Professional Documents
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Module 11A.3.4
EASA Part 66
Training Manual
For Training Purposes Only
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info@amc66.com
This publication was created by Aircraft Maintenance College Aircraft Maintenance College 66
66, following ATA 104 specifications.
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TABLE OF CONTENTS
1. CONSTRUCTION AND ATTACHMENT............................... 6
1.1 Ailerons......................................................................... 6
1.2 Spoilers....................................................................... 10
1.3 Trailing Edge Flaps........................................................ 14
1.4 Leading Edge Slots And Slats.......................................... 18
1.4.1 Slots..................................................................... 18
1.4.2 Slats..................................................................... 20
1.5 Leading edge flaps........................................................ 26
1.6 Stabilizers.................................................................... 30
1.7 Elevators..................................................................... 36
1.8 Vertical stabilizer.......................................................... 40
1.9 Rudder........................................................................ 46
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LIST OF ILLUSTRATIONS
A340 Aileron Attachement................................................... 9 Spring Tab........................................................................63
Aileron Attachment Fittings.................................................. 9 Stabilizer Build Up.............................................................31
Aileron Construction........................................................... 7 Stabilizer Construction.......................................................32
Balance Panel...................................................................54 Stabilizer Leading Edge Installation......................................34
Balance Panel - Varying Air Pressure....................................55 Stabilizer Support Fittings...................................................33
Balance Tab Diagram.........................................................59 Stabilizer Trainling Edge Panels............................................35
Balance Tab Operation........................................................58 Vertical Stabilazer Leading Edge..........................................43
Elevator Construction.........................................................37 Vertical Stabilizer Construction............................................41
Elevator Support Arms A320...............................................39 Vertical Stabilizer Structure Layout......................................42
Flap Arrangement A320......................................................17 Vertical Stabilizer Tip Cap...................................................44
Flap Contruction................................................................15 Vertical Stibilizer Trailing Edge Panels...................................45
Horn Balance....................................................................56
Inset Hinge.......................................................................57
Leading Edge Flap.............................................................26
Leading Edge Flap Operation #1..........................................28
Leading Edge Flap Operation #2..........................................29
Leading Edge Flaps On B727...............................................27
Leading Edge Slat Diagram.................................................20
Leading Edge Slots Operation..............................................19
Outboard Aileron Contruction B767....................................... 8
Outboard Flap Construction.................................................16
Rudder.............................................................................47
Rudder Attachment Fittings.................................................49
Rudder Construction..........................................................48
Servo Tab.........................................................................61
Slat Construction A320.......................................................21
Slat Construction A320.......................................................23
Slat Layout A320...............................................................22
Slat Operating Mechanism..................................................24
Slat Positioning Mechanism.................................................25
Spoiler Panel.....................................................................12
Spoiler Panel Construction..................................................13
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1.2 Spoilers
The spoiler is a wedge shaped structure constructed
out of aluminium or carbon fiber top and bottom skins,
sides and trailing edge profile, bonded to a honeycomb
core.
Machined aluminium alloy attachment fittings form
the inboard and outboard hinge bracket and links
the center hinge and the spoiler actuator attachment
fitting, which is installed within the center hinge. The
spoiler is attached with links and the center hinge
to the rear spar. A titanium-alloy rubbing strip is
attached to the trailing edge of the spoiler, to prevent
damage to the spoiler when the outboard flap is
retracted.
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1.6 Stabilizers All the loads acting on the stabilizer, including the
elevator forces, are transferred to the fuselage through
The horizontal stabilizer, sometimes called the
the hinge points and the actuator attachments. These
tailplane, is used to provide longitudinal stability and
attachments are normally made to strengthened
is usually attached to the aft part of the fuselage. It
bulkheads in the empennage structure.
may be located above or below the vertical stabilizer or
midway between these points. While the horizontal stabilizer may be constructed
largely from aluminium alloy, composites are being
The method of construction is similar to that used for
increasingly used. A removable aluminium alloy leading
the wings. Aluminium alloy spars, ribs, stringers and
edge section is usually fitted while fixed front and
a surfacing skin being used. Generally the rear spars
trailing edge panels may be of composite honeycomb
are much heavier than the front spars. This is because
construction.
of the large loads imposed on the stabilizer by the
elevators. On many aircraft both the horizontal and vertical
stabilizers have primary structures made of composite
The horizontal stabilizer may be designed as a fixed
material. The torque box spars, ribs, stringers and
surface attached to the tail cone or fin, or it may
skins are carbon fiber reinforced plastic. Auxiliary
be hinged at the rear spar and used as a moveable
structures are aluminium and skins are fibreglass. The
surface to provide pitch trim, known as a Trimmable
elevator and rudder assemblies are graphite epoxy
Horizontal Stabilizer or THS. In this case the left and
structures. The trend is towards the increased use of
right stabilizers are jointed to a center torque box. The
composite materials for primary structure.
assembly is pivoted about a pair of hinge points on
the rear spar of the torque box. The front spar of the The center titanium joint includes a supporting
torque box will have an attachment for a hydraulic or structure in the forward end for the trunion nut of the
electric actuator. The pilot can control the movement trimming actuator.
of the leading edge of the stabilizer up and down to
change the longitudinal trim of the aircraft. If the
tailplane is of the trimming type it will typically have a
range of movement between + 4° and - 14°.
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1.7 Elevators
The elevators give pitch control to the aircraft and
will typically have a range of movement between 30°
upwards and 15° downwards.
The structure of each elevator has a front spar, an
upper and a lower skin panel and ribs. All other
components are attached to it. Hinge fittings attach
each elevator to the spar box of the trimmable
horizontal stabilizer.
The left-hand and right-hand elevators are the same
in design and function but are mirror images of
eachother. Each elevator has static dischargers fitted.
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1.9 Rudder
The main structure of the rudder has a front spar, two
side panels and a number of ribs. Rudder attachment
and actuator fittings are attached to it. The rudder tip
is made of light alloy. Countersunk screws attach it
to the rudder main structure. Static dischargers are
installed to the upper part of the rudder, which permit
the discharge of static electricity from the aircraft.
The rudder is attached to the fin box via hinges and is
operated by hydraulic servos. The rudder hinges are
accessible through inspection panels. The rudder can
typically deflect up to 30° either side of neutral. Servo
control units control the deflection.
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Attach a spring balance to the control surface trailing It is very important that backlash in a tab operating
edge at a specified distance from the hinge line, e.g. system be kept to a minimum in order to reduce the
22 in. With the chord line horizontal, the reading on possibility of control surface flutter. In the absence of
the spring balance must not exceed a specified amount any data from the aircraft manufacturer, the free play
e.g. 10 oz. at the trailing edge of the tab should not exceed 2.5%
of the maximum chord of the tab.
When determining the additional weight of the repair,
the weight of the material removed must be subtracted
from the total weight of new material fitted.
When the addition of balance weights is necessary,
only the minimum number required to satisfy the
above must be added. The method of adding the
additional weights will be specified. An adjustable mass
balance weight may be provided where additional
washers can be added as required.
It may be specified that paint stripping down to bare
metal and repainting to the original standard will have
no effect on the mass balance of the control surface.
Each additional coat of paint will reduce the repair
allowance by a specified amount. All painting of this
nature on top of the normal finish must be recorded.
If the repair allowance is exceeded, the control surface
must be rebalanced.
Trim tabs, if installed, are rarely mass balanced,
depending instead on their low mass to avoid flutter.
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