Tier: GLB - Global Doc Type: Procedure

Element or Subelement: Quality and Reliability

Doc Number: QP200-006
Rev: AE
Effective Date: 21 Apr 2020

BH-T2 Thread Inspection and Rework Procedure – all

Sizes
Table of Contents
Purpose ..................................................................................................................................................................... 3
Scope ......................................................................................................................................................................... 3
Responsibility and Authority................................................................................................................................... 3
Governance Documents .......................................................................................................................................... 3
Terms and Definitions .............................................................................................................................................. 3
Inspection Status / Color Coding ............................................................................................................................ 3
BH-T2 Thread Glossary ............................................................................................................................................ 4
BH-T2 ......................................................................................................................................................................... 4
BH-T2 mod (mod = modified) .................................................................................................................................. 8
BH-T2 OS (OS = oversize) ........................................................................................................................................ 9
BH-XT2 OS (X= extended, OS = oversize) .............................................................................................................. 9
BH-T2 timed............................................................................................................................................................. 10
BH-T2S (S = Sealed) ............................................................................................................................................... 11
BH-XT2 (X = extended) ........................................................................................................................................... 12
BH-T2 OS DS (DS = Double Shoulder) ................................................................................................................. 13
Interchangeable BH-T2 Connections.................................................................................................................... 16
Connection inspection - All Types / All sizes ...................................................................................................... 17
Visual Connection Inspection and Acceptance Criteria ..................................................................................... 18
Geometrical Inspection .......................................................................................................................................... 22
Dimensional Inspection ......................................................................................................................................... 23
Non Destructive Testing (NDT) ............................................................................................................................. 23
Inspection Documentation .................................................................................................................................... 24
BH-T2 thread rework .............................................................................................................................................. 24
General Rework Remarks ...................................................................................................................................... 25
Rework Limits ......................................................................................................................................................... 26
1 BH-T2 Pin Thread – All Sizes .......................................................................................................................... 26
2 BH-T2 mod Pin Thread – All Sizes ................................................................................................................. 29
3 BH-T2 OS Pin Thread ....................................................................................................................................... 30
4 BH-XT2 Pin Thread ........................................................................................................................................... 30
5 BH-XT2 OS Pin Thread .................................................................................................................................... 30
6 BH-T2 timed Pin Thread .................................................................................................................................. 31
7 BH-T2S Pin Thread – All Sizes ........................................................................................................................ 32
8 BH-T2 Box Thread – All Sizes ......................................................................................................................... 33
9 BH-T2 mod Box Thread – All Sizes ................................................................................................................ 36

Revision History
Rev. RDR Amendment Detail Reviewer Approver Effective Date
Current Revision
AE 2921 References to Obsolete document QP000-002 needs to be replaced with the Bowman, David J Scala, Ricardo A 21 April 2020
new reference “AMO Color Code (Document No.: BHOS-AMO-001)”
Three Previous Revisions
The rework data for the new BH-XT3 thread connection used for the 4.3/4"
AD 2620 Transformer Platform should be added to the document. Dimension (W) in table Bowman, David J Scala, Ricardo A 27 June 2019
21 has to be updated.
AC 2592/dc Updated thread shoulder imperfection criteria. Bowman, David J Scala, Ricardo A 29 January 2019
AB 2597/dc Added QP000-002 to refer to AMO color code procedure Blue Sr., William D Scala, Ricardo A 15 January 2019
MA-GLB-En-100030 Rev. E.2

Copyright 2011, 2012, 2015, 2017-2019 Baker Hughes Company. All rights reserved. The information contained in this document is confidential and proprietary property of
Baker Hughes and its affiliates. It is to be used only for the benefit of Baker Hughes and may not be distributed, transmitted, reproduced, altered or used for any purpose
without the express written consent of Baker Hughes.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

10 BH-T2 OS Box Thread...................................................................................................................................... 37

11 BH-XT2 Box Thread ......................................................................................................................................... 37
12 BH-XT2 OS Box Thread ................................................................................................................................... 38
13 BH-T2 timed Box Thread ................................................................................................................................. 38
14 BH-T2S Box Thread – All Sizes ...................................................................................................................... 39
15 BH-T2 OS DS Pin Thread ................................................................................................................................. 40
16 BH-T2 OS DS Box Thread................................................................................................................................ 41
17 Transformer Platform Thread Connection 4.3/4“ BH-XT3 ........................................................................... 42
BH-XT3 ..................................................................................................................................................................... 42
Pitting repair ............................................................................................................................................................ 45

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Purpose
Due to wear, corrosion and stress corrosion cracking, defects can occur on BH-T2 thread connections, which
can result in failure of the thread connection or in the modular connection.
This procedure is intended to standardize your work by means of the corresponding inspection and rework
instructions and reports.
Carry out the inspection strictly according to this instruction! The individual steps are shown briefly in this
document and have to be carried out in the given order!
After having completed the thread inspection, the BH-T2 Thread Inspection Report has to be filled out.

Scope
This procedure is applicable to Baker Hughes Company (BH) and all associated operating units.
It shall replace all BH-T2 inspection and rework drawings! It must be used for the inspection and rework of all
BH-T2 and BH-XT threads.

Responsibility and Authority

• The Management of each functional unit shall be responsible for the implementation and compliance to
this procedure.
• The VP of Quality has the authority to define the minimum requirements for this procedure.

Governance Documents
• Quality Manual
• Control of Records

Terms and Definitions

OFS Glossary

Inspection Status / Color Coding

Threads which have been inspected need to be marked as described in "General Inspection and Repair
Remarks for Inspection / Repair procedures" (QP200-008). For Color Coding please refer to AMO Color Code
Procedure BHOS-AMO-001.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

BH-T2 Thread Glossary

There are various types of threads named as BH-T2.
Each of these different types is based on the original BH-T2 thread design and shows only slight
modifications. Never the less the thread needs to be inspected and reworked strictly to its design related
criteria given in this procedure.
Following is a brief description of the different BH-T2 threads and how they can be easily visually identified.
Always use the given terms for documentation and communication.

BH-T2
Most commonly used thread type on Baker Hughes INTEQ products. Usually combined with Modular (M30
bus technology) connection. This is the original thread design which can be fitted with the optional seal / blind
adapter (refer to BH-T2S (S = Sealed) on page 11).

BH-T2 Identification Criteria

Pin with Stop Ring Area
Thread shoulder with modular connection groove

1. Stop Ring Area 2. BH-T2 Pin Thread

3. Modular Connection Groove

Figure 1 BH-T2 Pin Thread identification

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1. Pin Outer Diameter 2. Feedthru Bore

3. Feedthru Chamfer 4. Feedthru Counter Bore
5. Thread Shoulder 6. Thread Crest
7. Thread Height 8. Thread Flanks
8.1. Load Flank
8.2. Stab Flank
9. Thread Root Radius 10. Thread Blunt Start
11. O-Ring Seat 12. Stop Ring Area
13. Pin Inside Diameter 14. Pin Face
15. Thread Run Out 16. Bevel Diameter
17. Modular (M30) Ring Groove 18. Pin Length

Figure 2 BH-T2 Pin Thread - detailed

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

BH-T2 Box Identification Criteria

Thread shoulder with modular connection groove
Thread shoulder with Axial Seal Ring groove

1. Modular Connection Groove 2. BH-T2 Box Thread

3. Axial Seal Ring Groove

Figure 3 BH-T2 Box Thread identification

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1. Bore Back Cylindrical Length 2. Bevel Diameter

3. Axial Seal Ring Groove 4. O-Ring Seal Bevel
5. Thread Shoulder 6. Counter Bore Depth
7. BH-T2 Bore Back 8. Bore Back Cylindrical Diameter
9. Counter Bore Diameter 10. Thread Flanks
10.1. Load Flank
10.2. Stab Flank
11. Box Outer Diameter 12. Thread Root
13. Thread Crest 14. Inner Diameter
15. Blunt Start 16. Thread Run-Out

Figure 4 BH-T2 Box Thread - detailed

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

BH-T2 mod (mod = modified)

This thread is used on subs with sleeve protected electronics. The main difference to the BH T2 thread is the
elongated Pin with a different style of Modular Connection (Contact Ring).

BH-T2 mod Pin Identification Criteria

Elongated Pin
Groove for Contact Ring

1. Elongated Pin L > 100 mm (3.937 inch) 2. BH-T2 mod Pin Thread
3. Groove for Contact Ring

Figure 5 BH-T2 modified Pin Thread identification

BH-T2 mod Box Identification Criteria

Box with milled slot for Contact Ring
Box thread with Gage Stand-In > 40 mm (1.575 inch)

1. Milled Slot for Contact Ring 2. BH-T2 mod Box Thread

3. Gage Stand-In > 40 mm (1.575 inch)

Figure 6 BH-T2 modified Box Thread identification

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BH-T2 OS (OS = oversize)

This thread is used on subs with increased ID. The main difference to the BH-T2 thread is the enlarged Pitch
diameter which causes a different thread gage to be used.

BH-T2 OS Pin Identification Criteria

• Bigger Pitch Diameter than BH-T2
• Pin with Stop Ring Area
• Thread Shoulder with Modular connection groove

BH-T2 OS Box Identification Criteria

• Bigger Pitch Diameter than BH-T2
• Thread shoulder with Modular Connection groove
• Thread shoulder with Axial Seal Ring groove
Unfortunately there is no visible identification criteria for this thread type. The thread looks the same as the
standard BH-T2.

BH-XT2 OS (X= extended, OS = oversize)

Combination of the BH-XT2 and the BH-T2 OS thread version.

BH-XT2 OS Pin Identification Criteria

• Bigger Pitch Diameter than BH-T2
• Pin without stop ring area and O-Ring Seat but with similar looking design
• Thread shoulder without Modular Connection Groove

1. Pin Base (diameter) 2. Pin Base Radius

Figure 7 BH-XT2 OS Pin Thread identification

BH-XT2 OS Box Identification Criteria

• Bigger Pitch Diameter than BH-T2
• Thread shoulder without Modular Connection Groove
• Thread shoulder without Axial Seal Ring Groove

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

1. Thread Shoulder without Modular Connection and without Axial Seal Ring Groove

Figure 8 BH-XT2 OS Box Thread identification

BH-T2 timed
This is a special type of the BH-T2 thread where the thread is cut with a defined position in circumferential
direction, e.g. the thread is oriented.
The orientation is measured with a special (oriented) thread gage to a reference point (scribe line) on the tool.

BH-T2 timed Pin and Box Identification Criteria

Same identification criteria as for the BH-T2 thread
Scribe line on the tool OD

1. Scribe Line on Tool OD

Figure 9 BH-T2 timed Pin and Box Thread identification

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BH-T2S (S = Sealed)
Optional feature which is usually used in combination with the BH-T2 thread. Therefore the description refers
to the sealing feature and not to the thread itself.

BH-T2S Pin Identification Criteria

Pin with additional cylindrical box thread

1. Internal BH / Metric Cylindrical Thread 2. Pin ID Seal

3. Internal Shoulder

Figure 10 BH-T2 Sealed Pin Thread identification

BH-T2S Box Identification Criteria

Box with additional ID seal area

1. ID Sealing Area

Figure 11 BH-T2 Sealed Box Thread identification

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BH-XT2 (X = extended)
New design with enhanced thread profile for some profiles, also "standard" profiles are used. No modular
connection as part of the thread connection. Enlarged Pitch Diameter than BH-T2.

BH-XT2 Pin Identification Criteria

Thread shoulder without Modular Connection groove
Modified thread profile (in some cases)

1. No Modular Connection Groove 2. Modified Thread Profile

Figure 12 BH-XT2 Pin Thread identification

BH-XT2 Box Identification Criteria

Thread shoulder with or without Axial Seal Ring groove
Thread shoulder without Modular Connection groove
Modified thread profile (in some cases)

1. No Modular Connection Groove 2. Modified Thread Profile

Figure 13 BH-XT2 Box Thread identification

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

BH-T2 OS DS (DS = Double Shoulder)

New design with enhanced MUT capacity, due to additional inner shoulder. A modular connection is not part
of the thread connection.

BH-T2 OS DS Pin Identification Criteria

Thread shoulder without Modular Connection groove
Elongated pin with additional inner shoulder

1. No Modular Connection Groove 2. Elongated Pin with Inner Shoulder

Figure 14 BH-T2 OS DS Pin Thread identification

BH-T2 OS DS Box Identification Criteria

Thread shoulder without Modular Connection groove
Additional inner shoulder

1. No Modular Connection Groove 2. Additional Inner Shoulder

Figure 15 BH-T2 OS DS Box Thread identification

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Table 1 BH-T2, BH-T2 Sealed, BH-T2 mod, BH-T2 OS, and BH-XT2 Thread Drawings
Part Thread Tool Profile
Description
Number Type Size No.
N990140005 THREAD,PIN,4.75BH-T2,F/MODULAR RING PIN 4.75" 551
N990140003 THREAD,PIN,6.75BH-T2,F/MODULAR RING PIN 6.75" 550
N990140006 THREAD,PIN,8.25BH-T2,F/MODULAR RING PIN 8.25" 565
N990140004 THREAD,PIN,9.50BH-T2,F/MODULAR RING PIN 9.50" 563
BH-T2 N990190001 THREAD,PIN,5.50BH-T2,F/MODULAR RING PIN 5.50'' 551
N990700005 THREAD,BOX,4.75BH-T2,F/MODULAR RING BOX 4.75" 551
N990700003 THREAD,BOX,6.75BH-T2,F/MODULAR RING BOX 6.75" 550
N990700006 THREAD,BOX,8.25BH-T2,F/MODULAR RING BOX 8.25" 565
N990700004 THREAD,BOX,9.50BH-T2,F/MODULAR RING BOX 9.50" 563
N990760001 THREAD,BOX,5.50BH-T2,F/MODULAR RING BOX 5.50'' 551
THREAD,PIN,4.75BH-T2S,F/MODULAR PIN
N990140011 4.75" 551
RING Sealed
THREAD,PIN,6.75BH-T2S,F/MODULAR PIN
N990140009 6.75" 550
RING Sealed
THREAD,PIN,8.25BH-T2S,F/MODULAR PIN
N990140012 8.25" 565
RING Sealed
THREAD,PIN,9.50BH-T2S,F/MODULAR PIN
N990140010 9.50" 563
RING Sealed
THREAD,PIN,5.50BH-T2S,F/MODULAR PIN
BH-T2 N990190002 5.50'' 551
RING Sealed
Sealed
THREAD,BOX,4.75BH-T2S,F/MODULAR BOX
N990700011 4.75" 551
RING Sealed
THREAD,BOX,6.75BH-T2S,F/MODULAR BOX
N990700009 6.75" 550
RING Sealed
THREAD,BOX,8.25BH-T2S,F/MODULAR BOX
N990700012 8.25" 565
RING Sealed
THREAD,BOX,9.50BH-T2S,F/MODULAR BOX
N990700010 9.50" 563
RING sealed
THREAD,BOX,5.50BH-T2S,F/MODULAR BOX
N990760002 5.50'' 551
RING Sealed
BH-T2 mod 551, 550, 565,
No Standard Thread Drawing available - refer to tool related drawing
563
N990140007 THREAD,PIN,4.75BH-T2-OS,F/MODULAR RING
BH-T2 OS 4.75" 551
N990700007 THREAD,BOX,4.75BH-T2-OS,F/MODULAR RING
BH-T2 OS N990200001 THREAD,PIN,5.50BH-T2,OS,W/DS PIN 5.50'' 551
DS
N990770001 THREAD,BOX,5.50BH-T2,OS,W/DS BOX 5.50'' 551

4.75” 574
BH-XT2 No Standard Thread Drawing available - refer to tool related drawing
6.75” 572
N990040068 THREAD,PIN,6.75BH-XT2OS, W/O SRG Pin 6.75" 550
BH-XT2 OS
N990610033 THREAD,BOX,6.75BH-XT2OS, W/O SRG Box 6.75" 550
No standard Thread drawing available-refer to the related timing procedures 6.75" 550
BH-T2 timed
6.75” 10000025985 and 8.25”1000008684 8.25" 565
BH-T2 10000079141 REPAIR,BHI-T2 PIN THREAD PIN All -
BH-T2 -
10000079141 REPAIR,BHI-T2 PIN THREAD PIN All
Sealed
BH-XT2 10000079142 REPAIR,BHI-XT2 PIN THREAD PIN All -
BH-XT3 10000079143 REPAIR,BHI-XT3 PIN THREAD PIN All -

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Table 2 Profile Drawings

Profile No. Profile Drawing
551 N990995512
550 N990995502
565 N990995652
563 N990995632
574 N990995742
572 N990995722

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Interchangeable BH-T2 Connections

Some BH-T2 Connections are interchangeable with other BH-T2 connections having different names.
"Interchangeable" means that the connections will mate together, make-up and function, though function may
not be as good as with the preferred connection. This situation has occurred because efforts were made to
maintain interchangeability with existing products as improvements were made to connections over the years.
Connections marked with an "X" are interchangeable

Table 3 Interchange List BH-T2 Connections

Pin BH-T2 BH-XT2 BH-T2 BH-XT3
Box BH-T2 BH-T2 OS BH-T2 S BH-XT2
mod OS timed
BH-T2 X O O X O O O O
BH-T2 mod O X O O O O O O
BH-T2 OS O O X O O O O O
BH-T2 S X O O X O O O O
BH-XT2 O O O O X O O O
BH-XT2 OS O O O O O X O O
BH-T2 timed O O O O O O X O
BH-XT3 O O O O O O O X

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Connection inspection - All Types / All sizes

Before performing any connection inspection the thread need to be cleaned of dirt,
drilling mud, grease etc. The cleaning area shall include the OD and ID of the
connection with an additional overlapping area of minimum 50 mm (2 inch)!
Use a high pressure cleaner, brushes and solvent for cleaning connections that are
bare or assembled with high pressure plugs ONLY!
If the connection is wired or do not have a high pressure plug installed, Do Not Use a
high pressure cleaner.
Take special care to the thread root which may be cleaned with a fiberglass
wirebrush and straight grinder.
Inspection Criteria given in this procedure shall apply for all BH-T2 thread types if not otherwise stated.
Refer to the tool related manufacturing or Repair and Maintenance Manual (BHdms, Section 8) for additional /
exceptional dimensions overriding general dimensions given in this procedure.
The connection inspection of any BH-T2 thread can be classified into 3 groups, each group corresponding to the
related status. Refer also to Page 24 for rework explanation. Post rework NDT only needs to be done, if the
rework was triggered by crack indication or imperfection in thread root radius during the incoming NDT inspection.
Incoming inspection

required inspection:

Visual Connection Inspection

Geometrical Inspection

Non Destructive Testing (NDT)

Post rework Step 1 and/or Step 2 inspection

required inspection:

Visual Connection Inspection

Dimensional Inspection

Non Destructive Testing (NDT)

Post rework Step 3 inspection

required inspection:

Visual Connection Inspection

Dimensional Inspection

Non Destructive Testing (NDT)

Any area showing irregularities shall be further investigated using the applicable inspection methods and
acceptance criteria given in this manual.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Visual Connection Inspection and Acceptance Criteria

Crop (cut-off) all connections behind the fatigue crack. Fatigue cracks shall not be
removed by grinding, recutting, chase-and-face or any other repair operations.
1. Any polishing to remove imperfections shall be restricted to the area of
imperfection in order to keep as much as possible of a consistent machined thread
profile to prevent galling caused by uneven thread profile and removal of shot
peened surface. Excessive polishing shall be avoided.
All areas: No fatigue cracks allowed! Fatigue cracks appear in transverse (circumferential or max. 45°
orientation)
All areas: No stress corrosion cracks or cracks induced by material inclusion allowed (!) but need to be
polished out following the limits given below for the individual areas of the connection..
Thread Root Radius: max. 5 pits or other imperfections along the full thread length allowed but must
be polished out following the rework instruction of "Pitting Repair Of Thread Root" on Page 45.
Crest and Flanks: max. 15 pits or other imperfections accepted along the full thread length without polishing
but shall not exceed 3 mm (0.118 inch) in diameter and 2 mm (0.078 inch) in depth. If the pits or other
imperfections exceed these limits they need to be polished out. Polished areas shall have a smooth transition
to remaining crest and flank. Polished area should not exceed 6 mm (0.236 inch) in diameter and 3 mm (0.118
inch) in depth. Galling on maximum 38 mm (1-1/2") in length along any thread helix allowed. Raised material
must be removed.
Stop Ring Area: See Pitting Repair of Thread Stop Ring area BH-T2 and BH-T2S - All Sizes with Figure 23.
O-Ring Seat: Pitting or other imperfections which not exceed 0,1 mm (0.004 inch) in diameter and depth
allowed, with or without polishing.
Pin Base Diameter and Radius (Figure 7): BH-XT2 OS, BH-XT2 and BH-XT3 Pin, rework surfaces according
to Additional Requirements for BH-XT2-OS, BH-XT2 and BH-XT3 Pin Connection (Figure 7)
Pin Inside Diameter: max. 30 pits or other imperfections below the pin accepted but each one shall not exceed
2 mm (0.079 inch) in diameter and 1 mm (0.039 inch) in depth with or without polishing. The Pin ID can also be
reworked by turning (refer to Page 26 for rework limits).
No pits or other imperfections allowed with maximum reworked Pin ID!
Pin Outer Diameter: No tong marks or similar damages deeper than 1,5 mm (0.06 inch) on
4-3/4" and 6-3/4" OD, and not deeper than 2,5 mm (0.1 inch) on 8-1/4" and 9-1/2" OD allowed. Raised material
must be removed.
Box Outer Diameter: No tong marks or similar damages deeper than 1,5mm (0,06inch) on
4-3/4" and 6-3/4" OD, and not deeper than 2,5 mm (0.1 inch) on 8-1/4" and 9-1/2" OD allowed. Raised material
must be removed.
Box Bore Back: max. 30 pits or other imperfections accepted but each one shall not exceed 2 mm (0.079 inch)
in diameter and 1 mm (0.039 inch) in depth with or without polishing.
Box Counter Bore: max. 20 pits or other imperfections accepted but shall be ground out using a ball shaped
head milling tool. Maximum grinding shall not exceed 3 mm in depth and 5 mm in diameter. No sharp edges or
burrs are allowed.
Box O-Ring Seal Bevel: Pitting or other imperfections which not exceed 0,1 mm (0.004 inch) in diameter and
depth allowed with or without polishing.
Box Axial Seal Ring Groove: Pitting or other imperfections which not exceed 0,1 mm (0.004 inch) in diameter
and depth allowed. No polishing allowed!
Bevel: An approximate 45 degree OD bevel at least 1/32" wide shall be present for the full circumference on pin
and box. The bevel can have any kind of damage or imperfection (no cracks accepted) as long as those damages
are not affecting the sealing function of the thread shoulder (see Thread Shoulder).
Modular (M30) Ring Groove: Visually inspect the correct deburring (rounded edges) of the groove and
especially the transition to the feedthru counter bore and the 2 location bores.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Incorrect or missing deburring will cut the insolating rubber of the M30 ring
which can cause electrical shorts and tool malfunction! See Figure 50 to
Figure 53 for reference,
Thread shoulder: Surface imperfections that are estimated to cover not more than 50% of each individual radial
seal width allowed. Imperfections starting from the Axial Seal Groove or the M30 Ring groove are not allowed.
Minimum a shoulder height of 0.5mm (0.02 inch) must be without any imperfections (see Figure 1). Imperfections
on pin shoulder in the axial sealing area are prohibited. The location of this area for all sizes can be taken from
Table 4 (measuring the diameter) or Table 5 (measuring the radial distance).
Estimated imperfections shall not be deeper than 0,4mm (0,016inch) at any given location (see Figure 16).
Circumferential scratches which are not deeper than 0,2mm (0.008inch) allowed. Elevated spots must be
removed. Shoulder flatness shall be verified using a straight edge, no gaps greater than 0,05mm (0.002inch)
allowed.
Maximum allowed area of imperfections must not exceed 10% of overall shoulder area.
See Figure 54 for reference.
Sealing Areas Box

Figure 16: SEALING AREAS ON BOX

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Sealing Areas Pin

Figure 17: SEALING AREAS ON PIN – MEASUREMENT OPTION A

Table 4: DIMENSIONS FOR PIN SEALING – OPTION A

Axial Seal Ring Dimensions
Thread
size SD-OD [mm] SD-ID [mm] SD-OD [inch] SD-ID [inch]
4.75" 121,78 118,10 4,79 4,65
5.50" 129,28 125,60 5,09 4,94
6.75" 162,02 157,10 6,38 6,19
8.25" 197,60 192,20 7,78 7,57
9.50" 225,70 220,10 8,89 8,67

Figure 18: SEALING AREAS ON PIN – MEASUREMENT OPTION B

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Table 5: DIMENSIONS FOR PIN SEALING – MEASUREMENT OPTION B

Axial Seal Ring Dimensions
Thread
L1 [mm] L2 [mm] L1 [inch] L2 [inch]
size
4.75" 15,12 16,94 0,595 0,667
5.50" 16,03 17,82 0,631 0,701
6.75" 18,73 21,16 0,737 0,833
8.25" 24,15 26,75 0,951 1,053
9.50" 24,75 27,45 0,974 1,081

1. Additional Requirements for BH-T2 Sealed Connection

Sealing area in Box Bore Back: Pitting or other imperfections which not exceed 0.1 mm (0.004 inch) in diameter
and depth allowed with or without polishing. If greater pitting or other imperfections are observed, they can be
accepted as described in "Box Bore Back" on page 13, but with the possible loss of sealing for the sealing
adapter. This will increase the risk of pitting within the connection as it is with the non-sealed connection. A DWR
(Deviation Waiver Request) is required to accept the "enhanced" acceptance criteria!
Pin ID seal: max. 15 pits or other imperfections accepted but each one shall not exceed
2 mm (0.079 inch) in diameter and 1 mm (0.039 inch) in depth with or without polishing.
Pin Internal shoulder: No washouts or other imperfections exceeding 3 mm (0.118 inch) in diameter and depth
allowed with or without polishing. Raised material must be removed. Surface damage of no more than 30% of the
shoulder width area allowed.
Pin face: No raised material allowed.
Internal BH / Metric Cylindrical thread: max. 30 pits or other imperfections accepted (at thread flanks, crest and
root), but each one should not exceed 2 mm (0.079 inch) in diameter and 1 mm (0.039 inch) in depth. Galling on
one thread helix (circumferential) allowed. If necessary polishing off one complete thread helix allowed. Raised
material must be removed.

2. Additional Requirements for BH-XT2-OS, BH-XT2 and BH-XT3 Pin Connection (Figure 7+Figure 30)
Pin Base Diameter: Pitting or other imperfections which not exceed 0,1 mm (0.004 inch) in diameter and depth
accepted without polishing. Maximum 5 additional pits or other imperfections allowed but shall be ground out
using a ball shaped head milling tool. Maximum grinding shall not exceed 3 mm (0.118 inch) in depth and 10 mm
(0.394 inch) in diameter.
Pin Base Radius: Pitting or other imperfections which not exceed 0,5 mm (0.02 inch) in diameter and depth
allowed, with or without polishing.

3. Additional Requirements for BH-T2 mod. Connection

Thread flanks: Defective or removed copper coating of no more than 50,8 mm (2 inch) in length cumulative along
the entire thread length is acceptable.
2. Removal of the copper coating on the entire thread increases
the friction factor during connection make up to an unacceptable level
which could cause damage (twisting) of the tools.
3. It is recommended to apply new copper coating (MPM 302)
for all 6.75” and larger tools to reduce friction and avoid imperfections
like galling. Shot peening per MPM219 should applied, if no new
copper coating is applied.
The copper coating must be intact/renewed for tool sizes smaller than
6.75”.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Geometrical Inspection
Used connection geometrical inspection:

Deformation / Wear of thread profile

Use the applicable thread profile gage to check the profile for deformation and / or wear. Place the profile gage at
2 inch distance away from the first thread lead. Repeat the check at least 3 times around the circumference.
The profile gage shall mesh with the thread load and stab flanks so that no light is visible at any of the thread
flanks or roots. Uniform flank wear estimated to be less than 0,1 mm (0.004 inch) is permissible. However, any
visible gaps at the thread flanks require Pin lead measurement (or Box belling as described below). Measure the
Pin thread over a 2 lead interval beginning at the first full-depth thread nearest the shoulder. Pin stretch shall not
exceed 0,15 mm (0.006 inch) over the 2 inch length.

Note Cold worked (CW) Pin connections may show an acceptable light gap at
the thread root in the range of 0,05 mm - 0,12 mm (0.002 - 0.004inch)
Deformation of thread shoulder
Use a straight edge to check the thread shoulder for plastic deformation. Repeat the check at least 3 times
around the circumference.
Any visible gap more than 0,05 mm (0.002 inch) shall be cause for rejection. Use a feeler gage to check the gap.

Box Belling (Swelling)

Use the applicable (flat) cone gage from Table 8 (Gages) and push it into the connection. Align the gage to the
center line of the body. Jiggle (shake) the gage to check for a possible gap between gage and connection.
Any gap between connection and gage shall be measured using a feeler gage. Any gap greater than 0,3 mm
(0.012 inch) shall be cause for rejection.
Alternative to the use of flat cone gages (which is the preferred inspection method!) box belling can be checked
with a straight edge. Place a straight edge along the longitudinal axis of the box tool joint. If a visible light gap
exists between the straightedge and the tool joint, the OD must be measured using calipers. Compare the OD at
the bevel to the OD 50 mm
(2 inch), +/- 12,5 mm (1/2 inch) away from the bevel.
If the OD at the bevel is greater by 0,8 mm (1/32 inch) or more, the connection shall be rejected.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Dimensional Inspection

4. Post Step 1 Rework Dimensional Inspection

Inspect reworked areas to comply with the given maximum rework dimensions given in this procedure. In
doubt the use of a mold could help to "measure" the size of reworked areas.
Use the applicable thread drawing from Table 1, the applicable tool drawing or the given rework dimensions in
this procedure for reference.

5. Post Step 2 Dimensional Inspection

Inspect reworked areas to comply with the given maximum rework dimensions, the applicable thread drawing
from Table 1 or the applicable tool drawing.

6. Post Step 3 Dimensional Inspection

Inspect reworked areas to comply with the applicable thread drawing from Table 1 or the applicable tool
drawing.

Non Destructive Testing (NDT)

Magnetic Particle Testing (MT) per QP100-001 and Liquid Particle Testing (PT) per
QP100-003 must be used.
If a relevant indication is detected, the connection has to be labeled following the Inspection Status / Color
Coding on Page 3 and dispositioned according to the applicable rework step (1, 2, 3) of this procedure, the
individual tool Repair Procedure and/or respective Locations Material Review Board.
Perform PT inspection prior to the shot peen and cold working processes as these
processes could close small surface imperfections.
4. When using the PT inspection method, special care must be taken to
fully apply the developer to the thread root of the box connection.
Areas to be inspected with MT or PT are marked with a dashed line ( _ _ _ ). See Figure 19 below for
reference.
The Box OD marked with an additional dashed / dotted line ( _ . _ . _ ) should be MT or PT inspected if
possible. However due to tong marks it could be difficult to evaluate the inspection. In this case a good visual
inspection may be used as an alternative.

Figure 19: NDT Inspection Area on Pin and Box

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Inspection Documentation
All inspection (Incoming, Geometrical, Dimensional and NDT) have to be documented using the applicable
Inspection Reports QP900-001 and QP900-007.

BH-T2 thread rework

All reworked connections need a post rework inspection containing of:
Visual Connection Inspection
Dimensional Inspection
Non Destructive Testing (NDT)
Post rework NDT only needs to be done, if the rework was triggered by crack indication or imperfection in
thread root radius during the incoming NDT inspection. BH-T2 thread rework can be classified in 3 general
steps:

7. Step 1 Rework
Local spot repair (grinding)
Single areas can be repaired by grinding. Follow the inspection limits of section Visual Connection Inspection
and Acceptance Criteria on Page 18 and spot repair instruction of section Pitting Repair Of Thread Root on
Page 45 , Pitting Repair Of Thread Profile (Step 1 Rework) All Types / All Sizes on Page 46 and the following.

8. Step 2 Rework
Thread rework without re-facing of Pin / Box shoulder (for slight damages).
Note Step 1 rework can be applied in addition!

A standard T2 thread can be re-cut without re-facing the Pin / Box shoulders in order to use the full allowed
rework stand -in / stand -off values (Z) of the threads, which are described in the section "Rework Limits" on
Page 26 and following.
The stand –in / stand –off values for used threads are higher than for new manufactured threads in order to
avoid disassembly of the M30 modular connection for a minor thread rework.
Shoulder damage can be reworked within the rework stand-in / stand-out values (Z) of the threads from Page
26 and following. However this practically applies only to reworked threads with reduced stand-off on pin
connections or increased stand-in on box connection.

Note Stand-off on box connections and stand-off above the maximum limits on
pin connection is not acceptable!

5. Thread gaging (stand-off / stand-in measurement) on used connections

requires special attention to avoid false readings and damages to the thread and
thread gage. Thus, prior to the gaging the thread profile must be 100% checked for
cleanliness and deformation, preferably the profile should be chased (Step 3
Rework).

9. Step 3 Rework
Complete thread re-cut with re-facing of Pin / Box shoulder
Always use the applicable BH-T2 thread drawings from Table 1 on Page 14 or the applicable tool drawing
with the given "standard" stand-in / stand-off values!

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

General Rework Remarks

The given Rework Limits are exemptions, all other dimensions must be
Note taken from the related standard BH-T2 thread drawing from Table 1 the
related thread profile drawing from Table 2, the applicable tool related
drawing or the applicable tool related inspection manuals.
Use only the applicable BH-T2 threading inserts for the thread recut per step 2 or step 3 rework. Do not use
any "self made" threading inserts! The BH-T2 threading inserts can be purchased via SAP order. Please
contact the Celle Technology Center Client Services Group for assistance.
When reworking the 8-1/4" and 9-1/2" BH-T2 (all types) it is absolutely necessary to have the applicable cone
ring and plug gages available for stand-off / stand-in adjustment. This is because the threading inserts for
these sizes are of the "non full profile type" and thus will not cut the crest (taper) of the profile.
All reworked Pin threads either re-cut without re-facing of the shoulder or complete thread re-cut require a
post Cold Working process per MPM 209.
All reworked Pin threads made from SSxx or NIxx material, either re-cut without re-facing of the shoulder or
complete thread re-cut, require shot peen per MPM 219.
All reworked Pin and Box threads either re-cut without re-facing of the shoulder or complete thread re-cut
require a Blunt Start per MPM 215 or 216.
Refer to the applicable tool related manufacturing drawings for further requirements (i.e. additional features
like Pressure Plugs, shot peen, cold working, copper coating, etc.)!
All connections need to be deburred and cleaned after rework. Special care must be taken to the feedthru
bore and gun bores.
Stand-off values given in the thread drawings from Table 1, or the rework stand-off values (Z) from Page 26
and following are to be considered as the value measured before any cold working and shot-peen operation.

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Rework Limits

1 BH-T2 Pin Thread – All Sizes

Figure 20 BH-T2 Pin Thread – All Sizes

Maximum ID (Y):

For 4.75" = 44,50 mm / 1.73 inch

For 5.50'' T2 = 48,00 mm

For 5.50'' T2S = 46,00 mm

For 6.75" = 67,00 mm / 2.64 inch

For 8.25" = 86,00 mm / 3.39 inch

For 9.50" = 90,00 mm / 3.54 inch

Stand–Off value (Z) for either Cone Gage or Thread Gage:

Note: Only valid for Step 2 rework before Cold Working, refer to Page 24!

For 4.75" = 12,87 to 16,13 mm / 0.507 to 0.635 inch

For 5.50'' T2 = 36,74 mm to 40,00 mm

For 5.50” T2S = 36,74 mm to 40,00 mm

For 6.75" = 11,30 to 15,60 mm / 0.445 to 0.614 inch

For 8.25" = 12,41 to 16,13 mm / 0.489 to 0.635 inch

For 9.50" = 11,60 to 15,88 mm / 0.457 to 0.625 inch

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Maximum Length (T):

For 4.75" = 150,00 mm / 5.906 inch

For 5.50'' = 165,00 mm

For 6.75" = 184,00 mm / 7.244 inch

For 8.25" = 195,00 mm / 7.677 inch

For 9.50" = 208,00 mm / 8.189 inch

Minimum Length (B) of Stop Ring Area:

For 4.75" = 15,00 mm / 0.590 inch

Not applicable for 5.50''

For 6.75" = 15,00 mm / 0.590 inch

For 8.25" = 15,00 mm / 0.590 inch

For 9.50" = 15,00 mm / 0.590 inch

Minimum Diameter (S) of Stop Ring Area:

For 4.75" = 87,80 mm / 3.4567 inch

For 5.50'' = 93,50 mm

For 6.75" = 119,60 mm / 4.7086 inch

For 8.25" = 143,85 mm / 5.6634 inch

For 9.50" = 170,55 mm / 6.7146 inch

Figure 21 Modular BH-T2 Pin Thread – All Sizes

Surface Condition (X) of Feedthru Bore:

Ra 1.6: For Subs where electronic boards will be connected to the M30 wiring

Ra 3.2: For Subs without electronic boards, just M30 wiring (i.e. Mod. Stabilizer)

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Minimum Radius (R) with flat middle section:

For 4.75" = 2,25 mm / 0.088 inch

For 5.50'' = 2,25 mm / 0.088 inch

For 6.75" = 2,50 mm / 0.098 inch

For 8.25" = 3,50 mm / 0.138 inch

For 9.50" = 3,50 mm / 0.138 inch

Table 6 Required Minimum Length for Feedthru installation (L min)

L min
Part Number Description
mm inch
10206691 Spacer Sleeve 58,00 2.28
10148841 Mach. Connector 58,00 2.28
Spacer Sleeve with
N917600064 68,00 2.68
Rubber Centralizer

Table 7 Gages for BH-T2 Pin

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Pin 10159541
6.75" Cone Gage Flat for Pin 10159349
8.25" Cone Gage Flat for Pin 10145836
9.50" Cone Gage Flat for Pin 10109752
8.25" Cone Ring Gage 10146114
9.50" Cone Ring Gage 10072966
4.75" Thread Gage Ring N000012497
5.50'' Thread Gage Ring 10431764
6.75" Thread Gage Ring N000012493
8.25" Thread Gage Ring 10083291
9.50" Thread Gage Ring 10083272
4.75" Profile Gage N990985512
5.50'' Profile Gage N990985512
6.75" Profile Gage N990985502
8.25" Profile Gage N990985652
9.50" Profile Gage N990985632
4.75" Function Gage for M30 10154911
6.75" Function Gage for M30 10154912
8.25" Function Gage for M30 10154913
9.50" Function Gage for M30 10154914

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

2 BH-T2 mod Pin Thread – All Sizes

Figure 22 BH-T2 mod Pin Thread – All Sizes

Stand-Off value (Z) for Thread Gage

6. This BH-T2 mod Pin thread cannot be completely recut (No Step 3
rework possible), therefore chasing the thread must be performed with special care
and only as little material as necessary must be removed!
7. It is not allowed to recut the shoulder (!) in order to correct the stand -off
value

8.

Note The below given stand-off values are always to be used with the given
stand-off value from the tool related drawing.

For 4.75" = given Stand off value minus (-) 3,26 mm (0.128 inch)

For 6.75" = given Stand off value minus (-) 4,30 mm (0.169 inch)

For 8.25" = given Stand off value minus (-) 3,72 mm (0.146 inch)

For 9.50" = given Stand off value minus (-) 4,28 mm (0.168 inch)

Table 8 Gages for BH-T2 mod Pin

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Pin 10159541
6.75" Cone Gage Flat for Pin 10159349
8.25" Cone Gage Flat for Pin 10145836
9.50" Cone Gage Flat for Pin 10109752
8.25" Cone Ring Gage 10146114
9.50" Cone Ring Gage 10072966
4.75" Thread Gage Ring N000012497
6.75" Modified Thread Gage Ring N000012495
8.25" Thread Gage Ring 10083291
9.50" Thread Gage Ring 10083272
4.75" Profile Gage N990985512
6.75" Profile Gage N990985502
8.25" Profile Gage N990985652
9.50" Profile Gage N990985632

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

3 BH-T2 OS Pin Thread

Refer to BH-T2 Pin thread for general rework limits. So far only the 4.75" BH T2 OS exists.

Stand-Off value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-Off allowed!

Table 9 Gages for BH-T2 OS Pin

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Pin 10159541
4.75" Thread Gage Ring 10163914
4.75" Profile Gage N990985512

4 BH-XT2 Pin Thread

Stand-Off value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-Off allowed!

Table 10 Gages for BH-XT2 Pin

Thread Size Gage Type Part number
4.75" Thread Gage Ring 10206646
6.75" Thread Gage Ring 10200761
4.75" Profile Gage N990985742
6.75" Profile Gage N990985721

5 BH-XT2 OS Pin Thread

Stand-Off value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-Off allowed!

Table 11 Gages for BH-XT2 OS Pin

Thread Size Gage Type Part number
6.75" Thread Gage Ring 10262204
6.75" Profile Gage N990985502

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

6 BH-T2 timed Pin Thread

Stand-Off value (Z) for Thread Gage

9. The BH-T2 timed Pin thread is very sensitive to any machining

operation due to its orientation. Thread recut must be performed strictly in
accordance to the timing procedure 6.75” 10000025985 and 8.25” 10000008684.
10. It is not allowed to recut the thread profile or shoulder using any repair
limits! No rework Stand-Off allowed!

Table 12 Gages for BH-T2 timed Pin

Thread Size Gage Type Part number
6.75” Cone Gage Flat for Pin 10159349
8.25” Cone Gage Flat for Pin 10145836
8.25” Cone Ring Gage 10146114
6.75” Thread Gage Ring (timed) 10117317
8.25” Thread Gage Ring (timed) 10113632
6.75” Profile Gage N990985502
8.25” Profile Gage N990985652
6.75” Function Gage for M30 10154912
8.25” Function Gage for M30 10154913

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

7 BH-T2S Pin Thread – All Sizes

Refer to BH-T2 Pin for general rework limits.

Figure 23 Modular BH-T2S Pin Thread – All Sizes

Table 13 Gages for Cylindrical BH/Metric Thread

Thread Size Gage Type Part number
4.75" Thread Gage 10128942
5.50'' Thread Gage 10459323
6.75" Thread Gage N000045369
8.25" Thread Gage N000045724
9.50" Thread Gage N000016018
4.75" Profile Gage N990985432
5.50'' Profile Gage N990995432
6.75" Profile Gage N990984631
8.25" Profile Gage N990984641
9.50" Profile Gage N990985332

Pitch Diameter measurement is also acceptable as an alternative for using the thread gages
from Table 13. Max. Pitch Diameter shall not exceed the given maximal Pitch Diameter from the
applicable BH-T2S drawing from Table 1 + an additional 0,3 mm (0.012 inch).

Minimum full Thread Length (L)

For 4.75" = 28,87 mm / 1.137 inch

For 5.50'' = 33,50 mm / 1.319 inch

For 6.75" = 28,50 mm / 1.122 inch

For 6.75" Cartridge Protected Version = 31,00 mm / 1.220 inch

For 8.25" = 36,00 mm / 1.417 inch

For 9.50" = 36,00 mm / 1.417 inch

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Maximum Diameter d1

For 4.75" = 60,20 mm / 2.370 inch

For 5.50'' = 69,30 mm / 2.728 inch

For 6.75" = 87,35 mm / 3.439 inch

For 6.75" Cartridge Protected Version = 87,35 mm / 3.439 inch

For 8.25" = 98,30 mm / 3.870 inch

For 9.50" = 112,20 mm / 4.417 inch

8 BH-T2 Box Thread – All Sizes

Figure 24 BH-T2 Box Thread – All Sizes

Stand–In value (Z) for either Cone Gage or Thread Gage:

Note: Only valid for Step 2 rework, refer to Page 24!

For 4.75" = 0,00 to 3.26 mm / 0,00 to 0.128 inch

For 5.50'' T2 & T2S = 0,00 mm to 3,26 mm

For 5.50'' T2 OS DS = 28,00 mm to 31,26 mm

For 6.75" = 0,00 to 4.30 mm / 0,00 to 0.169 inch

For 8.25" = 0,00 to 4.20 mm / 0,00 to 0.165 inch

For 9.50" = 0,00 to 4.40 mm / 0,00 to 0.173 inch

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Figure 25 Modular BH-T2 Box Thread – All Sizes

Surface Condition (X) for Feedthru Bore:

Ra 1.6: For Subs where electronic boards will be connected to the M30 Ring

Ra 3.2: For Subs without electronic boards, just M30 wiring (i.e. Mod. Stabilizer)

Minimum Radius (R) with flat middle section:

For 4.75" = 2,25 mm / 0.088 inch

For 5.50'' = 2,25 mm / 0.088 inch

For 6.75" = 2,50 mm / 0.098 inch

For 8.25" = 3,50 mm / 0.138 inch

For 9.50" = 3,50 mm / 0.138 inch

Table 14 Required Minimum Length for Feedthru installation (L min)

L min
Part Number Description
mm inch
10206691 Spacer Sleeve 58,00 2.28
10148841 Mach. Connector 58,00 2.28
Spacer Sleeve with
N917600064 68,00 2.68
Rubber Centralizer

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Table 15 Gages for BH-T2 Box

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Box 10159542
6.75" Cone Gage Flat for Box 10159350
8.25" Cone Gage Flat for Box 10145837
9.50" Cone Gage Flat for Box 10109753
8.25" Cone Plug Gage 10146115
9.50" Cone Plug Gage 10072967
4.75" Thread Gage Plug N000012498
5.50'' Thread Gage Plug 10431765
6.75" Thread Gage Plug N000012494
8.25" Thread Gage Plug 10083292
9.50" Thread Gage Plug 10083273
4.75" Profile Gage N990985512
5.50'' Profile Gage N990995512
6.75" Profile Gage N990985502
8.25" Profile Gage N990985652
9.50" Profile Gage N990985632
4.75" Function Gage for M30 10154911
6.75" Function Gage for M30 10154912
8.25" Function Gage for M30 10154913
9.50" Function Gage for M30 10154914

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

9 BH-T2 mod Box Thread – All Sizes

Figure 26 BH-T2 mod Box Thread – All Sizes

Stand-In value (Z) for Thread Gage

11. This BH-T2 mod Box thread cannot be completely recut (No Step 3
rework possible), therefore chasing the thread must be performed with special care
and only as little material as necessary must be removed!
12. It is not allowed to recut the shoulder (!) in order to correct the stand-in
value.

The below given stand-in values are always to be used with the given stand-in
Note:
value from the tool related drawing.

For 4.75" = given Stand-in value plus (+) 3,26 mm (0.128 inch)

For 6.75" = given Stand-in value plus (+) 4,30 mm (0.169 inch)

For 8.25" = given Stand-in value plus (+) 4,20 mm (0.165 inch)

For 9.50" = given Stand-in value plus (+) 4,40 mm (0.173 inch)

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

Table 16 Gages for BH-T2 mod Box

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Box 10159542
6.75" Cone Gage Flat for Box 10159350
8.25" Cone Gage Flat for Box 10145837
9.50" Cone Gage Flat for Box 10109753
8.25" Cone Gage Plug 10146115
9.50" Cone Gage Plug 10072967
4.75" Thread Gage Plug N000012498
6.75" Modified Thread Gage Plug N000012496
8.25" Thread Gage Plug 10083292
9.50" Thread Gage Plug 10083273
4.75" Profile Gage N990985512
6.75" Profile Gage N990985502
8.25" Profile Gage N990985652
9.50" Profile Gage N990985632

10 BH-T2 OS Box Thread

Refer to BH-T2 Box thread for general rework limits. So far only the 4.75" BH T2 OS exists.

Stand-In value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-In allowed!

Table 17 Gages for BH-T2 OS Box

Thread Size Gage Type Part number
4.75" Cone Gage Flat for Box 10159542
4.75" Thread Gage Plug 10163913
4.75" Profile Gage N990985512

11 BH-XT2 Box Thread

Stand-In value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-In allowed!

Table 18 Gages for BH-XT2 Box

Thread Size Gage Type Part number
4.75" Thread Gage Plug 10205774
6.75" Thread Gage Plug 10200762
4.75" Profile Gage N990985742
6.75" Profile Gage N990985721

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BH-T2 Thread Inspection and Rework Procedure – all Sizes

12 BH-XT2 OS Box Thread

Stand-In value (Z) for Thread Gage

Refer to the applicable thread drawing from Table 1. No rework Stand-In allowed!

Table 19 Gages for BH-XT2 OS Box

Thread Size Gage Type Part number
6.75” Thread Gage Ring 10262205
6.75” Profile Gage N990985502

13 BH-T2 timed Box Thread

Stand-Off value (Z) for Thread Gage

13. The BH-T2 timed Box thread is very sensitive to any machining
operation due to its orientation. Thread recut must be performed strictly in
accordance to the timing procedure 10000025985 and 10000008684.
14. It is not allowed to recut the thread profile or shoulder using any repair
limits! No rework Stand-Off allowed!

Table 20 Gages for BH-T2 timed Box

Thread Size Gage Type Part number
6.75” Cone Gage Flat for Pin 10159349
8.25” Cone Gage Flat for Box 10145837
8.25” Cone Plug Gage 10146115
6.75” Thread Gage Plug (timed) 10117320
8.25” Thread Gage Ring (timed) 10113631
6.75” Profile Gage N990985502
8.25” Profile Gage N990985562
6.75” Function Gage for M30 10154912
8.25” Function Gage for M30 10154913

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14 BH-T2S Box Thread – All Sizes

Refer to BH-T2 Pin for general rework limits.

Figure 27 Modular BH-T2S Box Thread – All Sizes

Minimum Length (L) of Cylindrical Diameter (d1)

For 4.75" = 117,00 mm / 4.606 inch

For 5.50'' = 185,00 mm / 7.284 inch

For 6.75" = 165,00 mm / 6.496 inch

For 6.75" Cartridge Protected Version = 165,00 mm / 6.496 inch

For 8.25" = 180,00 mm / 7.087 inch

For 9.50" = 200,00 mm / 7.874 inch

Maximum Diameter (d1)

For 4.75" = 78,00 mm / 3.070 inch

For 5.50'' = 88,60 mm / 3.488 inch

For 6.75" = 104,50 mm / 4.114 inch

For 6.75" Cartridge Protected Version = 104,50 mm / 4.114 inch

For 8.25" = 127,50 mm / 5.0197 inch

For 9.50" = 142,00 mm / 5.590 inch

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15 BH-T2 OS DS Pin Thread

Figure 28 BH-T2 OS DS Pin Thread Rework Limits

Shoulder Distance (SD):
For 5.50" = 159,85 mm to 159,91 mm / 6.293 inch to 6.296 inch

Stand-Off value (Z) for either Cone Gage or Thread Gage:

Note: In case of rework, the shoulder distance must be within the given tolerance. That means
it might be possible to re-dress both shoulders even if only one is damaged.
For 5.50" = 64,74 mm to 68,00 mm / 2.549 inch to 2.677 inch

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16 BH-T2 OS DS Box Thread

Figure 29 BH-T2 OS DS Box Thread Rework Limits

Shoulder Distance (SD):

For 5.50" = 159,95 mm to 160,05 mm / 6.297 inch to 6.301 inch

Stand-In value (Z) for either Cone Gage or Thread Gage:

Note: In case of rework, the shoulder distance must be within the given tolerance. That means
it might be possible to re-dress both shoulders even if only one is damaged.
For 5.50" = 28,00 mm to 31,26 mm / 1.102 inch to 1.231 inch

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17 Transformer Platform Thread Connection 4.3/4“ BH-XT3

BH-XT3
Thread designed for Transformer Platform thread connection with Central Connector.
Not interchangeable with BH-T2 or BH-XT2 (shorter pin thread than BH-XT3)

Standard BH-XT3 thread drawing (without Central Connector features)

• Pin N990040071 THREAD,PIN,4.75BHI-XT3,W/O SRG
• Box N990610037 THREAD,BOX,4.75BHI-XT3

BH-XT3 Tool connection thread drawing (used for Central Connector connection/Transformer
Platform)
• Pin N990230001 THREAD,PIN,4.750BHI-XT3,F,CNTR CONN
• Box N990790001 THREAD,BOX,4.750BHI-XT3,F,CNTR CONN

BH-XT3 Pin Identification Criteria

• Pin shoulder without Modular Connection groove
• Modified thread profile, CCR (Combined Curve Root)
• Thread Feature for Guiding Sleeve connection (3.200-12 Stub ACME Pin)
• No O-ring or Stop Ring area

1. Pin Base Diameter 2. Pin Base Radius

3. Combine Curve Root 4. Bore optional, depending on tool
requirement
5. Connection for Guide Sleeve 6. OD-Grooves for Tool End Identification

Figure 30 BH-XT3 Pin Thread identification

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BH-XT3 Box Identification Criteria

• Thread shoulder without Axial Seal Ring groove
• Thread shoulder without Modular Connection groove
• Modified thread profile, CCR (Combined Curve Root)
• Bore Back for Guiding Sleeve

1. Thread Shoulder without grooves 2. Combine Curve Root

3. Bore Back for Guiding Sleeve 4. OD-Grooves for Tool End Identification

Figure 31 BH-XT3 Box Thread identification

Table 21 BH-XT3 Thread Data

Description

Thread Profile No. 584

Thread Profile Drawing No. N990995842

Taper 1:8 / 1.5 TPF

Lead 6.35mm / 4 TPI

Thread Inspection of BH-XT3 according to Connection inspection - All Types / All sizes
Other applicable chapters
• Inspection Documentation
• BH-T2 thread rework (Step 2 Rework Limits see Table 23, Step 3 Thread Drawings see
• BH-XT3)

• General Rework Remarks (use Stand-off values from the Thread Drawings BH-XT3 or
rework values from Table 23)
• Pitting repair Item 1,2 and 4

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Table 22 Gages for BH-XT3 Thread and Stub ACME Pin

Description Part number

Gage Ring BH-XT3 GA S-TPR 04.00TPI 03.849PD R 10206646

Gage Plug BH-XT3 GA S-TPR 04.00TPI 03.929PD P 10205774
Cone Gage BH-XT3 Not available
Profile Gage BH-XT3 GAGE,THREAD- N990985842
PROFILE,N990995842
Gage Ring Stub ACME 3.200-12 Stub ACME-2G ANSI B1.8 10509606

Figure 32 BH-XT3 Rework Limits

Table 23 BH-XT3 Rework Limits

Description Value

Maximum ID 58.50mm / 2.303 inch

Pin
STAND-OFF 16.13 to 13.20 mm / 0.635 to 0.520
(X) inch
Box STAND-IN (Z) 0.00 to 2.90 mm / 0.000 to 0.114
inch

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Pitting repair
Pitting can be ground out following the rework limits given in "Visual Connection Inspection and
Acceptance Criteria" of this procedure.

All repaired areas on the pin should be shot peened per MPM 219 if applicable.

1. Pitting Repair Of Thread Root (Step 1 Rework) All Types / All Sizes
With increasing depth of the local rework it becomes important to smooth the groove in
circumferential direction (tangential to the thread, see Figure 33 / Figure 34). For the different
thread size use the specified ball shaped head milling tool from Visual Connection Inspection
and Acceptance Criteria.It is not sufficient enough to only round the edge. Ideally the profile of
the milling tool should be drawn completely through tangentially, however a large radius most
likely is more practical and thus regarded to be ok, too. To further increase fatigue resistance
and compensate for residual stresses shot peen per MPM 219 for the reworked area/groove is
strictly recommended.

Table 24 Rework parameters for pitting repair of thread root

4.75" 4.75" 4.75” 5.50" 6.75"
Thread Size 6.75" 8.25" 9.50"
BH-XT2 BH-XT3 5.50” BH-XT2 BH-XT2

Profile No. 574 584 551 574 550 572 565 563
1,4 mm 1,4 mm 1,4 mm 1,4 mm 2,0 mm 2,0 mm 2,4 mm 3,0 mm
Radius of grinding tool (R)
0.055“ 0.055“ 0.055“ 0.055“ 0.078“ 0.078“ 0.094“ 0.118“
2,8 mm 2,8 mm 2,8 mm 2,8 mm 4,0 mm 4,0 mm 4,8 mm 6,0 mm
Max. width of grinding (W)
0.110” 0.110” 0.110” 0.110” 0.110” 0.110” 0.110” 0.110”
0,9 mm 0,9 mm 0,9 mm 0,9 mm 1,3 mm 1,3 mm 1,6 mm 2,0 mm
Max. depth of grinding (t)
0.035“ 0.035“ 0.035“ 0.035“ 0.051“ 0.051“ 0.063“ 0.078“
Max. local thread depth 3,5 mm 3,5 mm 3,5 mm 3,5 mm 4,7 mm 4,7 mm 6,1 mm 8,0 mm
after grinding (T) 0.138“ 0.138“ 0.138“ 0.138“ 0.185“ 0.185“ 0.240“ 0.315“

Figure 33 Tangential 'rounding' Figure 34 Tangential 'run out'

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2. Pitting Repair Of Thread Profile (Step 1 Rework) All Types / All Sizes
As an alternative to polishing out pits or other imperfections locally on the thread crest and / or
flanks with the given limits from section "Visual Connection Inspection and Acceptance
Criteria" on Page 18, it is also accepted to grind off the complete thread profile of one of any
thread helix.

Table 25 Rework parameters for pitting repair of thread profile (crest & flank)
4.75" 4.75" 4.75” 5.50” 6.75"
Thread Size 6.75" 8.25" 9.50"
BH-XT2 BH-XT3 5.50” BH-XT2 BH-XT2

Profile No. 574 584 551 574 550 572 565 563

Max. length of reworked area 38 mm 38 mm 38 mm 38 mm 38 mm 38 mm 38 mm 38 mm

(L) 1-1/2“ 1-1/2“ 1-1/2“ 1-1/2“ 1-1/2“ 1-1/2“ 1-1/2“ 1-1/2“
1,41 mm 1,41 mm 1,45 mm 1,41 mm 1,82 mm 1,76 mm 2,43 mm 3,46 mm
Max. depth of grinding (T)
0.055“ 0.055“ 0.057“ 0.055“ 0.071“ 0.069“ 0.096“ 0.136“

Figure 35 Ground-Off Thread Profile (Pin)

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Figure 36 Ground-Off Thread Profile (Box)

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3. Pitting Repair of Thread Stop Ring area BH-T2 and BH-T2S - All Sizes
Pitting or other imperfections which not exceed 0,1 mm (0.004 inch) in diameter and depth accepted without
polishing. Pitting in Stop Ring Area can be polished out according to Table 26 and must have a smooth
transition to the surrounding surface, or reworked acc. to the max. rework limits. No imperfections are allowed
in O-Ring Seat (SO). Maximum 5 additional pits or other imperfections allowed but shall be ground out using
a ball shaped head milling tool.

Figure 37 Pitting Repair in Stop Ring Area

Table 26 Rework parameters for pitting repair of Stop Ring Area

4.75" 4.75" 5.50” 5.50" 6.75" 6.75" 8.25" 9.50"
BH-XT2 BH-XT2 BH-XT2
Profile No. 551 574 551 574 550 572 565 563
Max. width of 10, mm 10, mm 10, mm 10, mm 10, mm 10, mm 10, mm 10, mm
grinding (W) 0.394“ 0.394“ 0.394“ 0.394“ 0.394“ 0.394“ 0.394“ 0.394“
Max. depth of 3,0 mm 3,0 mm 3,0 mm 3,0 mm 3,0 mm 3,0 mm 3,0 mm 3,0 mm
grinding (t) 0.118“ 0.118“ 0.118“ 0.118“ 0.118“ 0.118“ 0.118“ 0.118“
Minimum 5,0mm 5,0mm 5,0mm 5,0mm 5,0mm 5,0mm 5,0mm 5,0mm
O-Ring Seat 0.197” 0.197” 0.197” 0.197” 0.197” 0.197” 0.197” 0.197”
Length (SO)

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4. Pitting Repair of Thread Run-Out on BH-T2 and BH-T2S Pin – All Sizes
As an ultimate alternative pits or other imperfections can be repaired on the BH-T2 and BH-T2S
PIN with a "Rework Groove" (see Figure 38 below). This repair offers a good "stress profile" when
reworked, but impaired for future thread rework. It should only be used if all other repair options
have failed to give acceptable results!

Please contact QA or Global Reliability and Product Support department of the Celle
Technology Center for further details.

Figure 38 Rework Groove on BH-T2 / BH-TSS Pin

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Sample Pictures

Figure 39 Ground out pitting at Stop Ring area

Figure 40 Pitting on Pin thread root  must be ground out or thread rework required

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Figure 41 Ground out pitting in thread root (tangential run out)

Figure 42 Ground out and partly shot peened per MPM219 pitting in thread root (tangential run
out)

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Figure 43 Pitting in box thread root  must be ground out or thread recut required

Figure 44 Crack in box thread root  crop connection!

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Figure 45 Pitting in box counter bore  need to be ground out

Figure 46 Pitting in pin o-ring seat  step 2 or step 3 rework

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Figure 47 Multiple deep pitting at Pin Inside Diameter  ID enlargement required

Figure 48 Pitting (<30% of shoulder area) on Internal Shoulder of Pin sealed version  no
rework required

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Figure 49 Pitting on Internal BH thread of Pin sealed version (< 30 pits in total) no rework
required

Figure 50 Requirement for rounded edges on Modular (M30) Ring Groove

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1. Edge not deburred

Figure 51 Edge not deburred on Feedthru Counter Bore / Modular Ring Groove

Figure 52 Edge correct deburred on Feedthru Counter Bore / Modular Ring Groove

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1. Cut

Figure 53 Cut on M30 ring caused by sharp edges on Feedthru Counter Bore

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1. Not acceptable imperfection, estimated to cover 100% of individual radial seal width.
2. Not acceptable imperfection, location of imperfection is inside axial sealing area.
3. Acceptable imperfection, estimated to cover not more than 50% of individual radial seal
width and not deeper than 0,4mm.
4. Acceptable circumferential scratch, not deeper than 0,4mm, estimated to cover not more
than 30% of individual radial seal width
5. Not acceptable deformation, M30 Ring groove must be correct deburred (rounded edges).

Figure 54: BH T2 Pin Shoulder Imperfections

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Figure 55: Acceptable M30 bores

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