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Post Tensioned Slabs
Post Tensioned Slabs
POST-TENSIONED SLABS
Process of Post-tensioning
The various stages of the post-tensioning operation
are summarised as follows.
1) Casting of concrete.
2) Placement of the tendons.
3) Placement of the anchorage block and jack.
4) Applying tension to the tendons.
5) Seating of the wedges.
6) Cutting of the tendons.
Component of Post-tensioning
The various components of the post-tensioning
operation are summarised as follows.
A) Formwork
B) Concrete
C) Strands
D) Tendons
E) Ducts
F) Anchorages
G) Wedges
IS CODES 1343 AND IS CODE 6461
Slab profile where you can see the draping of the tendons. By draping the tendons you maximize the strength of the
post tension slab.
Arrangements of Post-Tensioned Precast Frames
Partly Precast Frame Partly Precast Frame: Section through Beam
Disadvantages
If post-tensioned concrete isn't built exactly as it was designed, it can be pulled apart by internal stresses. Exposure to moisture during construction can cause
internal deterioration over time, too. These problems can be hard to spot and difficult to repair.
Benefits
The advantages of prestressed concrete include crack control and lower construction costs; thinner slabs
- especially important in high rise buildings in which floor thickness savings can translate into additional
floors for the same (or lower) cost and fewer joints, since the distance that can be spanned by
post-tensioned slabs exceeds that of reinforced constructions with the same thickness. Increasing span
lengths increases the usable unencumbered floor space in buildings; diminishing the number of joints
leads to lower maintenance costs over the design life of a building, since joints are the major focus of
weakness in concrete buildings.
Benefits
In slabs two categories of pt systems are used :
• Fire resistance
• Reduced material use
• Sound control
• Robustness
• Thermal mass
• Minimal deliveries
• Longer Spans Un -Bonded Bonded
• Flat Soffits
• Flexibility of Layout & system system
Services
• Deflection & Crack Control
• Thinner Slabs
• Reduced Storey Height
• Lighter Structure
• Fast Construction
• Cost Saving
Strand
Advantage
• Reduces friction losses • Single strand coated with corrosion
inhibiting grease and encased in
• Grouting not required polyethylene sheathing
• Smaller diameter • PT force is transferred to the concrete
• Provides greater lever arm by the anchors provided at the ends
Un-bonded post-tensioned system varies from bonded • Simplifies prefabrications of tendons
post-tensioning system by providing each individual cable coated • Faster Construction
with grease (generally lithium based) and covered by a plastic
sheathing, after concreting the stressing is processed.
The advantages of this system over bonded post-tensioning are:
when concreting is done using ducts for the tendons, then •The ability to individually adjust cables based on poor field conditions (For example:
tendons doesn't comes in contact with concrete, and hence no shifting a group of 4 cables around an opening by placing 2 to either side).
bonds formed. All the forces transferred to the concrete by end •The procedure of post-stress grouting is eliminated.
blocks. •The ability to de-stress the tendons before attempting repair work.
Bonded Tendons
When bonded prestressing steel is cut it behaves similar to rebar in that the loss of force is
localized. These systems are used in a variety of applications, including parking deck slabs to
enhance long-term durability, transfer slabs, containment structures, and bridge decks
Advantage
• Large reduction in conventional reinforcement.
• Tendons cannot distress in accidents.
• Tendons can be easily 'introduced' allowing a more efficient design approach.
• Bond generated b/w the strand and concrete leads higher ultimate stress.
• No issues with maintaining the integrity of the anchor/dead end.
Size limitations
In case of pre-tensioning, the size of the sections is limited due to transportation restrictions and also due to the availability of cranes capable of lifting the
sections into place.
Whereas in the case of post-tensioning the size of the member is not restricted. long-span bridges can be constructed with the help of this method.
Members
In case of pre-tensioning similar prestressed members are prepared in a factory if the size variation happens then we have to manufacture a separate
mould of that size, whereas post-tensioning can be done at site hence products are changed according to a structure.
Suitability
Pre-tensioning is suitable for small structural elements which are easy to transport, whereas post-tensioning is preferred when the structural element is
heavy.
Durability
Pre-tensioning is more reliable and durable as compared to post-tensioning, whereas in the case of post-tensioning the durability depends upon the two
anchorage mechanisms.
Loss in prestress
While tensioning the cables the cable gets contracted due to several causes which affects the reduction in pre-stress this reduction in prestressing force is
called as loss in prestress. In the case of pre-tensioning, the loss of prestressing is not less than 18 %, whereas in the case of post-tensioning the loss of
prestressing is not more than fifteen per cent.
Cost
Pre-tensioning is cheaper because the cost of sheathing is not involved in this method, whereas post-tensioning is costlier because of the use of
sheathing.
Applications
Prestressed concrete is the main material for floors in high-rise buildings and the entire containment vessels of nuclear reactors.
Unbonded post-tensioning tendons are commonly used in parking garages as barrier cable. Also, due to its ability to be stressed and then
de-stressed, it can be used to temporarily repair a damaged building by holding up a damaged wall or floor until permanent repairs can be made.
Prestressing can also be accomplished on circular concrete pipes used for water transmission. High tensile strength steel wire is helically-wrapped
around the outside of the pipe under controlled tension and spacing which induces a circumferential compressive stress in the core concrete. This
enables the pipe to handle high internal pressures and the effects of external earth and traffic loads.
● Fire resistance
● Reduced material use
● Sound control
● Robustness
● Thermal mass
● Minimal deliveries
● Longer Spans
● Flat Soffits
ITPL- Bangalore Marathon-Futurex-Mumbai
● Flexibility of Layout &
Services
● Deflection & Crack Control
● Thinner Slabs
● Reduced Storey Height
● Lighter Structure
● Fast Construction
● Cost Saving
The main disadvantage in this option was that a 7.5 in. (191 mm) slab would still be required for plumbing in the bathrooms per code requirements of the
city of Chicago. Accordingly, this would have increased the forming costs. Ultimately, the Owner chose Option B, based on the enhanced value (described in
the following) and the reduction in the overall cost. Even though it used more concrete and had a taller building height than Option A, Option B had less
concrete and building height than the original design. Initially, the decision was to use PT in all floors; but in the end, PT was only used in the sixth floor
(transfer floor) to roof level due to the construction schedule of the first five floors. To meet the construction schedule deadlines, a consulting structural
engineering company was hired to design the structural floor system in partnership with the PT supplier. Together, they ensured that the quantities of the PT
and reinforcing bar materials were in compliance with the initial VEA. This alternate structural design was incorporated into the Structural Engineer of
Record’s design documents. The 8 in. (203 mm) thick flat plate floor had banded tendons in the east-west direction and the uniform Fig. 1—One Museum
Park West, Chicago, IL.
CASE STUDY One Museum Park West
The concrete contractor indicated that the value engineering resulted in a savings of $4
million due to the items listed as follows:
● Reduction in the number of columns, which reduced the concrete, reinforcing bar,
and forming costs.
● Deletion of several transfer girders.
● Reduction of the depth of remaining transfer girders.
● Reduction of the reinforcing bar in slabs.
● Reduction of the number of caissons, though the size of the remaining caissons did
increase.
● Reduction of building height due to the reduction of transfer girder depths.
● As a result, there were cost savings in the shear walls, curtain walls, elevator, and
vertical mechanical/electrical/ plumbing and piping/conduit.