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Anil K. Tolpadi
General Electric Research & Development Center
P.O. Box 8, MS K1—ES 206
Schenectady, NY 12301, USA
R. Peter Lindstedt
Department of Mechanical Engineering
Imperial College
London 5W7 2BX, UK
ABSTRACT the range of the soot model parameters studied. More work has to be
performed to address several modeling issues including sensitivity to
A method is presented for predicting soot in gas turbine oxidation rate coefficients and scalar diffusion.
combustors. A soot formation/oxidation model due to Fairweather et
al [1992] has been employed. This model has been implemented in NOMENCLATURE
the CONCERT code which is a fully elliptic three-dimensional(3-D)
body-fitted computational fluid dynamics (CFD) code based on C1, C2, C3 etc. Soot model coefficients (definedonpage3)
pressure correction techniques. The combustion model used here is CI Agglomeration rate constant (9.0)
based' on an assumed probability density function (PDF) CAA, Average combustorexitsoot concentration
parameterized by the mean and variance of the mixture fraction and a Cot Number of Carbon atoms in inciperu
13-PDF shape. In the soot modeling, two additional transport Carbon particle (100)
equations corresponding to the soot mass fraction and the soot Fuel jet diameter (propane diffusion flame)
number density are solved. As an initial validation, calculations were Boltzmann constant
performed in a simple propane jet diffusion flame for which Ma Molecular weight of Carbon (12.011)
experimental soot concentration measurements along the centerline Local soot particle number density
and along the radius at various axial downstream stations were (particles per unit mass)
available from the literature. Soot predictions were compared with NA Avogadro number
measured data which showed reasonable agreement. Next, soot P3 Average combustor inlet pressure
predictions were made in a 3-D model of a CF6-80LEC engine SAE SAE Smoke Number
single annular combustor over a range of operating pressures and Local fluid temperature
temperatures. Although the fuel in the combustor is Jet-A, the soot Average combustor inlet temperance
computations assumed propane to be the surrogate fuel. To account Axial distance downstream from jet
for this fuel change, the sootproduction temi was increased by a factor (propane diffusion flame)
of 10X.In addition. the oxidation tenn was increasedby a factor of 4X Ycs Local soot mass fraction
to account for uncertainties in the assumed collision frequencies. The Local fluid density
soot model was also tested against two other combustors, a CF6-80C Qcs Density of solid carbon (2000 kg/m3)
and a CFM56-58. Comparison of the predicted soot concentrations [lc] Molar concentration for specie 'k'
with measured smokenumbers showed fairly goodcorrelation within (Icrnol/m 3)
Presented at the International Gas Turbine & Aeroengine Congress & Exhibition
Orlando, Florida — June 2-June 5,1997
Downloaded From: http://proceedings.asmedigitalcollection.asme.org/ on 06/01/2018 Terms of Use: http://www.asme.org/about-asme/terms-of-use
INTRODUCTION the soot over glass wool, and carefully measuring the change in
weight of the wool before and after the sampling. The computed soot
In a gas turbine combustor, there exists a wide range of concentration showed reasonable agreement with the data, certainly
complex, interacting physical and chemical phenomena Some of the predicted soot levels showed the same trend along the centerline as
these phenomena include (1) soot formation; (2)particulate the data. The level of agreement obtained was found to be about the
behavior; (3)radiation; (4)finite-rate chemistry effects, notably same as that achieved by Fairweather et al [1992] who used a
for NO, and CO emissions; (5)turbulent transport and parabolic code for their computations. As an initial demonstration of
(3)two-phase flow. Depending on the specific issues being this model for combustors, the 3-D flow in three modem aircraft
addressed, models of varying degrees of sophistication have been engine combustors (CF6-80LEC. CF6-80C and CFM56-58) were
employed. The level of sophistication in design models has analyzed over a range of pressures and temperatures. These
continually increased over the years with improvements in combustors were studied extensively by Danis et al [1496] and
numerical methods, computer capabilities, and physical anchored against data. The anchoring process involved
understanding. In recentyears, aircraft combustors are operating calibrating 2-D axisyrmnetric swirler models against measured
at higher fuel-air ratios in the primary zone thus making soot values of the swirler exit conditions (velocities, turbulence levels
emissions from the engine an element of great concern. It is and fuel distribution). The 2-D swirl er data was then applied as
therefore important to have an ability to predict combustor soot inlet conditions to the 3-I) single cup model using standardized
levels. The development of a reliable smoke prediction model for methodology. Even though the fuel in the combustorisJet -A, for
aircraftengine combustors is extremelychallengingdue to the fact the purpose of thepresentsootcalculations,propanewas assumed
that the final soot levels measured in the exhaust of these to be the surrogate fuel. The predicted SAE smoke number based
combustors are orders of magnitude smaller than that measured on the computed average combustor exit soot concentration was
in laboratory flames. compared against engine test data
In the open literature, only a limited number of soot models have
been described. Abbas and Lockwood [1985] have developed a SOOT MODEL
simple one step model while a multistep formulation has been
developed by Magnussen and Hjertager [1979]. Syed et al [1991] The soot model is based on a characteristic pyrolysis product.
adopted a laminar flamelet approach to computing nonpremixed C2H2. The soot formation and surface growthreactions are related to
combustion in which the finite-rate effects were modeled to predict the levels of C2H2 present in the flame. The oxidation of the soot is
the slow reactions associated with soot formation. In all these caused by 02. 0 and OH radicals. The concentration of C2H2 and
approaches, the soot formation process was associated with the local other species wererelated to the mixture fraction. Prior to performing
fuel concentration. However, it is well known that the precursor to the soot oomputations, the distribution of these species is obtained (as
soot formation is not the parent fuel but pyrolysis products resulting a ftmction of the mixture fraction) by naming a laminar flamelet (LF)
from breakdown of the fuel. In response, Fainveather et al [1992] code [Jones and Lindstedt, 1988] from which steady state solutions
developed a model of soot formation based on a global reaction for a laminar counterflow diffusion flame are obtained along the
scheme in which all the importantformation reactions were associated stagnation point streamline of a porous cylinder. This gives
with the pyrolysis products; here taken to be acetylene. instantaneous relationships between mixture fraction and density.
This paper describes the implementation of a variation of the temperature and gaseous composition of the combusting mixture.
Fairweather et al [1992] soot model in a fully elliptic 3-D body-fined The strain rate used was 20 sec -I , which is typical of conditions in
CFD code based on pressure correction techniques flames at which most of the sooting is expected to take place [Leung,
(CONCERT-3D). CONCERT-3D has been used extensively to 1996].
calculate complex single phase [Shyy et al, 1985; Shyy et al, 19881 The gas phase flow field is computed by the CONCERT-3D code.
and two-phase [Tolpadi,1995] 3-D flow fields in aircraft engine The standard k-c turbulence model is used with wall function
combustors. The code has the capability of analyzing the complex treatment for near wall regions. CONCERT-3D is comprised of
geometrical details of a modern gas turbine combustor, including the several combustion models, but the one employed here to obtain the
swirl cup, splash plate, primary and secondary dilution holes, film gas temperatures assumes fast chemistry for the gas phase reactions
cooling slots and multi-hole cooling zones. Initially, the velocity and and a shape for the PDF of the mixture fraction. This shape is assumed
temperature fields are obtained from CONCERT-3D. Next, the soot to be a f3-PDF parameterized in terms of the mean and variance of the
predictions were made in post-processing mode by solving two mixture fraction each of which are modeled by appropriate transport
additional transport equations for the soot mass fraction and the soot equations [Tolpadi, 1995]. The governing equations of motion are
particle number density. The description of these two equations will transfonned from. ingeneral, an arbitrarily shapedphysicaldomain to
be made in the next section. 8 rectangular parallelopiped. The equations are solved in this
The soot calculation procedure was first validated against boundary fitted coordinate system. After making finite difference
experimental data in a turbulent nonpremixed propane jet diffusion approximations to the equations, they are solved on a staggered grid
flame in which soot concentration measurements were made by by a SIMPLE-like algorithm [Paumkar, 1980] extended to the
Nishida and Mukohara [1982]. Data were obtained along the curvilinear coordinate system. The governing equations together
centerline, and along the radial direction at five axial stations 100 nun with their discretization and the numerical algorithm have been
apart beginning from a location 100 mm downstream of the jet. This
was done by inserting a soot sampling probe in the flame, collecting
C2 e(-12100/I) A03 ictio (4) There will be more discussions on these coefficients that will appear
later.
hit= C33 T0 e(-19680fr) A [02]
.5 (5)
RESULTS
riv= 2NA rdemin (6)
The sootmodelwasinitially validatedagainstpropanejetdiffusion
Ty= 2C5 (6Mcs/m2,3) 1/6 (6kT/rtQcs)(1.5 (7) flame data [Nishida and Mukohara, 1982] taken at atmospheric
pressure. In this flame, propane issued from a 2 nun diameter pipe at
where A = n(6M ahtocs)213 30 m/s and burnt with stabilization being provided by a pilot flame.
This pipe was placed in an annulus of diameter 105 nun and 1 meter
The molar concentrations, which are functions of the temperature and length. Air entered the annulus at two average inlet velocities of 0.40
gaseous species concentrations-in turn functions of the mixture and 0.96 m/s corresponding to the preheat temperatures of 323 and
fraction-are obtained completely from the laminar flamelet 773 deg K that were studied. The computed soot concentration
prescription. These terms are convoluted with the beta-PDF that profiles were compared with the data. Even though this geometry is
generates apriori a thermochemical table containing the mean 2-D axisymmetric, it was modeled in this study as a 3-D object by
reactionrates as a ftmction of the fuel mixture fraction andits variance. generating a polar grid with a 15 degree sector angle. This was done
In solving the soot equations, the source terms are obtained by keeping in mind the fact that the ultimate objective was to perform
'looking up' this table and performing a bilinear interpolation. As 3-D combustor computations. The grid used for this calculation
stated earlier, the soot equations can be solved in post-processing extended the entire length of the annulus. In the radial direction, the
mode (or together with the rest of the flow equations). The grid was fine near the fuel jet. There were 250 cells in the axial and 30
recommended values of C1. C2 and C33, as per [Fairweather et al, cells in the radial direction. The solution of this 2-D problem using
1992] are: the 3-D CONCERT code required that at least 3 cells be placed in the
angular direction.Calculaticms for thisproblem werecarried out onan
CI= 1.0x104 HP-735 workstation. In the computations of this flame presented in
C2= 1.2x104 [Fairweather et al, 1992], the authors state that the flamelet
C33= 715 temperatures required an adjustment to account for the radiative heat
loss.This adjustmentderived fromadiabaticlarninarcalculations was
F 10
to'
0.010 0-020 0.030 QOM
Relies (m.)
Fig. 2. Predicted and measured radial soot concentration at Fig. 4. Predicted and measured radial soot concentration at
different axial locations of propane jet diffusion flame different axial locations of propane jet diffusion flame
with 323 deg K preheat temperature with 773 deg K preheat temperature
▪ -4.03431-01
• 4.7403E-03
C 1.41111-03
O 1.41224-02
▪ 1.11124-02
P 2.3703E-02
O 2.14434-02
I 3.31140-02
I 3.71244-02
• 4.2402-02
• 4.74054-02
Fig. 5. Geometry of a CF6-80C low emissions single armular Fig. 7. Calculated soot mass fraction contours in a side view
aircraft engine combustor through the swirl cup of the CF6-80C combustor,
P3=30 atm., T3=860 deg K
7179/2431344
• 1.10003402
• 1.0 $$$$$ 03
C 1.1717E403
D 1.33431+03
▪ 1.41134403
✓ 2.1312E+03
o 1.1110E+03
• 1. OOOOO +03
1 2.13174+03
• 2.23130+03 .
• 2.43134403 9 10 11 12 13
°Watt., Coefficient , ( 4
Fig. 6. Calculated temperature contours (deg K) in a side view Fig. 8. Effect of oxidation coefficient on the predicted smoke
through the swirl cup of the CF6-80C combustor, number of CF6-80C combustor (modified oxidation
P3=30 ann., T3=860 deg K model). P3=30 atm., T3= 860 deg K, C3=1.0
to
so
40
20
0
o 200 400 600
a
000
Oxbillion Cosinelen1,
OXIDATION COEFFICIENT: 1X 4X 1X 4X
PRODUCTION COEFFICIENT: 1X 1X 10X 10X
Table 1. Measured and predicted soot concentrations (kg/m")) for three combustors at different operating conditions