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Foresight in
Offshore
OGP Conference
London, March 17, 2003
T. Terpstra
IHC Gusto Engineering BV
FPSO: ship or offshore structure?
Foresight in
Offshore
• Restrictions
• Offshore approach
¾ Strong focus on design reliability
¾ Extensive adoption of direct calculation principles
¾ Use of multi-disciplinary design teams
• Shipbuilding approach
¾ Focus on production process, keen on costs
¾ FPSO part of shipyard’s mass production, less flexibility during
8 -12 week dry dock assembly time
¾ Implications of building offshore structures not always clearly
realised
¾ Clear division between disciplines
FPSO Hull Design Process
Foresight in
out for tender, Offshore
s
consultant further
ek
8
we develops design
–
6
Concept Design
Design consultant
- Global FEA
s
ek Basic Design
we
0
-2 -Detailed Finite Element Analysis
16
-Detailed Fatigue Analysis
-identification of critical structural welds
Detailed Design
- production drawings
- welding details to further develop
Operator
Operational phase
- Hull condition monitoring and survey program
- Newbuilding supervision and site management
FPSO Hull Design Process
Foresight in
Offshore
• Concept Design
¾ Overall dimension
¾ Tank arrangement
¾ Global hull structure
¾ Global finite element analysis
Analytical Tools:
a) Rules based calculations
b) FEA, 3-tank model
• Basic Design
¾ Mooring system integration
¾ Riser system integration
¾ Detailed transverse strength
analysis
¾ Local strength and fatigue
analysis
¾ Identification of critical welds
¾ Topsides / hull interface plan
¾ Class Approval
laden condition
Hull Design Features
Foresight in
Offshore
Buoyancy Curves
New Build and Conversion FPSO
1,2
0,8
Buoyancy [-]
0,4
0,2
0
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7 0,8 0,9 1
Length of Vessel x/L [-]
Ample buoyancy
induce high SWBM
Hull Design Features
Foresight in
Offshore
8000000
6000000
4000000
2000000
Bending Moment [kNm]
0
0,00 0,10 0,20 0,30 0,40 0,50 0,60 0,70 0,80 0,90 1,00 Hogging Rules Design
Sagging Rules Design
-2000000
Hogging Actual
Sagging Actual
-4000000
-6000000
-8000000
-10000000
-12000000
Hump/hollow due to
ballast tank
Design Loads
Foresight in
Offshore
Width approx. 5m
Hull / Topsides Interface
Foresight in
Offshore
Difference in deformation to be
addressed in conceptual design
Hull / Topsides Interface
Foresight in
Offshore
main deck
t = 12.5mm
long. BHD
side shell
long. BHD
SUPPORT
Fz LOADS
FP WELD
My
PP WELD
Hull / Topsides Interface
Foresight in
Offshore
Tubular supports
Materials
Foresight in
Offshore
• Special requirements
¾ Reserve on material qualities, use of Z-quality for
enhanced flexibility
¾ Higher material grades on owner request for improved
fracture toughness
Hull Fatigue Aspects
Foresight in
Offshore
transv. web
side
shell
Hull Fatigue Aspects
Foresight in
Offshore
Engineering Approach
• FPSO hull according to CN 30.7
¾ First screening based on World Wide data, FS = 1.0
¾ World Wide FS = 1.0 corresponds to FS ≈ 3.0 for benign
environment
¾ Limited experience analysis software
OGP Conference
London, March 17, 2003
T. Terpstra
IHC Gusto Engineering BV