01 Session 1 - Bridge Construction Method - Yohanes Rahwibowo

SEMINAR & WORKSHOP
SISTEM POST-TENSIONING & SEISMIC DEVICE

UNTUK ANALISIS & DESAIN JEMBATAN
SESSION 1
BRIDGE CONSTRUCTION METHOD
Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Analisis & Desain Jembatan – Bandung, 7 Februari 2020
PRESENTATION OUTLINES
TOPICS
1. Cast Insitu Method
1.1 Cast in situ by Shoring
1.2 Cast in situ by Form Traveller
1.3. Cast in itu by Movable Scaffolding System
1.4. Incremental Launching Method
2. Cast Insitu Method

2.1 Balance Cantilever
2.2.1. By Crane
2.2.2. By Lifting Frame
2.2.3. By Gantry
2.2 Span by Span
2.3.1 By Shoring & Crane
2.3.2 By Gantry

BRIDGE CONSTRUCTION METHOD – CAST IN-SITU
CAST IN SITU METHOD

Cast In-situ
Box Girder, Segmental Balanced Cantilever
Beam and Slab, Segmental, Cable-stayed
Box Girder, Segmental Cable-stayed

Box Girder, Segmental Pelengkung
Box Girder, Span-by-span
Incremental
Overhead Form Traveler x x x x
Equipment /
Methods
Underslung Form Traveler x x x x

Movable Scaffolding System (MSS) x
Ground Support / Scaffolding System x x
Incremental Launching Method (ILM) x

Cast in situ by Shoring

/ False work

Cast in situ by Shoring / False work

Cast in situ
by Form
Traveller

Cast in situ by Form Traveller

Cast in situ by Form Traveller - Overhead

Cast in situ by Form Traveller -

Underslung

Cast in situ by Form Traveller -

Underslung

Form Traveller Method - MOVIE

Cast in situ by Movable Scaffolding

System (MSS)

Incremental Launching Method (ILM)

Incremental Launching Method (ILM)

Incremental Launching Method -

MOVIE

PRECAST METHOD

BRIDGE CONSTRUCTION METHOD – PRECAST BOX GIRDER
Precast Application
Cast-in- Precast
situ
Cast-in-situ Precast
1 Pier *
2 Crosshead *
1 Pier *
3 Beam * 2 Crosshead Normally not required
4 Deck slab diaphragm * 3 Girder * *

Precast
Box Girder, Segmental Balanced Cantilever

Box Girder, Segmental Span-by-Span
Box Girder or U Girder, Full Span
Segmental, Suspension Bridge

Segmental, Cable-stayed
Beams / U-Beams
Box Girder, Arch

Ground Support / Scaffolding / Shoring x x x x x
Equipment / Methods
Overhead launching Gantry x x x

Underslung Launching Gantry x
Lifting Frame / Segment Lifter x x x x
Heavy Lifting x x x
Sliding x
Crawler / Mobile Crane / Portal Crane x x x x x x
Full Span with Special Launching Gantry x
Special Method x x x

PRECAST
SEGMENTAL
BOX GIRDER
BALANCE SPAN BY SPAN

CANTILEVER
LIFTING
CRANE GANTRIES SHORING GANTRIES
FRAMES

Balance Cantilever by Crane

PRECAST
SEGMENTAL
DECKS
SPAN BY
CANTILEVER SPAN
LIFTING
FRAMES

Balance Cantilever – by Crane

MOVIE

Balance Cantilever by Lifting Frame

PRECAST
SEGMENTA
L DECKS
CANTILEVE SPAN BY
R SPAN
LIFTING
FRAMES





Balance Cantilever – by Lifting Frame

MOVIE

Balance Cantilever by Gantry

PRECAST
SEGMENTAL
DECKS
SPAN BY
CANTILEVER SPAN
LIFTING
FRAMES

Balance
Cantilever by
Gantry
Balance Cantilever Basic

Principle

Balance
Cantilever by
Gantry

Balance Cantilever by
Gantry

Balance
Cantilever by
Gantry

Span-by-span on shoring/ Falsework by crane
PRECAST
SEGMENTAL
DECKS
SPAN BY
CANTILEVER SPAN
LIFTING
FRAMES



Span-by-span by Gantry
PRECAST
SEGMENTAL
DECKS
SPAN BY
CANTILEVER SPAN
LIFTING
FRAMES

1. SEGMEN PERTAMA (PIER SEGMENT) PADA POSISINYA DAN DIGANTUNG

2. SEMUA SEGMEN DIGANTUNG PADA MAIN TRUSS

3. SEGMEN PERTAMA DAN KE-2 DIPASANG (MATCHED) DAN TEMPORARY PT

DISTRESSING

4. SEGMEN LAINNYA DIPASANG DAN TEMPORARY PT DISTRESSING

5. SEMUA SEGMEN TERPASANG DAN TEMPORARY PT SUDAH DISTRESSING.

STRAND UNTUK TENDON DIPASANG
6. TENDON DISTRESSING

7. TENDON SELESAI DISTRESSING DAN HANGER BAR DILEPAS SEGMEN

BERTUMPU PADA TEMPORARY BEARING PADA PIER


Span-by-span
by Gantry

Span-by-span
by Gantry



Span by span by Gantry

Summary
Cast In Situ – Precast
False work Segmental
Quality of Bridge Deck * **
Construction period * **
Interuption to traffic in urban area * **
Initial Cost ** *
Environmental impact * **
Level of Technical Expertise ** *
Project Cost ** **
Load introduction during
construction
** *
Prestressing ** *
Interuption due to Weather
/climatic condition
* **
Crane requirement * *
Note : (**) better than (*)

Segmental Construction for bridge decks
I-beams Cast-in-situ Precast

- FCM Segmental
U-beams - MSS - FCM
- ILM - Span by span
Safety to road users along project

Aesthetics
Technical complexity
Costs for deck
Disturbance to traffic along project

Local expertise (design, construction)

ILM
MSS
Segmental FCM
Segmental
Span by span

Full Span erection by

Gantry


Gantry


Gantry

Full Span erection by Lifting Frame


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SEMINAR & WORKSHOP

SISTEM POST-TENSIONING & SEISMIC DEVICE

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

2. Cast Insitu Method

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

CAST IN SITU METHOD

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Box Girder, Segmental Balanced Cantilever

Beam and Slab, Segmental, Cable-stayed

Box Girder, Segmental Cable-stayed

Underslung Form Traveler x x x x

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Shoring

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Shoring / False work

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Form Traveller

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Form Traveller - Overhead

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Form Traveller -

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Form Traveller -

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Form Traveller Method - MOVIE

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Cast in situ by Movable Scaffolding

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Incremental Launching Method (ILM)

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Incremental Launching Method (ILM)

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Incremental Launching Method -

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Box Girder, Segmental Balanced Cantilever

Box Girder or U Girder, Full Span

Segmental, Suspension Bridge

Box Girder, Arch

Overhead launching Gantry x x x

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

BALANCE SPAN BY SPAN

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Crane

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever – by Crane

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever – by Lifting Frame

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever by Gantry

Seminar & Workshop Sistem Post-tensioning & Seismic Device pada

Balance Cantilever Basic