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KIRLOSKAR

DIESEL GENERATING SETS


KG1010W / KG1010WS
Diesel Generating Set Output Ratings
Prime Rating at Standby Rating at
Model Phase / Volts / Hz
0.8 pf (lag) 0.8 pf (lag)
KG1010W (OPEN)
1010 kVA 1111 kVA
3 Phase / 380 V / 50 Hz
808 kW 889 kW
KG1010WS (SAE)

 SAE – Sound Attenuated Enclosure


 Ratings are according to ISO 8528; refer to ratings definition on page 2.

KG1010W KG1010WS

Note: Above picture shown for illustration purpose only, actual product may be different.

Features

 Extremely reliable.
 Lower operating cost.
 Easy maintenance – higher uptime.
 Sound attenuating enclosure (canopy) is fully integrated and designed for all weather conditions
(weather proof).
 State of the art generating set control system with high degree of accuracy and reliability.
 V type engine design for lower footprint.
 Extended service interval to 500hrs
 Superior design standards that minimize power deration even at high ambient temperatures.
 Efficient and prompt after sales service available.

Power, Performance, Peace of Mind.


Ratings Definition:

Standby Ratings:

These ratings are applicable for supplying continuous electrical power (at variable load) in the event of a utility
power failure. No overload is permitted on these ratings. The alternator on this model is peak continuous rated
(as defined in ISO 8528-3)

Prime Rating:

These ratings are applicable for supplying continuous electrical power (at variable load) in lieu of commercial
purchased power. There is no limitation to the annual hours of operation and this model can supply 10%
overload power for 1 hour in 12 hours.

Continuous Rating:

These ratings are applicable for supplying power continuously to a constant load upto the full output rating for
unlimited hours. No sustained overload capability is available for this rating.

GENERATING SET SPECIFICATIONS CONTROL SYSTEM


Model - Open Type KG1010W
Model - SAE Type KG1010WS
Frequency (Hz) 50
Power Factor 0.8
Controller Make Deepsea
Phase Three phase
Controller Model DSE 7320 MKII
Line Voltage (Volts) 415
Generator Voltage
Phase Voltage (Volts) 240 Generator Amps
Generator Frequency
Open – 425 Generator kWh
Fuel Tank Capacity (Liters)
SAE – 900 Power factor
Digital display
Mains Voltage
Fuel consumption at 100% instrumentation
230 Battery Voltage
load (lit/hr) +5% tolerance Engine hours Run
Fuel consumption at 75% Oil Pressure Gauge
180
load (lit/hr) +5% tolerance Engine Temperature Gauge
Sound level at 7 m for Silent Fuel Level
79
Generating set dB(A) Fail to Stop
Open - 455X210X240 Low Oil pressure
Overall dimensions (cms) High Engine Temperature
LXWXH SAE – 687X231X250 Under/Over-speed
Under/Over voltage
Open Type – 8650
Weight (kgs) Emergency Stop
Shutdowns/Safeties
SAE Type – 13200 Failed to reach loading voltage
Failed to reach loading frequency
Charge Fail
Over Current & over kW
Low DC Voltage
Low coolant level
Automatic Starting &
Available
AMF facility

Power, Performance, Peace of Mind.


Engine Technical Data

Physical Data Fuel System


Engine Make Kirloskar Type of fuel filter Spin on type
Engine Model DV16 ETA G1 Governor Type Electronic
Number of cylinders 16
Class of Governing ISO 8528-5, Class G3
Configuration V type
Type Four stroke Fuel pump type Inline

Bore x Stroke (mm) 130 x 150 Fuel pump make Kirloskar


Class A2,
Displacement (Ltr) 31.86 Recommended Fuel
High speed diesel
Rated Output (Prime Rating Fuel consumption at 100%
889/1210 230
as per ISO 3046) (kW/HP) load (lit/hr) +5% tolerance
Cooling Water cooled Fuel consumption at 75%
180
Turbocharged load (lit/hr) +5% tolerance
Aspiration Fuel consumption readings are based on diesel fuel
Aftercooled
with a specific gravity of 0.845 and confirming to BS
Starting Arrangement 24V Electric 2869, Class A2)

Air System Lubrication System

Dry type heavy duty


Air Filter Type Type of lube oil filter Full flow spin on type
replaceable element
Air Volume required for
1425 Oil to be used SAE 15W-40 API : CI4
Ventilation (m³/min)
Through G-rotor gear
Combustion air flow (m³/min) 61 Oil pump type
pump
Total Air Flow required for
1486 Lub oil sump capacity (lit) 130
ventilation (m³/min)
Total Fresh air required 0.12% of fuel
1486 Lube oil consumption
(m³/min) consumption

Cooling System Electrical System

Cooling system capacity (lit) Starting Arrangement 24V Electric


180
With Radiator
Starter 24V Electric
Water pump type Centrifugal

Starter Battery Rating 4 x 180AH


Radiator fan load (hp) 24
Engine mounted 24V
Battery charging alternator
battery charger
Battery charger amps 45

Power, Performance, Peace of Mind.


Alternator Technical Data

Physical Data Operating Data


Manufacturer Leroy Somer 120% of rated for 2
Over speed (RPM)
mins( rated RPM 1500)
Model 1010kVA
Excitation Self excited
Number of bearings 1 Efficiency (%) as per
95.1
Insulation class H IEC60034-1
THD at full linear balanced
< 5%
Winding pitch 2/3 load AC waveform
Wires 12 Voltage Regulation (%) ± 1.0%
2.777
Ingress Protection Rating IP 23 Reactance per unit (Xd)
Reactance per unit (X’d) 0.154
AVR Model R450
Reactance per unit (X’’d) 0.123

Sound Attenuating Enclosure


(Canopy) General Data
Sound Level 79 dB(A) at 7 meter  Generator user manual
 Fully Integrated, metal construction  A full set of Illustrated
for ALL WEATHER USE (weather spare parts catalogue
Documents in
proof).  Operation &
(soft copies)
 Black zinc die cast, Aluminum hinges Maintenance manual
or Stainless steel hinges tested to  Circuit Diagrams pasted
withstand corrosive environment inside control panel
Construction conditions. ISO 8528, ISO 3046, IS
Quality
 Fuel filling spout with lock. 100002, BS5514, DIN 6271,
Standards
ISO 9001, ISO 14001
 Emergency stop button on canopy
exterior.
 Provision of glass window for viewing
control panel
 Provision for lifting canopy
Easy access through lockable doors for
Maintenance operation/maintenance and repair works
(including access for radiator service)

Protection
IP 21 Standard
Standard

KIRLOSKAR OIL ENGINES LIMITED


Head Office: Laxmanrao Kirloskar Road, Khadki, Pune 411 003, India.
Tel.: +91 20 2581 0341 / 534 Fax: +91 20 2581 3208 Website : www.koel.co.in

Power, Performance, Peace of Mind.


International Business offices

KIRLOSKAR DMCC
JBC-5, Cluster W, Jumeirah Lake Towers, P.O.Box 37745, Dubai. U.A.E
Tel.: +971 4 443 8591 Fax: +971 4 441 4532
Email: enquiry@kirloskar.ae Website : www.kirloskar.ae

JOBURG INDUSTRIAL TRADING S.A.(Pty) LTD.


Unit B1, The Stables Business Park, Cnr of Third Avenue & Second Road, Limbro Park,
Modderfontein, Johannesburg.
Tel.: +27(0) 11 553 6900/6903
Email: kirsons@kirloskar.co.za

KIRLOSKAR KENYA LTD.


P.O. Box 60061, Off Dunga Road, Nairobi, Kenya.
Tel.: +254 20 653 6632 Fax: +254 20 653 3390
Email: rspatil@kirloskar.co.ke

KOEL AMERICAS CORPORATION


Suite 4, Tamina Business Park, 32407 Tamina Road, Magnolia 77354, Texas USA
Tel.: +1 832 675 1595
Email: Vinay.Kulkarni@koelamerica.com

REP. OFFICE OF KIRLOSKAR DMCC IN VIETNAM


No. 39 Le Duan Street, Ben Nghe Ward, Dist. 1, Ho Chi Minh, Vietnam
Office Phone: +84 1 229659756 Email: sanjay.kunchetti@kirloskar.com

Kirloskar Oil Engines Limited reserved the right to change the design or specifications without notice

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IBG/Q/ 110 Rev 00  

Power, Performance, Peace of Mind.

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