of ash generated in coal-fired power plants, as well as its behavior
at high temperatures, influence the design and form of ash-handling device
used. Coal ash becomes sticky like sinters at high temperatures and
gradually forms molten slag. After cooling and solidification, the slag
becomes a hard, crystalline stone. The temperatures at which successive
characteristic stages of fusion occur in a specimen of ash when heated in a
furnace under prescribed conditions are used to calculate specific ash-fusion
temperatures in the laboratory. During high-temperature refining, these
temperatures are often used as measures of coal clinkering capacity.
iii. Percentage of volatile matter - When coal is heated to 950 °C (1,742 °F) in
the absence of air under some conditions, volatile matter is released. It is
calculated by calculating weight loss. Volatile matter, which is made up of
gases, low-boiling-point organic compounds that condense into oils when
cooled, and tars, rises in rank. In general, coals with a high volatile-matter
content are easy to ignite and extremely reactive in combustion.
iv. Percentage of fixed carbon - Once a coal particle has been heated and the
volatile matter has been expelled, fixed carbon is the stable combustible
residue that remains. By subtracting the amounts of moisture, volatile
matter, and ash from a sample, the fixed-carbon content of a coal may be
calculated. Since gas-solid combustion reactions are slower than gas-gas
reactions, coal with a high fixed-carbon content can take a long time to burn.
b. Ultimate Analysis - The findings of ultimate analysis experiments are more detailed
than those of proximate analyses. It is the process of determining the proportion of
a chemical substance's constituent elements. The results of final research
experiments to determine the coal's elemental composition, including moisture, ash,
carbon, hydrogen, nitrogen, sulfur, and oxygen. Chemical analysis is used to
evaluate each product, which is then expressed as a percentage of the total mass of
the original coal or coke.
c. Petrographic Analysis - On polished specimens of minus 20 mesh prepared coal,
coal petrography is a microscopic technique used to assess a coal's rank (degree of
coalification) and form (amount and type of macerals). Petrography is a technique
for assessing the potential of bituminous coals and coal blends to manufacture blast
furnace coke. The percent light reflectance of the maceral vitrinite is used to assess
rank. The volume percent of the different coal macerals, or fossilized plant remains,
is measured using a point count process. Coal petrography can also be used to detect
oxidized coal and assess if contaminants are present in the coal.
i. Vitrinite Reflectance - Unlike the volatile matter percentage from proximate
analysis, the reflectance of vitrinite remains the most definitive measure of
coal rank because it is unaffected by oxidation, changes in coal type
(changes in inertinite content), or carbonate mineral content. The
reflectance of vitrinite increases with coal rank and is expressed as a
percentage of reflected light at a specific wavelength. A light is shone onto
a coated surface of coal in this analysis, and the amount of light reflected is
determined using a photomultiplier. Mean Maximum Vitrinite and Mean
Random Vitrinite are two different types of this analysis.
ii. Maceral Analysis - The microscopic constituents of coal are classified using
maceral analysis based on their morphology and reflectance. It's then used
to calculate the ratio of reactive to inert macerals, which can be used to
estimate different coal content parameters. The three basic groups of
macerals are the vitrinite group (coalified woody tissue), the liptinite group
(resinous and waxy parts of plants), and the inertinite group (charred and
biochemically altered plant cell wall material). An installed and polished
sample of coal is visually examined by point count to determine its maceral
composition in this study. Color, morphology, form, and anisotropy are all
optical properties that differentiate macerals.
2. PNOC Coal Corporation want to mine its 400-acre coal prospect located in Imelda, Zamboanga-
Sibugay, Mindanao. The coal type consists of subbituminous and bituminous and considered as
ideal fuel for the newly commissioned 200-MW Mindanao Coal Power Plant in Jasa-an, Misamis
Oriental. Drilling results conducted at site revealed that the coal seam has an average thickness of
about 96 inches which comprised 60% of bituminous coal. The company intend to mined the coal
by “Longwall method” to maximize recovery. If the recovery factor of mining is about 70%,
determine the following:
a) total tonnage of in-place coal;
Take the average Specific Gravity as two types of coal are present in the coal seam.
SG = 60% (presence of bituminous) X 1.32 (specific gravity of bituminous)
+ 40% (presence of sub-bituminous) X 1.3 (specific gravity of sub-bituminous)
SG = 1.312
b) clean recoverable coal if the designed processing or washing method has a recovery rate of
90%;
𝐶𝑙𝑒𝑎𝑛 𝑅𝑒𝑐𝑜𝑣𝑒𝑟𝑎𝑏𝑙𝑒 𝐶𝑜𝑎𝑙
𝐼𝑛 𝑝𝑙𝑎𝑐𝑒 𝑡𝑜𝑛𝑠 𝑋 % 𝑚𝑖𝑛𝑖𝑛𝑔 𝑟𝑒𝑐𝑜𝑣𝑒𝑟𝑦 𝑋 % 𝑝𝑟𝑒𝑝 𝑝𝑙𝑎𝑛𝑡 𝑟𝑒𝑐𝑜𝑣𝑒𝑟𝑦
=
100
5705625.6 𝑡𝑜𝑛𝑠 (0.7)(0.9)
𝐶𝑙𝑒𝑎𝑛 𝑅𝑒𝑐𝑜𝑣𝑒𝑟𝑎𝑏𝑙𝑒 𝐶𝑜𝑎𝑙 =
100
𝑪𝒍𝒆𝒂𝒏 𝑹𝒆𝒄𝒐𝒗𝒆𝒓𝒂𝒃𝒍𝒆 𝑪𝒐𝒂𝒍 = 𝟑𝟓𝟗𝟒𝟓. 𝟒𝟒 𝒕𝒐𝒏𝒔
c) total revenues of clean coal if the buying price is tagged for bituminous at P2,500.00/ton
and P2,000/ton for sub-bituminous.
• For bituminous (presence at 60%)
Total tonnage of bituminous = 35945.44 tons X 60%
Total tonnage of bituminous = 21567.3 tons
Value of bituminous = 21567.3 tons x Php2500/ton
Value of bituminous = Php 53 918 161.92
• For sub-bituminous (presence at remaining 40%)
Total tonnage of sub-bituminous = 35945.44 tons X 40%
Total tonnage of sub-bituminous = 14378.14 tons
Value of sub-bituminous = 14378.14 tons x Php2000/ton
Value of sub-bituminous = Php 28 756 280.00