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INTERACTIVE SCHEMATIC

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RENR9885-04
July 2013

330D, 336D, and 336D2 Excavator


Hydraulic System - Attachment
330D: 336D: 336D2:
NBD1-UP J2F1-UP WDC1-UP
B6H1-UP PRF1-UP YCF1-UP
L2K1-UP W3K1-UP XBH1-UP
JLP1-UP WRK1-UP FAR1-UP
MWP1-UP KKT1-UP TLU1-UP
EDX1-UP PGW1-UP
MEY1-UP

Boom Lowering Control Valve

© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.


COMPONENT LOCATION

Part Machine Schematic


Description
Number Location Location
Attachment
BLO CK 1 85 -0 4 88 1 C-2
VALVE GP - LOAD CONTROL
270-5692 2 E-2
(BOOM LOWER, MANUAL)
VALVE GP - LOAD CONTROL
263-1962 3 E-2
(BOOM LOWERING, DRIFT REDUCTION, RELIEF)

Standard 330D
ACCUMULATOR GP - HYDRAULIC (PILOT OIL) 164-6981 4 A-5
CYLINDER GP - BOOM NOTE A 5 E-2
CYLINDER GP - BUCKET NOTE A 6 E-7
CYLINDER GP - STICK NOTE A 7 E-7
FILTER GP - OIL (CASE DRAIN) 126-2075 8 A-5
FILTER GP - OIL (HYDRAULIC RETURN) 188-4140 9 A -6
FILTER GP - OIL (PILOT) 158-8987 10 A- 4
MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 11 A-5
MOTOR GP - PISTON 234-4638 12 A-7
MOTOR GP - SWING 200-3373 13 E-6
MOTOR GP - TRAVEL 271-6376 14 E-4
PUMP GP - PISTON (HYDRAULIC FAN) 259-0815 15 A-3
PUMP GP - PISTON (MAIN) 283-6116 16 B- 2
SWIVEL GP 234-4440 17 D-4
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 18 A-7
VALVE GP - LOAD CONTROL
255-5680 19 C-5
(STICK DRIFT RED, RELIEF LINE)
VALVE GP - MAIN CONTROL 285-1536 20 C- 2
VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 270-5951 21 C-7
VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) 270-5952 22 C-6
VALVE GP - PILOT (TRAVEL) 270-5947 23 D-7

VALVE GP - PRESSURE REDUCING (BOOM,


232-4102 24 B-4
SWING PRIORITY)
VALVE GP - SHUTTLE 185-0462 25 B-7
VALVE GP - SHUTTLE 259-7732 26 B-4
VALVE GP - SOLENOID (HEAVY LIFT) 121-6303 27 A-4
VALVE GP - SWING CUSHION (FINE SWING) 158-9090 28 E-6
VALVE GP - TRAVEL COUNTERBALANCE 204-2819 29 E-4

Note A: Refer to Parts Manual for your specific machine.


TAP LOCATION

Tap Schematic
Description
Number Location
AA Pilot Filter Pressure Test Port A-4
BB Drive Pump Pressure Test Port A-2
CC Power Shift Pressure Test Port A-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES


AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT


or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS


REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL


SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO


DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN


BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire


(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow


Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard


Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
7 6 5 4 3 2 1
(5) CYLINDER GP
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)
BOOM

PG
(13) MOTOR GP
(6) CYLINDER GP DR SWING
(7) CYLINDER GP
BUCKET 200-3373
STICK R.C.V-C
(14) MOTOR GP
MU TRAVEL
AR4
E 271-6376 E
BG AG
Pp3 Pp3
CYL CYL
DR X
X (2) VALVE GP
B1 A1 T1 T1
LOAD CONTROL
T2 T2 (BOOM LOWER,
(28) VALVE GP Dr MANUAL)
AL3 BL3 SWING CUSHION 270-5692
Dr
AR3 BR3 (FINE SWING)
158-9090 AG BG BG
AG
CV Pi T CV Pi T

TRAVEL BRAKE TRAVEL BRAKE

A B B A

B A
(23) VALVE GP
PILOT (TRAVEL) (29) VALVE GP (3) VALVE GP
BL2 AL2 BL1 AL1 BR1 AR1
270-5947 TRAVEL LOAD CONTROL
(17) SWIVEL GP COUNTERBALANCE (BOOM LOWERING,
TP TT 204-2819 DRIFT REDUCTION, RELIEF)
D 234-4440 D
TRAVEL(L) TRAVEL(R) 263-1962

BACK FWD FWD BACK


T1 T5 T2 T4 T6 T3
(19) VALVE GP
aL1 bL1 bR1 aR1
LOAD CONTROL BL3 AL3
PRESSURE SWITCH PRESSURE SWITCH (STICK DRIFT RED, (1) BLOCK
SP3 SPi SP2 BP3 BP2
RELIEF LINE) 185-0488
255-5680 SDr aL2 aL1
AR4
R.C.V-B
AL2 AL1 AR1 aR3 aR4
R.C.V-A
BL2 BL1 aR1 BR1 BR3 AR3
(21) VALVE GP
T AL4 aL4 SP1 ST aL3 Di4 Pi4 aR2 BR2 AR2 Pi1 aR5 R3
PILOT CONTROL STICK DRIFT REDUCTION

(LEFT JOYSTICK) (UP) BL3 R2 (IN) (L) (BACK) (BACK) (CLOSE) (DOWN) BR5 AR5 (IN) (20) VALVE GP
C 270-5951
C
MAIN CONTROL
(22) VALVE GP
285-1536
PILOT CONTROL
(RIGHT JOYSTICK)
JLP JLT 270-5952 JRP JRT
STICK SWING BUCKET BOOM

OUT IN R L OPEN CLOSE DOWN UP

TRAVEL(R)
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

BOOM(1)
TRAVEL(L)

STICK(2)
BUCKET
BOOM(2)

STICK(1)

ATCH
SWING
MAIN
RELIEF
(25) VALVE GP
SHUTTLE (OUT) (R) (FWD) (OPEN) (UP) (OUT)
185-0462 Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
A1 A2 A3 A4 A5 A6 A7 A8
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
bR1
PILOT PUMP OUTPUT
bL2 bL1 bR3 bR4 HR
HL bL4 bL3 PL PR
IMPLEMENT AND LEFT TRAVEL PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
FAN PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
B SUPPLY LINE B
SHUTTLE VALVE CONTROL CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8 (16) PUMP GP STICK CONTROL AND STICK CYLINDER CIRCUIT
Pi1
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
(15) PUMP GP PISTON (MAIN) ATTACHMENT CONTROL CIRCUIT
(26) VALVE GP HR 283-6116 SWING CONTROL AND SWING MOTOR CIRCUIT
PISTON
(4) ACC. GP SHUTTLE DRAIN / RETURN LINE

aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 (HYDRAULIC FAN) PR SWING BRAKE CONTROL CIRCUIT

HYDRAULIC 259-7732 R.C.V.: RETURN IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
P2 Pi1 P-IN PSA2 DR1 PSA1
A1 B2 A2 259-0815 PRESSURE
SENSOR
CHECK VALVE
TRAVEL SPEED CONTROL CIRCUIT

TRAVEL SPEED SWING


(PILOT OIL) (24) VALVE GP L1 BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
PRIORITY T-OUT2 DR2 164-6981 PRESSURE REDUCING L BB BOOM CONTROL AND BOOM CYLINDER CIRCUIT
R.C.V-C
(BOOM, SWING
(TRAVEL)

D0 Ps1
(SWING)

PRESSURE SWITCH a4
R.C.V-B
C T PRIORITY) DRIVE PUMP
PRESSURE LINE PATTERNS
B a1
NO.1

NO.2

A
(LOCK)

H
Y C 232-4102 TEST PORT
NO.3

T
D
M1 Pressure Line
B R I P1 P2
G A V
A
(27) VALVE GP POWER SHIFT
PRESSURE Pilot / Load Sensing Pressure
U D
A SLOW RETURN BYPASS L T
I
SOLENOID RIGHT
TEST PORT

I S Drain / Return Lines


O
(HEAVY LIFT) PUMP Psv
CC
C
R.C.V-A D E F (9) FILTER GP P1 N
A
121-6303 Component Group
(18) VALVE GP OIL PROPORTIONAL a3
PAC I Attachment
CHECK (OIL (HYDRAULIC (10) FILTER GP REDUCING
OIL COOLER
COOLER BYPASS) RETURN) DR3 DR4 Pi2 DR5 T-OUT1 DR6 T P OIL (PILOT) LEFT
VALVE M2
Air Line

190-7745 188-4140 158-8987


PUMP
CALLOUTS
a2
A DR1 DR L3 L2 (11) MANIFOLD GP (8) FILTER GP A4 S1 D1 Ps2 a5 A
CONTROL (PILOT OIL)
OUT IN
Dr1 DD YY Taps (Pressure, Sampling, Sensor - by letter)
OIL (CASE DRAIN)
215-5037 126-2075 P IDLER PUMP
I PRESSURE
L
PRESSURE TEST PORT
(12) MOTOR GP T O SENSOR

PISTON RETURN
T
PL THIS SCHEMATIC IS FOR THE 330D, 336D AND 336D2 EXCAVATOR
PG PC
234-4638 ATTACHMENT: BOOM LOWERING CONTROL VALVE
B A PILOT HYDRAULIC
MEDIA NUMBER: RENR9885-04
DRAIN
FILTER AA SOS OIL HL
PRESSURE SAMPLING PART NUMBER: 255-5867, CHANGE: 02, VERSION: HE
Pi2 Components are shown installed on a fully operable machine.

Refer to the appropriate Service Manual for Troubleshooting, Specifications.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

25 21 22 23 4 7

18

6
5
26
3
11 2

24

27

16 15
MOTOR GP - PISTON (TRAVEL)
VIEW ALL CALLOUTS

29

14
MOTOR GP - SWING AND SWIVEL
VIEW ALL CALLOUTS

13 17

28
PILOT OIL FILTER GP
VIEW ALL CALLOUTS

8 9

10
PUMP GP - PISTON (MAIN)
VIEW ALL CALLOUTS

BB A CC B SOS AA

C 12 D DD

Pump Compartment

(A) Delivery line (Drive Pump)


(B) Delivery line (IdlerPump)
(C) Drive Pump
(D) Idler Pump
VALVE GP - MAIN CONTROL
VIEW ALL CALLOUTS

20
1 19

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