Honeywell: Micronik 200 Application

HONEYWELL MICRONIK 200 APPLICATION
Contents Page
CONTROLLER APPLICATION OVERVIEW 3
GENERAL 4
No. Discharge Air Temperature Control of Ventilation Systems Page
D1 CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL D1-1
FOR FULL OUTSIDE AIR PLANTS
D2 CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL D2-1
IN RECIRCULATION AIR VENTILATION SYSTEMS
D3 SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH D3-1

A HOT WATER HEATING COIL
D4 SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH D4-1

A CHILLED WATER COOLING COIL
D5 SEQUENCE CONTROL OF HOT WATER HEATING COIL AND CHILLED WATER D5-1
COOLING COIL AND TWO POSITION (OPEN/CLOSED) DAMPER CONTROL
D6 SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, HOT WATER HEATING D6-1

AND CHILLED WATER COOLING COILS
D7 SEQUENCE CONTROL OF MIXED AIR DAMPERS AND HOT WATER HEATING COIL D7-1
D8 SEQUENCE CONTROL OF MIXED AIR DAMPERS AND CHILLED WATER COOLING COIL D8-1
D9 SEQUENCE CONTROL OF MIXED AIR DAMPERS, HOT WATER AND D9-1

CHILLED WATER VALVES
D10 CONTROL OF ELECTRIC AIR HEATER BATTERY OR DIRECT EXPANSION D10-1

COOLING SYSTEM (UP TO 6-STAGES/STEPS)
D11 SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL D11-1
D12 SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND CHILLED WATER D12-1
COOLING COIL AND TWO POSITION (OPEN/CLOSE) DAMPER CONTROL
D13 SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL D13-1
D14 SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, ELECTRIC AIR HEATER AND D14-1
CHILLED WATER COOLING COIL
D15 SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, ELECTRIC AIR HEATER AND D15-1
D16 SEQUENCE CONTROL OF MIXED AIR DAMPERS, ELECTRIC AIR HEATER AND D16-1
1 EN3C-0161 0698R0-MA
No. Room / Return Air Temperature Control Page
R1 ROOM/CONTROL WITH LOW LIMIT DISCHARGE AIR TEMPERATURE CONTROL OR ROOM/RETURN R1-1
AIR DISCHARGE AIR TEMPERATURE CASCADE CONTROL OF A HOT WATER HEATING COIL OR
CHILLED WATER COOLING COIL FOR FULL OUTSIDE AIR PLANTS
R2 ROOM/CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL IN R2-1
RECIRCULATION AIR VENTILATION SYSTEMS
R3 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF AN R3-1

ENERGY RECOVERY SYSTEM WITH A HOT WATER HEATING COIL
R4 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF R4-1

AN ENERGY RECOVERY SYSTEM WITH A CHILLED WATER COOLING COIL
R5 ROOM/DISCHARGE AIR CASCADE SEQUENCE CONTROL OF HOT WATER HEATING COIL AND R5-1
CHILLED WATER COOLING COIL AND TWO POSITION (OPEN/CLOSED) DAMPER CONTROL
R6 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF ENERGY RECOVERY R6-1

SYSTEM, HOT WATER HEATING AND CHILLED WATER COOLING COILS
R7 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS R7-1
AND HOT WATER HEATING COIL
R8 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS R8-1
AND CHILLED WATER COOLING COIL
R9 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS, R9-1
HOT WATER AND CHILLED WATER VALVES
R10 ROOM/CONTROL WITH LOW LIMIT DISCHARGE AIR TEMPERATURE CONTROL OR ROOM/RETURN R10-1
AIR - DISCHARGE AIR TEMPERATURE CASCADE CONTROL OF ELECTRIC AIR HEATER BATTERY
OR DIRECT EXPANSION COOLING SYSTEM (UP TO 6-STAGES/STEPS)
R11 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF ELECTRIC AIR R11-1
HEATER AND CHILLED WATER COOLING COIL
HEATER AND CHILLED WATER COOLING COIL AND TWO POSITION (OPEN/CLOSE) DAMPER
CONTROL
HEATER AND CHILLED WATER COOLING COIL
SYSTEM, ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL
R16 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS, R16-1
ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL
EN3C-0161 0698R0-MA 2
No. Hot and chilled Water Distribution System Control Page
W1 OUTSIDE AIR TEMPERATURE COMPENSATED SUPPLY WATER FLOW TEMPERATURE CONTROL W1-1
W2 OUTSIDE AIR TEMPERATURE COMPENSATED HOT WATER FLOW TEMPERATURE CONTROL W2-1
WITH HIGH OR LOW LIMIT RETURN FLOW TEMPERATURE CONTROL
W3 ROOM TEMPERATURE - SUPPLY HOT WATER TEMPERATURE CASCADE CONTROL W3-1
CONTROLLER APPLICATION OVERVIEW

The R7426A controller provides one output with one mode of operation, heating or cooling, and is suitable for the following
applications:
• Space or return air temperature control
• Discharge air temperature control
• Space or return air temperature control with low limit discharge air temperature control
• Cascade control of space or return air and discharge air temperature
• Cascade control of space air and supply water temperature
• Outside air compensated supply water temperature control with or without low or high limit return water
temperature control
• Constant supply water temperature control with or without return water temperature limit control
The R7426B,C controllers provide three outputs for sequence control of heating, mixed air dampers or energy recovery
systems and cooling and are suitable for the following applications:
• Space or return air temperature control
• Discharge air temperature control
• Cascade control of space or return air and discharge air temperature
Additional control function:

• Compensation by outside air temperature of main setpoint, e.g. compensated space, return or discharge air
temperature
3 EN3C-0161 0698R0-MA
GENERAL
OPTIONS FOR ALL APPLICATIONS

Remote Control Point Adjustment (CPA). The controller control point can be remotely adjusted through a range of ±5K using
a control point adjustment potentiometer in discharge air applications or a room sensor with control point adjustment
potentiometer in room control applications connected to terminals 2&4. The configuration parameter C.05 (CPATYP) has to be
set to 1, 2 or 4 in accordance to the used potentiometer resistance range.
Remote Setpoint Adjustment (RSA). The controller setpoint can be remotely adjusted through a range of 15...30°C using a
room sensor with setpoint adjustment potentiometer connected to terminals 2&4. The configuration parameter C.05 (CPATYP)
has to be set to 3.
Comfort/Standby Mode. The controllers provide occupied and unoccupied temperature setpoints. Connecting a room
temperature sensor with occupied/unoccupied switch or a presence sensor to the controller occupancy input terminals 1&4
allows to change the controller into Comfort (closed contact) or Standby (open contact) mode.
Summer/Winter Compensation. When an outside air temperature sensor (T3) is connected to terminals 7&8 winter and/or
summer compensation of the main setpoint can be performed.
Summer/Winter Changeover. The occupancy input, terminals 1&4 on the R7426A controllers can alternatively be used to
switch the controller between summer (cooling) and winter (heating) operation in applications using a common valve for heating
and cooling control. In summer operation the controller provides a direct acting output (Y1), with an increase in the controlled
variable, i. e. room temperature increases, the output increases. In winter operation the controller output (Y1) is reverse acting,
with a decrease in the controlled variable the output increases. Summer/Winter changeover function is activated by setting the
configuration parameter C.15 (Y1CTRF) to 2. A potential free contact or strap-on thermostat connected to terminals 1&4 is
used to switch the controller mode to cooling (contact closed) or heating (contact open) control.
OPTIONS ON CONTROLLERS WITHOUT REAL TIME CLOCK

Controller ON/OFF Operating Mode. Connecting an external time clock or manual switch to the controller Plant/System
ON/OFF input terminals 9&10, the controller can be switched ON or OFF. In the OFF operating mode the controller
automatically generates zero position output signals on all outputs to drive the valve and damper actuators into the fully closed
position. In mixed air damper applications the outdoor and exhaust air dampers are closed and the return air damper is fully
open. The time clock also switches the fan(s) OFF and drives the damper actuators (6) in full outside air applications into the
closed position by an external installed relay, if the dampers are not controlled by the controller. In full outside air applications
the fan(s) switch ON after a time delay to allow the dampers time to open.
NOTE: For Terminals 9&10 see the following Figure without Real Time Clock
ON/OFF 9 Plant /
System
10
Day/Night Setpoint Operation. An external time clock connected to the controller occupancy input terminals 1&4 provides
day/night main temperature setpoint control determined by the programmed offset parameter value P.16 (SOFFS) for those
heating or ventilation systems operating 24 hour per day.
SAFETY FOR APPLICATIONS NO. D10 TO D16 AND R10 TO R16

Safe Operation of Electric Heater Battery. The high limit thermostat (7) installed close to the electric heater battery switches
the electric air heater OFF at temperatures above its adjustable setpoint.
The air flow switch (10) also switches the electric heater battery OFF in the event of fan failure (no air flow). Alternatively, the
differential air pressure switch (9) across the discharge air fan can be used for the same function.
Filter Monitoring. The differential air pressure switch (8) closes a contact to issue an alarm at a differential pressure above its
adjustable setpoint to indicate that the filter is dirty and in need of maintenance.
Fan Monitoring. The differential air pressure switch (9) switches the fan motor OFF at a differential pressure below its
adjustable setpoint to indicate no air flow. An external time delay relay overrides the fan monitoring function for a short period
during start-up to avoid false alarms. The monitoring function is re-established after the adjustable time delay period.
EN3C-0161 0698R0-MA 4
OPTIONS OF OUTPUT (Y1) OPERATION FOR APPLICATIONS NO. 1&2 BY

SELECTION OF Y1 MODE
Control of Electric Heating, Configuration Parameter C.15, Y1CTRF = 1
1. 2-stage On/Off Sequence Control, Y1Mode = 1
Functional Diagram Wiring Connections
R7426A
Step2 on Y1
Power
Step1 on o pen / 24V close /
O U T2 ~ O U T1
out2 20 21 22
on
out1
off 24Vac Relays
25 30 65 70 100 % Y1
Stage 2 1
2. 3-stage Binary Coded On/Off Sequence Control, Y1Mode = 2

R7426A
Step3 on Y1
Power
O U T2 ~ O U T1
Step1 on
20 21 22
out2
on out1
24Vac Relays
off
20 25 45 50 70 75 100 % Y1
2 1
Stage
3
3. Time Proportional Control by Pulse Width Modulated Output, Y1Mode = 3

The diagram shows as example, 60% Output Signal with R7426A

Motor RuntimeY1 set to 50 sec: Y1 Note:
OUT1 or OUT2
o pen / 24V close /
O U T2 O U T1 or both can be
~
out1/out2 used to drive
20 21 22 Solid State Relays
on
off A2 A1
30 50 70 80 100 sec Solid State Relay
Y1
RN1L40M25
L1 L2
100...440Vac
On/Off Control of Cooling, Configuration Parameter C.15, Y1CTRF = 0

See functional diagram and wiring connections of option 1 for electric heating.
5 EN3C-0161 0698R0-MA
OPTIONS OF OUTPUT (Y3) OPERATION FOR APPLICATIONS NO. 3 TO 9 BY

SELECTION OF Y3 MODE
Control of Electric Heating, YMode = 0
R7426B
Step2 on Y3
Power
O U T2 ~ O U T1
out2 26 27 28
on
out1
off 24Vac Relays
25 30 65 70 100 % Y3
Stage 2 1
2. 3-stage Binary Coded On/Off Sequence Control, Y3Mode = 2

R7426B
Step3 on Y3
Power
O U T2 ~ O U T1
Step1 on
26 27 28
out2
on out1
24Vac Relays
off
20 25 45 50 70 75 100 % Y3
2 1
Stage
3
3. Time Proportional Control by Pulse Width Modulated Output, Y3Mode = 3

The diagram shows as example, 60% Output Signal with R7426B

Motor RuntimeY3 set to 50 sec: Y3 Note:
OUT1 or OUT2
o pen / 24V c los e /
O U T2 O U T1 or both can be
~
used to drive
out1/out2 26 27 28
on Solid State Relays
off A2 A1
30 50 70 80 100 sec Solid State Relay
Y3
RN1L40M25
L1 L2
100...440Vac
EN3C-0161 0698R0-MA 6
On/Off Control of Cooling, Ymode = 0

R7426B
Step2 on Y2
Power
O U T2 ~ O U T1
out2 23 24 25
on
out1
off 24Vac Relays
25 30 65 70 100 % Y3
Stage 2 1
OPTIONS SEQUENCE OPERATION FOR APPLICATIONS NO. 10 TO 11

Application No. 10 (Selection: YMode = 3 and Y1mode = 4, Y3Mode = 4, Y2Mode = 1)
4-stage On/Off sequence control of cooling (Output Y1 & Y3) and 2-stage On/off sequence control of electric heating (Output
Y2). The wiring connections are the same as shown in application example no. 10.
Application No. 11 (Selection: YMode = 3 and Y1mode = 4, Y3Mode = 4, Y2Mode = 0)

4-stage On/Off sequence control of cooling (Output Y1 & Y3) and modulating control of heating valve. The wiring connections
are the same as shown in application example no. 11.
7 EN3C-0161 0698R0-MA
GRAPHICAL SYMBOLS
Supply Air Fan

MicroniK 200 12
1 or
Controller
Return Air Fan
Duct Temperature Sensor

or 13
2 T Outside Air Sensor, Filter
Duct Mounting
3 T Room Air Sensor 14 Heating Coil
Outdoor Air Sensor,

4 T Wall Mounting 15 Energy Recovery Coil
Immersion Temperature
5 16 Cooling Coil
T Sensor
Freeze Protection or
High Limit Thermostat in
6 17 Electric Heater
T Elektric Heating
Applications
7 Remote Setpoint Radiator

18
Adjustment Potentiometer
Room Air Sensor

8 T with Remote Setpoint 19 Recirculation Pump
Adjustment
T Room with 20 Damper Actuator

e. g. Room Air Sensor M M
9 and
Remote Setpoint A
Adjustment Potentiometer Valve/Actuator
21 B
3 - Way
AB
A
Differential Pressure Valve/Actuator
10 ∆p 22
2 - Way
Switch
AB
24Vac/230Vac Relays
23 or
11 Air Flow Switch
V Solid State Relay
(Electric Current Valve)
NOTE: Connections shown with dotted lines are options.
EN3C-0161 0698R0-MA 8
CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL

D1
FOR FULL OUTSIDE AIR PLANTS
A heating and ventilation system with constant discharge air temperature control is used where the base heating load is met by
radiators and the ventilation system provides the supply of fresh outside air.
In cooling applications it is also used to supply fresh outside air using a constant supply air temperature control system.
EA
6 M
∆p 11
9
0A
T M T T
3 6 ∆p 7 1
∆p
8 9 5
Y1
4
FUNCTIONAL DESCRIPTION
Temperature Control. The discharge air temperature sensor (1) measures the
actual value and the controller (4) compares this value with the desired
setpoint. If a deviation between the two values exists, the controller generates a Y1 (%) Cooling
100
3-position control signal to reposition the valve (5) to maintain the desired
discharge air temperature. In heating applications the controller output is
reverse acting and direct acting for cooling applications.
Freeze Protection. The freeze protection thermostat (7) switches the heating
coil pump ON - if OFF - at temperatures below its adjustable setpoint. In parallel
it provides a digital input signal to the controller (4) to switch the fan(s) OFF and Heating
close the dampers by an external installed relay logic and fully open the heating 0
0 Xw
valve (5) to prevent the heating coil from freezing.
CTRP1 Ystart T1
Time Control. Depending on the programmed time schedule of the internal Xp
controller real time clock the different operating control modes Comfort,
Standby, Night or OFF are selected. In the OFF operating mode the controller
automatically fully closes the heating valve (5), switches the fan(s) OFF and
thereby closes the dampers (6) by an external installed relay logic.
If the controller switches from OFF to ON mode, the fan(s) switch ON after a time delay by an external installed time delay
relay. This allows the dampers time to open. As alternative to the time delay relay the end-position switches of the damper
actuators can be used to start the fan.
D1-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426A
Y1
24V 24V op en/ 24V clo se/
O U T2 O U T1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Trans-
former
230Vac
1 24V
5 ML6420A Heating or 2 3 - Way Valve
Cooling
24V
2 1 2 - Way Valve
EQUIPMENT LIST
Item Quantity Part Number Description
1 1 T7411A1001 or Duct Temperature Sensor 135mm length or
T7411A1019 300mm length
4 1 R7426A1016 or Temperature Controller with clock or
R7426A1008 without clock
5 1 ML6420A3007 and Valve Actuator and
V5.....A..... Valve
6 2 ML6184E1009 or Damper Actuator 24Vac, 17Nm or
ML6684E1008 230Vac, 17Nm
7 1 T6046A1006 or Freeze Protection Thermostat
FT015 or FTB015
8+9 3 DPS-Series Differential Air Pressure Switch
OPTIONS
3 1 T7411A1027 or Outside Air Sensor, Duct Mounting or
T7416A1006 Wall Mounting
11 1 T7412B1057 or Remote Setpoint Adjustment Potentiometer, Wall Mounting or
43182690-001 Front Panel Mounting
EN3C-0161 0698R0-MA D1-2

CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL

D2
IN RECIRCULATION AIR VENTILATION SYSTEMS
Recirculation air systems with outside air compensated discharge air temperature control are used for ventilation in factories,
storage areas, department stores, etc. or for ventilation of machinery such as computers.
T
3
11
T
1
5
Y1
Temperature Control. The discharge air temperature sensor (1) measures
the actual value and the controller (4) compares this value with the actual
control point. The control point comprises the setpoint value which is Y1 (%) Cooling
100
continuously compensated by the outside air temperature sensor (3) value.
If a deviation between the two values exists, the controller (4) generates a
3-position control signal to reposition the valve (5) to maintain the desired
discharge air temperature. In heating applications the controller output is
reverse acting and direct acting for cooling applications.
Time Control. Depending on the programmed time schedule of the internal Heating
controller real time clock the different operating control modes Comfort, 0
0 Xw
Standby, Night or OFF are selected. In the OFF operating mode the
CTRP1 Ystart T1
controller automatically fully closes the heating valve (5) and switches the fan
OFF. Xp
If the controller switches from OFF to ON mode the Plant/System On/Off

output switches the fan ON and the controller provides automatic control.
D2-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7416A 1 2
11 T7411B 4 6
1 T7411A/T7416A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426A
Y1
O U T2 O U T1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Trans-
former
230Vac
1 24V
5 ML6420A Heating or 2 3 - Way Valve
Cooling
24V
2 1 2 - Way Valve
EQUIPMENT LIST
3 1 T7416A1006 Outside Air Temperature Sensor, Wall Mounting
V5.....A..... Valve
OPTIONS
EN3C-0161 0698R0-MA D2-2

SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH A HOT WATER HEATING COIL D3
For use with ventilation systems comprising of an energy (heat) recovery system and a heating coil.
10
∆p
EA
M
6
5b ∆p 11
9
0A
T M T T
3 6 7 1
∆p ∆p
8 5a 9
Y3
Y1
4
Temperature Control. The discharge air temperature sensor
(1) measures the actual value and the controller (4) compares
this value with the desired setpoint. If a deviation between the Y (%)
two values exists, the controller generates a 3-position control 100
Energy
signal on output Y1or Y3 to reposition either the energy Recovery
recovery valve (5b) or the heating valve (5a) in sequence to Heating Y1
Y3 1/4 Xp
maintain the desired discharge air temperature.
In an air-glycol-air heat recovery system it is important, to avoid
icing of the exhaust air coil. This is achieved by the differential
pressure switch (10). If the differential pressure switch 0
indicates icing of the coil, the control valve (5b) will be closed 0 0 0 Xwh/Xw
by an additional field mounted relay. Return air and warm water CTRPH CTRP1
will be circulated through the exhaust air heat recovery coil to
XpH Xp T1
melt the ice deposits.
Freeze Protection. The freeze protection thermostat (7)
switches the heating coil pump ON, - if OFF - at temperatures below its adjustable setpoint. In parallel it provides a digital input
signal to the controller (4) to fully open the heating valve (5a), to switch OFF the fan(s) and close the dampers (6) by an
external installed relay logic to protect the heating coil from freezing.
Time Control. Depending on the programmed time schedule of the internal controller real time clock the different operating
control modes Comfort, Standby, Night or OFF are selected. In the OFF operating mode the controller automatically fully closes
the valves (5a and 5b), switches the fan(s) OFF and thereby closes the dampers (6) by an external installed relay logic.
D3-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
X 24V 24V op en/ 24V clo se/ op en/ 24V clo se/ op en/ 24V clo se/
Wrh O U T2 O U T1 O U T2 O U T1 O U T2 O U T1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Trans-
former
230Vac
24V
5b ML6420A Energy Recovery 1 2 3 - Way Valve
24V
2 1 2 - Way Valve 24V
5a ML6420A Heating Valve 1 2 3 - Way Valve
24V
2 1 2 - Way Valve
EQUIPMENT LIST
4 1 R7426B1014 or Temperature Controller with clock or
R7426B1006 without clock
5a+5b 2 ML6420A3007 and Valve Actuator and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
FT015 or FTB015
8+9+10 4 DPS-Series Differential Air Pressure Switch
OPTIONS
EN3C-0161 0698R0-MA D3-2

SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH A CHILLED WATER COOLING COIL D4
For use with ventilation systems comprising of an energy (heat/cool) recovery system and a cooling coil.
10
∆p
EA
M
6
5b ∆p 11
9
0A
T M T
6 1
3 ∆p ∆p
5a
8 9
Y2
Y1
4
(1) measures the actual value and the controller (4)
compares this value with the desired setpoint. If a deviation Y (%)
between the two values exists, the controller generates a 100
3-position control signal on output Y1 or Y2 to reposition
either the energy recovery valve (5b) or the cooling valve (5a) Energy
in sequence to maintain the desired discharge air Recovery
temperature. Y1
Cooling
If the actual temperature is below the setpoint, the controller MINPOS Y2
modulates via output Y1 the heat recovery valve (5b) into the
0
open position. 0 0 0 Xwc/Xw
If the actual temperature exceeds the setpoint by more than CTRP1 CTRPC
25% of the throttling range (Xp1) - dead band between
Xp XpC T1
heating and cooling - the controller starts to open the energy
recovery valve (5b) to reclaim cooling energy. If the
temperature continues to increase and the energy recovery
valve is fully open, the controller (4) generates an output signal via Y2 to open the cooling coil valve (5b).
In an air-glycol-air heat recovery system it is important to avoid icing of the exhaust air coil. This is achieved by the differential
pressure switch (10). If the differential pressure switch indicates icing of the coil, the control valve (5b) will be closed by an
additional, field mounted relay. Return air and warm water will circulate through the heat recovery exhaust air coil to melt the
ice deposits.
D4-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Trans-
former
230Vac
24V
5b ML6420A Energy Recovery 2 - Way Valve 1 2
24V
3 - Way Valve 2 1
24V
5a ML6420A Cooling Valve 1 2 3 - Way Valve
24V
2 1 2 - Way Valve
EQUIPMENT LIST
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
3 1 T7411A1027 or Outside Air Temperature Sensor, Duct Mounting or
EN3C-0161 0698R0-MA D4-2

SEQUENCE CONTROL OF HOT WATER HEATING COIL AND CHILLED WATER COOLING COIL
D5
AND TWO POSITION (OPEN/CLOSED) DAMPER CONTROL
For use with ventilation system comprising of heating and cooling coils with full outside air dampers.
EA
6
M
∆p 11
9
0A
T M T T
3 6
∆p ∆p 7 1
5b
8 9 5a
Y2
Y3
Y1
4
between the two values exists, the controller generates a 3- 100
position control signal to reposition the heating or cooling
valves to maintain the desired discharge air temperature.
If the temperature is below the heating setpoint the heating
valve (5a) modulates via output Y3 and if the temperature is Heating Cooling
above the cooling setpoint the cooling valve (5b) modulates Y3 Y2
via output Y2 to maintain the desired discharge air 0
temperature. 0 0 0 Xwh/Xwc
CTRPH CTRP1 CTRPC
Damper Control. If the controller switches from OFF to ON
mode (Comfort, Standby or Night) the controller drives the XpH Xp XpC T1
damper actuators to the open position via output Y1.
If the controller switches to the OFF mode, it drives the
dampers and valves automatically to their closed positions.
Freeze Protection. The freeze protection thermostat (7) switches the heating coil pump ON - if OFF - at temperatures below its
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a) and close
the dampers (6) and cooling valve (5b) - if open - to prevent the heating coil from freezing.
the valves (5a and 5b) and dampers (6) and switches the fan(s) OFF.
If the controller switches from OFF to ON mode, the fan(s) switch ON after a 3 minute time delay to allow the dampers time to
open. As alternative the end-position switches of the damper actuators can be used to start the fan.
D5-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
XWrh 24V 24V open/ 24V close/ open/ 24V close/ open/ 24V close/
OUT2 OUT1 OUT2 OUT1 OUT2 OUT1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
6 ML6184E Damper open/closed Brown White Green
24V
5b ML6420A Cooling Valve 3 - Way Valve 1 2
24V
2 - Way Valve 2 1
24V
5a ML6420A Heating Valve 3 - Way Valve 1 2
24V
2 - Way Valve 2 1
EQUIPMENT LIST
V5....A.... Valve
6 2 ML6184E1009 Damper Actuator 24Vac, 17Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA D5-2

SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, HOT WATER HEATING

D6
AND CHILLED WATER COOLING COILS
For use with ventilation system comprising of an energy (heat/cool) recovery system, heating and cooling coils.
10 ∆p
EA
6
M
5c ∆p
11
9
0A
T M T T
3 6 ∆p 7 ∆p 1
5b
8 5a 9
Y2
Y3
Y1
4
FUNCTIONAL DESCRIPTION Y (%)

100
Temperature Control. The discharge air temperature sensor Energy
Recovery
(1) measures the actual value and the controller (4) compares Heating Y1 Cooling
this value with the desired setpoint. If a deviation between the Y3 Y2
two values exists, the controller generates a 3-position control
signal to reposition either the energy recovery valve (5c) or the
heating valve (5a) or the cooling valve (5b) in sequence to
0
0 0 0 Xwh/Xwc/Xw
If the actual temperature is below the setpoint, the controller
CTRPH CTRP1 CTRPC
modulates first via output Y1 the heat recovery valve (5c) into
the open position and if fully open, the heating valve (5a) is XpH Xp XpC T1
opened in sequence via output Y3. If the actual temperature
increases the sequence of operation is reversed.
If the actual temperature exceeds the setpoint by more than 25% of the throttling range (Xp1) - dead band between heating and
cooling - the controller starts to open the energy recovery valve (5c) to reclaim cooling energy. If the temperature continues to
increase and the energy recovery valve is fully open the controller (4) generates an output signal via Y2 to open the cooling coil
valve (5b).
pressure switch (10). If the differential pressure switch indicates icing of the coil, the control valve (5c) will be closed by an
ice deposits.
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a), to switch
OFF the fan(s) and thereby to close the damper actuators by an external installed relay logic to protect the heating coil from
freezing.
the valves (5a, 5b and 5c) and switches the fan(s) OFF and thereby closes the dampers (6) by an external installed relay logic.
D6-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412A 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
2 24V 1
5c ML6420A Energy Recovery
5b ML6420A Cooling Valve 2 24V 1
5c ML6420A Heating Valve 2 24V 1
EQUIPMENT LIST
5a+5b+5c 3 ML6420A3007 and Valve Actuator and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA D6-2

SEQUENCE CONTROL OF MIXED AIR DAMPERS AND HOT WATER HEATING COIL D7
For use with ventilation systems comprising of mixed air dampers and a heating coil.
EA
M
6
∆p 11
M 9
6
0A
T M T T
3 ∆p 7 1
6 ∆p
8 5 9
Y3
Y1
this value with the desired setpoint. If a deviation between the 1/4 Xp
Y (%)
two values exists, the controller generates two 0(2)…10Vdc 100
control signals in sequence via outputs Y1 and Y3 Heating Damper
Y3 Y1
corresponding to the 0…100% correctional signal to reposition
the mixed air dampers or the heating valve to maintain the
desired discharge air temperature.
MINPOS
The minimum outside air damper position adjustment
(MINPOS) on the controller determines the position to which 0
the outside air damper will be driven even though the 0 0 0 Xwh/Xw
CTRPH CTRP1 CTRPC
temperature input condition demands that it should drive to the
fully closed position. XpH Xp T1
Freeze Protection. The freeze protection thermostat (7)

switches the heating coil pump ON - if OFF - at temperatures
below its adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5),
to close the outside and exhaust air dampers (6) and to switch OFF the fan(s) to protect the heating coil from freezing.
the heating valve (5) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
If the controller switches from OFF to ON mode the Plant/System On/Off output switches the fan(s) ON and the controller
provides automatic control.
D7-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412A 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
Green Brown White
6 ML7284E Mixed Air Dampers
5 ML7420A Heating Valve 3 1 2
EQUIPMENT LIST
4 1 R7426C1012 or Temperature Controller with clock or
R7426C1004 without clock
5 2 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
6 3 ML7284E1006 or Damper Actuator 24Vac, 17Nm
ML7174E2007 24Vac, 8Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA D7-2

SEQUENCE CONTROL OF MIXED AIR DAMPERS AND CHILLED WATER COOLING COIL D8
Used with ventilation system comprising of mixed air dampers and a cooling coil.
EA
M
6
∆p 11
M 9
6
0A
T M T
3 ∆p 1
6 ∆p
8 5 9
Y2
Y1
4
this value with the desired setpoint. If a deviation between the 1/4 Xp
Y (%)
two values exists, the controller generates two 0(2)…10Vdc 100
control signals in sequence via outputs Y1 and Y2 Damper
Y1
corresponding to the 0…100% correctional signal to reposition
the mixed air dampers (6) or cooling valve (5) to maintain the
desired discharge air temperature. Cooling
Y2
If the actual temperature is below the setpoint, the controller MINPOS
modulates via output Y1 the mixed air dampers up to the
0
minimum position. 0 0 0 Xwc/Xw
If the actual temperature exceeds the setpoint by more than CTRP1 CTRPC
25% of the throttling range (Xp1) - dead band between heating Xp XpC T1
and cooling - the controller starts to close the outside and
exhaust air dampers and opens the return air damper. If the
temperature continues to increase and the mixed air dampers
reach the minimum position, the controller (4) generates an output signal via Y2 to open the cooling coil valve (5).
The minimum outside air damper position adjustment (MINPOS) on the controller determines the position to which the outside
air damper will be driven even though the temperature input condition demands that it should drive to the fully closed position.
the cooling valve (5) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
D8-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412A 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
6 ML7284E Mixed Air Dampers Green Brown White
5 ML7420A Cooling Valve 3 1 2
EQUIPMENT LIST
V5....A.... Valve
ML7174E2007 24Vac, 8Nm
OPTIONS
EN3C-0161 0698R0-MA D8-2

SEQUENCE CONTROL OF MIXED AIR DAMPERS, HOT WATER AND CHILLED WATER VALVES D9
Use with ventilation system comprising of mixed air dampers, heating and cooling coils.
EA
M
6 ∆p 11
M 9
6
0A
T M T T
3 6 ∆p 7 ∆p 1
5b
8 5a 9
Y2
Y3
Y1
4
Temperature Control. The discharge air temperature sensor Y (%)
1/4 Xp
(1) measures the actual value and the controller (4) compares 100
this value with the desired setpoint. If a deviation between the Damper
two values exists, the controller generates three 0(2)…10Vdc Y1
control signals in sequence via outputs Y1, Y2 and Y3
corresponding to the 0…100% correctional signal to reposition Heating Cooling
Y3 Y2
the mixed air dampers and heating and cooling valves to MINPOS
If the actual temperature is below the setpoint, the controller 0
0 0 0 Xwh/Xwc/Xw
generates first a 0(2)...10Vdc control signal via output Y1 to CTRPH CTRP1 CTRPC
reposition the mixed air damper (6). If the temperature
XpH Xp XpC T1
continues to decrease and the mixed air dampers reached the
minimum position (MINPOS), the controller generates a
0(2)...10Vdc control signal via output Y3 to drive the heating valve (5a). If the temperature increases the sequence of operation
is reversed.
cooling - the controller starts to close the mixed air damper (6). If the temperature continues to increase and the mixed air
dampers reached the minimum position (MINPOS), the controller (4) generates a 0(2)...10Vdc control signal via Y2 to position
the cooling valve (5b).
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a), to close
the outside and exhaust air dampers (6) and cooling valve - if open - and to switch OFF the fan(s) to prevent the heating coil
from freezing.
the valves (5a and 5b) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
D9-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A NC C
3 T7411A/T7416A 1 2
11 T7412A 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
Green Brown White
5b ML7420A Cooling Valve 3 1 2
5a ML7420A Heating Valve 3 1 2
EQUIPMENT LIST
5a+5b 2 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
ML7174E2007 24Vac, 8Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA D9-2

CONTROL OF ELECTRIC AIR HEATER BATTERY OR DIRECT EXPANSION COOLING SYSTEM

D10
(UP TO 6-STAGES/STEPS)
Used with ventilation system using electric air heating, where the base heating load is met by a radiator heating system and
the ventilation system is used to ensure the supply of outside air.
Instead of electric heating, the controller can be used to control up to 6-stages of direct expansion cooling. The controller can
be configured to provide sequence control of electric heating and cooling as follows:
- Heating mode: 4 stages, sequentially switched steps to operate external relays or
4 binary coded switching outputs to provide up to 15 load steps.
- Cooling mode: 2 stages, sequentially switched steps to operate external relays.
EA
M
6 ∆p
11
9
0A
T M T V T
3 6 ∆p ∆p 7 10 1
8 9 5
Y1/Y2/Y3
FUNCTIONAL DESCRIPTION Y1/Y2/Y3 (%)

100
Cooling
Temperature Control. The discharge air temperature sensor (1) measures the
actual value and the controller (4) compares this value with the desired setpoint.
If a deviation between the two values exists, the controller selects the number of
stages/steps required to maintain the desired discharge air temperature.
When configured for heating and cooling sequence operation, the controller will
first select the heating or cooling mode and than the number of stages/steps Heating
0
required. 0 Xw
CTRP1 Ystart T1
Time Control. Depending on the programmed time schedule of the internal
controller real time clock the different operating control modes Comfort, Standby, Xp
Night or OFF are selected. In the OFF operating mode the controller
Step6 on
automatically switches OFF the selected number of stages/steps and the fan(s) Power
and thereby closes the dampers (6) by an external installed relay logic. Step5 on
If the controller switches from OFF to ON mode, the fan(s) switch ON after a time Step2 on
delay by an external installed time delay relay. This allows the dampers time to Step1 on
open. As alternative to the time delay relay the end-position switches of the
damper actuators can be used to start the fan. on
6 signal sequence of
off Y3/Y2/Y1 out1/out2
10 15 25 30 70 75 85 90 100 %
Y3/Y2/Y1
D10-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5 24Vac Relays
Heating or Cooling Stage 6 5 4 3 2 1
Heating: 4 Linear or 15 Binary Stage 4 3 2 1

Plus 2 Cooling Stage
Stage 2 1
EQUIPMENT LIST
5 1 or RY6 Auxiliary Relay Module with 6 relays or
6 24Vac coil
ML6684E1008 230Vac, 17Nm
7 1 L4064K1006 High Limit Thermostat
OPTIONS
EN3C-0161 0698R0-MA D10-2

SEQUENCE CONTROL OF ELECTRIC AIR HEATER ANDCHILLED WATER COOLING COIL D11
Use with ventilation system comprising of an electric air heater and a cooling coil.
EA
M
6 ∆p
11
9
0A
T M T V T
3 7 10 5b 1
6 ∆p ∆p
8 9 5a
Y2
Y1/Y3
Temperature Control. The discharge air temperature sensor (1) Y (%)
measures the actual value and the controller (4) compares this 100
value with the desired setpoint. If a deviation between the two
values exists, the controller selects the corresponding number of
stages/steps (up to 4 stages linear or 15 stages binary) for
heating or generates a 3-position control signal to reposition the Heating Cooling
cooling valve to maintain the desired discharge air temperature. Y1/Y3 Y2
If the temperature is below the heating setpoint the heating 0

stages are switched via output Y3 and Y1 and if the temperature 0 0 0 Xwh/Xwc
is above the cooling setpoint, the cooling valve (5b) is modulated CTRPH CTRP1 CTRPC
via output Y2. XpH Xp XpC T1
Time Control. Depending on the programmed time schedule of Step4 on

the internal controller real time clock the different operating Power
control modes Comfort, Standby, Night or OFF are selected. In Step3 on
the OFF operating mode the controller automatically switches Step2 on
OFF the selected number of heating stages/steps or closes the
Step1 on
cooling valve (5b), switches the fan(s) OFF and thereby closes Y1 out2
the dampers (6) by an external installed relay logic. Y1 out1
on
Y3 out2
If the controller switches from OFF to ON mode, the fan(s) switch
off Y3 out1
ON after a time delay by an external installed time delay relay.
This allows the dampers time to open. As alternative to the time 20 25 40 45 60 65 80 85 100 % Y3/Y1
delay relay the end-position switches of the damper actuators
can be used to start the fan.
D11-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5a 24Vac Relays
Heating: 4 Linear or 15 Binary Stage 4 3 2 1 Stage
24V
24V
2 - Way Valve 2 1
EQUIPMENT LIST
5a 1 or RY4 Auxiliary Relay Module with 4 relays or
4 24Vac coil
5b 1 ML6420A3007 and Valve Actuator and
V5...A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA D11-2

SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL AND TWO
D12
POSITION (OPEN/CLOSE) DAMPER CONTROL
For use with ventilation system comprising of an electric air heater and a cooling coil with full outside air dampers.
EA
M
6 ∆p 11
9
0A
T M T V T
3 7 10 5b 1
6 ∆p ∆p
8 9 5a
Y3 Y2
Y1
4

100
this value with the desired setpoint. If a deviation between the
two values exists, the controller generates a pulse width Heating Cooling
Y3 Y2
modulated output signal on output Y3 to control the solid state
relay (5a) or a 3-position control signal on output Y2 to 0
reposition the cooling valve (5b) to maintain the desired 0 0 0 Xwh/Xwc
discharge air temperature. CTRPH CTRP1 CTRPC
If the temperature is below the heating setpoint the solid state XpH Xp XpC T1
relay(s) (5a) is modulated via output Y3 and if the temperature
is above the cooling setpoint the cooling valve (5b) is
out1/out2
modulated via output Y2. on
Damper Control. If the controller switches from OFF to ON

mode (Comfort, Standby or Night) the controller drives the off
damper actuators to the open position via output Y1. 30 50 70 80 100 sec Y3
If the controller switches to the OFF mode, it drives the
dampers and valves automatically to their closed positions.
control modes Comfort, Standby, Night or OFF are selected. In the OFF operating mode the controller automatically generates
on all outputs a 0% output signal to switch OFF the electric air heater, to fully close the cooling valve (5b) and dampers (6)
and to switch OFF the fan(s).
D12-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
Brown White Green
6 ML6184E Damper open/closed
24V
24V
2 - Way Valve 2 1
A2 A1
5a RN1L40M25 Solid State Relay (Current Valve) L1 T1
100...440Vac
EQUIPMENT LIST
5a up to 3 RN1L40M25 Solid State Relay (Current Valve)
V5...A.... Valve
8+9+10 3 or 4 DPS-Series Differential Air Pressure Switch
OPTIONS
EN3C-0161 0698R0-MA D12-2

SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL D13
Used with ventilation system comprising of an electric air heater and a cooling coil.
EA
M
6 ∆p
11
9
0A
T M T V T
3 7 10 5b 1
6 ∆p ∆p
8 9 5a
Y2
Y3
4
between the two value exists, the controller generates two 100
0(2)...10Vdc control signals in sequence via outputs Y2 and
Y3 corresponding to the 0...100% correctional signal to drive
the electric current valve (5a) for proportional control of the
electric air heater or to reposition the cooling valve (5b) to Heating Cooling
maintain the desired discharge air temperature. Y3 Y2
If the temperature is below the heating setpoint the controller 0

generates a control signal on output Y3 to control the electric 0 0 0 Xwh/Xwc
CTRPH CTRP1 CTRPC
current valve (5a) and if the temperature is above the cooling
setpoint, the controller generates a control signal on output XpH Xp XpC T1
Y2 to position the cooling valve (5b).
Time Control. Depending on the programmed time schedule
of the internal controller real time clock the different operating control modes Comfort, Standby, Night or OFF are selected. In
the OFF operating mode the controller automatically generates 0% output signals on Y2 and Y3 to switch OFF the electric
heater, to close the cooling valve (5b) and to switch OFF the fan(s) by the Plant/System On/Off output and thereby close the
dampers (6) by an external installed relay logic.
D13-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5a R7425A/B Current Valve 8 10
EQUIPMENT LIST
5a 1 R7425A/B Electric Current Valve
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA D13-2

SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, ELECTRIC AIR HEATER AND

D14
For use with ventilation system comprising of an energy (heat/cool) recovery system, an electric air heater and a cooling coil.
10 ∆p
EA
6
M
5c ∆p 12
9
0A
T M T V T
3 6 ∆p 7 11 5b 1
∆p
8 9 5a
Y2
Y3
Y1
4

100
Energy
Temperature Control. The discharge air temperature sensor (1) Recovery
Heating Cooling
measures the actual value and the controller (4) compares this Y3 Y1
1/4 Xp Y2
value with the desired setpoint. If a deviation between the two
values exists, the controller generates the corresponding control
signals to maintain the desired discharge air temperature.
If the actual temperature is below the setpoint the controller (4) 0
0 0 0 Xwh/Xwc/Xw
generates first a 3-position control signal via output Y1 to
CTRPH CTRP1 CTRPC
reposition the energy recovery valve (5c) to reclaim heating
energy. If the temperature continues to decrease and the energy XpH Xp XpC T1
recovery valve is fully open, the controller generates a pulse
width modulated output via output Y3 to drive the solid state relay out1/out2
(5a) for proportional control of the electric air heater. If the on
temperature increases the sequence of operation is reversed.
If the actual temperature exceeds the setpoint by more than 25% off
of the throttling range (Xp1) - dead band between heating and 30 50 70 80 100 sec Y3
cooling - the controller starts to open the energy recovery valve
(5c) to reclaim cooling energy. If the temperature continues to
valve (5b).
ice deposits.
the valves (5b and 5c) and switches the electric air heater and the fan(s) OFF and thereby close the dampers (6) by an external
installed relay logic.
D14-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
12 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
1 24V 2
5c ML6420A Energy Recovery Valve
24V
24V
2 - Way Valve 2 1
A2 A1
5a RN1L40M25 Solid State Relay (Current Valve) L1 T1
100...440Vac
EQUIPMENT LIST
5b + 5c 2 ML6420A3007 and Valve Actuator and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
11 1 DPS-Series Differential Air Pressure Switch
OPTIONS
EN3C-0161 0698R0-MA D14-2

SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, ELECTRIC AIR HEATER AND

D15
10
∆p
EA
6
M
5c ∆p
12
9
0A
T M T V T
3 6 ∆p 7 11 5b 1
∆p
8 9 5a
Y2
Y3
Y1
4
Y (%)
100
this value with the desired setpoint. If a deviation between the Energy
two values exists, the controller generates in correspondence Heating Recovery
Cooling
to the 0...100% correctional signal 0(2)...10Vdc control signals Y3 Y1
1/4 Xp Y2
in sequence via outputs Y1, Y2 and Y3 to position the energy
recovery or cooling valves or to drive the electric current valve
to maintain the desired discharge air temperature.
0
If the actual temperature is below the setpoint, the controller 0 0 0 Xwh/Xwc/Xw
generates first a 0(2)...10Vdc control signal via output Y1 to CTRPH CTRP1 CTRPC
reposition the energy recovery valve (5c) to reclaim heating
XpH Xp XpC T1
energy. If the temperature continues to decrease and the
energy recovery value is fully open, the controller generates a
0(2)...10Vdc control signal via output Y3 to drive the electric current valve (5a) for proportional control of the electric air heater.
If the temperature increases the sequence of operation is reversed.
increase and the energy valve is fully open, the controller (4) generates a 0(2)...10Vdc control signal via Y2 to position the
cooling valve (5b).
ice deposits.
D15-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
12 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5c ML7420A Energy Recovery Valve 3 1 2
EQUIPMENT LIST
5b + 5c 2 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA D15-2

SEQUENCE CONTROL OF MIXED AIR DAMPERS, ELECTRIC AIR HEATER

D16
AND CHILLED WATER COOLING COIL
For use with ventilation system comprising mixed air dampers, an electric air heater and a cooling coil.
EA
M
6 ∆p
11
M 9
6
0A
T M T V T
3 6 ∆p ∆p 7 10 5b 1
8 9 5a
Y2
Y3
Y1
4
1/4 Xp
(1) measures the actual value and the controller (4) compares Y (%)
this value with the desired setpoint. If a deviation between the 100
Damper
two values exists, the controller generates in correspondence to Y1
the 0...100% correctional signal 0(2)...10Vdc control signals in
sequence via outputs Y1, Y2 and Y3 to position the mixed air Heating Cooling
dampers or cooling valve or to drive the electric current valve to Y3 Y2
maintain the desired discharge air temperature. If the actual MINPOS
temperature is below the setpoint, the controller generates first 0
a 0(2)...10Vdc control signal via output Y1 to reposition the 0 0 0 Xwh/Xwc/Xw
mixed air damper (6). If the temperature continues to decrease CTRPH CTRP1 CTRPC
and the mixed air dampers reached the minimum position XpH Xp XpC T1
(MINPOS), the controller generates a 0(2)...10Vdc control
signal via output Y3 to drive the electric current valve (5a) for
proportional control of the electric air heater. If the temperature
increases the sequence of operation is reversed.
0Vac (0%) control signals via output Y1, Y2 and Y3 to fully close the outside and exhaust air dampers (6) and the cooling valve
(5b), open the return air damper and to switch OFF the electric air heater via the current valve (5a). In addition the fans are
switched OFF by the Plant/System On/Off output.
If the controller switches from OFF to ON mode, the Plant/System On/Off output switches the fans ON and the controller
D16-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
11 T7412B 4 6
1 T7411A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V
Wrh 2..1 0V 2..1 0V 2..1 0V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
6 ML7284E Mixed Air Dampers Brown White Green
EQUIPMENT LIST
5b 1 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
6 3 ML7284E1006 or Damper Actuator 24Vac, 0...10Vdc, 17Nm or
ML7174E1006 24Vac, 0...10Vdc, 8Nm
OPTIONS
EN3C-0161 0698R0-MA D16-2

ROOM/CONTROL WITH LOW LIMIT DISCHARGE AIR TEMPERATURE CONTROL OR ROOM/RETURN AIR
DISCHARGE AIR TEMPERATURE CASCADE CONTROL OF A HOT WATER HEATING COIL OR R1
CHILLED WATER COOLING COIL FOR FULL OUTSIDE AIR PLANTS
A heating and ventilation system with room/return air temperature control and low limit discharge air or cascade control is used
where the base heating load is met by radiators and the ventilation system provides the supply of fresh outside air.
In cooling applications it is also used to supply fresh outside air using the same temperature control system as for heating
control.
EA
M T T 1b
6 1a
∆p 1c
9
T
0A
T M T T
3 6 ∆p 7 2
∆p
8 9 5
Y1
4
FUNCTIONAL DESCRIPTION Y1 (%)

100
Cooling
Temperature Control With Low Limit Control. The return or room air
temperature sensor (1a, b or c) and the discharge air temperature sensor (2)
measure the actual values and the controller (4) compares these values with the
desired setpoints (W1) and (Wlim). If a deviation between these values exists, the
lowest deviation signal of both is selected by the controller. Depending on this
deviation signal the controller generates a 3-position control signal to reposition Heating
the valve (5) to maintain the desired room or discharge air temperature. In 0
0 Xw
heating applications the controller output is reverse acting and direct acting for T2
CTRP2
cooling applications. Ystart
Xp
Cascade Temperature Control. The return or room air temperature sensor (1a, b
or c) measures the actual value and the controller (4) compares this value with the desired setpoint (W1) of the master loop.
Depending on the deviation an internal setpoint for the submaster loop, the discharge air temperature, is calculated. At zero
deviation the discharge air temperature is controlled at the programmed setpoint (Wcas) and if a deviation exists, the discharge
air setpoint is altered. The reset span of the discharge air setpoint is limited by the reset span adjustment (Rcas) and the limit
setting (Wlim).
The discharge air temperature sensor (2) measures the actual value and the controller compares this value with the desired
internal calculated setpoint. If a deviation exists, the controller generates a 3-position control signal to reposition the valve (5) to
maintain the desired discharge air temperature. In heating applications the controller output is reverse acting and direct acting
for cooling applications.
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to switch the fan(s) OFF and close the
dampers by an external installed relay logic and fully open the heating valve (5) to prevent the heating coil from freezing.
the heating valve (5), switches the fan(s) OFF and thereby closes the dampers (6) by an external installed relay logic.
R1-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2 NC C
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426A
Y1
O U T2 O U T1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
1 24V 2 3 - Way Valve
5 ML6420A Heating or Cooling
24V
2 1 2 - Way Valve
EQUIPMENT LIST
1a or 1 T7411A1001 or Duct Temperature Sensor 135mm length or
1b or T7412A1018 or Room Temperature Sensor or
1c T7412B1057 Room Temperature Sensor with CPA
T7412C1030 Room Temperature Sensor with CPA and Occupancy Switch
T7411A1019 Duct Temperature Sensor 300mm length
V5.....A..... Valve
ML6684E1008 230Vac, 17Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R1-2

ROOM/CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL IN

R2
RECIRCULATION AIR VENTILATION SYSTEMS
Recirculation air systems with room or return air temperature control are used for ventilation in factories, storage areas,
department stores, etc.
T T 1b
1a
1c
Y1
4
Temperature Control. The return or room air temperature sensor (1a, b or c)
measures the actual value and the controller (4) compares this value with the
Y1 (%) Cooling
desired setpoint. If a deviation between the two values exists, the controller
100
(4) generates a 3-position control signal to reposition the valve (5) to maintain
the desired room or return air temperature. In heating applications the
controller output is reverse acting and direct acting for cooling applications.
controller real time clock the different operating control modes Comfort,
Standby, Night or OFF are selected. In the OFF operating mode the Heating
controller automatically fully closes the heating valve (5) and switches the fan 0
0 Xw
OFF.
CTRP1 Ystart T1
If the controller switches from OFF to ON mode the Plant/System On/off Xp
output switches the fan ON and the controller provides automatic control.
R2-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426A
Y1
O U T2 O U T1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
24V
5 ML6420A Heating or Cooling 1 2 3 - Way Valve
24V
2 1 2 - Way Valve
EQUIPMENT LIST
1a 1 T7411A1001 Duct Temperature Sensor 135mm length
V5.....A..... Valve
EN3C-0161 0698R0-MA R2-2

ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF

R3
AN ENERGY RECOVERY SYSTEM WITH A HOT WATER HEATING COIL
For use with ventilation systems comprising of an energy (heat) recovery system and a heating coil.
11
∆p
EA
M T T 1b
6 1a
5b ∆p 1c
9
T
0A
T M T T
3 6 ∆p 7 2
∆p
8 9 5a
Y3
Y1
4

100
Energy
Temperature Control. The return or room air temperature Recovery
sensor (1a, b or c) measures the actual value and the controller Heating Y1
(4) compares this value with the desired setpoint (W1) of the Y3 1/4 Xp
master loop. Depending on the deviation an internal setpoint for
the submaster loop, the discharge air temperature, is
calculated. At zero deviation the discharge air temperature is 0
controlled at the programmed setpoint (Wcas) and if a 0 0 0 Xwh/Xw
deviation exists, the discharge air setpoint is altered. The reset CTRPH CTRP2
span of the discharge air setpoint is limited by the reset span
XpH Xp T2
adjustment (Rcas) and the limit setting (Wlim).
The discharge air temperature sensor (2) measures the actual
value and the controller (4) compares this value with the desired internal calculated setpoint. If a deviation between the two
values exists, the controller generates a 3-position control signal on outputs Y1 and Y3 to reposition either the energy recovery
valve (5a) or the heating valve (5b) in sequence to maintain the desired discharge air temperature.
In an air-glycol-air heat recovery system it is important, to avoid icing of the exhaust air coil. This is achieved by the differential
pressure switch (10). If the differential pressure switch indicates icing of the coil, the control valve (5b) will be closed by an
additional, field mounted relay. Return air and warm water will be circulated through the exhaust air heat recovery coil to melt
the ice deposits.
Freeze Protection. The freeze protection thermostat (7) switches the heating coil pump ON, - if OFF - at temperatures below
its adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a), to
switch OFF the fan(s) and close the dampers (6) by an external installed relay logic to protect the heating coil from freezing.
R3-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2 NC C
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac 1 24V
5b ML6420A Energy 2 3 - Way Valve
Recovery
24V 2 - Way
2 1 1 24V 3 - Way Valve
5a ML6420A Heating Valve Valve 2
24V 2 - Way Valve
2 1
EQUIPMENT LIST
V5.....A..... Valve
ML6684E1008 230Vac, 17Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R3-2


R4
AN ENERGY RECOVERY SYSTEM WITH A CHILLED WATER COOLING COIL
For use with ventilation systems comprising of an energy (heat/cool) recovery system and a cooling coil.
11
∆p
EA
M T T 1b
6 1a
5b ∆p 1c
9
T
0A
T M T
3 6 ∆p 2
∆p
8 9 5a
Y1 Y2
4
Temperature Control. The return or room air temperature
sensor (1a, b or c) measures the actual value and the
controller (4) compares this value with the desired setpoint Y (%)
(W1) of the master loop. Depending on the deviation an 100
internal setpoint for the submaster loop, the discharge air
temperature, is calculated. At zero deviation the discharge air Energy
temperature is controlled at the programmed setpoint (Wcas) Recovery
and if a deviation exists, the discharge air setpoint is altered. Y1
Cooling
The reset span of the discharge air setpoint is limited by the MINPOS Y2
reset span adjustment (Rcas) and the limit setting (Wlim).
0
The discharge air temperature sensor (2) measures the 0 0 0 Xwc/Xw
actual value and the controller (4) compares this value with CTRP2 CTRPC
the desired internal calculated setpoint. If a deviation Xp XpC T2
between the two values exists, the controller generates a 3-
position control signal on output Y1or Y2 to reposition either
the energy recovery valve (5b) or the cooling valve (5a) in sequence to maintain the desired discharge air temperature.
R4-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
3 - Way 24V
5b ML6420A Energy 230Vac
Valve 1 2
Recovery 2 - Way
2 24V 1
Valve
24V 3 - Way Valve

5a ML6420A Cooling Valve 1 2
24V 2 - Way Valve
2 1
EQUIPMENT LIST
V5.....A..... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R4-2

ROOM/DISCHARGE AIR CASCADE SEQUENCE CONTROL OF HOT WATER HEATING COIL AND
R5
CHILLED WATER COOLING COIL AND TWO POSITION (OPEN/CLOSED) DAMPER CONTROL
For use with ventilation system comprising of heating and cooling coils with full outside air dampers.
EA
M T T 1b
6 1a
∆p 1c
9
T
0A
T M T 5b T
3 6 ∆p 7 ∆p 2
8 5a 9
Y2
Y3
Y1
4
Y (%)
Temperature Control. The return or room air temperature 100
controller (4) compares this value with the desired setpoint
(W1) of the master loop. Depending on the deviation an
internal setpoint for the submaster loop, the discharge air Heating Cooling
temperature, is calculated. At zero deviation the discharge air Y3 Y2
temperature is controlled at the programmed setpoint (Wcas) 0
and if a deviation exists, the discharge air setpoint is altered. 0 0 0 Xwh/Xwc
The reset span of the discharge air setpoint is limited by the CTRPH CTRP2 CTRPC
XpH Xp XpC T2
The discharge air temperature sensor (2) measures the
actual value and the controller (4) compares this value with
the desired internal calculated setpoint. If a deviation
between the two values exists, the controller generates a 3-position control signal to reposition the heating or cooling valve to
If the temperature is below the heating setpoint the heating valve (5a) is modulated via output Y3 and if the temperature is
above the cooling setpoint the cooling valve (5b) is modulated via output Y2 to maintain the desired discharge air temperature.
Damper Control. If the controller switches from OFF to ON mode (Comfort, Standby or Night) the controller drives the damper
actuators to the open position via output Y1.
If the controller switches to the OFF mode it drives the dampers and valves automatically to their closed positions.
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a) and close
the dampers (6) and cooling valve (5b) – if open - to prevent the heating coil from freezing.
the valves (5a and 5b) and dampers (6) and switches the fan(s) OFF.
R5-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2
2 T7411A 1 2 NC C
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
X
24V 24V op en/ 24V clo se/ op en/ 24V clo se/ op en/ 24V clo se/
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
6 ML6184E Damper Open-Closed Brown White Green
3 - Way Valve 1 24V

5b ML6420A Cooling Valve 2
24V
2 - Way Valve 2 1
3 - Way Valve 24V
5a ML6420A Heating Valve 1 2
24V
2 - Way Valve 2 1
EQUIPMENT LIST
V5.....A..... Valve
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R5-2

ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF ENERGY RECOVERY

R6
SYSTEM, HOT WATER HEATING AND CHILLED WATER COOLING COILS
For use with ventilation system comprising of an energy (heat/cool) recovery system, heating and cooling coils.
10
∆p
EA
M T T 1b
6 5c 1a
∆p 1c
9
T
0A
T M T 5b T
3 6 ∆p 7 ∆p 2
8 5a 9
Y2
Y3
Y1
4

100
Energy
Temperature Control. The return or room air temperature Recovery
sensor (1a, b or c) measures the actual value and the controller Heating Y1 Cooling
Y3 Y2
(4) compares this value with the desired setpoint (W1) of the
calculated. 0
The discharge air temperature sensor (2) measures the actual 0 0 0 Xwh/Xwc/Xw
value and the controller (4) compares this value with the CTRPH CTRP2 CTRPC
desired internal calculated setpoint. If a deviation between the XpH Xp XpC T2
two values exists, the controller generates a 3-position control
signal to reposition either the energy recovery valve (5c) or the
heating valve (5a) or the cooling valve (5b) in sequence to maintain the desired discharge air temperature. If the actual
temperature is below the setpoint, the controller modulates first via output Y1 the heat recovery valve (5c) into the open
position and if fully open, the heating valve (5a) is opened in sequence via output Y3. If the actual temperature increases the
sequence of operation is reversed.
valve (5b).
ice deposits.
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a), to switch
OFF the fan(s) and thereby to close the damper actuators by an external installed relay logic to protect the heating coil from
freezing.
the valves (5a, 5b and 5c) and switches the fan(s) OFF and thereby closes the dampers (6) by an external installed relay logic.
R6-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2
2 T7411A 1 2 NC C
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
X
24V 24V op en/ 24V clo se/ op en/ 24V clo se/ op en/ 24V clo se/
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
24V
5c ML6420A Energy Recovery 3 - Way Valve 1 2
24V
2 - Way Valve 2 1
24V
24V
2 - Way Valve 2 1
24V
5a ML6420A Heating Valve 3 - Way Valve 1 2
2 24V 1
2 - Way Valve
EQUIPMENT LIST
5a+5b+5c 3 ML6420A3007 and Valve Actuator and
V5.....A..... Valve
6 2 ML6184E1009 Damper Actuator 24Vac, 17Nm or
ML6184E1008 230Vac, 17Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R6-2


R7
MIXED AIR DAMPERS AND HOT WATER HEATING COIL
For use with ventilation systems comprising of mixed air dampers and a heating coil.
EA
M T T 1b
6 1a
∆p 1c
M 9
6 T
0A
T M T T
3 ∆p 7 2
6 ∆p
8 5 9
Y3
Y1
controller (4) compares this value with the desired setpoint 1/4 Xp
Y (%)
(W1) of the master loop. Depending on the deviation an 100
Heating Damper
internal setpoint for the submaster loop, the discharge air Y3 Y1
temperature, is calculated. At zero deviation the discharge air
temperature is controlled at the programmed setpoint (Wcas)
and if a deviation exists, the discharge air setpoint is altered.
The reset span of the discharge air setpoint is limited by the MINPOS
reset span adjustment (Rcas) and the limit setting (Wlim). 0
0 0 0 Xwh/Xw
The discharge air temperature sensor (2) measures the actual CTRPH CTRP2 CTRPC
value and the controller (4) compares this value with the
XpH Xp T2
desired internal calculated setpoint. If a deviation between the
two values exists, the controller generates two 0(2)…10Vdc
control signals in sequence via outputs Y1 and Y3
corresponding to the 0…100% correctional signal to reposition the mixed air dampers or the heating valve to maintain the
desired discharge air temperature. The minimum outside air damper position adjustment (MINPOS) on the controller
determines the position to which the outside air damper will be driven even though the temperature input condition demands
that it should drive to the fully closed position.
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5), to close
the outside and exhaust air dampers (6) and to switch OFF the fan(s) to protect the heating coil from freezing.
the heating valve (5) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
R7-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2
2 T7411A 1 2 NC C
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X
24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..10V 24V 24V
Wrh 2..1 0V 2..1 0V 2..10V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
green brown white
Y 24V 24V
3 1 2
5 ML7420A Heating Valve Y 24V 24V
EQUIPMENT LIST
V5.....A..... Valve
ML7174E2007 24Vac , 8Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R7-2


R8
MIXED AIR DAMPERS AND CHILLED WATER COOLING COIL
Used with ventilation system comprising of mixed air dampers and a cooling coil.
EA
M T T 1b
6 1a
∆p 1c
M 9
6 T
0A
T M T
3 ∆p 2
6 ∆p
8 5 9
Y2
Y1
sensor (1a, b or c) measures the actual value and the controller
(4) compares this value with the desired setpoint (W1) of the 1/4 Xp
Y (%)
master loop. Depending on the deviation an internal setpoint for 100
the submaster loop, the discharge air temperature, is Damper
Y1
calculated. At zero deviation the discharge air temperature is
controlled at the programmed setpoint (Wcas) and if a
deviation exists, the discharge air setpoint is altered. The reset Cooling
Y2
span of the discharge air setpoint is limited by the reset span MINPOS
0
The discharge air temperature sensor (2) measures the actual 0 0 0 Xwc/Xw
CTRP2 CTRPC
desired internal calculated setpoint. If a deviation between the Xp XpC T2
two values exists, the controller generates two 0(2)…10Vdc
control signals in sequence via outputs Y1 and Y2
corresponding to the 0…100% correctional signal to reposition the mixed air dampers (6) or cooling valve (5) to maintain the
desired discharge air temperature. The minimum outside air damper position adjustment (MINPOS) on the controller
the cooling valve (5) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
R8-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..10V 24V 24V
Wrh 2..1 0V 2..1 0V 2..10V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
green brown white

24V 24V
6 ML7284E Mixed Air Dampers Y
3 1 2
5 ML7420A Cooling Valve Y 24V 24V
EQUIPMENT LIST
V5.....A..... Valve
ML7174E2007 24Vac , 8Nm
OPTIONS
EN3C-0161 0698R0-MA R8-2

ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS,

R9
HOT WATER AND CHILLED WATER VALVES
Use with ventilation system comprising of mixed air dampers, heating and cooling coils.
EA
M T T 1b
6 1a
∆p 1c
M 9
6 T
0A
T M T 5b T
3 ∆p 7 2
6 ∆p
8 5a 9
Y2
Y3
Y1
4
sensor (1a, b or c) measures the actual value and the controller 1/4 Xp
Y (%)
100
master loop. Depending on the deviation an internal setpoint for Heating Damper
the submaster loop, the discharge air temperature, is Y3 Y1
calculated. At zero deviation the discharge air temperature is
controlled at the programmed setpoint (Wcas) and if a deviation Cooling
exists, the discharge air setpoint is altered. The reset span of Y2
MINPOS
the discharge air setpoint is limited by the reset span
adjustment (Rcas) and the limit setting (Wlim). 0
The discharge air temperature sensor (2) measures the actual 0 0 0 Xwh/Xwc/Xw
CTRPH CTRP2 CTRPC
desired internal calculated setpoint. If a deviation between the XpH Xp XpC T2
two values exists, the controller generates three 0(2)…10Vdc
control signals in sequence via outputs Y1, Y2 and Y3
corresponding to the 0…100% correctional signal to reposition the mixed air dampers or heating or cooling valve to maintain
the desired discharge air temperature. The minimum outside air damper position adjustment (MINPOS) on the controller
adjustable setpoint. In parallel it provides a digital input signal to the controller (4) to fully open the heating valve (5a), to close
the outside and exhaust air dampers (6) and cooling valve - if open - and to switch OFF the fan(s) to prevent the heating coil
from freezing.
the valves (5a and 5b) and the outside and exhaust air dampers (6), opens the return air damper (6) and switches the fan(s)
OFF.
R9-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
7 T6046A
3 T7411A/T7416A 1 2
2 T7411A 1 2 NC C
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..10V 24V 24V
Wrh 2..1 0V 2..1 0V 2..10V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac green brown white
24V 24V
3 1 2
5b ML7420A Cooling Valve Y 24V 24V
3 1 2
5a ML7420A Heating Valve Y 24V 24V
EQUIPMENT LIST
5a+5b 2 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5.....A..... Valve
ML7174E2007 24Vac, 8Nm
FT015 or FTB015
OPTIONS
EN3C-0161 0698R0-MA R9-2

ROOM/CONTROL WITH LOW LIMIT DISCHARGE AIR TEMPERATURE CONTROL OR ROOM/RETURN AIR -
DISCHARGE AIR TEMPERATURE CASCADE CONTROL OF ELECTRIC AIR HEATER BATTERY OR R10
DIRECT EXPANSION COOLING SYSTEM (UP TO 6-STAGES/STEPS)
Used with ventilation system using electric air heating, where the base heating load is met by a radiator heating system and the
ventilation system is used to ensure the supply of outside air.
Instead of electric heating, the controller can be used to control up to 6-stages of direct expansion cooling.
- Heating mode: 4 stages, sequentially switched steps to operate external relays or
4 binary coded switching outputs to provide up to 15 load steps.
- Cooling mode: 2 stages, sequentially switched steps to operate external relays.
EA
T T 1b
M 1a
6 ∆p 1c
9
T
0A
T M T V T
3 ∆p 7 2
6 ∆p 10
8 9 5
Y1/Y2/Y3
FUNCTIONAL DESCRIPTION Y1/Y2/Y3 (%)

100
Cooling
Temperature Control With Low Limit Control. The return or room air
temperature sensor (1a, b or c) and the discharge air temperature sensor (2)
measure the actual values and the controller (4) compares these values with the
desired setpoints (W1) and (Wlim). If a deviation between these values exists, the
lowest deviation signal of both is selected by the controller. Depending on this
deviation signal the controller selects the number of stages/steps required to Heating
0
maintain the desired room or return air or low limit discharge air temperature. 0 Xw
CTRP1/2 T1/2
Cascade Temperature Control. The return or room air temperature sensor (1a, Ystart
Xp
b or c) measures the actual value and the controller (4) compares this value with
Step6 on
the desired setpoint (W1) of the master loop. Depending on the deviation an Power
Step5 on
internal setpoint for the submaster loop, the discharge air temperature, is
calculated.
Step2 on
The discharge air temperature sensor (2) measures the actual value and the
Step1 on
controller compares this value with the desired internal calculated setpoint. If a
deviation exists, the controller selects the number of stages/steps required to
on
maintain the desired discharge air temperature. 6 signal sequence of
For both applications the controller output is reverse acting for heating mode and off Y3/Y2/Y1 out1/out2
direct acting for cooling mode. 10 15 25 30 70 75 85 90 100 %
When configured for heating and cooling sequence operation, the controller will Y3/Y2/Y1
first select the heating or cooling mode and than the number of stages/steps
required.
control modes Comfort, Standby, Night or OFF are selected. In the OFF operating mode the controller automatically switches
OFF the selected number of stages/steps and the fan(s) and thereby closes the dampers (6) by an external installed relay
logic.
R10-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5 24Vac Relays
Heating or Cooling Stage 6 5 4 3 2 1
Heating: 4 Linear or 15 Binary Stage 4 3 2 1

Plus 2 Cooling Stage 2 1
EQUIPMENT LIST
5 1 or RY6 Auxiliary Relay Module with 6 relays
6 24Vac coil relays
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R10-2

ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL

R11
OF ELECTRIC AIR HEATER AND CHILLED WATER COOLING COIL
Use with ventilation system comprising of an electric air heater and a cooling coil.
EA
T T 1b
M 1a
6 ∆p 1c
9
T
0A
T M T V T
3 ∆p 7 10 2
6 ∆p
8 9 5b
5a
Y2
Y1/Y3
4

100
sensor (1a, b or c) measures the actual value and the controller
master loop. Depending on the deviation an internal setpoint for Heating Cooling
the submaster loop, the discharge air temperature, is Y1/Y3 Y2
controlled at the programmed setpoint (Wcas) and if a deviation 0 0 0 Xwh/Xwc
exists, the discharge air setpoint is altered. The reset span of CTRPH CTRP2 CTRPC
the discharge air setpoint is limited by the reset span XpH Xp XpC T2
The discharge air temperature sensor (2) measures the actual Step4 on
value and the controller (4) compares this value with the Power
desired internal calculated setpoint. If a deviation between the Step3 on
two values exists, the controller selects the corresponding Step2 on
number of stages/steps (up to 4 stages linear or 15 stages
Step1 on
binary) for heating or generates a 3-position control signal to Y1 out2
reposition the cooling valve to maintain the desired discharge Y1 out1
on
air temperature. Y3 out2
off Y3 out1
If the temperature is below the heating setpoint the heating
stages are switched via output Y3 and Y1 and if the 20 25 40 45 60 65 80 85 100 % Y3/Y1
temperature is above the cooling setpoint, the cooling valve
(5b) is modulated via output Y2.
control modes Comfort, Standby, Night or OFF are selected. In the OFF operating mode the controller automatically switches
OFF the selected number of heating stages/steps, closes the cooling valve (5b), switches the fan(s) OFF and thereby closes
the dampers (6) by an external installed relay logic.
R11-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
5a 24Vac Relays
Heating: 4 Linear or 15 Binary Stage 4 3 2 1 Stage
3 - Way Valve 1 24V 2

5b ML6420A Cooling Valve
EQUIPMENT LIST
5a 1 or RY4 Auxiliary Relay Module with 4 relays
4 24Vac coil relays
V5...A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R11-2

ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF ELECTRIC AIR HEATER AND
R12
CHILLED WATER COOLING COIL AND TWO POSITION (OPEN/CLOSE) DAMPER CONTROL
For use with ventilation system comprising of an electric air heater and a cooling coil with full outside air dampers.
EA
T T 1b
M 1a
6 ∆p 1c
9
T
0A
T M T V T
3 ∆p 7 10 2
6 ∆p
8 9 5b
5a
Y2
Y3
Y1
4

100 L1 T1
Temperature Control. The return or room air temperature sensor
100...440Vac
(1a, b or c) measures the actual value and the controller (4)
compares this value with the desired setpoint (W1) of the master
Heating Cooling
loop. Depending on the deviation an internal setpoint for the Y3 Y2
submaster loop, the discharge air temperature, is calculated. At
zero deviation the discharge air temperature is controlled at the 0
programmed setpoint (Wcas) and if a deviation exists, the 0 0 0 Xwh/Xwc
CTRPH CTRP2 CTRPC
discharge air setpoint is altered. The reset span of the discharge
air setpoint is limited by the reset span adjustment (Rcas) and the XpH Xp XpC T2
limit setting (Wlim). out1/out2
The discharge air temperature sensor (2) measures the actual on
value and the controller (4) compares this value with the desired
internal calculated setpoint. If a deviation between the two values off
exists, the controller generates a pulse width modulated output
30 50 70 80 100 sec Y3
signal on output Y3 to drive one or up to three solid state relays
(5a) in parallel for proportional control of the electric air heater or a
3-position control signal on output Y2 to reposition the cooling valve (5b) to maintain the desired discharge air temperature.
If the temperature is below the heating setpoint the solid state relay(s) (5a) is modulated via output Y3 and if the temperature is
above the cooling setpoint the cooling valve (5b) is modulated via output Y2.
Damper Control. If the controller switches from OFF to ON mode the controller drives the damper actuators (6) to the open
position via output Y1.
If the controller switches to OFF mode the controller drives the dampers automatically to the closed position.
on all outputs a 0% output signal to switch OFF the electric air heater, to fully close the cooling valve (5b) and dampers (6) and
to switch OFF the fan(s).
R12-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
6 ML6184E Damper 230Vac Brown White Green
Open-Closed 24V
24V
2 - Way Valve 2 1
A2 A1
5a RN1L40M25 Solide State Relay (Current Valve) L1 T1

100...440Vac
EQUIPMENT LIST
V5...A.... Valve
OPTIONS
EN3C-0161 0698R0-MA R12-2


R13
Used with ventilation system comprising of an electric air heater and a cooling coil.
EA
T T 1b
M 1a
6 ∆p 1c
9
T
0A
T M T V T
3 ∆p 7 10 2
6 ∆p
8 9 5b
5a
Y2
Y3
4
Y (%)
controller (4) compares this value with the desired setpoint
(W1) of the master loop. Depending on the deviation an
internal setpoint for the submaster loop, the discharge air Heating Cooling
temperature, is calculated. At zero deviation the discharge air Y3 Y2
temperature is controlled at the programmed setpoint (Wcas) 0
and if a deviation exists, the discharge air setpoint is altered. 0 0 0 Xwh/Xwc
The reset span of the discharge air setpoint is limited by the CTRPH CTRP2 CTRPC
XpH Xp XpC T2
The discharge air temperature sensor (2) measures the
actual value and the controller (4) compares this value with
the desired internal calculated setpoint. If a deviation between the two values exists, the controller generates two 0(2)...10Vdc
control signals in sequence via outputs Y2 and Y3 corresponding to the 0...100% correctional signal to drive the electric current
valve (5a) for proportional control of the electric air heater or to reposition the cooling valve (5b) to maintain the desired
discharge air temperature.
If the temperature is below the heating setpoint the controller generates a control signal on output Y3 to control the electric
current valve (5a) and if the temperature is above the cooling setpoint, the controller generates a control signal on output Y2 to
position the cooling valve (5b).
0% output signals on Y2 and Y3 to switch OFF the electric heater , to close the cooling valve (5b) and to switch OFF the fan(s)
by the Plant/System On/Off output and thereby close the dampers (6) by an external installed relay logic.
R13-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X 24V 24V 0..1 0V 24V 24V 0..1 0V 24V 24V 0..10V 24V 24V
Wrh 2..1 0V 2..1 0V 2..10V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
3 1 2
Y 24V 24V
8 10
5a R7425A/B Y
EQUIPMENT LIST
5b 1 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R13-2


R14
10
∆p
EA
T T 1b
M 1a
6
5c ∆p 1c
9
T
0A
T M T V T
3 6 ∆p ∆p 7 11 2
8 9 5b
5a
Y2
Y3
Y1
4

100
Energy
Temperature Control. The return or room air temperature sensor Recovery
(1a, b or c) measures the actual value and the controller (4) Heating Y1 Cooling
Y3 Y2
compares this value with the desired setpoint (W1) of the master
loop. Depending on the deviation an internal setpoint for the
submaster loop, the discharge air temperature, is calculated.
The discharge air temperature sensor (2) measures the actual value 0
and the controller (4) compares this value with the desired internal 0 0 0 Xwh/Xwc/Xw
calculated setpoint. If a deviation between the two values exists, the CTRPH CTRP2 CTRPC
controller generates the corresponding control signals to maintain XpH Xp XpC T2
the desired discharge air temperature.
If the actual temperature is below the setpoint the controller (4) out1/out2
on
generates first a 3-position control signal via output Y1 to reposition
the energy recovery valve (5c) to reclaim heating energy. If the
temperature continues to decrease and the energy recovery valve is off
fully open, the controller generates a pulse width modulated output 30 50 70 80 100 sec Y3
via output Y3 to drive the solid state relay (5a) for proportional control
of the electric air heater. If the temperature increases the sequence of operation is reversed.
If the actual temperature exceeds the setpoint by more than 25% of the throttling range (Xp2) – dead band between heating
and cooling – the controller starts to open the energy recovery valve (5c) to reclaim cooling energy. If the temperature
continues to increase and the energy recovery valve is fully open the controller (4) generates an output signal via Y2 to open
the cooling coil valve (5b).
additional, field mounted relay. Return air and warm water will circulatethrough the heat recovery exhaust air coil to melt the
ice deposits.
R14-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/
SPA T1 T2 T3 OFF
4 R7426B
Y1 Y2 Y3
X 24V 24V o pe n / 24V c lo s e/ o pe n / 24V c lo s e/ o pe n / 24V c lo s e/
Wrh OUT2 OUT1 OUT2 OUT1 OUT2 OUT1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac 24V
5c ML6420A Energy 1 2
Recovery Valve

A2 A1
5a RN1L40M25 Solide State Relay (Current Valve) L1 T1
100...440Vac
EQUIPMENT LIST
5a 1 RN1L40M25 Solid State Relay, up to 3 possible for higher loads
5b + 5c 2 ML6420A3007 and Valve Actuator and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R14-2


R15
10
∆p
EA
T T 1b
M 1a
6
5c ∆p 1c
9
T
0A
T M T V T
3 6 ∆p ∆p 7 11 2
8 9 5b
5a
Y2
Y3
Y1
4

100
Ene rgy
Temperature Control. The return or room air temperature Heating Recove ry
Cooling
sensor (1a, b or c) measures the actual value and the controller Y3 Y1
Y2
1/4 Xp
controlled at the programmed setpoint (Wcas) and if a 0 0 0 Xwh/Xwc/Xw
deviation exists, the discharge air setpoint is altered. The reset CTRPH CTRP2 CTRPC
span of the discharge air setpoint is limited by the reset span XpH Xp XpC T2
value and the controller (4) compares this value with the desired internal calculated setpoint. If a deviation between the two
values exists, the controller generates in correspondence to the 0...100% correctional signal 0(2)...10Vdc control signals in
sequence via outputs Y1, Y2 and Y3 to position the energy recovery or cooling valve or to drive the electric current valve to
If the actual temperature is below the setpoint, the controller generates first a 0(2)...10Vdc control signal via output Y1 to
reposition the energy recovery valve (5c) to reclaim heating energy. If the temperature continues to decrease and the energy
recovery valve is fully open, the controller generates a 0(2)...10Vdc control signal via output Y3 to drive the electric current
valve (5a) for proportional control of the electric air heater. If the temperature increases the sequence of operation is reversed.
increase and the energy recovery valve is fully open, the controller (4) generates a 0(2)...10Vdc control signal via Y2 to position
additional, field mounted relay. Return air and warm water will circulatethrough the heat recovery exhaust air coil to melt the ice
deposits.
installed relay logic. If the controller switches from OFF to ON mode, the fan(s) switch ON after a time delay by an external
installed time delay relay. This allows the dampers time to open. As alternative to the time delay relay the end-position switches
of the damper actuators can be used to start the fan.
R15-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X
Wrh
24V 24V 0 ..1 0 V 24V 24V 0 ..1 0 V 24V 24V 0 ..1 0 V 24V 24V
2 ..1 0 V 2 ..1 0 V 2 ..1 0 V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
3 1 2
Y 24V 24V
5c ML7420A Energy
Recovery Valve
3 1 2
8 10
5a R7425A/B Y
EQUIPMENT LIST
5b + 5c 2 ML7420A3006 and Valve Actuator 0(2)...10Vdc and
V5....A.... Valve
ML6684E1008 230Vac, 17Nm
OPTIONS
EN3C-0161 0698R0-MA R15-2

ROOM/ DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF MIXED AIR DAMPERS,
R16
For use with ventilation system comprising of mixed air dampers, an electric air heater and a cooling coil.
EA
M T T 1b
1a
6 ∆p 1c
M 9
6 T
0A
T M T V 5b T
3 6 ∆p ∆p 7 10 2
8 9
5a
Y2
Y3
Y1
4
FUNCTIONAL DESCRIPTION 1/4 Xp

Y (%)
sensor (1a, b or c) measures the actual value and the controller Damper
(4) compares this value with the desired setpoint (W1) of the Y1
the submaster loop, the discharge air temperature, is Heating Cooling
Y3 Y2
calculated. At zero deviation the discharge air temperature is MINPOS
controlled at the programmed setpoint (Wcas) and if a deviation
0
exists, the discharge air setpoint is altered. The reset span of
0 0 0 Xwh/Xwc/Xw
the discharge air setpoint is limited by the reset span CTRPH CTRP2 CTRPC
adjustment (Rcas) and the limit setting (Wlim). XpH Xp XpC T2
value and the controller (4) compares this value with the desired
internal calculated setpoint. If a deviation between the two values exists, the controller generates in correspondence to the
0...100% correctional signal 0(2)...10Vdc control signals in sequence via outputs Y1, Y2 and Y3 to position the mixed air
dampers or cooling valve or to drive the electric current valve to maintain the desired discharge air temperature.
If the actual temperature is below the setpoint, the controller generates first a 0(2)...10Vdc control signal via output Y1 to
reposition the mixed air damper (6). If the temperature continues to decrease and the mixed air dampers reached the minimum
position (MINPOS), the controller generates a 0(2)...10Vdc control signal via output Y3 to drive the electric current valve (5a)
for proportional control of the electric air heater. If the temperature increases the sequence of operation is reversed. If the
actual temperature exceeds the setpoint by more than 25% of the throttling range (Xp2) - dead band between heating and
0Vac (0%) control signals via output Y1, Y2 and Y3 to fully close the outside and exhaust air dampers (6) and the cooling valve
(5b), open the return air damper and to switch OFF the electric air heater via the current valve (5a). In addition the fans are
switched OFF by the Plant/System On/Off output.
If the controller switches from OFF to ON mode, the Plant/System On/Off output switches the fans ON and the controller
R16-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7411A/T7416A 1 2
2 T7411A 1 2
1c T7412C 5 4 3 6
1c T7412B 4 3 6
1b T7412A 1 2
1a T7411A
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426C
Y1 Y2 Y3
X Wrh 24V 24V 0 ..1 0V 24V 24V 0 ..1 0V 24V 24V 0..10V 24V 24V
2 ..1 0V 2 ..1 0V 2..10V
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac green brown white
24V 24V
3 1 2
8 10
5a R7425A/B Y
EQUIPMENT LIST
V5....A.... Valve
6 2 ML7284E1006 or Damper Actuator 24Vac, 0...10Vdc, 17Nm or
ML7174E1006 24Vac, 0...10Vdc, 8Nm
OPTIONS
EN3C-0161 0698R0-MA R16-2

OUTSIDE AIR TEMPERATURE COMPENSATED SUPPLY WATER FLOW TEMPERATURE CONTROL W1

Used in heating systems in which hot water is used as a heating medium, being circulated to the locations where heat is
required e.g. radiator heating systems or heating coils in ventilation or air conditioning systems. The controller is also suitable
for chilled water supply temperature control.
B
A
AB
4 T
1
T
2 Y1 5
Temperature Control. The supply water flow temperature sensor (1) measures
the actual value and the controller (4) compares this value with the actual control
point. The control point comprises the basic setpoint value which is continuously Y1 (%) Cooling
compensated by the outside air temperature sensor (2) value. If a deviation 100
between the two values exists, the controller (3) generates a 3-position control
signal to reposition the valve (4) to maintain the desired supply water temperature.
In heating applications the controller output is reverse acting and a positive winter
compensation authority is used, with decreased outside air temperature the
control point is increased. Heating
0
In cooling applications the controller output is direct acting and a negative summer 0 Xw
compensation authority is used, with increased outside air temperature the control CTRP1 Ystart T1
point is decreased. Xp
controller real time clock the different operating control modes Comfort, Standby,
Night or OFF are selected. In the Standby or Night mode the main temperature setpoint is decreased by the programmed offset
values SOFFS (Standby) or NOFFS (Night).
If the configuration parameter C.04 (Ctrltyp) is set to H2, automatically the pump switches OFF at outside air temperatures
above 8°C, if the valve is closed for more than 5 minutes during Comfort, Standby or Night mode.
In the OFF operating mode the controller automatically closes the valve (4) and switches the pump OFF.
W1-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
2 T7416A 1 2
5 T7412B 4 6
1 T7413A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
3 R7426A
Y1
24V 24V open/ 24V close/
OUT2 OUT1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
24V
4 ML6420A 1 2 3 - Way Valve
Heating or Cooling Valve
2 24V 1 2 - Way Valve
EQUIPMENT LIST
1 1 T7413A1009 or Immersion Temperature Sensor with Brass Well, 135mm length or
T7413A1066 Immersion Temperature Sensor for chilled water applications
plus 1 43193884-001 Brass Well, 135mm length
V5.....A..... Valve
OPTIONS
EN3C-0161 0698R0-MA W1-2

OUTSIDE AIR TEMPERATURE COMPENSATED HOT WATER FLOW TEMPERATURE CONTROL

W2
WITH HIGH OR LOW LIMIT RETURN FLOW TEMPERATURE CONTROL
Used in radiator heating systems to control the supply water flow temperature depending on the outside air temperature with
minimum limitation of the boiler return flow temperature to prevent corrosion due to condensation of flue gases or maximum
limitation of the return temperature in district heating systems.
T
2
B
A
AB
5 T
1
T
3 Y1 6
Temperature Control. The supply water flow temperature sensor (1) and return
water flow temperature sensor (2) measures the actual values and the controller Y1 (%) Cooling
(4) compares these values with the actual control point and the desired limit 100
setpoint (Wlim). The control point comprises the basic setpoint value which is
continuously compensated by the outside air temperature sensor (3) value. If a
deviation between these values exists, the controller selects the highest or lowest
deviation signal in correspondence with the selected limit function.
Depending on this deviation signal the controller generates a 3-position control
signal to reposition the valve (5) to maintain the desired supply or return water Heating
0
flow temperature. 0 Xw
The controller output has to be configured reverse acting for heating applications CTRP1 Ystart T1
and the desired positive winter compensation authority determines the reset effect Xp
on the main setpoint (W1).
controller real time clock the different operating control modes Comfort, Standby, Night or OFF are selected. In the Standby or
Night mode the main temperature setpoint is decreased by the programmed offset values SOFFS (Standby) or NOFFS (Night).
If the configuration parameter C.04 (Ctrltyp) is set to H2, automatically the pump switches OFF at outside air temperatures
above 8°C, if the valve is closed for more than 5 minutes during Comfort, Standby or Night mode.
In the OFF operating mode the controller automatically closes the valve (5) and switches the pump OFF.
W2-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
3 T7416A 1 2
2 T7413A 1 2
6 T7412B 4 6
1 T7413A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
4 R7426A
Y1
OUT2 OUT1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
24V
5 ML6420A Heating Valve 1 2 3 - Way Valve
24V
2 1 2 - Way Valve
EQUIPMENT LIST
1+2 2 T7413A1009 Immersion Temperature Sensor with Brass Well, 135mm length
V5.....A..... Valve
OPTIONS
EN3C-0161 0698R0-MA W2-2

ROOM TEMPERATURE - SUPPLY HOT WATER TEMPERATURE CASCADE CONTROL W3

Used in radiator heating systems to control the supply water flow temperature depending on the room temperature.
T 1a
1b
B T
A
AB
4 T
2
Y1
Temperature Control. The room air temperature sensor (1a or 1b) measures the
actual value and the controller (4) compares this value with the desired setpoint
Y1 (%) Cooling
(W1) of the master loop. Depending on the deviation an internal setpoint for the
submaster loop, the supply water flow temperature, is calculated. At zero
deviation the supply water flow temperature is controlled at the programmed
setpoint (Wcas) and if a deviation exists, the supply water setpoint is altered. The
reset span of the supply water setpoint is limited by the reset span adjustment
(Rcas) and the limit setting (Wlim).
The supply water flow temperature sensor (2) measures the actual value and the Heating
controller (4) compares this value with the desired internal calculated setpoint. 0
0 Xw
If a deviation between the two values exists, the controller generates a 3-position CTRP2 T2
Ystart
control signal to reposition the valve (5) to maintain the desired supply water flow Xp
temperature.
controller real time clock the different operating control modes Comfort, Standby, Night or OFF are selected. In the Standby or
Night mode the main temperature setpoint is decreased by the programmed offset values SOFFS (Standby) or NOFFS (Night).
If the configuration parameter C.04 (Ctrltyp) is set to H2, automatically the pump switches OFF, if the valve is closed for more
than 5 minutes during Comfort, Standby or Night mode.
In the OFF operating mode the controller automatically closes the valve (5) and switches the pump OFF. The night cycle
program compares the actual room temperature to the low cycle limits and either turns the heat and pump on or off or does
nothing. If the temperature is below the limit setpoint (NightLow) the controller opens fully the heating valve and switches the
pump ON. When the temperature reaches the other limit (1K differential), the valve closes and the pump switches OFF.
W3-1 EN3C-0161 0698R0-MA

WIRING CONNECTIONS
2 T7413A 1 2
1b T7412C 5 4 3 6
1b T7412B 4 3 6
1a T7412A 1 2
1 2 3 4 5 6 7 8 9 10 11 12 13 14
CPA/ ON/ 24V
SPA T1 T2 T3 OFF
3 R7426A
Y1
OUT2 OUT1
15 16 17 18 19 20 21 22 23 24 25 26 27 28
24Vac
Transformer
230Vac
24V
4 ML6420A Heating Valve 1 2 3 - Way Valve
24V
2 1 2 - Way Valve
EQUIPMENT LIST
1a+1b 1 T7412A1018 or Room Temperature Sensor or
T7412B1057 Room Temperature Sensor with CPA
2 1 T7413A1009 Immersion Temperature Sensor with Brass Well, 135mm length
V5....A.... Valve
EN3C-0161 0698R0-MA W3-2

EN3C-0161 0698R0-MA
Honeywell Regelsysteme GmbH
Honeywellstr. 2-6
D-63477 Maintal
Tel. (0 61 81) 401-1
Fax (0 61 81) 401-400
DIN
Subject to change without notice. Printed in Germany. Manufacturing location is certified according to
EN ISO 9001
EN3C-0161 0698R0-MA

Honeywell: Micronik 200 Application

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Honeywell: Micronik 200 Application

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HONEYWELL MICRONIK 200 APPLICATION

CONTROLLER APPLICATION OVERVIEW 3

No. Discharge Air Temperature Control of Ventilation Systems Page

D3 SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH D3-1

D4 SEQUENCE CONTROL OF AN ENERGY RECOVERY SYSTEM WITH D4-1

D6 SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, HOT WATER HEATING D6-1

D9 SEQUENCE CONTROL OF MIXED AIR DAMPERS, HOT WATER AND D9-1

D10 CONTROL OF ELECTRIC AIR HEATER BATTERY OR DIRECT EXPANSION D10-1

No. Room / Return Air Temperature Control Page

R3 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF AN R3-1

R4 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF R4-1

R6 ROOM/DISCHARGE AIR TEMPERATURE CASCADE SEQUENCE CONTROL OF ENERGY RECOVERY R6-1

No. Hot and chilled Water Distribution System Control Page

W3 ROOM TEMPERATURE - SUPPLY HOT WATER TEMPERATURE CASCADE CONTROL W3-1

CONTROLLER APPLICATION OVERVIEW

Additional control function:

OPTIONS FOR ALL APPLICATIONS

OPTIONS ON CONTROLLERS WITHOUT REAL TIME CLOCK

SAFETY FOR APPLICATIONS NO. D10 TO D16 AND R10 TO R16

OPTIONS OF OUTPUT (Y1) OPERATION FOR APPLICATIONS NO. 1&2 BY

2. 3-stage Binary Coded On/Off Sequence Control, Y1Mode = 2

3. Time Proportional Control by Pulse Width Modulated Output, Y1Mode = 3

The diagram shows as example, 60% Output Signal with R7426A

On/Off Control of Cooling, Configuration Parameter C.15, Y1CTRF = 0

OPTIONS OF OUTPUT (Y3) OPERATION FOR APPLICATIONS NO. 3 TO 9 BY

2. 3-stage Binary Coded On/Off Sequence Control, Y3Mode = 2

3. Time Proportional Control by Pulse Width Modulated Output, Y3Mode = 3

The diagram shows as example, 60% Output Signal with R7426B

On/Off Control of Cooling, Ymode = 0

OPTIONS SEQUENCE OPERATION FOR APPLICATIONS NO. 10 TO 11

Application No. 11 (Selection: YMode = 3 and Y1mode = 4, Y3Mode = 4, Y2Mode = 0)

Supply Air Fan

Duct Temperature Sensor

3 T Room Air Sensor 14 Heating Coil

Outdoor Air Sensor,

7 Remote Setpoint Radiator

Room Air Sensor

T Room with 20 Damper Actuator

NOTE: Connections shown with dotted lines are options.

CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL

D1-1 EN3C-0161 0698R0-MA

EN3C-0161 0698R0-MA D1-2

CONTROL OF HOT WATER HEATING COIL OR CHILLED WATER COOLING COIL

If the controller switches from OFF to ON mode the Plant/System On/Off

D2-1 EN3C-0161 0698R0-MA

EN3C-0161 0698R0-MA D2-2

D3-1 EN3C-0161 0698R0-MA

EN3C-0161 0698R0-MA D3-2

D4-1 EN3C-0161 0698R0-MA

EN3C-0161 0698R0-MA D4-2

D5-1 EN3C-0161 0698R0-MA

EN3C-0161 0698R0-MA D5-2

SEQUENCE CONTROL OF ENERGY RECOVERY SYSTEM, HOT WATER HEATING

FUNCTIONAL DESCRIPTION Y (%)

D6-1 EN3C-0161 0698R0-MA

5b ML6420A Cooling Valve 2 24V 1

5c ML6420A Heating Valve 2 24V 1

EN3C-0161 0698R0-MA D6-2

Freeze Protection. The freeze protection thermostat (7)

D7-1 EN3C-0161 0698R0-MA

5 ML7420A Heating Valve 3 1 2

EN3C-0161 0698R0-MA D7-2

D8-1 EN3C-0161 0698R0-MA