VT-1150 Operation Manual

4.
OPERATION MANUAL
4a. FUNCTION EXPLANATION
4b. MANUAL OPERATION
4c. AUTOMATIC OPERATION
4d. ATC OPERATION
4e. PROGRAMMING MANUAL (MC)
4. OPERATION MANUAL

= CONTENTS =
------------------------------------------------------ 4a-1~23
4a.1 CODE LIST
4a.1.1 G CODE LIST
4a.1.1.1 Axial Tapping cycle (G84, G88)
-. Axial CW Tapping cycle by G84
-. Sample Program
-. Axial CCW Tapping Cycle by G84
-. Sample program
-. Radial CW Tapping cycle by G88
-. Sample Program
-. Radial CCW Tapping cycle by G88
-. Sample program
4a.1.2 M CODE LIST

4a.1.2.1 M-code sample Program (Turn-mill Type)
4a.2 LCD/MDI PANEL

4a.2.1 LCD/MDI PANEL
4a.2.2 MACHINE CONTROL PANEL
4a.2.2.1 SYMBOL DECIPHERMENT LIST
4a.3 OPERATIONAL DEVICES

4a.3.2 PAGE
4a.3.3 CURSOR
4a.3.4 RESET
4a.3.5 START
4a.3.6 ADDRESS & NUMERICAL
4a.3.7 CAN (Cancel)
4a.3.8 SOFT KEYS
4a.4 FUNCTION SELECTION KEYS
4a.5 MACHINE CONTROL PANEL

4a.5.1 MODE
4a.5.1.1 EDIT
4a.5.1.2 AUTO
4a.5.1.3 MDI
4a.5.1.4 REMOTE (Option)
4a.5.1.5 HANDLE
4a.5.1.6 JOG
4a.5.1.7 RAPID and SELECTED
4a.5.1.8 ZERO RETURN
4a.5.2 CYCLE START
4a.5.3 FEED HOLD

4a.5.4 HANDLE and AXIS
4a.5.5 JOG MOVEMENT BUTTON
4a.5.6 FEEDRATE OVERRIDE
4a.5.7 INDEX
4a.5.8 SPINDLE
4a.5.9 SPINDLE OVERRIDE
4a.5.10 MACHINE LOCK
4a.5.11 BLOCK DELETE
4a.5.12 DRY RUN
4a.5.13 OPTIONAL STOP
4a.5.14 SINGLE BLOCK
4a.5.15 EMERGENCY STOP (ESP)
4a.5.16 MEMORY PROTECT KEY
4a.5.17 CHUCK SELECT KEY
4a.5.18 COOLANT SWITCH
4a.5.19 DOOR SWITCH (Option)
4a.5.20 TOOL PRESETTER SWITCH (Option)
4a.5.21 POWER LAMP
4a.5.22 AUTO READY LAMP
4a.5.23 CHUCK TIGHTEN LAMP
4a.5.24 ZERO POSITION LAMP
4a.5.25 ALARM LAMP
4a.5.26 OPTIONAL STOP LAMP
4a.5.27 DRY RUN LAMP
4a.5.28 CHUCK FOOT SWITCH
4a.6 POWER SWITCH

4a.6.1 HOW TO TURN ON THE POWER
4a.6.2 HOW TO OPEN E/L BOX (Heavy Current Panel)

4a.1 CODE LIST
4a.1.1 G CODE LIST
STD. G CODE OP. G CODE GROUP FUNCTION CLASS

G 00 G 00 Positioning (rapid feed) B
G 01 G 01 Linear interpolation (cutting feed) B
01
G 02 G 02 Circular interpolation CW B
G 03 G 03 Circular interpolation CCW B
G 04 G 04 Dwell B
00
G 10 G 10 Offset Value Set O
G 20 G 20 Inch Data Input O
06
G 21 G 21 Metric Data Input B
G 22 G 22 Stored stroke limit function ON B
09
G 23 G 23 Stored stroke limit function OFF B
G 25 G 25 Spindle speed fluctuation OFF O
08
G 26 G 26 Spindle speed fluctuation ON O
G 27 G 27 Reference point return check B
G 28 G 28 Reference from the reference point B
G 30 G 30 00 Return to the second reference point B
G 31 G 31 Skip function O
G 32 G 32 01 Thread cutting B
G 36 G 36 Auto Tool offset X O
00
G 37 G 37 Auto Tool offset Z O
G 40 G 40 Tool nose R compensation cancel B
G 41 G 41 07 Tool nose R compensation left B
G 42 G 42 Tool nose R compensation right B
Coordinate system set & maximum
G 50 G 92 B
00 spindle speed
G 65 G 65 Custom macro call O
G 68 G 68 Mirror image ON O
04
G 69 G 69 Mirror image OFF B
G 70 G 70 Finish cutting cycle O
G 71 G 71 Z axis rough cutting cycle O
G 72 G 72 X axis rough cutting cycle O
G 73 G 73 00 Closed loop cutting cycle O
G 74 G 74 Section drill cycle O
G 75 G 75 Drill cycle O
G 76 G 76 Thread cutting cycle O
G 90 G 77 Cutting cycle A B
G 92 G 78 01 Thread cutting cycle B
G 94 G 79 Thread cutting cycle B B
G 96 G 96 Constant surface speed control B
02
G 97 G 97 Constant surface speed control cancel B
G 98 G 94 Feed per minute B
05
G 99 G 95 Feed per revolution B
G 90 Absolute command B
03
G 91 Increment command B
4a. FUNCTION EXPLANATION 4a - 1

NOTE 1. G code marked are initial G codes when turning power on. For G20 and G21, the G code
before turning power off remains. G00 or G01 can be selected by parameter setting.
NOTE 2. Function of "0" in the class column (B : standard additional function, O : optional
additional function) is available only when the corresponding optional function is added.
NOTE 3. G code of 00 group is G code is "one shot" or non modal.
NOTE 4. If G code is commanded which is not available, alarm arises. (No.10)
NOTE 5. If there is the G codes of different groups, regardless of the number can be command in
the same block. When more than 2 G code belonging to the same group are commanded
into the same group, the latter one becomes effective.
NOTE 6. G code is display one of each group number that is in effect.
4a.1.1.1 Axial Tapping cycle (G84, G88)
-. Axial CW Tapping cycle by G84
(1) Axial CW tapping is possible by G84

(2) Axial CCW tapping is possible by M74 before G84 block.
(3) It is necessary to cancel the axial CCW tapping by M75 after axial CCW tapping is
finished.
NOTE :
(1) It is necessary to command M74 before M84 block & M03 block.
(2) If you command M74 after M03, CCW tapping does not work but CW tapping works.
(3) It is not possible to command M04 in tapping cycle.

-. Sample Program
O0800 (AXIAL CW TAPPING G84)
G28W0 ······················· Z axis Zero return

G28U0 ······················ X axis Zero return
G98M28 ······················ Feed/Min, Turn Mill Selection
G28H0 ······················ C axis Zero return
G50X250.Z400.C0.T0700 ············· Setting the Coordinate, Tool Change
G97S318M03 ······················ Spindle R.P.M Command
G00Z150.C0.T0707 ······················ Rapid traverse
G01X100.F2000 ······················· Cutting feed
M38 ······················· C axis Clamp
G84Z100.F397 ························ AXIAL Tapping Cycle
M39 ······················· C axis Unclamp
G00C120. ······················· Spindle index 120° Command
M38 ························ C axis Clamp
G84Z100. ························ AXIAL Tapping Cycle
M39 ························ C axis Unclamp
G00C240. ······················· Spindle index 240° Command
M38 ························ C axis Clamp
G84Z100. ························ AXIAL Tapping Cycle
M39 ························ C axis Unclamp
G00G80X200. ·························Tapping Cycle Cancel, Rapid traverse
G28X250.Z400.T0700M05 ············· X. Z axis Zero return, Spindle Stop
M29 ·························Turn Mill Cancel (Main Spindle Selection)
M30 ························· Program End & Rewind

-. Axial CCW Tapping Cycle by G84
-. Sample program
O0801 (AXIAL CCW TAPPING G84)
G28W0 ······················ Z axis Zero return

G28U0 ······················· X axis Zero return
G98M28 ······················ Feed/Min, Turn Mill Selection
G28H0 ······················· C axis Zero return
G50X250.Z400.C0.T0700 ··········· Setting the Coordinate, Tool Change
M74 ························ Reverse Tapping Mode Selection
G97S318M03 ······················· Spindle R.P.M Command
G00Z150.C0.T0707 ······················· Rapid traverse
G01X100.F2000 ······················ Cutting feed
M38 ······················ C axis Clamp
G84Z100.F397 ······················· AXIAL Tapping Cycle
M39 ························ C axis Unclamp
G00C120. ······················ Spindle index 120ºCommand
M38 ······················ C axis Clamp
G84Z100. ······················ AXIAL Tapping Cycle
M39 ······················ C axis Unclamp
G00C240. ······················ Spindle index 240ºCommand
M38 ······················ C axis Clamp
G84Z100. ······················ AXIAL Tapping Cycle
M39 ······················ C axis Unclamp
G00G80X200. ······················ Tapping Cycle Cancel, Rapid traverse
M75 ······················ Reverse Tapping Mode Cancel
G28X250.Z400.T0700M05 ·············X. Z axis Zero return, Spindle Stop
M29 ······················ Turn Mill Cancel (Main Spindle Selection)
M30 ······················ Program End & Rewind

-. Radial CW Tapping cycle by G88
(1) Radial CW tapping is possible by G88.

(2) Radial CCW tapping is possible by M74 before G88 block.
(3) It is recessing to cancel the radial CCW tapping by M75 after radial CCW tapping is
finished.
<CAUTION>
(1) It is necessary to command M74 before M84 block & M03 block.
(2) If you command M74 after M03, CCW tapping does not work but CW tapping works.
(3) It is not possible to command M04 in tapping cycle.
-. Sample program
O0802 (RADIAL CW TAPPING G88)
G28W0 ······················· Z axis Zero return

G28U0 ························ X axis Zero return
G98M28 ························ Feed/Min, Turn Mill Selection
G28H0 ························ C axis Zero return
G50X400.Z250.C0.T0700 ············ Setting the Coordinate, Tool Change
G97S318M03 ························ Spindle R.P.M Command
G00Z150.C0.T0707 ························ Rapid traverse
G01X300.F2000 ······················· Cutting feed
M38 ························ C axis Clamp
G88X200.F397 ······················· Radial Tapping Cycle
M39 ························ C axis Unclamp
G00C120. ························ Spindle index 120¨¬Command
M38 ························ C axis Clamp
G88X200. ························ Radial Tapping Cycle
M39 ························ C axis Unclamp
M38 ························ C axis Clamp
M39 ························ C axis Unclamp
G00G80X300. ························ Tapping Cycle Cancel , Rapid traverse
G28X400.Z250.T0700M05 ············ X. Z axis Zero return, Spindle Stop
M29 ······················· Turn Mill Cancel (Main Spindle Selection)
M30 ························ Program End & Rewind

-. Radial CCW Tapping cycle by G88
-. Sample program
O0803 (RADIAL CCW TAPPING G88)
G28W0 ························ Z axis Zero return

G28U0 ························· X axis Zero return
G98M28 ························ Feed/Min, Turn Mill Selection
G28H0 ························· C axis Zero return
G50X400.Z250.C0.T0700 ·············· Setting the Coordinate, Tool Change
M74 ························ Reverse Tapping Mode Selection
G97S318M03 ························· Spindle R.P.M Command
G00Z150.C0.T0707 ······················· Rapid traverse
G01X300.F2000 ························ Cutting feed
M38 ························ C axis Clamp
G88X200.F397 ························· Radial Tapping Cycle
M39 ························ C axis Unclamp
M38 ························ C axis Clamp
M39 ························ C axis Unclamp
G00C240. ························ Spindle index 240° Command
M38 ························ C axis Clamp
M39 ························ C axis Unclamp
G00G80X300. ························ Tapping Cycle Cancel, Rapid traverse
M75 ························ Reverse Tapping Mode Cancel
G28X400.Z250.T0700M05 ············· X. Z axis Zero return, Spindle Stop
M29 ························ Turn Mill Cancel (Main Spindle Selection)
M30 ························ Program End & Rewind

4a.1.2 M CODE LIST
M CODE FUNCTION M CODE FUNCTION
M 00 Program stop M 28 Turn-mill Selection

Turn-mill Cancel
M 01 Optional stop M 29
(Main spindle Selection)
M 02 End of program reset
M 03 Spindle forward M 30 Program End & Rewind
M 04 Spindle reverse
M 05 Spindle stop M 34 Air jet ON
M 35 Air jet OFF
M 08 Coolant ON M 36 Tool presetter advance
M 09 Coolant OFF M 37 Tool presetter retreat
M 38 C-Axis Clamp(High Pressure)
M 10 Spindle CW and Coolant ON M 39 C-Axis Unclamp
M 11 Spindle CCW and Coolant ON
M 12 Spindle stop and Coolant OFF M 41 Gear Low
M 42 Gear High
M 19 Part catcher advance
M 20 Part catcher retreat M64 C-Axis Clamp(Low Pressure)
M 22 Auto door open M 68 Chuck close
M 23 Auto door close M 69 Chuck open
M 24 Air jet and spindle inching M 70 Orientation command
Reverse Tapping Mode Select

M 26 Error ON M74
(M/C Type)
Reverse Tapping Mode Cancel
M 27 Error OFF M75
(M/C Type)
M 76 Orientation cancel

4a.1.2.1 M-code sample Program (Turn-mill Type)
O8004 [M64 C-Axis Clamp (Low Pressure)]
G28W0 ························· Z axis Zero return

G28U0 ·························· X axis Zero return
G98M28 ························· Feed/Min, Turn Mill Selection
G28H0 ························· C axis Zero return
G50X570.Z310.C0.T0700 ·········· Setting the Coordinate, Tool Change
G97S1000M03 ························· Spindle R.P.M Command
G00X250.Z7.T0707 ······················ Rapid traverse
X180. ························ Rapid traverse
M64 ························ C-Axis Clamp (Low pressure)
G112 ························· Polar coordinate interpolation mode
G42G01X140.F3000 ····················· Cutting feed, Tool nose radius compensation right
X80.
Z0.F120
C40.
G01X-80.
C-40.
G01X80.
C0
G40 ························· Tool nose radius compensation cancel
G113 ························· Polar coordinate interpolation cancel mode
M39 ························· C axis Unclamp
G00Z50. ························· Rapid traverse
X250. ························ Rapid traverse
G28U0W0T0700M05 ··················· X. Z axis Zero return, Spindle Stop
M29 ························· Turn Mill Cancel (Main Spindle Selection)
M30 ························· Program End & Rewind

4a.2 LCD/MDI PANEL
4a.2.2 MACHINE CONTROL PANEL

4a.2.2.1 SYMBOL DECIPHERMENT LIST
심 볼 국 문 영 문
스위치 ON Switch ON
스위치 OFF Switch OFF
수동 모드 Manual mode
자동 모드 Auto mode
핸 들 Handle
죠 그 Jog
급이송 Rapid
원점 복귀 Zero return
테이프 Tape
수동 데이터 입력 MDI
메모리 Memory
테이프 편집 Edit
이송 오버 라이드 Feedrate override
전 원 Power source

주축 조종 Spindle jog
주축 정회전 Spindle forward
주축 정지 Spindle stop
주축 역회전 Spindle reverse
운전 개시 Cycle start
일시 정지 Feed hold
절삭유 Coolant
싱글 블럭 Single block
옵셔널 스톱 Optional stop
블럭 삭제 Block delete
드라이 런 Dry run
기계 고정 Machine lock
급이송 오버라이드 Rapid override

Turret index
공구대 회전 개시
start
주축 범위 Spindle range
척 클램프 Chuck clamp
X, Z zero return
X, Z 원점 복귀 위치
position
프로그램 재개 Program restart
툴프리셋터 Tool presetter
고속 Gear high
저속 Gear low
자동 도어 개(開) Auto door open
자동 도어 폐(閉) Auto door close
O.T Cancel Over travel cancel

4a.3 OPERATIONAL DEVICES
The LCD/MDI panel consists of a LCD display (10.4" Color) and keyboard
as in the following illustration.
This LCD is used for character display.
In this manual, the character display is called the "LCD".
4a.3.2 PAGE
These keys are used to replace a picture displayed on the LCD.

Although the FANUC 0i-TD can display various functions, since each
function has too much information to be displayed at a time, the picture
should be replaced each time the key is pressed to display entire
information
↑ This key is used to changeover the page on the LCD screen in the
PAGE forward direction.
PAGE This key is used to changeover the page on the LCD screen in the
↓ reverse direction.

4a.3.3 CURSOR
This key is used to move the cursor.

The cursor is displayed on the LCD, when the functions described below
are displayed.
1) Program displayed in edit mode.
2) Offset display.
3) Parameter display.
4) Diagnosis display.
4a.3.4 RESET
Press this key to reset the CNC, to cancel an alarm, etc.
4a.3.5 START
This is the start button for the MDI mode.
4a.3.6 ADDRESS and NUMERICAL
This key is used to input alphabet, numeric, and other characters.

It is used to input
- data in MDI mode.
- tool offset data.
- parameters.
4a.3.7 CAN (Cancel)
This key is used to delete the last character or symbol input to the key
input buffer.
4a.3.8 SOFT KEYS
The soft keys have various functions, according to the Application.

The soft key functions are displayed at the bottom of the LCD screen.
Left-end soft key : ◀
This key is used in order to exit to the initial stats (condition when the
function button is depressed when each feature has been operated via
soft keys.)
Right-end soft key : ▶
This key is used when operate functions which have not yet been
displayed.

4a.4 FUNCTION SELECTION KEYS
To select functions, set the soft keys so that they function as the function
selection keys and press the desired function selection key. Functions can
be selected in any mode.
To select detailed functions, use the chapter selection key.
OFSET
POS PROG SYSTEM MESSAGE GRAPH
SETTING
: Indicates the current position.

POS
: Conducts the following.

PROG
In EDIT mode ... Edit and displays the program in the memory.
In MDI mode ... Inputs and displays the MDI data.
In automatic operation ... Displays command value.
OFSET : Setting and display of offset value, setting and display of

SETTING variable.
: Setting and display of parameter and display of diagnostic

SYSTEM data.
: Alarm number display and setting and display of software

MESSAGE operator's panel.
: Graphic function
GRAPH
Several pages are included in the chapter selected with each function
button.
The page is selected with PAGE button.
<NOTE> The data displayed on the screen disappears when one of the function
buttons and the CAN key are pressed.
Thereafter, when either function button is pressed again. When the unit is
not used with the power turned on for a long time, turn off the screen.
This is effective to prevent the image quality from deteriorating.

4a.5 MACHINE CONTROL PANEL
4a.5.1 MODE
This mode selection switch is used to switch select operation MODE.
4a.5.1.1 EDIT
Set MODE switch to EDIT for the following.

- Program edit, Data alteration, insertion, and deletion
(Deletion of entire program is included.)
- Program punch out.
- Pressing RESET in this mode returns program to its beginning.
4a.5.1.2 AUTO
Set MODE switch to AUTO for the following.

- AUTO operation.
- Background editing.
4a.5.1.3 MDI
MDI = Manual Data Input

Set MODE switch to MDI for the following.
- MDI operation
- Input data alteration by tape
- Parameter setting and other settings ( PC timer, etc. )
4a.5.1.4 REMOTE (Option)
- Set MODE switch to TAPE for tape operation.

- Sequence number search by tape.

4a.5.1.5 HANDLE
- Set MODE switch to HANDLE (x1 or x10, x100) for the following.
- Handle feeding with the manual pulse generator
M
Increment
mm inch
x1 0.001 / 1 pulse 0.0001 / 1 pulse
x 10 0.010 / 1 pulse 0.0010 / 1 pulse
x 100 0.100 / 1 pulse 0.0100 / 1 pulse
4a.5.1.6 JOG
- Set MODE switch to JOG for continuous feed with the jog
- Manual operations except for handle and rapid feeds
- JOG feed is varied by override. (0 to 1,260 mm/min)
4a.5.1.7 RAPID and SELECTED

RAPID OVERRIDE
- Set MODE switch to JOG for rapid button with the jog button
F100
F0 F25 F50 - RAPID SELECTED switch has 3 position (100, 50, 25) and
only effects for rapid feed in manual or automatic operation.
If the switch sets in 50 %, for example, rapid traverse feed
reduce speed from 20 m/min to 10 m/min on X, Z axis has 1/2
speed also.
4a.5.1.8 ZERO RETURN
Set MODE switch to ZERO RETURN when performing zero return

operation.

4a.5.2 CYCLE START
CYCLE START
When the choice of mode is done by auto operation and MDI/AUTO
operation, pressing start button executes the commands, and the lamp
above is lit.
4a.5.3 FEED HOLD

FEED HOLD
If feed hold button is pressed while operating in auto mode, the machine
stops it AUTO operation, the feed will be stopped and the lamp is lit. The
machine restarts by pressing cycle start button. After one block finished
and before next block start, in case that hold button is pressed,
sometimes the lamp is not lit.
4a.5.4 HANDLE and AXIS

HANDLE AXIS
When handle mode is selected, X or Z axis moves by turning the
M.P.G handle. Turning clockwise, Slide moves "+" direction,
X Z C 4
counterclockwise slides moves "-" direction. Moving scale is selected
by the mode switch in 0.1, 0.01, 0.001 mm
Used to select X or Z axis for handle feed.

X --- X axis direction
Z --- Z axis direction
4a.5.5 JOG MOVEMENT BUTTON

RAPID OVERRIDE
This button is used for jog feed or rapid feed in manual Operation
F100 mode.
F0 F25 F50
Operate these buttons in the direction of the desired axis.

4a.5.6 FEEDRATE OVERRIDE
- The feedrate (100 %) designated by F code of Automatic Operation

Mode can be varied from 0 % to 150 % in 10 % increments.
- Jog feedrate in manual operation can be varied from 0 to 1,260
mm/min.
<NOTE> FEEDRATE OVERRIDE switch is not effective for thread cutting on

G32, G92 and G76.
4a.5.7 INDEX
When Jog or Handle is selected, by pushing this button, turret begins to

index, each time the button is pressed the turret indexes one station.
4a.5.8 SPINDLE
SPINDLE
This button is used for manual operation (When JOG, HANDLE Mode is
GEAR
HIGH
GEAR
LOW selected)
CW --- CW is spindle rotating clockwise.
STOP --- This button stops the spindle.
CW STOP CCW
CCW --- CCW is spindle rotating counter clockwise.
4a.5.9 SPINDLE OVERRIDE
This switch controls the spindle speed of programming.

Control range is from 50 % to 120 %.
This switch is effective only in the automatic operation mode (AUTO,
TAPE, MDI)
4a.5.10 MACHINE LOCK
Machine Lock ... The movement of X, Z axis will be locked by this switch,
But the execution of the program on the screen will be done. M, S, and T
function(spindle rotation, turret indexing, coolant discharge, etc.) are
performed.
OFF ... In manual or automatic operation mode, the machine and position
display work according to commands.
4a.5.11 BLOCK DELETE
ON ..... Blocks commanded by slash [/] is ignored.

OFF ..... Data of blocks commanded by slash [/] in a program is carried
out.

4a.5.12 DRY RUN
Used for the following operations in automatic operation mode.

ON ..... Commanded cutting feed are set at the feed rate selected by feed
override and the feed speed is controlled by the feed override switch.
OFF ..... Feed speed is the one commanded by NC.
Override 0 % to 150 % is effective regardless of DRY RUN setting.
4a.5.13 OPTIONAL STOP
With this switch ON, "M01" command becomes effective. If there is a

traveling command in the same block, "M01" command is carried out after
the traveling is completed.
(SPINDLE, COOLANT OFF) With this switch OFF, "M01" command is
ignored and a traveling command, if there is one, is carried out.
4a.5.14 SINGLE BLOCK
With this switch ON, when CYCLE START button is pressed operation
stops after one block of program data has been carried out. When this
switch is turned ON in the automatic operation mode, the next block data
is stored in the buffer register by the forward reading function. Therefore,
always press RESET button to interrupt a program under process and
replace it with another.
4a.5.15 EMERGENCY STOP (ESP)
Pressing this button cuts off NC servo power supply to cancel operation
ready state and stops all function. To cancel emergency stop, turn
clockwise.
Used for normal power cut off after stopping work. Be sure to make zero
return operation after power supply is resumed. This button is also used to
cut off power at the end of daily work.
4a.5.16 MEMORY PROTECT KEY
MEMORY PROTECT key selects whether program editing is possible.

When off is selected program input, deletion, alteration is possible, but if
on, it is impossible.
<NOTE>Be sure to select "LOCK" to prevent accidental program alterations.
4a.5.17 CHUCK SELECT KEY
The Closed Side, is for the side chucking of the workpiece.

When the chuck is tightened, the Chuck Tighten Lamp lights and the
spindle rotates. The Open Side, is for inside chucking the workpiece.
When the chuck is opened, the Chuck Tighten Lamp lights and the
spindle rotates.

4a.5.18 COOLANT SWITCH
In manual mode (JOG, HANDLE, ZERO POINT) if the switch is turned on,
Coolant will flow.
In MDI, AUTO mode, command of M08 with the switch turned on, coolant
will flow. But coolant stops. when M09 is commanded regardless of this
switch By M10, M11, M12 command, the coolant will flow or stop
simultaneous with spindle, in this case the coolant will not flow with this
switch off.
<CAUTION> Be sure to turn off the coolant switch when changing to manual mode from
AUTO mode with the front door closed.
4a.5.19 DOOR SWITCH (Option)
OPEN ... When Auto Door is used, if the push button switch is in the open
position, the door open.
CLOSE ... When Auto Door is used, if the push button switch is in the
closed position, the door close.
4a.5.20 TOOL PRESETTER SWITCH (Option)
Used for auto Tool Geometry setting, and Tool Wear offset.
This switch is inter locked to operate only when X and Z axis are returned
to the reference point.
ADVANCE --- The Sensor Arm advances to the measuring position.
RETRACE --- The Sensor Arm returns to the storage position.
4a.5.21 POWER LAMP
Indicates the Main Switch of Electric Power Unit turned ON.
4a.5.22 AUTO READY LAMP
If to the X, Z axes reference point the power is on,

The machine is ready to work in MDI, AUTO, EDIT mode.
If the lamp is not it, MDI/AUTO operation is not possible.
4a.5.23 CHUCK LAMP
Indicates that the chuck is tightened.

If the chuck is not tightened, the machine does not work and the spindle
won't rotate AUTO/MDI mode.

4a.5.24 ZERO POSITION LAMP
After an axis is returned to the reference point by manual or auto. (G27,

G28), the lamp will be lit.
X ... When X axis is returned to the reference point, the lamp is lit.
Z ... When Z axis is returned to the reference point, the lamp is lit.
<NOTE> Until the reference point return is executed, the lamp blinks.
4a.5.25 “ALARM LAMP”
- M/C ALARM
M/C Alarm is alarm due to the reasons of overall machine condition or
Program error. This Lamp will be turned ON at the time of the occurrence
of the Alarm.
1) When POWER in ON, this Lamp is immediately turned ON.

2) This is occurred due to the reasons such as EMERGENCY Alarm,
DISPLAY Alarm or TURRET Alarm.
- T.H ALARM
When there is abnormal current at the Power Source Part of 3 Phase
Motor such as COOLANT and CHIP CONVEYOR, T.H (Thermal Relay)
will be opened.
Alarm is occurred at this time.
4a.5.26 OPTIONAL STOP LAMP
If this switch is turned "ON", the machine stops its program on M01
commanded. To continue press the cycle start button.
4a.5.27 DRY RUN LAMP
If the Dry Run Switch is "ON", used the program check, this lamp
illuminates.
4a.5.28 CHUCK FOOT SWITCH
Collect chuck or Power chuck is opened or closed by stepping on the foot

switch. Whenever pressing this Switch, OPEN or CLOSE function is
performed.
<NOTE> While spindle is rotating or during auto operation the chuck won't open by
this foot switch.
When the chuck is closed, chuck tighten display lamp lights.
4a.6 POWER SWITCH

4a.6.1 How to Turn on the Power
1) If the switch is in the TRIPPED position

–Turn it to the left toward RESET, and then to the right toward ON.
2) If the switch is in the OFF position

– Turn it to the right toward ON.
4a.6.2 How to Open E/L BOX (Heavy Current Panel)
1) Turn the switch to the OFF position.

2) Then turn the switch to the RESET position and open the E/L Box.
<NOTE>
① If the switch does not move, turn it to the RESET position first and turn it to the right toward
ON.
② Turning with excessive strength will cause damage to the switch.
③ E/L Box does not open during operation in order to prevent electric shock. Make sure that
the machine has stopped before opening it.


= CONTENTS =
------------------------------------------------------ 4b-1∼16
CHECKING BEFORE POWER SUPPLY AND WARMING UP
4b.1 POWER SUPPLY

4b.2 TURNING POWER CUT OFF
4b.3 ZERO RETURN
4b.3.1 PERFORM ZERO RETURN OPERATION FOR THE FOLLOWING
CASES
4b.3.2 ZERO RETURN DIRECTION
4b.4 SPINDLE START AND STOP
4b.5 JOG FEED OF X AXIS AND Z AXIS
4b.6 HANDLE FEED
4b.7 CHUCK OPENING AND CLOSING
4b.8 TURRET INDEXING
4b.9 COOLANT
4b.10 CHUCK PRESSURE ADJUSTMENT
4b.10.1 CHUCKING PRESSURE
4b.11 SOFTWARE OPERATOR'S PANEL
4b.11.1 FUNCTION EXPLANATION AND OPERATION
4b.11.1.1 PLAY BACK
4b.11.1.2 PROGRAM CHECK
4b.11.1.3 BLOCK DELETE (Option)
4b.12 EXPLANATION FOR SAFETY FUNCTION
4b.12.1 DOOR INTERLOCK
4b.12.1.1 DOOR INTERLOCK SEQUENCE FLOWER
4b.12.2 THE OPERATION OF LUBRICATION PUMP
4b.12.2.1 LUBRICATION SEQUENCE FLOW CHART
4b.12.3 SAFETY OF CHUCK
4b.12.4 SAFETY OF HYDRAULIC UNIT

<CAUTION> (1) Check the oil level in hydraulic tank.
<WARNING>(2) Check the moving part of the machine not to interface with each other.
<WARNING>(3) Verify that other operators are not using the machine.
(4) Verify that the doors of NC equipment and safety cover are closed.
<CAUTION> (5) Warming Up.

When the machine is powered up after a long inter mission, it is recommended to
check and warm up the machine to retain accuracy and performance.
<NOTE> Operate the machine under the state that lubrication and oil supply for all moving
area and slide is in good condition.
<WARNING> (6) Verify that the reference point return has been completed.
The warming up time depends on the ambulant temperature, especially in the
case of lower temperature, warming up requires 30 minutes.
It's ideal to warm up the machine using special program but it's also good to
warm up using to the program in use.
<WARNING> (7) Checking-up.

Check as follow during warming up
a) Actuating collect chuck or power chuck.
b) Level of hydraulic oil and lubrication oil.
c) Check for correct hydraulic pressure.
d) Lubrication of slide ways.
e) Check for any abnormal noises.
f) Verify the turret indexes correctly.
g) Verify the tool block and cutting tool is tight.
h) Verify the chip conveyor works normally.
i) Verify the coolant and high pressure coolant functions normally.
4b. MANUAL OPERATION 4b - 1

4b.1 POWER SUPPLY
Make sure that POWER SOURCE lamp is on the Machine Control Panel.
Turn on the main switch
The hydraulic unit, Fan cooler of control panel (on the power cord) and
main motor cooling fans will start. The shape of the main switch differs
with the machine model.
1) Turn the NO FUSE BREAKER of Electric Power Unit to "ON".
Power Lamp on the machine control panel will light.
ALARM MESSAGE
1010 CR EMG. RELAY OFF
Press POWER ON button ALARM
1020 X,Z AXIS OVER TRAVEL
ALARM
POWER ON / OFF push buttons are located NOT READY ALARM
on the above left portion of the control panel.
The display shown at the right is produced
on the LCD. |ALARM| OPR | MSG |
And the inverted display
Turn Emergency Stop button to CW, to

ALARM MESSAGE
release.
EMERGENCY STOP
|ALARM| OPR | MSG |
ACTUAL POSITION
(ABSOLUTE)
O0001 N0000
X 0.000
Z 0.000
If the EMERGENCY STOP button is reset C 0.000
before pressing POWER ON button. (OPTION)
After approx. 3 seconds, the display on the
LCD
changes to that shown at the right. | ABS | REL | ALL |
This completes power supply operation.

4b.2 TURNING POWER CUT OFF
Press EMERGENCY STOP button
EMERGENCY STOP
When this button is pressed, the machine is kept in the stop mode until
the button is turned clockwise (to cancel)
Press POWER OFF button.
When EMERGENCY STOP button is

pressed,
ALARM MESSAGE
1010 CR EMG. RELAY OFF
is ALARM
NOT READY ALARM 1020 X,Z AXIS OVER
TRAVEL ALARM
displayed at the status display portion at the
right of the screen. NOT READY ALARM
|ALARM| OPR | MSG |
Turn off the main switch
The power lamp continues to light when the external switch is on even
though the main switch is turned off.

4b.3 ZERO RETURN
4b.3.1 PERFORM ZERO RETURN OPERATION FOR THE FOLLOWING CASES
1) When power is supplied at the beginning of daily work.

2) Before obtaining tool offset after cutting tool setting.
3) Machine performs incorrectly.
4) When O.T alarm or EMERGENCY STOP button was pressed.
4b.3.2 ZERO RETURN DIRECTION
- X axis : "+" (plus) direction

- Z axis : "+" (plus) direction
Select Jog mode.
Press the "-" direction of X, Z on Jog feed switch.

Move each axis by more then 50mm to the "-" direction .
Turn the mode select switch to "Zero Return".
Throw Jog Movement to X, Z for zero return.

RAPID OVERRIDE
1) Press the "+" direction of X, Z of Jog feed button, slide is returned
to the reference point and zero point lamp lights. Usually the
F100
F0 F25 F50 reference point return of X axis proceeds that of Z axis.
2) Lamp lights if the slide is on the Zero point, for both X, Z axis.

4b.4 SPINDLE START AND STOP
1) Select the manual (Handle, Jog) mode.

2) Press the CW button, and spindle rotates to clockwise.
3) Press the STOP button, and spindle stops.
4) Press the CCW button, and spindle rotates to counter
clockwise.
5) Speed is controlled by the volume switch.
4b.5 JOG FEED OF X AXIS AND Z AXIS
1. Select the Jog mode.
Rapid feed Jog feed

1) Press the axis Jog button and rapid 1) Feed speed is set by feed
button at the same time override switch .
RAPID OVERRIDE
F100
F0 F25 F50
2) Z slide feeds by rapid feed to the "-" 2) Press the Jog Feed Switch.
direction
Rapid 3) X slide feeds at the speed set

by override, to the "-" direction.
-Z ←

4b.6 HANDLE FEED
HANDLE AXIS
1) Select Handle X or Handle Z mode.
X slide feed requires Handle "X".
X Z C 4
Z slide feed requires Handle "Z".
Press the C-axis reference point button when C-axis is required to rotate.
(it doesn't matter whether handle on X or Z)
2) Turning the M.P.G Handle, slide moves.

(A) Turning clockwise, X or Z slide moves in the direction of "+".
(B) Turning counter clockwise, X or slide moves in the direction of "-".
3) Graduation of handle is 0.001mm (diameter in X axis)(0.1mm or

0.01mm, 0.001mm is changeable by conversion Mode Switch).
4) If Toggle Switch selected is changeable by conversion X, Z axis.
4b.7 CHUCK OPENING AND CLOSING
Chuck opening and closing can be made at any MODE setting.

Opening/closing is controlled by the foot switch.
Confirmation of spindle stop
Selection of outside or inside chucking

- Set outside/inside chucking selection Key switch on the Machine
Control Panel.
- Do not change the switch while spindle is rotating.
Press the foot switch

- The chuck is clamped.
- CHUCK TIGHTEN lamp on the machine control panel lights.
Press the foot switch again

The chuck is unclamped.
SAFETY SYSTEM
- A safety system prevents chuck opening and closing during spindle
rotation.
- Automatic operation and spindle start in manual operation cannot be
stared if the chuck is unclamped.

4b.8 TURRET INDEXING
Turret indexing must be performed at a position where drills or boring bars

on the turret do not interfere with tailstock, workpiece or chuck jaw.
Set MODE switch to manual mode (JOG, HANDLE)
Turret indexing can also be performed with MODE set at HANDLE, JOG
or ZRN.
Press TURRET INDEX button
- Turret will be rotated to CW, and clamped.

- Touching the index button once, turret will be rotated by 1 position.
- During the index button is pressed, Turret will be rotated continuously
without clamping.
4b.9 COOLANT
In manual mode (JOG, HANDLE, ZERO RETURN) if the toggle switch is

turned on, Coolant is jetted. In MDI, AUTO mode command of M08 with
the switch turned on, Coolant is jetted.
But coolant stops, when M09 is commanded regardless of this switch by
M10, M11, M12 command, the coolant will be jetted or stop simultaneous
with spindle, in this case the coolant will not be jetted with this switch off.

4b.10 CHUCK PRESSURE ADJUSTMENT
30
40
20
150
200
100
250 50
10 50
300
60
0
CHUCK PRESSURE GAUGE
CHUCK REDUCING VALVE
4b.10.1 CHUCKING PRESSURE
Adjust pressure with the adjusting screw of the reducing valve while
monitoring chuck pressure gauge.
The maximum pressure is equal to the 3.92MPa (40kg/cm2.)
<NOTE> Rate chuck and cylinder pressures differ according to type and maker.

4b.11 SOFTWARE OPERATOR'S PANEL
The Software Operator's Panel in FANUC 0i-TC series operation manual

is modified as follows.
This function, General-purpose switches.
Five optionally definable switches are added as an extended function of
the software operator's panel.
The name of these switches can be set by parameters as character
strings of max. 8 characters.
1. Setting of mode selection, etc.
OPR
2. Push
ALARM
3. Push ↑ ↓ key to display the necessary page.
(It can be displayed by pressing software key [OPR].)
4. Push ↑ ↓ key, and match the cursor to the position of the
desired switch.
5. Push ← → key to match the ■ to an arbitrary position and
set the desired condition.
OPERATOR'S PANEL O1000 N0000
PLAY BACK ■ OFF ON

PROGRAM CHECK USE ■ OFF ON
BAR FEEDER USE ■ OFF ON
■ OFF ON
■ OFF ON
■ OFF ON
TOOL PRESETTER USE ■ OFF ON
■ OFF ON

4b.11.1 FUNCTION EXPLANATION AND OPERATION
4b.11.1.1 PLAY BACK
If the playback option is selected, the TEACH IN JOG mode and the
TEACH IN HANDLE mode are added.
In these modes, the machine position obtained by the manual operation is
stored in the memory as a program position and a program can be
created. The words other than X and Z (O, N, G, R, S, T, P, Q, and EOB)
can be stored in the memory in the same way as that conducted in the
EDIT mode.
1) Select the JOG mode or HANDLE mode.

2) Move the machine to the required position.
3) Push the key

. PRGRM
4) Key in the address X.
5) Push the key, then the machine position along the X axis is
INSRT
stored in the memory.
INSERT
X 10,521 Absolute position (for metric input).
X 10521 Content in the program.
6) Key in Z
INSRT
Then the machine position along the Z axis is stored in
the memory.
NOTE 1) After entering the address X or Z, key in a numerical value and
push INSRT key, then the value entered is added to the machine
position. This is used to correct the machine position through key entry
NOTE 2) The coordinate value registered in this way will be an absolute coordinate
value.
NOTE 3) The command to be entered before and after machine position shall be
entered by the same operation as that conducted in the EDIT mode
before and after registering the machine position, respectively.
NOTE 4) Insert the EOB (「 EOB 」), a block registration completes.

Z
Example) O1234
P0 P1
N1 G50X_Z_, ..... P0
N2 G00X_Z_, ..... P1
N3 G01Z_F300, ..... P2
N4 M02;
The program of the above example is stored in
the following procedure.
X Y
P2
1) Set the setting parameter "SEQ" to 1(For the incremental value

parameter, "1" is assumed.)
2) Select the TEACH IN HANDLE mode.
3) Make positioning at P0 by the manual pulse generator.
4) Push the PRGRM button.
5) Key in the address O, numeric value 1234, and push the [INSRT] key.
Then the program number O1234 is stored in the memory.
6) Key in the address N, numeric value 1, and push the [INSRT] key.
The sequence number 1 is stored in the memory as the initial value of
the automatic insertion.
7) Key in the address G, numeric value 50, and push the [INSRT] key.
Then the G50 is stored in the memory.
8) Key in the address X, and push the [INSRT] key.
Key in the address Z and push the [EOB] key.
Then the machine position at P0 is stored in the memory.
9) After the step (8)-Z, the EOB is inserted and input of the block O1234
N1 G50 X__Z__; completes.
10) By the step (9), N2 is stored in the memory by the sequence number
automatic insertion function.
11) Make positioning at P1 by the manual pulse generator.
12) Key in the address G, numeric value 00, [INSRT] key, address X.
[INSRT] key address Z, and [EOB] in this sequence so that the 2nd
block N2G00 X__Z__; is stored in the memory.
13) N3 is stored in the memory.
14) Make positioning at P2.
15) Key in the address G, numeric value 01, [INSRT] key address Z,
[INSRT] key, address F, numeric value 300, [INSRT] in this sequence
so that the 3rd block N3 G01 Z---F300; is stored in the memory.
16) Then the N4 is stored in the memory.
Key in address M, numeric 02 and [EOB] to store the final block N4
M02 ; in the memory. With this, registration of the program example is
completed.
The contents of the program can also be checked in the TEACH IN
mode with the same operation as in the EDIT mode.

4b.11.1.2 PROGRAM CHECK
When the program check function is "ON" X, Z axis can move as program
under spindle stop condition.
In case of program check "OFF".
The X, Z axis cannot move under spindle stop condition as program.
If this is set to ON in the cycle operation, the feedrate specified by the
program is ignored and becomes as follows
Rapid traverse Program Command

button ON/OFF Rapid traverse Cutting feed
Rapid traverse
Rapid traverse Max. JOG feedrate
button ON
Rapid traverse JOG feedrate
JOG feedrate
button OFF (NOTE 1)
<NOTE > 1. This speed can be set to the rapid traverse rate by setting parameter
RDRN No.0001
4b.11.1.3 BLOCK DELETE (Option)
ON ..... Block commanded by slash[ /2 to 9 ] is ignored.

OFF ..... Data of blocks commanded by slash[ /2 to 9 ] in a program is
carried out.

4b.12 EXPLANATION FOR SAFETY FUNCTION
4b.12.1 DOOR INTERLOCK
A safety system prevents door opening during automatic operation.

And spindle override, rapid override, non stop turret indexing, and
automatic operation in manual operation cannot be operated if the door is
opening
Case Function Auto mode Manual mode
Automatic operation O O
Revolution O O
Spindle
Override O O
Door Turret indexing O O

closed Rapid O O
Feedrate Jog O O
Handle O O
Chuck open/closed O O
Automatic operation X X
Revolution X Max. 50rev/min
Spindle
Override X X
Door Turret indexing X 1 Step only

opened Rapid X Max. 2,000mm/min
Feedrate Jog X 1,260mm/min
Handle X O
Chuck open/closed O O
Door open
during
Cannot open the door.
automatic
operation
Automatic Open M22 Auto door S/W ON

Door
door
Close M23 Auto door S/W OFF
After command
M00, M30 can
Open X
move in the
manual operation
Manual door Door
After command
M00, M30 can
Close X
move in the
manual operation

4b.12.1.1 DOOR INTERLOCK SEQUENCE FLOWER

4b.12.2 THE OPERATION OF LUBRICATION PUMP
If the oil lubrication is not activated by any problem of lubrication line, the
"Lubrication Pressure Alarm" will be displayed.
If the pressure switch is not operated in 10 sec after the lubrication pump
"ON" (ON Time is 20 sec), this alarm will appear. But the machine will not
stop, and next program started.
And if the oil level is down, the "Lubrication Alarm" will be displayed.
The lubrication pump will pump by "ON" time selected as follow under NC
ready.
<CAUTION> 1) Check the lubrication lines, if the "Lubrication. Pressure Alarm" appears.
<CAUTION> 2) Fill the oil, if the Lubrication Alarm appears.
TMR 1 Cycle Pump ON Time
Setting value : 0 to 1,800,000 msec (Max. 30 min)

Default : 20000
TMR 1 20,000 msec (20 sec)
ON time of lubrication pump is set by PMCPRM(TIMER) T01
The default is 20000. (20 sec)
TMR 2 Cycle Pump OFF Time
Setting value : 0 to 1,800,000 msec (Max. 30 min)

Default : 300000
TMR 2 300,000 msec (300 sec = 5 min)
OFF time of lubrication pump is set by PMCPRM(TIMER) T02
The default is 300000. (300 sec = 5 min)

4b.12.2.1 LUBRICATION SEQUENCE FLOW CHART
4b.12.3 SAFETY OF CHUCK
The pilot check valve in chuck cylinder maintains the workpiece clamping
power. When the leakage of hydraulic oil or dropping of hydraulic
pressure occurs, by sudden power off of trouble of hydraulic pump.
4b.12.4 SAFETY OF HYDRAULIC UNIT
Hydraulic pressure switch monitors, the dropping down of pressure.

If the pressure comes down under the set pressure "Hydraulic Pressure
Alarm" will be displayed.
<CAUTION> 1) The spindle keeps tuning, the machine will hold feeds, if the alarm
occurs during automatic operation.
<CAUTION> 2) In case of manual operation, the spindle can not be operated and the
machine will not run in auto mode.


= CONTENTS =
------------------------------------------------------ 4c-1∼5
4c.1 CHECK PRIOR TO AUTOMATIC OPERATION
4c.2 MDI OPERATION

4c.2.1 FOR EXAMPLE, X-10.5 Z-120.
4c.2.2 CANCELING Z-120. of X-10.5 Z-120. ; BEFORE PRESSING THE
START BUTTON (CYCLE START BUTTON)
4c.3 STARTING AUTOMATIC OPERATION

4c.3.1 MEMORY OPERATION
==> Refer to the NC System User's Manual etc. issued by FANUC.

<CAUTION> (1) Check the oil level in hydraulic tank.
<WARNING>(2) Check the moving part of the machine not to interface with each other.
<WARNING>(3) Verify that other operators are not using the machine.
(4) Verify that the doors of NC equipment and safety cover are closed.
<CAUTION> (5) Warming Up.

When the machine is powered up after a long inter mission, it is recommended to
check and warm up the machine to retain accuracy and performance.
<NOTE> Operate the machine under the state that lubrication and oil supply for all moving
area and slide is in good condition.
<WARNING> (6) Verify that the reference point return has been completed.
The warming up time depends on the ambulant temperature, especially in the
case of lower temperature, warming up requires 30 minutes.
It's ideal to warm up the machine using special program but it's also good to
warm up using to the program in use.
<WARNING> (7) Checking-up.

Check as follow during warming up
a) Actuating collect chuck or power chuck.
b) Level of hydraulic oil and lubrication oil.
c) Check for correct hydraulic pressure.
d) Lubrication of slide ways.
e) Check for any abnormal noises.
f) Verify the turret indexes correctly.
g) Verify the tool block and cutting tool is tight.
h) Verify the chip conveyor works normally.
i) Verify the coolant and high pressure coolant functions normally.
4c. AUTOMATIC OPERATION 4c - 1

4c.1 CHECK PRIOR TO AUTOMATIC OPERATION
1.1 Is chucking pressure correct? 1.1.1 Is the chuck tighten indicator

lit?
1.2 Are the tool holders and tips

mounted positively?
1.3 Are tool offset amounts correct?
1.4 Is the DRY RUN switch position 1.4.1 Is the feedrate override setting
at OFF? for 100%?
1.5 Is the machine at the correct
starting position?
1.6 Turn off the editing key.

- Automatic starting is impossible when this switch is ON.
1.7 Is the NC in "RESET"

condition?
PROGRAM (MEMORY)
Cursor O0001
N001 G50 X200. Z400.S2000 T0100;
N002 G00 X100. Z200.T0101; Only if all of these
N003 G96 S100 M03; requisites exist,
N004 X80. Z120.; automatic operation
N005 G01 X10. F20; through memory
N006 G00 Z125. X100.; programs can be
N007 G01 Z20.; performed.
N008 G00 X110. Z120.;

4c.2 MDI OPERATION
One command block can be entered from the LCD / MDI panel for
execution.
4c.2.1 FOR EXAMPLE, X-10.5 Z-120.
ⓐ Set the mode select switch to MDI mode.

ⓑ Push the PROGRAM button.
ⓒ Push PAGE button to display a screen with MDI at the top left.
PROGRAM 00001 N0001

(MDI) (MODAL)
F
G00 M
G97 S
G69 T
G99
G21 WX 0.000
G40 WZ 0.000
G25
ADRS. SACT 0
S 0T
MDI
|PRGRM||CURRNT||NEXT||MDI|| |
U X 0 .
ⓓ Push 1 and
- ( = ,
5 keys in this order.
ⓔ Push INPUT button. The data, X-10.5, is input and displayed.
If you are aware of an error in the keyed-in number before pushing the
INPUT button, push the CAN button and key in the correct number
again. If notice an error after the INPUT button is pushed, key in the
data again from the beginning.
U Z 1 2 0
ⓕ Push and
- @ =
.
, keys in this order.
ⓖ Push INPUT key. The data, Z-120. is input and displayed. If you
pushed wrong number keys, correct the operation following the instruction
described above.

PROGRAM 00001 N0001
(MDI) (MODAL)
X -10.500 F
Z-120.000 G00 M
G97 S
G69 T
G99
G21 WX 0.000
G40 WZ 0.000
G25
ADRS. SACT 0
S 0T
MDI
|PRGRM||CURRNT||NEXT||MDI|| |
ⓗ Push START button.

Push the CYCLE START button on the machine operator's panel
(depending on the machine tool)
4c.2.2 CANCELING Z-120. OF X-10.5 Z-120.

; BEFORE PRESSING THE START BUTTON (CYCLE START BUTTON).
ⓐ Push the Z key and the CAN and INPUT button in this order.
@
ⓑ Push the START button or the CYCLE START button on the machine
operator's panel.
<NOTE> Modal G codes cannot be cancelled. Enter the correct data again.

4c.3 STARTING AUTOMATIC OPERATION
4c.3.1 MEMORY OPERATION
Select AUTO mode.
Select execution program.
- Program number search

① Select EDIT or AUTO mode.
② Push the PROGRAM button on the LCD.
③ Key in address O.
④ Key in the program No. to be searched.
⑤ Push [CURSOR ↓] key.
⑥ When searching is over, the program No. searched is indicated at the
right top of the LCD screen.
Turn on SINGLE BLOCK if necessary
Pressing CYCLE START on the control panel.

The lamp lights.
Pressing FEED HOLD, only feed is halted.

The cycle start lamp goes off and the temporary stop lamp lights.
CYCLE START FEED HOLD
<NOTE> Depress EMERGENCY STOP button If any trouble occurs.
==> Refer to the NC System User's Manual etc. issued by FANUC.

4d. ATC OPERATION
4d. ATC OPERATION

= CONTENTS =
4d. ATC Operation

------------------------------------------------------ 4d-1~12
4d.1 Setting-up of TURRET (ß I/O Link Type) Parameters
4d.2 Automatic Input Method of Turret Parameters
4d.3 Automatic Output Method of ATC Parameters
4d.4 Establishing Turret Origin Setting
4d.5 TURRET Parameter
4d. ATC OPERATION

4d. ATC Operation
4d.1 Setting-up of TURRET (ß I/O Link Type) Parameters
1) Push the System Key on MDI
2) Using the Soft Key on the bottom of the LCD Panel, Search the I/O Link Parameter
Screen
ABSOLU RELATI ALL HANDLE PARAME DIAGNO SYSTEM (OPRT)
+
TE VE TER SIS
◁ ▷
ABSOLU RELATI ALL HANDLE PITCH SERVO SPINDLE (OPRT)

+
TE VE ERROR SETTING SETTING
◁ ▷
4d. ATC OPERATION 4d-1

ABSOLU RELATI ALL HANDLE WAVE ALL I/O OPERAT (OPRT)
+
TE VE DIAG HISTRY
◁ ▷
ABSOLU RELATI ALL HANDLE PMC MA PMC LA PMC CO P.MATE (OPRT)

+
TE VE INTE DDER NFIG MGR
◁ ▷
ABSOLU MACHIN PARAME MESSAG (OPRT)

+
TE E TER E
◁ ▷

Now, I/O Link Parameter Screen appears.
3) While checking the Parameter Data Sheet, Select the Number with Cursor
Key, and Enter the Data.
<CAUTION> Make sure to identify the Group Screen before you make input of the exact
data.

4d.2 Automatic Input Method of Turret Parameters
1) Check to make sure that Number8020 Program is same with Turret Parameter Sheet.
2) The Number 8020 is the Data for Turret Drive.
O8020
N000 P 11000010
N001 P 00000000
N002 P 00000000
N003 P 10000010
N004 P 00000000
N005 P 00000000
--------
3) Using the Soft Key, Make Input on the Screen as illustrated below.
ABSOLU MACHIN PARAME MESSA (OPRT)
+
TE E TER GE
◁ ▷
The Screen appears.

The Group 1/ß is on the side of Turret AMP.

4) Select the Screen you desire, and Make Input as illustrated below.
+
TE E TER E
◁ ▷
NO. SRH INPUT OUTPUT NEXT PREV. NEXT PREV.

< INPUT
β NC NCβ SLAVE SLAVE CH. CH.
◁ ▷

< INPUT
◁ ▷
5) Once the Automatic Input of Parameters is completed, the Turret AMP Alarm occurs.
At this time, you need to reestablish the origin, since the origin has not established Alarm
Position.

4d.3 Automatic Output Method of ATC Parameters
1) Make Input with the Soft Key on the PMM Screen as illustrated below.
Please refer to the Item [4d.1 Setting-up of TURRET (ß I/O Link Type)
Parameters] about Search Method on PMM Screen.
ABSOLU MACHIN PARAME MESSA (OPRT)
+
TE E TER GE
◁ ▷
The Screen appears.

The Group 1/ß is on the side of ATC AMP.
2) Select the Screen you desire, and Make Input as illustrated below.
+
TE E TER E
◁ ▷

< INPUT
◁ ▷
3) Once the Automatic Output is completed, it checks O8020 Program.
4) O8020 Program is the data for driving TURRET.

O8020
N000 P 11000010
N001 P 00000000
N002 P 00000000
N003 P 10000010
N004 P 00000000
N005 P 00000000
--------
<CAUTION> As the O8020 program is the parameters for ß AMP storage, you should not use it as an
operating program

4d.4 Establishing Turret Origin Setting
# When establishing TURRET Parameters for the first time

# When establishing TURRET Parameters automatically
# When replacing Battery on the ß SERVO AMP
1) Select the emergency stop mode.

2) Select the System Key on the MDI Panel .
3) Make Input with the Soft Key on the PMM Screen as illustrated below.
Please refer to the Item [4d.1 Setting-up of TURRET (ß I/O Link Type)
Parameters]
about Search Method on PMM Screen.
+
TE E TER E
◁ ▷
The Screen appears.

The Group 1/ß is on the side of Turret Amp

4) Setting-up the Parameter No. 11.
No.11 : 10000001 ==> 00000000 (Turret AMP Alarm occurs)
5) Turn Off the Power Source, and then, Turn On. (Turret AMP Alarm occurs)
6) Push the Turret Index Button in the Manual Mode, and Position No.1 Port.
No.11 : 00000000 (Bit No. 7 : 0 ==> 1 , Bit No, 0 :0 ==>1 )
[00000000 => 10000001]
7) Turn Off the Power Source, and then, Turn
8) As the establishment of the Turret Origin is completed, Check if the Turret is operating
correctly.
9) When the Turret No. Command is given on the MDI, check if it is operating correctly.

4d. 5 TURRET Parameter
TURRET (GROUP 1/ß) Parameter Lists
No. 7 6 5 4 3 2 1 0
0000 1 1 0 0 0 0 0 0
# 1 ☞The Control Axis establishes the Rotation Axis.

# 6 ☞When ABS Command is given, it moves toward the close direction within one rotation.
# 7 ☞Rollover Function of the Rotation Axis is effective.
No. 7 6 5 4 3 2 1 0
0003 1 0 0 0 0 0 1 0
# 1 ☞No use of the Clamp/Unclamp.

# 2 ☞No Check of UCPS2 Signal.
# 6 ☞The Handle is effective.
# 7 ☞ST Signal drives with Automatic Operation in Off->On state.
No. 7 6 5 4 3 2 1 0
0005 1 0 0 0 0 0 1 0
# 1 ☞ The time from clamping to servo-off is set as the time from

the point the UCPS2 signal turns off
# 7 ☞ Reading of response data is synchronized with the host
No. 7 6 5 4 3 2 1 0
0007 0 0 1 0 0 1 0 0
# 2 ☞If a reference position is not established, a TURRET number is output.

# 5 ☞A TURRET number is always output to response data.

No. 7 6 5 4 3 2 1 0
0010 1 0 0 0 0 0 0 0
# 7 ☞During Servo Off, perform the Follow-Up.

No. 7 6 5 4 3 2 1 0
0011 1 0 0 0 0 0 1 0
# 0 ☞ Completion of Matching the Absolute Position Search and Machine Position. (Please
refer to Origin Setting Method)
# 7 ☞Use the Absolute Position Search
No. 7 6 5 4 3 2 1 0
0012 1 0 0 0 0 0 1 0
# 1 ☞After Setting-Up of Motor Type (No. 34), and Set to 0 (zero), and;
When Power Off → On, the Standard Value is automatically set.
No. 7 6 5 4 3 2 1 0
0019 0 0 0 0 1 1 0 0
# 2 ☞ Current compensation function 11 is enabled.

# 3 ☞ Current compensation function 12 is enabled.
No.20 Output ATC No.

No.21 Established Value of Speed Parameter
No.31 Rotation Direction of Motor
No.32 CMR
No.40 Feed Moving Speed
No.41 Moving Speed in case of JOG Override 100%
No.43 The Upper Limit of Speed Command
No.55 Quick Moving Straight Type Acceleration/ Deceleration Correction Number T1
Quick Moving Straight Type Acceleration/
No.56
Deceleration Correction Number T2
No.68 The Number of Turret No.
No.70-90 Servo Automatic Setting Parameter
No.100 Load Inertial
No.101 Acceleration feedback
No.105 Pulse Element Numerator Per One Rotation Motor
No.106 Pulse Element Denominator Per One Rotation Motor
No.107 Position Loop Gain
No.109 Backlash

No.110 Position Deviation Limit at Stop
No.111 In-Position Width
No.125 Type Number of Motor ß 8/3000is
No.141 Movement Per One Rotation of Rotation Axis
No.150 Unclamp SOL On Point
No.151 Unclamp Signal Check
No.152 Unclamp SOL Off Point
No.154 A.T.C 1 CYCLE Command
No.155 Clamp Signal Check Point
No.166 Operation Completion Signal Output Time
No.167 Time taking from Servo On until Unclamp
No.168 Time to take from Clamp until Servo Off
No.170 Allowance of Movement at Unclamp
No.180 Reference Counter Capacity
No.181 Grid Shift Distance
No.182 Position Deviation Boundary at the time of Movement
<CAUTION> Please refer to the Parameter Sheet about the setting-up values attached at the time of
machine delivery.

4e. PROGRAMMING MANUAL (MC)
4e. PROGRAMMING MANUAL (M/C)

= CONTENTS =
4e. PROGRAMMING MANUAL

···························································
4d-1~8
4e.1 Operating Cs-axis

4e.1.1 Jog feed in manual mode
4e.1.2 Handle feed in manual mode
4e.1.3 Zero return of Cs-axis in manual mode
4e.1.4 Rapid feed in manual mode
4e.2 Operating Turn mill with Cs-axis (0.001°)

4e.2.1 Selecting Cs-axis in auto mode
4e.2.2 How the cancel the Cs-axis
4e.2.3 Cs-axis clamp & Unclamp (M38/M39)
4e.2.4 Sample program
4e.2.5 Rigid tapping CW sample program (G98)
4e.2.6 Rigid tapping CCW sample program (G98)
4e.2.7 Rigid tapping CW sample program (G99)
4e.2.8 Rigid tapping CCW sample program (G99)
4e.3 Polar Coordinate Interpolation

4e.3.1 Function (G12.1, 13.1)
4e.3.2 Program Example
4e.4 Miscellaneous function (M Function)
4e. PROGRAMMING MANUAL (M/C)

4e.1 OPERATING Cs-AXIS
4e.1.1 JOG FEED IN MANUAL MODE
(1) Command M28 in MDI mode.

(2) Select Jog mode of mode select switch in main operating panel.
(3) Push the button of Jog mode to +C or -C direction, Spindle
(Cs-axis) will turn CW or CCW with rapid Speed (45 min-1) while
button being pushed.
4e.1.2 HANDLE FEED IN MANUAL MODE

(2) Select Handle mode in main operating panel.
(3) Push the button switch of "C" Handle in Main operating panel.
(4) Rotate MPG to (+) or (-) direction then Cs-axis will turn.
4e.1.3 ZERO RETURN OF Cs-AXIS IN MANUAL MODE

(2) Select Zero Return in mode select of main operating panel.
(3) Push Jog move button switch of +C direction, then Cs-axis will
return to ZERO.
4e. PROGRAMMING MANUAL (M/C) 4e-1

4e.1.4 RAPID FEED IN MANUAL MODE

(2) Select "Jog" of mode select on main operating panel.
(3) Push the Jog move button Switch with pushing Rapid button of
Jog-mode on main operating panel.
4e.2 OPERATING TURNMILL WITH Cs-AXIS (0.001°)
4e.2.1 SELECTING Cs-AXIS IN AUTO MODE
(1) Command M28, then Cs-axis will be selected after the spindle
oriented.
4e.2.2 HOW TO CANCEL THE Cs-AXIS
(1) To cancel Cs-axis in AUTO mode, Command M29 after the spindle
stops.
4e.2.3 Cs-AXIS CLAMP AND UNCLAMP (M38/M39)
(1) C-axis clamping is necessary when working key way, drill etc. not to
move or vibrate the spindle with work.
M38 will clamp the Cs-axis
M39 will release the Cs-axis
<CAUTION> M38 Commandment does not work during Cs-axis is running.

4e..2.4 SAMPLE PROGRAM
O 100 ; ············ Program No.

G28 U0. W0.; ·············· X, Z axes ZERO return
M28 ; ············· Spindle Cs-axis selection
G28 H0. ; ············ Cs-axis ZERO return
G04 U2. ; ············ Dwell time 2 sec
G50 C100. T600 ; ······· Setting the coordinate system
M03 S1000 ; ·········· Turnmill spindle rotation (CW)
G04 U10. ; ··········· Dwell time 10 sec
M05 ; ············· Turnmill spindle stop (Main)
M29 ; ············· Turnmill spindle cancel
(Main spindle selection)
4e.2.5 RIGID TAPPING CW SAMPLE PROGRAM (G98 : Per minute feed)
O 30 ; ··············· Program No
G28 U0. W0. ; ············· X, Z-axis ZERO return
G98 M28 ; ··············· Feed/min, turnmill selection
G28 H0. ; ············· Cs-axis ZERO return
G50 X250. Z400. H0. T1200 ;
· ·············· Setting the coordinate system
G00 Z150. T1212 ; ······ Rapid traverse
M79 S1000 ; ············· Rigid tapping Spindle R.P.M command
G84 Z-100.0 R-20.0 F1000 ;
··············· Tapping cycle
G00 G80 X200. ; ······· Tapping cycle cancel
G28 X250. Z400. T1200 ;
·············· Setting the coordinate system
M29 ; ··············· Turnmill spindle cancel

4e.2.6 RIGID TAPPING CCW SAMPLE PROGRAM (G98 : Per minute feed)
O 30 ; ··············· Program No
G98 M28 ; ·············· Feed/min, turnmill selection
G50 X250. Z400. H0. T1200 ;
··············· Setting the coordinate system
G00 Z150. T1212 ; ········ Rapid traverse
M74 ; ················· CCW Tapping cycle
M79 S1000 ; ··············· Rigid tapping Spindle R.P.M command
G84 Z-100.0 R-20.0 F1000 ;
·············· Tapping cycle
M75 ; ·················· CCW tapping cycle cancel
G00 G80 X200. ; ·········· Tapping cycle cancel
G28 X250. Z400. T1200 ;
············· Setting the coordinate system
4e.2.7 RIGID TAPPING CW SAMPLE PROGRAM (G99 : Per rotation feed)
O 30 ; ··············· Program No
G99 M28 ; ············· Feed/rot, turnmill selection
G50 X250. Z400. H0. T1200 ;
··············· Setting the coordinate system
G00 Z150. T1212 ; ······ Rapid traverse
M79 S1000 ; ············· Rigid tapping Spindle R.P.M command
G84 Z-100.0 R-20.0 F1. ;
··············· Tapping cycle
G00 G80 X200. ; ······· Tapping cycle cancel
G28 X250. Z400. T1200 ;

4e.2.8 RIGID TAPPING CCW SAMPLE PROGRAM (G99 : Per rotation feed)
O 30 ; ··············· Program No
G99 M28 ; ··············· Feed/rot, turnmill selection
G28 H0. ; ·············· Cs-axis ZERO return
G50 X250. Z400. H0. T1200 ;
G00 Z150. T1212 ; ····· Rapid traverse
M74 ; ·············· CCW Tapping cycle
M79 S1000 ; ··············· Rigid tapping Spindle R.P.M command
G84 Z-100.0 R-20.0 F1. ;
·············· Tapping cycle
M75 ; ··············· CCW tapping cycle cancel
G00 G80 X200. ; ········ Tapping cycle cancel
G28 X250. Z400. T1200 ;
M29 ; ············· Turnmill spindle cancel

4e.3 Polar Coordinate Interpolation
4e.3.1 Function (G12.1, 13.1)
Polar Coordinate interpolation is a function that exercises contour control

in converting a command programmed in a Cartesian coordinate system
to the movement of a linear axis(movement of a tool) and the movement
of a rotary axis(rotation of a workpiece). This method is useful in cutting a
front surface and grinding a cam shaft on a lathe.
G 12.1 ; Starts polar coordinate interpolation mode(enables polar

Format coordinate interpolation)
ㆍSpecify G12.1
Specify linear or circular interpolation using coordinates in a
and G13.1 in
Separate Blocks Cartesian coordinate system consisting of a linear axis and
rotary axis(virtual axis)
G13.1 ; Polar coordinate interpolation mode is cancelled(for not

performing polar coordinate interpolation)
G112 and G113 can be used in place of G12.1 and 13.1

respectively.
4e.3.2 Program Example
a. Drawing Example of Polar Coordinate Interpolation Program Based on

X Axis(Linear Axis) and C Axis(Rotary Axis)
R3 +X
◑
￠80
40.0
-C +C
-X
60.0

b. Programming
O7777; (ø10 Carbide solid Endmill Cutting feed 40 m/min)

N1 G28 U0 W0; (Return to reference position)
M28 (Turnmill spindle select)
G50 S2500 T0200 M08; (Spindle max. velocity+Tool select)
G97 G00 X100. Z50. C0 S1273 T0202 M03;
(Positioning + spindle rotate)
G1 G98 Z-5. F2000; (Z-Axis Cutting Depth 5mm)
G12.1; (Start of Polar coordinate interpolation)
G42 G1 X82. F500; (Approach to Work Dia.)
G1 X40.F120;
G1 C-27.;
G3 X34. C-30. R3.;
G1 X-34.;
G3 X-40. C-27. R3.;
G1 C27.; Cutting Contour
G3 X-34. C20. R3.;
G1 X34.;
G3 X40. C27. R3.;
G1 C0;
G40 G1 X80. F2000; (Escape from work)
G13.1; (Cancellation of Polar coordinate interpolation)
G28 U0 W0 H0 M12; (Return to reference position)
M29 (Turnmill spindle release)
M30;
- Annotation
1) X-Axis is by Diameter programming.
C-Axis is by Radius programming.
2) Tool nose radius R Compensation; R Tool dia. 1/2 input
3) Imaginary tool nose radius Direction No. 0 or No. 9
4) Spindle center; X-Axis coordinate setting 0
5) Work's end; Z-axis coordinate setting 0
6) This function is work on Axial Tool
(This function is not applied to Radial Tool)

4e.4 MISCELLANEOUS FUNCTION (M FUNCTION)
Code No. Function Remarks
- Cs-axis shifts in, and select the turnmill

spindle in MC machine.
M28 Turnmill spindle select
- Turnmill is in use under M28, the main
spindle will be locked.
- Turnmill spindle is canceled, Cs-axis

M29 Turnmill spindle cancel
shifts out and the main spindle is selected.
- The main spindle is clamped with

M38 Cs-axis clamp
hydraulic brake system
M39 Cs-axis unclamp - The main spindle is unclamped.
M70 Orientation command - Spindle orientation.
M76 Orientation cancel - Spindle orientation cancel.
M79 Rigid tap command - Rigid tap.

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4.

4a. FUNCTION EXPLANATION

4b. MANUAL OPERATION

4c. AUTOMATIC OPERATION

4d. ATC OPERATION

4e. PROGRAMMING MANUAL (MC)

4a. FUNCTION EXPLANATION

4a.1.2 M CODE LIST

4a.2 LCD/MDI PANEL

4a.3 OPERATIONAL DEVICES

4a.4 FUNCTION SELECTION KEYS

4a.5 MACHINE CONTROL PANEL

4a. FUNCTION EXPLANATION

4a.6 POWER SWITCH

4a. FUNCTION EXPLANATION

4a.1.1 G CODE LIST

STD. G CODE OP. G CODE GROUP FUNCTION CLASS

4a. FUNCTION EXPLANATION 4a - 1

NOTE 3. G code of 00 group is G code is "one shot" or non modal.

NOTE 4. If G code is commanded which is not available, alarm arises. (No.10)

NOTE 6. G code is display one of each group number that is in effect.

4a.1.1.1 Axial Tapping cycle (G84, G88)

-. Axial CW Tapping cycle by G84

(1) Axial CW tapping is possible by G84

4a. FUNCTION EXPLANATION 4a - 2

O0800 (AXIAL CW TAPPING G84)

G28W0 ······················· Z axis Zero return

4a. FUNCTION EXPLANATION 4a - 3

O0801 (AXIAL CCW TAPPING G84)

G28W0 ······················ Z axis Zero return

4a. FUNCTION EXPLANATION 4a - 4

(1) Radial CW tapping is possible by G88.

O0802 (RADIAL CW TAPPING G88)

G28W0 ······················· Z axis Zero return

4a. FUNCTION EXPLANATION 4a - 5

O0803 (RADIAL CCW TAPPING G88)

G28W0 ························ Z axis Zero return

4a. FUNCTION EXPLANATION 4a - 6

M CODE FUNCTION M CODE FUNCTION

M 00 Program stop M 28 Turn-mill Selection

M 03 Spindle forward M 30 Program End & Rewind

M 05 Spindle stop M 34 Air jet ON

M 35 Air jet OFF

M 08 Coolant ON M 36 Tool presetter advance

M 09 Coolant OFF M 37 Tool presetter retreat

M 38 C-Axis Clamp(High Pressure)

M 10 Spindle CW and Coolant ON M 39 C-Axis Unclamp

M 11 Spindle CCW and Coolant ON

M 12 Spindle stop and Coolant OFF M 41 Gear Low

M 19 Part catcher advance

M 20 Part catcher retreat M64 C-Axis Clamp(Low Pressure)

M 22 Auto door open M 68 Chuck close

M 23 Auto door close M 69 Chuck open

M 24 Air jet and spindle inching M 70 Orientation command

Reverse Tapping Mode Select

4a. FUNCTION EXPLANATION 4a - 7

O8004 [M64 C-Axis Clamp (Low Pressure)]

G28W0 ························· Z axis Zero return

4a. FUNCTION EXPLANATION 4a - 8

4a.2.1 LCD/MDI PANEL

4a.2.2 MACHINE CONTROL PANEL

4a. FUNCTION EXPLANATION 4a - 9

스위치 OFF Switch OFF

이송 오버 라이드 Feedrate override