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Drive Shafts For Steel Production or Industrial Equipment 5.0MB
Drive Shafts For Steel Production or Industrial Equipment 5.0MB
CAT.NO.B2021E
MN../45105]f/f2,glbb0 0./4-./-04/18/4
CONTENTS
Drive shafts for steel production/ ■ Introduction to drive shafts
)unctions and conğJuration of Sarts 03
industrial equipment Position of each series of universal joints 04
■ ConğJurations of drive shafts 05
■ 0easures to iPSrove service life and strenJth
Preface $SSlication of different diaPeter rollers for cross EearinJ 07
ThrouJhout the PanufacturinJ industr\ the Sursuit of Jreater SoZer outSut at hiJher efğ- %all EurnishinJ on cross shaft 07
cienc\ is a Sriorit\ Under such circuPstances hiJhl\ soShisticated and econoPical drive TherPal sSra\inJ coat of tunJsten carEide :C on EearinJ cuS Ne\ 08
shafts that ğt in a liPited sSace are in Jreat dePand for use in various eTuiSPent and $SSlication of forP rollinJ to EearinJ set Eolt 08
Pachines ■ 0aintenance and insSection Pethod of drive shaft 09
■ Cases of failures 11
Drive shaft lineuS is certain to satisf\ \our reTuirePents in various aSSlications includinJ
■ Technical data
iron PanufacturinJ Pachines rollinJ Pills construction Pachines and rollinJ stocN
General characteristics of universal joint 13
:e thanN \ou in advance for \our suSSort of our drive shafts Drive shaft selection 15
%alance Tualit\ of drive shaft 17
■ CoPSosition of drive shaft nuPEers 18
■ SSeciğcations
D series 19
U series 21
T series 23
KF/EZ series 25
KF/EZ series ĠanJe couSlinJ Zith c\lindrical Eore 27
TorTue Zrench set for Eolt tiJhteninJ 28
■ Product introduction
Drive shaft Zith roll Shase adjustPent device for Ear and rod Pill 29
+\Ser couSlinJ 31
■ $ttached taEles
5ecoPPended tiJhteninJ torTue for ĠanJe Eolts 35
ShaSe and diPensions of Sarallel Ne\ and Ne\Za\ -IS % 36
U series ■ Drive shaft selection sheet 37
■ +\Ser couSlinJ selection sheet 38
D series
KF series
EZ series T series
01 02
Introduction to drive shafts
Torque capacity
Since it is installed in a limited space, the axes are Hot/cold strip mills
seldom aligned. Rod/wire rod mills, etc.
However, by using a universal joint, the input axis and the
V\[W\[ H_PZ JHU IL ÅL_PIS` JVUULJ[LK L]LU PU H SPTP[LK
space, enabling smooth torque transmission.
D/U/T series
Each universal joint has four rolling bearings (cross &
General industrial machines, etc.
bearing), realizing low friction and minimizing torque
losses.
KF/EZ series
Universal joint swing diameter
Universal joint
&onğguration of parts
3) Spline sleeve/shaft
There are a spline hole and shaft and the attaching
length is adjustable.
4) Spline cover
Used to improve the dustproof and waterproof
properties if the ambient environment is not good.
03 04
Conğgurations of drive shafts
+YP]LZOHM[ZJHUILJSHZZPÄLKPU[V[^V[`WLZPUJVUÄN\YH[PVUKLWLUKPUNVU[OLZOHWLVM[OLJYVZZ
ILHYPUNZ^OPJOZLY]LHZ\UP]LYZHS
QVPU[Z!ISVJR[`WLHUKYV\UK[`WL;OLMLH[\YLZHUK[`WPJHSJVUÄN\YH[PVUVMPUKP]PK\HS[`WLZHYLZOV^UILSV^
+<;ZLYPLZ
-LH[\YLZ Characteristics
(1) ;OLZLZLYPLZHYL <1Z^PUNKPHTL[LY(mm) :
PU[LUKLKMVY\ZLPU
160 - 1230
)SVJR L_[YLTLS`OLH]`K\[`
HWWSPJH[PVUZ
[`WL<1 ;VYX\L (kN・m) : -
(2) /PNOK\Z[YLZPZ[HUJL
THRLZ[OLZLZLYPLZ
VW[PTHSMVY\ZL\UKLY ;VYX\L (kN・m) : - 18800
ZL]LYLVWLYH[PUN
JVUKP[PVUZZ\JOHZPU
YVSSPUNTPSSZ 4H_PT\TVWLYH[PUNHUNSL( °) : 4 - 10
EZ series
-LH[\YLZ Characteristics
<1Z^PUNKPHTL[LY(mm) :
225 - 435
+YP]L )VS[ :LYPLZMVYOLH]`SVHK^P[O
[`WL
ZOHM[ L_JLSSLU[IHSHUJLIL[^LLU ;VYX\L (kN・m) : -
WLYMVYTHUJLHUKWYPJL
;VYX\L (kN・m) : - 546
4H_PT\TVWLYH[PUNHUNSL( °) : 15
9V\UK
[`WL<1
KF series
-LH[\YLZ Characteristics
<1Z^PUNKPHTL[LY(mm) :
105 - 180
)VS[SLZZ
;OPZJVZ[LMÄJPLU[ZLYPLZPZ
[`WL ;VYX\L (kN・m) : -
PU[LUKLKMVYSPNO[[V
TLKP\TK\[`HWWSPJH[PVUZ
;VYX\L (kN・m) : -
(4) 4H_PT\TVWLYH[PUNHUNSL ( °) : 18 - 30
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Representative conğguration Structural features
Spline shaft
Retainer ring
Retainer washers
Weld yoke
Spline sleeve
Bearing cup
Thrust washer
Felt seal
Bearing holders
Rollers (double row)
Oil seal
Slinger
Cross
Bearing
set bolts Flange yoke
Cross & bearing
Hexagon Weld yoke
head bolts
Flange keys Propeller tube
*VTWHYLK ^P[O [OL ISVJR [`WL [OPZ [`WL VM KYP]L ZOHM[
Hexagon socket
head cap bolts
Spline shaft OHZJYVZZ
ILHYPUNZVMZPTWSLYJVUZ[Y\J[PVUHUKPZTVYL
LJVUVTPJHS
;OLZL KYP]L ZOHM[Z HYL JVUULJ[LK [V THJOPULZ ]PH H
Retainer cap
Retainer washers ÅHUNL LUHISPUN LHZ` JVUULJ[PVU [V H ]HYPL[` VM
Bearing cups THJOPULZ
Weld yoke
Roller Spline sleeve
Oil seal
Felt seal
Slinger Flange yoke
Cross
Propeller tube
Spline shaft
06
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0easures to improve service life and strength
;OLÅHRPUNSPMLJHUILPTWYV]LKI`[OLIHSSI\YUPZOPUNVUJYVZZYHJL^H`;OPZWYVJLZZPZH[`WLVMWSHZ[PJ^VYRPUNWYVJLZZ^OPJO
PZHWWSPLKI`YVSSPUNJVU[HJ[VMZ\WLYOHYKIHSSIHJRLK\WO`KYH\SPJHSS`VU[OLJYVZZYHJL^H`Z\YMHJL
Features ;OLOHYKULZZVM[OLZ\YMHJLILJVTLZOPNOLY[OHU[OH[VM[OLJHYI\YPaLKVYPNPUHSTH[LYPHS
9LZPK\HSJVTWYLZZP]LZ[YLZZH[Z\IZ\YMHJLPZSHYNLY[OHUPU[OLJHZLVMJHYI\YPaPUNHUKP[JHUILHWWSPLKKLLWS`
9HJL^H`YV\NOULZZVM[OLTHJOPULKZ\YMHJLPZPTWYV]LK(UKUVM\Y[OLYÄUPZOPUNWYVJLZZPZYLX\PYLKHM[LYIHSSI\YUPZOPUNWYVJLZZ
(Z[OLIHSSI\YUPZOPUNÄ_[\YLJHUIL\ZLKI`H[[HJOPUN[VSH[OLVYV[OLYTHJOPUL[OLYLPZHJ[\HSS`UVSPTP[H[PVUPUZPaLVM^VYRWPLJLZ
Residual compressive stress MPa
Feeding
Liquid pressure
Ceramic ball
Conventional type
07
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Thermal spraying coat of tungsten
carEide :C on Eearing cup Ney
;V H]VPK JVYYVZPVU VU [OL ZPKL MHJL VM ILHYPUN J\W RL` HWWS`PUN JHYI\YPaPUN OLH[ [YLH[TLU[ VUL WVZZPISL TL[OVK PZ [V HWWS`
[OLYTHSZWYH`PUNJVH[VM[\UNZ[LUJHYIPKL>*VU[OLZLZ\YMHJLZ
;OL[OYLHKVM[OLILHYPUNZL[IVS[OHZJVU]LU[PVUHSS`ILLUTHJOPULK
HM[LY OLH[ [YLH[TLU[ /V^L]LY I` Z^P[JOPUN [OPZ WYVJLZZ [V MVYT
YVSSPUN HSSV^HISL MH[PN\L Z[YLZZ H[ [OL IV[[VT YHKPP VM [OL [OYLHK Conventional product Developed product
PUJYLHZLZZPNUPÄJHU[S` (Machined) (Rolled) (Actual product)
Features -PILYÅV^PZMVYTLKHSVUN[OLZOHWLVM[OL[OYLHK
ÄN\YLVU[OLYPNO[
9LZPK\HSJVTWYLZZP]LZ[YLZZH[Z\IZ\YMHJLILULH[O[OL
IV[[VTYHKP\ZVM[OL[OYLHKPUJYLHZLZÄN\YLILSV^
Conventional type
08
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Maintenance and inspection method of drive shaft
Periodic inspection
(1) Greasing
The greasing amount varies depending on the sizes of the cross & bearing and spline part.
(WWS`[OLHTV\U[VMNYLHZLZWLJPÄLKI`1;,2;
■ Greasing positions
(WWS`NYLHZLPU[OLWVZP[PVUZZOV^UPU[OLÄN\YLILSV^ ①Cross bearing
(bearing cup part or cross body)
①Cross bearing ②Spline part
■ Cycles of periodic greasing *Be sure to apply grease with correct intervals and amount.
- Hot strip mills: Once a month ;OLNYLHZL[VILHWWSPLKZOV\SKIL[OLVULZWLJPÄLKPU[OLKYH^PUN
*VSKZ[YPWTPSSZ!,]LY`TVU[OZ <ZLVMPUZ\MÄJPLU[VYKPMMLYLU[NYLHZLTH`SLHK[VLHYS`KHTHNL
6[OLYZ!,]LY`TVU[OZ
Reaction
receiver
09
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Overhaul
Roller guide
Oil seal
Checks
Cross
Cross Bearing cup
Slinger
Bearing set bolts
Check
■ Yoke
- Check for cracks, nicks, or rusting, etc. of each part.
,ZWLJPHSS`JOLJR[OLJYVZZ
ILHYPUNH[[HJOPUNWHY[HUK[OLÅHUNL Check
attaching part for signs of the above. Checks
■ Others
*OLJRMVY^LHYZJ\MÄUNVYJYHJRPUNL[JVM[OLV]HSIVYLHUKZWSPUL
Check
**VUZ\S[^P[O1;,2;HIV\[[OLPUZWLJ[PVUYLZ\S[
*The next page shows some examples of failures of each part.
Inspection/repair Management/storage
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Cases of failures
⑧
⑨
①
③、④
⑤、⑦ ②
Part!
Part! Part! Bearing set bolt
Cross Bearing cup Cause!
Cause! Cause! - Flat fracture shape because the axial force
- Flaking occurred at the bottom of the cross - Flaking occurred on the bearing cup inlet did not act on the bolt
due to insuflcient lubrication side due to insuflcient lubrication Measures!
Measure! Measure! - Tighten with the proper tightening torque
- Periodic greasing - Periodic greasing - Maintenance of the attaching surfaces of
Treatment! Treatment! the cup and yoke
- Repair by re-grinding - Repair by re-grinding Treatment!
- Replace with a new part
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() E[cessive load
Part!
Yoke key way
Cause!
Part!
- An excessive load acted on the key way
Bearing set bolt
Measures!
Cause! Part! - Review the usage conditions
- An excessive bending stress acted on the Cross - Apply an appropriate load
bolt Cause! Treatment!
Measures! - An excessive load acted on the raceway - Repair by weld overlaying
- Review the usage conditions surface
- Apply an appropriate load Measures!
- Reduce the bending stress acting on the - Review the usage conditions
bolt - Apply an appropriate load
Treatment! Treatment!
- Replace with a new part - Repair by re-grinding
() Life
Part!
Oval bore yoke
Causes!
- Doglegged surface pressure
- Clearance of the torque transmission
Part! Part! surface
Cross Sleeve yoke - Wear of the torque transmission surface
Cause! Cause! due to long-term use
- Flaking occurred at the cross end due to - Wear of the torque transmission surface Treatment!
long-term use due to long-term use -Repair by weld overlaying
Treatment! Treatment!
- Repair by re-grinding - Reusable in the case of slight wear
- Replace with a new part - Replace with a new part in the case of
serious wear
(Repair by weld overlaying is impossible)
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Technical data (1)
The driving shaft and driven shaft intermediated by a universal Driven shaft
joint has the following relationship between their rotational Shaft
angles: operating angleθ
tan cos tan …(1)
where : Rotational angle of driving shaft
: Rotational angle of driven shaft
: Shaft operating angle (Fig. 1)
This means that, even if the rotational speed and torque of the
KYP]PUNZOHM[HYLJVUZ[HU[[OLKYP]LUZOHM[PZZ\IQLJ[[VÅ\J[\- Driving shaft
ation in rotational speed and torque. Fig. 1 Single universal joint
The speed ratio between the driving shaft and driven shaft can be
obtained by differentiating equation (1) with respect to time ( t ),
where is by · and by · :
cos …(2)
1-sin2 sin2
where : Rotational angular velocity of driving shaft (rad/s)
: Rotational angular velocity of driven shaft (rad/s)
Angular velocity ratio
;OLTH_PT\TÅ\J[\H[PVUYH[LVMHUN\SHY]LSVJP[`PUH\UP]LYZHS
joint can be expressed by the following equation: Rotation angle of driving shaft
Fig. 2 Angular velocity fluctuation
max. min.
cos cos
max. cos 0°
min. cos 90°
13
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Double universal joints
Secondary couple
max. tan (for driving shaft) Driven
max. sin (for driven shaft) shaft
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Technical data (2)
To decide the size of the drive shaft, it is necessary to grasp A drive shaft should be selected so that the normal maximum
[OLSVHK[VYX\LÄYZ[ [VYX\LZOHSSUV[L_JLLK[OL [VYX\L /V^L]LYP[PZKPMÄJ\S[
A maximum torque including an impact torque and a mean to determine the true maximum torque, and the engine capacity
torque should be known, and it is essential for selecting an or motor capacity is used as the maximum torque in many cases.
appropriate drive shaft to understand the correct maximum 0U JVUZPKLYH[PVU VM [OL [VYX\L HTWSPÄJH[PVU MHJ[VY ;(- VM [OL
torque and mean torque. drive shaft and various imponderables, the safety factor ( ) of
no less than 1.5 should be considered as the most desirable.
Maximum torque: = /maximum torque under normal operating conditions > 1.5
=HS\L[VKL[LYTPULPM[OLZ[YLUN[OVMLHJOWHY[PZZ\MÄJPLU[
The maximum torque that may occur in an emergency should be
Mean torque:
determined using " torque." The safety factor ( ) of no less
Value necessary to calculate the service life
than 1.5 should be considered as desirable in this case as well.
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Selection criteria for each application
To obtain the load torque of a drive shaft, there is a method to JTEKT conducts FEM analysis as one of the evaluation/analy-
calculate the torque from the motor output. The following is sis approaches to utilize for selection of a drive shaft.
the calculation equation.
5V[L*OLJRPM[OLOVYZLWV^LYZWLJPÄLKPU[OLKYH^PUN
provided means horsepower
HP or horsepower.
PS
kW → Torque (N・m)
kW
T=N ・9552 (N・m) ……(3)
In equations (1) to (3) above,
T Torque (N・m)
: PS Horsepower
:
(French horse power)
N Rotational speed (min-1)
:
HP Horsepower
: kW Kilowatt
:
(English horsepower) Example of FEM analysis
16
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Technical data (3)
The balance quality is expressed by the following equation: ;OL 10: ZWLJPÄLZ [OL IHSHUJL X\HSP[` NYHKLZ MYVT . [V
. .LULYHSS` [OL [OYLL NYHKLZ KLZJYPILK PU ;HISL
Balance quality =
below are commonly used.
or
>L HWWS` NYHKL . [V OPNO ZWLLK KYP]L ZOHM[Z \USLZZ
Balance quality = /9.55 V[OLY^PZLZWLJPÄLK
where !(TV\U[VMZWLJPÄJ\UIHSHUJL(mm)
This amount is the quotient of the static unbalance Correction of the unbalance of drive shafts
of a rigid rotor by the rotor mass. The amount is
equal to the deviation of the center of the rotor
JTEKT corrects the unbalance of drive shafts to the optimal
mass from the center line of the shaft.
]HS\L I` [OL [^V WSHUL IHSHUJPUN TL[OVK \ZPUN [OL SH[LZ[
: Maximum service angular velocity of the rotor (rad/s)
balance system.
: Rotational speed (min-1)
;VJVYYLJ[[OLIHSHUJLVMHKYP]LZOHM[P[PZJYP[PJHS[VJVYYLJ[
the balance between two planes each near the two individu-
HS\UP]LYZHSQVPU[ZPUZ[LHKVMI`[OLVULWSHULIHSHUJPUNHZ
used to balance car wheels.
,ZWLJPHSS` PU [OL JHZL VM H SVUN KYP]L ZOHM[ [OPZ [^V WSHUL
balancing method is the only way to acquire good results.
*HY^OLLSZ^OLLSYPTZ^OLLSZL[ZHUKKYP]LZOHM[Z
Crankshaft systems of elastically mounted high speed four stroke engines (gasoline or diesel) with
six or more cylinders
*YHURZOHM[Z`Z[LTZVM[OLLUNPULZVMH\[VTVIPSLZ[Y\JRZHUKYVSSPUNZ[VJR
Drive shafts with special requirements (propeller shafts and diesel shafts)
Components of crushing machines
Components of agricultural machines
*VTWVULU[ZVM[OLLUNPULZVMH\[VTVIPSLZ[Y\JRZHUKYVSSPUNZ[VJRNHZVSPULVYKPLZLS
Crankshaft systems with six or more cylinders with special requirements
17
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Composition of drive shaft numbers
D 5 6 1 0 0 1 2 3 4 C M 2 F 180 001 5 CC
Fitting code
*VUÄN\YH[PVUJVKL
Fitting code
Design serial No. *VUÄN\YH[PVUJVKL
Design serial No.
Swing diameter No.
Swing diameter (unit: mm)
(3) Type with different model numbers on the right and left ② EZ series
18
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Speciğcations
D series
Telescoping type (with propeller tube)
: Propeller tube dia.
: Spline dia.
* : Allowable telescoping stroke
* * * *
Dimensions marked with an asterisk (*) need to be determined to suit existing equipment.
Please provide the specilcations of your equipment when placing an inquiry.
7)
Recommended wrench set
UJ Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts
Max. (bearing set bolt)
swing
Model dia. operating
No. angle Torque Wrench No.
(mm) Nominal Width Tightening 6)
(°) torque Socket No.
thread across Q’
ty Type Tensiometer No.
(min.) size flats (N・m) Wrench No.
TW4200
10.9 34.1 A
HR17×4200
TW4200
22.5 54.7 A
HR19×4200
TW4200
35.3 73.1 A
HR22×4200
TW8500
56.2 140 A
HR27×8500
TM500
22.7 89.9 260 C
WR32×500
TM500
38.3 144 384 C
WR36×500
TM1000
213 560 C
WR50×500
TM1000
264 708 C
WR50×500
TM1000
333 739 C
WR50×500
TM2000
500 1 060 C
WR60×500
TM2000
747 1 460 C
WR65×800
TM2000
962 2 040 C
WR70×800
TM2000
1140 2 520 C
WR75×800
TM3000
1510 3 370 C
WR85×800
19
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■ Features
This series is suitable for use under severe conditions, such as in driving rolling mill rolls.
Based on standardized cross & bearings, this series can be designed to suit a wide range of
KPTLUZPVUZHUKH^PKL]HYPL[`VMÄ[[PUNJVUÄN\YH[PVUZ
7)
Recommended wrench set
UJ Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts
Max. (bearing set bolt)
swing
Model dia. operating
No. angle Torque Wrench No.
(mm) Nominal Width Tightening 6)
(°) torque Socket No.
thread across ty Type Tensiometer No.
Q’
(min.) size flats (N・m) Wrench No.
TM3000
1 730 3 870 C
WR90×800
TM3000
2 090 4 600 C
WR95×1000
TM2000
3 720 6 200 D
WB50×500
TM2000
4 070 6 610 D
WB50×500
TM2000
4 360 8 050 D
WB50×500
TM2000
3 900 9 250 D
WB60×800
TM2000
4 600 10 400 D
WB60×800
TM2000
4 540 8 050 D
WB55×500
* * TM2000
6 780 13 500 D
WB65×800
* * TM2000
7 970 13 300 D
WB65×800
* * TM3000
1 210 7 550 15 200 D
WB70×800
* * TM3000
1 540 8 970 18 800 D
WB75×800
[Notes] 1) refers to the rated torque used for service life calculation (refer to page 15). The material factor is supposed to be 3 in this calculation.
2) refers to the reference torque used as the criterion for evaluation of resistance to the maximum torque under normal operating conditions.
divided by the maximum torque should preferably be greater than 1.5.
3) refers to the reference torque used as the criterion for evaluation of resistance to the breaking torque under emergency conditions.
divided by the breaking torque should preferably be greater than 1.5.
4) refers to the minimum dimension when the shaft has neither propeller tube nor welded connection.
5) The parenthesized values refer to the involute spline diameter.
6) Represents the voltage used for one kit of cross & bearing.
7) The types of wrench set are as follows. For details, refer to “Torque wrench set for bolt tightening” on page 28.
Type A: Torque wrench + Ring head Type C: Tensiometer + Ring wrench
Type B: Torque wrench + Hexagonal bar wrench Type D: Tensiometer + Socket wrench
[Remarks] 1) The values with * mark are reference values.
2) The values in the table are the values with alternating load. For the values with pulsating load, contact JTEKT.
20
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Speciğcations
U series
Telescoping type (with propeller tube)
!7YVWLSSLY[\ILKPH
!:WSPULKPH
* !(SSV^HISL[LSLZJVWPUNZ[YVRL
* * * *
Dimensions marked with an asterisk (*) need to be determined to suit existing equipment.
Please provide the specilcations of your equipment when placing an inquiry.
6)
Recommended wrench set
UJ Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts
Max. (bearing set bolt)
swing
Model dia. operating
No. angle Torque Wrench No.
(mm) Nominal Width Tightening 5)
(°) torque Socket No.
thread across Q’
ty Type Tensiometer No.
(min.) size flats (N・m) Wrench No.
TM1000
284 497 C
WR41×500
TM1000
315 545 C
WR46×500
TM2000
414 725 C
WR50×500A
TM2000
466 855 275 C
WR55×500
TM2000
650 275 C
WR55×500
TM2000
755 1 250 275 C
WR60×500
TM2000
859 1 410 C
WR65×800
TM2000
1 160 C
WR60×500
TM1000
1 500 D
WB36×500
TM1000
2 120 D
WB36×500
TM1000
2 230 D
WB36×500
TM1000
2 660 D
WB41×500
21
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■ Features
The U Series is mainly intended for non reversing mills,
Z\JOHZ[OLÄUPZOPUNZ[HUKVMHOV[Z[YPWTPSS
With
coupling yoke
6)
Recommended wrench set
UJ Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts
Max. (bearing set bolt)
swing
Model dia. operating
No. angle Torque Wrench No.
(mm) Nominal Width Tightening 5)
(°) torque Socket No.
thread across ty Type Tensiometer No.
Q’
(min.) size flats (N・m) Wrench No.
TM2000
2 990 D
WB46×500
TM2000
3 440 D WB46×500
TM2000
3 770 5 700 D
WB50×500
TM2000
4 360 D
WB55×500
[Notes] 1) refers to the rated torque used for service life calculation (refer to page 15). The material factor is supposed to be 3 in this calculation.
2) refers to the reference torque used as the criterion for evaluation of resistance to the maximum torque under normal operating conditions.
divided by the maximum torque should preferably be greater than 1.5.
3) refers to the reference torque used as the criterion for evaluation of resistance to the breaking torque under emergency conditions.
divided by the breaking torque should preferably be greater than 1.5.
4) refers to the minimum dimension when the shaft has neither propeller tube nor welded connection.
5) Represents the voltage used for one kit of cross & bearing.
6) The types of wrench set are as follows. For details, refer to “Torque wrench set for bolt tightening” on page 28.
Type A: Torque wrench + Ring head Type C: Tensiometer + Ring wrench
Type B: Torque wrench + Hexagonal bar wrench Type D: Tensiometer + Socket wrench
[Remarks] 1) The values in the table are values with pulsating load.
2) If you require U series with swing diameter of φ285 to φ345, contact JTEKT.
22
MN../45105]മಬ,glbb00 0./4-./-04/180.
6SeFiğFDWiRQs
T series
■ Features
: Spline dia. The T Series is intended for such applications where telescoping function is required in a small space.
* : Allowable telescoping stroke Because one of the cross & bearings needs to be hollow to enable the required stroke, this series is
applicable in such cases where the swing diameter has a given allowance on either the driving side or
driven side.
*
* * *
Dimensions marked with an asterisk (*) need to be determined to suit existing equipment.
0Lease proVide the speCilCations oF Your equipment when pLaCing an inquirY.
6)
UJ Recommended wrench set
swing Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts
Max. (bearing set bolt)
Model dia. operating
No. (mm) angle Torque Wrench No.
Nominal Width Tightening 5)
(°) 4)
thread across torque Quantity Type
Socket No.
( ) Tensiometer No.
(min.) ( ) size flats (N・m) Wrench No.
TM500
35.3 73.1 A
HR27×8500
TM500
89.9 260 C
WR32×500
TM500
144 384 C
WR36×500
TM1000
209 551 C
WR50×500
TM1000
333 739 C
WR50×500
TM2000
500 1 060 C
WR60×500
TM2000
747 1 460 C
WR65×800
TM2000
1 140 2 520 C
WR75×800
[Notes] 1) reFers to the rated torque used For serViCe LiFe CaLCuLation (reFer to page 1). 4he materiaL FaCtor is supposed to be in this CaLCuLation.
2) reFers to the reFerenCe torque used as the Criterion For eVaLuation oF resistanCe to the maximum torque under normaL operating Conditions.
diVided bY the maximum torque shouLd preFerabLY be greater than 1..
) reFers to the reFerenCe torque used as the Criterion For eVaLuation oF resistanCe to the breaking torque under emergenCY Conditions.
diVided bY the breaking torque shouLd preFerabLY be greater than 1..
4) reFers to the minimum dimension when the shaFt has neither propeLLer tube nor weLded ConneCtion.
) Represents the VoLtage used For one kit oF Cross bearing.
) 4he tYpes oF wrenCh set are as FoLLows. &or detaiLs reFer to h4orque wrenCh set For boLt tighteningv on page 2.
4Ype ! 4orque wrenCh Ring head 4Ype # 4ensiometer Ring wrenCh
4Ype " 4orque wrenCh (exagonaL bar wrenCh 4Ype D 4ensiometer 3oCket wrenCh
[Remarks] 1) 4he VaLues in the tabLe are the VaLues with aLternating Load. &or the VaLues with puLsating Load ContaCt *4%+4.
2) 3peCilCations in parentheses are reCommended modeL numbers and dimensions For Combination.
23 24
6peciğcDtions
UJ
Torque capacity (kN・m) Boundary dimensions (mm) Bearing set bolts Fixed type (with double ĠDnge)
Max. Flange
swing Telescoping type Fixed type outside
Model operating
Fig. dia. with Nominal Width Tightening dia.
No. angle With
(mm) Propeller propeller propeller thread across torque
(°) tube dia. tube tube size flats (N・m) (mm)
(min.) (min.)
1 560 4 130
2 870 10 500
&IG &IG
5 890 21 600
&ORTHEmANGEDIMENSIONSAND THATSUITTHEINDIVIDUALmANGEOUTSIDEDIAMETER
ANDFORTHEmANGEBOLTHOLEDETAILSREFERTO+&%:SERIESmANGECOUPLINGWITHCYLINDRICALBOREONPAGE
41 400 152 000 The products are suitable for applications where the maximum operating angle is no
more than 15°. They are suited to medium load applications.
Their yokes can be disassembled, so that their cross bearings can be replaced easily.
54 300 199 000 ■ Designs available to order
When installation space is limited or when a stroke needs to be long, this series can
77 200 283 000
be designed to order. Assembling components are shown below.
For more details on these designs, consult JTEKT.
Telescoping type
149 200 546 000 without propeller tube
25 26
Speciğcations
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
(drilled)
[Notes] 1) The keyway dimensions ( , and ) shall be determined in conformity with JIS B 1301.
2) The dimensions and are determined according to customer specilcations. (When not speciled, is recommended to be multiplied
by between 1.2 and 1.5 and to be multiplied by about 0.02.)
3) The upper line value in each cell is a dimension for the drive shaft end and the lower line value is a dimension for the cylindrical bore mange coupling end.
4) The max. dimensions are approximately divided by 1.6.
27
MN../45105]മಬ,glbb05 0./4-./-04/180.
Torque wrench set for bolt tightening
JTEKT provides tool sets suitable for bolt tightening of the drive sha
shaft.
;OL MVSSV^PUN HYL YLWYLZLU[H[P]L [VVSZ HUK [OLPY ZWLJPÄJH[PVUZ -VY K
;OLMVSSV^PUNHYLYLWYLZLU[H[P]L[VVSZHUK[OLPYZWLJPÄJH[PVUZ-VYKL[HPSZJVU[HJ[1;,2;
No. L (mm) Scale range (same on the right and left) Minimum scale
(N・m) (N・m)
TW4200 750 70∼420 10
TW8500 1310 100∼850 20
TW28000 1240 300∼2800 50
TW42000 1400 400∼4200 100
Sockets Wrenches
(1) Ring head (1) Ring wrench
No. L Width across flat No. L Width across flat
(mm) W (mm) W (mm) W (mm)
L
HR17X4200 100 17 WR32X500 500 32
HR19X4200 100 19 WR36X500 500 36
HR22X4200 100 22 L WR41X500 500 41
W
HR24X8500 160 24 WR46X500 500 46
HR27X8500 160 27 WR50X500 500 50
HR30X8500 160 30 WR50X500A 500 50
HR32X8500 160 32 WR55X500 500 55
HR36X8500 160 36 WR60X500 500 60
HR41X8500 160 41 WR65X800 800 65
WR70X800 800 70
WR75X800 800 75
WR80X800 800 80
(2) Hexagonal bar head WR85X800 800 85
L Width across flat WR90X800 800 90
L No. (mm) W (mm) WR95X1000 1000 95
HH12X8500 160 12 (2) Socket wrench
HH14X8500 160 14 No. L Width across flat
W (mm) W (mm)
W HH17X8500 160 17
WB36X500 500 36
HH19X8500 160 19
WB41X500 500 41
L WB46X500 500 46
WB50X500 500 50
WB55X500 500 55
WB60X800 800 60
WB65X800 800 65
WB70X800 800 70
WB75X800 800 75
28
MN../45105]മಬ,glbb06 0./4-./-04/180.
Product introduction
Drive shaft with roll phase adjustment device for bar and rod mill
Applications
Used to adjust the rotation direction phase of the upper and lower rolling mill rolls
arbitrarily when forming a continuous thread shape in manufacturing of bar and rod
steel for building material (screw reinforcing bar) in bar and rod mills.
(1) To simplify operations, the connection method of bar steel was increasingly changed
from previous “welding method” to “screw connection method.”
)`MVYTPUNJVU[PU\V\ZJVU]L_PU[OLWLYPWOLY`VMIHYZ[LLSHKOLZPVU^P[OJVUJYL[LPZ
increased.
Features
(1) The rotation phase can be adjusted almost steplessly, which improves (4) The lineup of equipment has been enriched to suit
the accuracy of products. most of the bar steel sizes.
(2) The phase can be adjusted in a short time, which improves the 6USPUL^VYRJHUILJVUK\J[LK^P[OV\[YLTV]PUN
LMÄJPLUJ`VM[OL^VYR the drive shaft.
>P[OP[Z\UPX\LJVUÄN\YH[PVU[OLZWHJLJHUILZH]LKPU[OLKPYLJ[PVUZ
of diameter and shaft.
Installation examples
The phase adjustment device can be attached to both horizontal stand and vertical stand.
;OLÄN\YLZILSV^HUKVU[OLYPNO[HYLPUZ[HSSH[PVUL_HTWSLZ Phase adjustment device
29
MN../45105]മಬ,glbb07 0./4-./-04/180.
Work procedure
S : Adjustment
amount
7OHZLHKQ\Z[TLU[^VYRZOV\SKILJVUK\J[LK^P[O[OLYVSSZVM[OLYVSSPUN
mill inserted to the drive shaft. First, measure the adjustment amount.
(2) Decide the number of adjustment scales from the following equation.
Provide JTEKT with the following information for design of the optimal phase adjustment device.
Provide them along with the selection sheet of the drive shaft.
- Stand status (horizontal stand or vertical stand) - Roll rotation direction (seen from the pinion stand)
- Roll diameter (disposal diameter) - Pinion PCD
- Pitch in the case of screw reinforcing bar and intercalary dimension in the case of bar steel with different diameters
30
MN../45105]മಬ,glbb1. 0./4-./-04/180.
Product introduction
Hyper coupling (1)
Applications
Drive shafts
Work rolls
Structure and working principle Hyper coupling
Pinion stand Motor
The hydraulic expansion type torque limiter transmits torque by the friction A
between the shaft components and the welded coupling assemble, which
is generated by the bore shrinkage of the welded coupling assemble when Installation on this side
VPSPZÄSSLKHUKWYLZZ\YPaLKPU[OLO`KYH\SPJL_WHUZPVUJOHTILY can be also considered
The torque can be set in proportion to hydraulic pressure, which is simulta- Hydraulic expansion
chamber Shear valve
neously released by the decompression of oil, thanks to the breakage of
the shear valve coming concurrently with slipping of torque transmission Support bearing
Outer cylindrical part
surface, if the excessive torque beyond set value is generated. Shaft part
The following illustration shows an example of the hydraulic expansion
type torque limiter applied to a rolling mill.
Work roll
Rolling accident(Multiple jam of rolled material)
charged)
periodically replaced in the overhaul in order to prevent the accumulated
metal fatigue of the pin. Compared with the share pin type torque limiter,
the hydraulic expansion type torque limiter requires only share valve
replacement for repair. Since it is not required to replace the shear valves Torque transmission surface
(Connection by friction)
during periodical inspection, it will improve the overhaul time.
31
MN../45105]മಬ,glbb1/ 0./4-./-04/180.
Features
(1) The recovery time after operation (oil pressure release) is (4) High durability performance.
ZPNUPÄJHU[S`ZOVY[LULK - A high degree of free independen rotation performance after
(2) High operation accuracy. [OLYLSLHZLVM[OLVPSWYLZZ\YLPZZLJ\YLKI`\[PSPaPUNV\Y
- The operation torque accuracy is high. The variation of the know-how as a bearing manufacturer.
operation torque is within ±10 %. - Special surface treatment is applied to the operating surface to
;OLVWLYH[PVU[VYX\LPZ]HSPKH[LKI`\ZPUNHSHYNLZPaLK improve durability.
torsion testing machine to improve reliability. - The oil pressure release-performance is improved by
(3) The operation torque can be easily set. establishing an analysis method of the oil pressure release time.
Torque transmission
4 1 2
Recovery Oil pressure release
3
Free independent rotation
The shear valve is replaced by matching
When excessive torque occurs, the
the phases of the outer cylindrical
al part
torque transmission surface slides
and shaft part. When oil pressure from
relatively. At the same time, the shear
the female coupler is applied again,
valve is broken by the cover tube and
recovery is completed.
the oil pressure is released instantly.
The outer cylindrical part and the shaft part are free to
rotate independently and smoothly on the bearings that
support both ends of the torque transmission surface.
Oil pressure(MPa)
Oil pressure-operation torque diagram (image)
The setting of operation torque can be changed easily by
adjusting the oil pressure value. Large-sized torsion testing machine
32
MN../45105]മಬ,glbb10 0./4-./-04/180.
Product introduction
Hyper coupling (2)
Dimension tables
F D F
33
MN../45105]മಬ,glbb11 0./4-./-04/180.
Recovery method after operation
Phase lxing pin
(M[LY[OLKYP]LZ`Z[LTKYP]LZOHM[PZZ[VWWLKJVTWSL[LS`
JSLHUP[ZZ\YYV\UKPUNZ Shear valve
Male coupler
;OLVPSWYLZZ\YLPZYL[HPULKI`[PNO[LUPUN[OLZOLHY]HS]L
^P[OZWLJPÄLK[VYX\LÄN\YLVU[OLSV^LYYPNO[
*OLJRMVYVPSSLHRHNLVM[OLZOLHY]HS]L
Torque wrench
(M[LYYLTV]PUN[OLYLZPK\HSWYLZZ\YLVM[OLO`KYH\SPJW\TW
YLTV]L[OLJVUULJ[PVUOVZL;OLYLJV]LY`PZJVTWSL[LK
-VYKL[HPSZYLMLY[V[OLVWLYH[PVUTHU\HSH[[HJOLK[V[OL
WYVK\J[[VJVUK\J[^VYR
;VYX\L^YLUJO
<ZLK[VH[[HJOHUKYLTV]L
[OLZOLHY]HS]LHZZLTIS`
JV\WSLYHZZLTIS`HUKWOHZL
Ä_PUNWPU
34
MN../45105]മಬ,glbb12 0./4-./-04/180.
Attached tables
Coarse
screw
thread
Fine
screw
thread
35
MN../45105]മಬ,glbb13 0./4-./-04/180.
Shape and dimensions of parallel key and keyway (JIS B 1301)
Section Section
of key of keyway
unit : mm
Dimension of key Dimension of keyway Informative
note
Close grade Normal grade
Basic dimension
Basic dimension
Basic dimension
Nominal
of and
of and
Tolerance
size Applicable
dimension
dimension
of
of
and
Tolerance Tolerance dia.
Basic
Basic
[Notes] 1)Dimension shall be selected among the following within the range given in Table.
The dimensional tolerance on shall be generally h12 in JIS B0401.
6 , 8 , 10 , 12 , 14 , 16 , 18 , 20 , 22 , 25 , 28 , 32 , 36 , 40 , 45 , 50 , 56 , 63 , 70 , 80 , 90 , 100 , 110 , 125 , 140 , 160 , 180 , 200 ,
220 , 250 , 280 , 320 , 360 , 400
2)The applicable shaft diameter is appropriate to the torque corresponding to the strength of the key.
[Remark] The nominal sizes given in parentheses should be avoided from use, as possible.
[Reference] Where the key of the smaller tolerance than that speciled in this standard is needed, the tolerance on width of the key shall be h7.
In this case, the tolerance on height shall be h7 for the key 7× 7 or less in nominal size and h11 for the key of 8 × 7 or more.
36
MN../45105]മಬ,glbb14 0./4-./-04/180.
Drive shaft selection sheet
Location of installation
Drive shaft
Horizontal (mm)
Vertical (mm)
Offset Fit
Driving (mm)
shaft
(mm)
Driven (mm)
shaft
(mm)
37
MN../45105]മಬ,glbb15 0./4-./-04/180.
Hyper coupling selection sheet
Location of installation ○
If“Yes”
(7) Normal ○
(8) Max. ○
Paint color
(6)
(6)
38
MN../45105]മಬ,glbb16 0./4-./-04/180.
Drive shafts for steel production/industrial equipment
OFFICES
KOYO CANADA INC. PHILIPPINE KOYO BEARING CORPORATION
5324 South Service Road, Burilngton, Ontario L7L 5H5, CANADA UI'MPPS
0OF8PSME4RVBSF#VJMEJOH
6QQFS.D,JOMFZ
TEL : 1-905-681-1121 Road, McKinley Town Center Fort Bonifacio, 1634 Taguig City,
FAX : 1-905-681-1392 PHILIPPINES
TEL : 63-2-856-5046/5047
JTEKT NORTH AMERICA CORPORATION FAX : 63-2-856-5045
-Main Office- JTEKT KOREA CO., LTD.
47771 Halyard Drive, Plymouth, MI 48170, U.S.A. Seong-do Bldg 13F, 207, Dosan-Dearo, Gangnam-Gu, Seoul,
TEL : 1-734-454-1500 KOREA
FAX : 1-734-454-7059 TEL : 82-2-549-7922
-Cleveland Office- FAX : 82-2-549-7923
29570 Clemens Road, P.O.Box 45028, Westlake,
OH 44145, U.S.A JTEKT (CHINA) CO., LTD.
TEL : 1-440-835-1000 Room 25A2, V-CAPITAL Building, 333 Xianxia Road, Changning
FAX : 1-440-835-9347 District, Shanghai 200336, CHINA
TEL : 86-21-5178-1000
KOYO MEXICANA, S.A. DE C.V. FAX : 86-21-5178-1008
Av. Insurgentes Sur 2376-505, Col. Chimalistac, Del. Álvaro KOYO AUSTRALIA PTY. LTD.
Obregón, C.P.01070, México, D.F. Unit 2, 8 Hill Road, Homebush Bay, NSW 2127, AUSTRALIA
TEL : 52-55-5207-3860 TEL : 61-2-8719-5300
FAX : 52-55-5207-3873 FAX : 61-2-8719-5333
☆The contents of this catalog are subject to change without prior notice. Every possible Reproduction of this catalog
effort has been made to ensure that the data herein is correct; however, JTEKT connot without written consent is
assume responsibility for any errors or omissions. strictly prohibited.
CAT.NO.B2021E
,
Printed in Japan 16.01-1CM
MN../45105]f/f2,glbb/ 0./4-./-04/18/3