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BV : 1 : 1 : 13 BALL VALVE

BALL VALVE
SALIENT FEATURES

• Antistatic Features
• Fire Safe Feature
• Blow-Out Proof Stem
• Cavity Pressure Relief
• BODY ADAPTOR JOINT Gland Plate Can Access
• Larger & Mirror Finished Without Removing Actuator
Stainless Steel Ball
• Handle With Lock
• TFM Seat
• V-PACK On Stem Live Loading
• Live Loading
• Direct Mounting ISO PAD
• Gland Plate Can Access Without
Removing Actuator
• Robust Construction

Body Adaptor Joint

Fire Safe Feature

Robust Construction

TFM Seat

2 Specifications are subject to change without notice


BALL VALVE
SALIENT FEATURES

Blow-Out Proof Stem


Handle With Lock

Direct Mounting
ISO PAD

V-PACK On Stem

Antistatic Features

Cavity Pressure Relief

Larger & Mirror Finished


Stainless Steel BALL

Specifications are subject to change without notice 3


BALL VALVE
UNIQUE FEATURES
Antistatic Features TFM Seat
Due to constant friction between ball and MAXFLOW uses seat of special grade of PTFE
seat, static electricity can occur. This can i.e. TFM 1600 with better design feature which
be a potential fire hazard, especially while will improve the quality of seat. TFM 1600 having
handling inflammable fluids. All Maxflow features of reduced cold flow, substantially
Ball valves are having inbuilt antistatic features. This is reduced deformation under load, lower porosity
achieved using Carbon-filled PTFE stem seal and graphite and permeability due to denser polymer structure and
gland packing to provide electrical continuity between the lower void content, improved stress recovery, particularly
body and stem/ball , discharging any build-up of static at elevated temperature, smoother surface, excellent non
charge. In addition, spring loaded plungers between the stick and dielectric property, higher elastic modulus,
stem and body for full mechanical antistatic capability. improved flexibility.

Fire Safe Feature V-PACK On Stem


Maxflow provides Fire safe feature in ball stem seal consist of stack of V packing for
valves. An integral metal lip in the body and improved sealing at lower stem torque.
the configuration of the soft seat are designed O rings provided for sealing against
to prevent the softening downstream seat fugitive emission. Stem OD is super
from being forced into the port in the ball finished by burnishing to achieve better sealing and lower
moves and rests against the lip, forming a metal to metal stem friction torque.
seat, thus restricting the leakage to levels specified by fire
safe standard API 607.
Live Loading
Blow-Out Proof Stem The valve stem is live loaded with the help of
disc springs and ‘V’ pack to achieve continue
Stem inserted inside the body and integral pressure on stem sealing. As it is disc spring,
shoulder on the stem sits against integral pressure on ‘V’ seal will be adjusted
shoulder in the body, thereby making it blow automatically to keep required continue
out proof. This design feature offers safety pressure for sealing and also maintain lower torque as
superior to top-entry stem design where the line pressure friction produced by sealing is under control. This will also
works to break the stem seating. reduces manual efforts to maintain gland adjustment time
to time.
Cavity Pressure Relief
Maxflow provides all two piece valves with built Direct Mounting ISO PAD
in cavity relief seat design. Due to thermal
Maxflow offers feature of ISO 5211 PAD
expansion of the line fluid, there will be over
with all range to mount actuator directly on
pressure in the ball cavity and cavity pressure
valves without any additional bracket in the
relief will prevents the same. The feature will
case of automated valves. ISO PAD will be
help to use in applications involving volatile line fluids. In
with drilled and tapped holes suitable for mounting
principle when cavity pressure builds up and reaches a
pneumatic actuators. The flanges are conforms to ISO
certain magnitude, it causes the seat lip to move away
5211.
from the ball relieving the pressure. Once the pressure
has relieved, the seat lip returns until the pressure builds
up again. All valves have a hole connecting the ball port
Gland Plate Can Access Without Removing
and the body cavity to prevent build up of trapped cavity
pressure when the valves is in open position. Actuator
Maxflow offers feature of accessing gland
plate without disturbing mounting means
BODY ADAPTOR JOINT handle, actuator and electric actuator etc.
Large bolt ensures better joint integrity and In case of any maintenance required in process
zero gap between body and body adaptor pipelines, which reduces human efforts and also gives
joint ensures consistent torque. flexibility to end user who can save time during
maintenance.
Larger & Mirror Finished Stainless Steel BALL
SS ball are manufactured to very close Robust Construction
spherocity tolerances and are mirror finished Maxflow offers with Robust construction which
with this bubble better sealing and will be suitable for all type of process lines and
considerably lower operating torque. application. This is also helps feasibility of
automation and lower maintenance requirement.

Handle With Lock


Maxflow provides manual hand lever Maxflow Valves Offers Variety of Seats and
with optional lock slot to avoid any body MOC with manual and Automation
interference from Outsiders and Maxflow valves are available with a wide variety of seat
Others, which may cause accident and MOC combination to suit specific needs of
in process line and thus gives security feature. customers.

4 Specifications are subject to change without notice


BALL VALVE
MAXFLOW BALL VALVE QUALIFYING FIRE SAFE TEST

Specifications are subject to change without notice 5


BALL VALVE
MATERIAL OF CONSTURCTIONS

ITEM NO. PART NUMBER QTY. MATERIAL


1 BODY 1 WCB/ CF8M/ CF8/ CF3/ CF3M
2 END PIECE 2 WCB/ CF8M/ CF8/ CF3/ CF3M
3 BALL 1 CF8M/ CF8/ CF3M/ CF3
4 STEM 1 SS304/ SS316/ SS316L/ SS410/ 17-4PH
5 WASHER FOR STEM 1 CFT
6 SEAT 2 TFM1600
7 SEAT INSERT 2 -
8 GRAFOIL FOR STEM 1 GRAFOIL
9 RETAINER 1 FOR STEM 1 GFT
10 V RING FOR STEM 2 TFM1600
11 RETAINER 2 FOR STEM 1 GFT
12 GRAFOIL FOR BODY 2 GRAFOIL
13 NUT FOR BODY 8 2H/ 8M
14 STUD FOR BODY 4 B7/B8M
15 DISC SPRING 2 55CrV4
16 GLAND FLANGE 1 WCB/ CF8M
17 STUD FOR GLAND 2 B7/ B8M
18 NUT FOR GLAND 2 2H/ 8M
19 STEM INNER ‘O’ RING 1 VITON
20 STEM OUTER ‘O’ RING 1 VITON
21 ANTISTATIC BALL 1 SS
22 ANTISTATIC SPRING 1 SS

6 Specifications are subject to change without notice


BALL VALVE
SPECIFICATIONS
FLOW COEFFICIENT “Cv” (USGPM)
Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 ½” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
Full Bore 19 50 103 160 253 441 741 1290 2310 5350 10070
Reduced Bore 11 20 33 78 88 131 365 332 597 1290 1950

TORQUE (Nm)
Torque Full Bore Class 150 ( Nm )
Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 ½” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
ΔP ≈ 20 Bar 4 7 9 14 19 26 60 85 125 320 440
Torque in Full Bore Class 300 (Nm)
ΔP ≈ 50 Bar 5 9 11 20 28 43 75 115 175 495 900

REFERENCE STANDARDS
SR. DESCRIPTION OF STANDARD REF. STANDARD PARAMETER
NO.
1 PIPE FLANGES AND FLANGED FITTING ASME-B 16.5-2009 FLANGE DIAMETER
FLANGE THICKNESS
FLANGE HOLE PCD
NO. OF HOLE ON FLANGE PCD
DIAMETER OF HOLE
RAISE FACE DIA
RAISE FACE THICKNESS
2 FACE TO FACE AND END TO END DIMENSIONS OF
VALVES ASME-B 16.10-2009 FACE TO FACE
3 VALVES-FLANGED, THREADED, AND WELDING END ASME-B 16.34-2009 DESIGN STANDARD
4 INTERNATIONAL STANDARD ISO 5211-2001 ISO TOP MOUNTING PCD
5 METAL BALL VALVES FOR PETROLEUM, BS EN ISO 17292:2004 DESIGN STANDARD
PETROCHEMICAL AND ALLIED INDUSTRIES
6 FIRE TEST FOR QUARTER - TURN VALVES AND API 607, ED-VI, SEPT-2010 FIRE SAFE TEST
VALVES EQUIPPED WITH NONMETALLIC SEATS
7 INDUSTRIAL VALVES-TESTING OF VALVES BS EN 12266-1:2003 MANDATORY TEST
8 INDUSTRIAL VALVES-TESTING OF VALVES BS EN 12266-2:2002 SUPPLEMENTARY TEST
9 METALLIC PRODUCTS-TYPES OF INSPECTION BS EN 10204:2004 DOCUMENTATION
DOCUMENTS

Specifications are subject to change without notice 7


BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL ‘A’
ØH

45º
M
45º
A A

DETAIL ‘A’
G P
L J
K

Q
E
ØB1

ØD
ØC
ØB

ØF

2,0
T
ØN
A

SERIES 62R REDUCED BORE CLASS 150


Inch ½” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
A 108 117 127 140 165 178 191 203 229 267 292
T 10 10.9 11.6 13.2 14.7 16.3 17.9 19.5 24.3 25.9 27
ØB 10 12.8 19.1 25.4 25.4 38.1 50.8 64.1 76.2 102 150.8
ØB1 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203
ØC 35 43 51 63.5 73 92 105 127 157 216 269.9
ØD 90 100 110 115 125 150 180 190 230 280 345
G 8 8 9 9 9 11 14 14 17 17 22
F 60.3 69.9 79.4 88.9 98.4 120.7 139.7 152.4 190.5 241.3 298.5
ØN 15.9 15.9 15.9 15.9 15.9 19.1 19.1 19.1 19.1 22.4 22.4
NO. OF HOLES 4 4 4 4 4 4 4 4 8 8 8
J 1.5 1.5 8.5 10 10 11 16 16 14 16 21
K 5 5 6.5 6.5 6 6 6 6 12 12 13
L 9 11 10.5 12 12 13 19 19 17 18.5 25
E 38.3 38.3 52.5 57.8 57.8 77.7 96 105.8 133 153 207
ØH 50 50 50 50 50 50 70 70 102 102 125
ISO 5211 MTG F05 F05 F05 F05 F05 F05 F07 F07 F10 F10 F12
HOLEØ M6* M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13
NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4
P 150 150 150 150 150 150 200 200 250 250 -
Q 55 68 81 85 95 106 137 146 168 189 -
WEIGHT OF (Kg.) 2 3 4.5 4.5 5 8 12.5 16.2 25 45 82
FOR CLASS 150 VALVES UP TO 150 mm ARE LEVER OPERATED. ABOVE 150 mm ARE GEAR OPERATED.

8 Specifications are subject to change without notice


BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL ‘A’
ØH

45º
M
45º
A A

DETAIL ‘A’
G P
L J
K

Q
E
ØB1

ØD
ØC
ØB

ØF

2,0
T
ØN
A

SERIES 66R REDUCED BORE CLASS 300


Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
A 140 152 165 178 190 216 241 282 308 403 419
T 14.7 18.3 17.9 19.5 21.1 22.7 25.9 29 32.2 37 41.7
ØB 10 12.8 19.1 25.4 25.4 38.1 50.8 64.1 76.2 102 150.8
ØB1 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203
ØC 34.9 42.9 50.8 63.5 73 92 104.8 127 157.2 215.9 269.9
ØD 95 115 125 135 155 165 190 210 255 320 380
G 8 8 9 9 9 11 14 14 17 17 22
F 66.7 82.6 88.9 98.4 114.3 127 149.2 168.3 200 269.9 330.2
ØN 15.8 19.1 19.1 19.1 22.4 19.1 22.4 22.4 22.4 22.4 25.4
NO. OF HOLES 4 4 4 4 4 4 8 8 8 12 12
J 1.5 1.5 8.5 10 10 11 16 16 14 16 21
K 5 5 6.5 6.5 6.5 6 6 6 12 12 13
L 9 11 10.5 12 12 13 19 19 17 18.5 25
E 38.3 38.3 52.5 57.8 57.8 77.7 96 105.8 133 153 207
ØH 50 50 50 50 50 50 70 70 102 102 125
ISO 5211 MTG F05 F05 F05 F05 F05 F05 F07 F07 F10 F10 F12
M M6* M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13
NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4
P 150 150 150 150 150 150 200 200 250 250 -
Q 55 68 81 85 95 106 137 146 168 189 -
WEIGHT (Kg.) 3 4 7 6 8 12 16 20 22 47 75
*TAPPED HOLES ON ISO PAD. FOR 300 CLASS VALVES UP TO 100 mm ARE LEVER OPERATED. ABOVE 100 mm
ARE GEAR OPERATED.
Specifications are subject to change without notice 9
BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL ‘A’
ØH

45 º
M
A A
45º

DETAIL ‘A’ Q
G
L K J

P
ØB
E

ØC

ØD
ØF

T 2,0
A ØN

ALL DIMENSIONS ARE IN mm.


SERIES 62F FULL BORE 150 CLASS
Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
A 108 117 127 140 165 178 191 203 229 267 292
T 10 10.9 11.6 13.2 14.7 16.3 17.9 19.5 24.3 25.9 27
ØB 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203
ØC 35 43 51 63.5 73 92 105 127 157 216 269.9
ØD 90 100 110 115 125 150 180 190 230 280 345
G 8 9 9 9 11 14 14 17 17 22 27
ØF 60.3 69.9 79.4 88.9 98.4 120.7 139.7 152.4 190.5 241.3 298.5
ØN 15.9 15.9 15.9 15.9 15.9 19.1 19.1 19.1 19.1 22.4 22.4
NO. OF HOLES 4 4 4 4 4 4 4 4 8 8 8
J 1.5 8.5 10 11 11 16 16 14 16 21 47.7
K 5 6.5 6.5 6 6 6 6 12 12 13 13
L 11 10.5 12 12 13 19 19 17 18.5 25 40
E 38.3 52.5 57.8 64.6 77.7 96 105.8 133 153 207 255
ØH 50 50 50 50 50 70 70 102 102 125 140
ISO 5211 MTG F05 F05 F05 F05 F05 F07 F07 F10 F10 F12 F14
M M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13 Ø18
NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4
P 150 150 150 150 150 200 200 250 250 - -
Q 68 81 85 95 106 137 146 168 189 - -
WEIGHT (Kg.) 2.4 3.4 4.4 5.2 6.2 10.8 16 20.3 39 74 118

10 Specifications are subject to change without notice


BALL VALVE
DIMENSIONS (All Dimensions are in mm)
DETAIL ‘A’
ØH

45º
M
A A

4 5º

DETAIL ‘A’ Q
G
L K J

P
ØB
E

ØC

ØD
ØF

T 2,0
A ØN

SERIES 66F FULL BORE 300 CLASS


Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 4” 6” 8”
VALVE SIZE
DN 15 20 25 32 40 50 65 80 100 150 200
A 140 152 165 178 190 216 241 282 308 403 419
T 14.7 16.3 17.9 19.5 21.1 22.7 25.9 29 32.2 37 41.7
ØB 12.8 19.1 25.4 32 38.1 50.8 64.1 76.2 102 150.8 203
ØC 34.9 42.9 50.8 63.5 73 92 104.8 127 157.2 215.9 269.9
ØD 95 115 125 135 155 165 190 210 255 320 380
G 8 9 9 9 11 14 14 17 17 27 27
ØF 66.7 82.6 88.9 98.4 114.3 127 149.2 168.3 200 269.9 330.2
ØN 16 19.1 19.1 19.1 22.4 19.1 22.4 22.4 22.4 22.4 25.4
NO. OF HOLES 4 4 4 4 4 4 8 8 8 12 12
J 1.5 8.5 10 10 11 16 16 14 16 21 47.7
K 5 6.5 6.5 6.5 6 6 6 12 12 13 13
L 11 10.5 12 12 13 19 19 17 18.5 39 40
E 38.3 52.5 57.8 64.6 77.7 96 105.8 133 153 227.6 255
ØH 50 50 50 50 50 70 70 102 102 125 140
ISO 5211 MTG F05 F05 F05 F05 F05 F07 F07 F10 F10 F12 F12
M M6* M6* M6* M6* Ø8 Ø9 Ø9 Ø11 Ø11 Ø13 Ø18
NO. OF HOLES 4 4 4 4 4 4 4 4 4 4 4
P 150 150 150 150 150 200 200 250 250 - -
Q 68 81 85 95 106 137 146 168 189 - -
WEIGHT (Kg.) 2.9 4.5 5.7 7.8 9.5 14 19.8 27.7 46 105 130

*TAPPED HOLES ON ISO PAD. VALVES UP TO 100 mm ARE LEVER OPERATED.


ABOVE 100 mm ARE GEAR OPERATED.
Specifications are subject to change without notice 11
BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL ‘A’

ØH

45º
A A

45º
M
DETAIL ‘A’
G P
K L J

Q
NPT/BSP
E

ØC
ØD

ØD

ØD
ØR
ØB

T
A
SOCKET WELD END BUTT WELD END SCREWED END

SERIES 65F FULL BORE CLASS 800


Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2”
VALVE SIZE
DN 15 20 25 32 40 50
A 72 90 103 114 132 144
ØB 12.8 19.1 25.4 32 38.1 50.8
ØC 22 28 34 43 49 61
ØD 35 41 50 61.5 71 71
ØR 16 21 26.7 35.1 41 52.5
T 13 15 18 17 16 16
E 38.3 52.5 57.8 65.1 77.7 96
K 3.5 6.5 6.5 6.5 6.5 6
L 11 10.5 12 12 13 19
J 1.5 8.5 10 10 11 16
G 8 9 9 9 11 14
ØH 50 50 50 50 50 70
ISO 5211 MTG F05 F05 F05 F05 F05 F07
M M6* M6* M6* M6* Ø8 Ø9
NO. OF HOLES 4 4 4 4 4 4
P 150 150 150 150 150 200
Q 68 81 85 95 106 137
WEIGHT (Kg) 0.8 1.1 2 3.1 4.5 6.2

12 Specifications are subject to change without notice


BALL VALVE
DIMENSIONS (All Dimensions are in mm)

DETAIL ‘A’

ØH

45 º
A A

4 5º
M
DETAIL ‘A’
G P
K L J

Q
NPT/BSP
E

ØC
ØD

ØD

ØD
ØR
ØB

T
A
SOCKET WELD END BUTT WELD END SCREWED END

SERIES 65R REDUCE BORE CLASS 800


Inch 1/2” 3/4” 1” 1 1/4” 1 1/2” 2”
VALVE SIZE
DN 15 20 25 32 40 50
A 67 72 90 103 114 132
ØB 10 12.8 19.1 25.4 31.8 38.1
ØC 22 28 34 43 49 61
ØD 30 35 41 50 61.5 71
ØR 16 21 26.7 35.1 41 52.5
T 13 15 18 17 16 16
E 38.3 38.3 52.5 57.8 65.1 77.7
K 3.5 3.5 6.5 6.5 6.5 6
L 9 11 10.5 12 12 13
J 1.5 1.5 8.5 10 10 11
G 8 8 9 9 9 11
ØH 50 50 50 50 50 50
ISO 5211 MTG F05 F05 F05 F05 F05 F05
M M6* M6* M6* M6* M6* Ø8
NO. OF HOLES 4 4 4 4 4 4
P 150 150 150 150 150 150
Q 55 68 81 85 95 106
WEIGHT (Kg.) 0.5 0.7 1.2 2 3 4.3
*TAPPED HOLES ON ISO PAD.

Specifications are subject to change without notice 13


BALL VALVE
ORDERING CODE

1 2 3 4
SERIES BORE RANGE BODY & END PIECE MATERIAL
CODE DESCRIPTION CODE DESCRIPTION CODE SIZE
62 Two piece Ball valve #150 F Full bore 15 DN15 CODE DESCRIPTION
65 Three piece Ball valve #800 R Reduced bore 20 DN20 3 SS304L/ CF3
66 Two piece Ball valve #300 32 DN32 4 SS304/ CF8
40 DN40 5 SS316L/ CF3M
50 DN50 6 SS 316/ CF8M
65 DN65 A CA15
80 DN80 C WCB
100 DN100 L LCB
150 DN150 O Other then above
200 DN200

5 6 7

BALL & STEM MATERIAL SEAT CERTIFICATION


CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION
3 SS304L/ CF3 C Carbon Filled PTFE F Fire Safe
4 SS304/ CF8 G Glass Filled PTFE S Non Fire Safe
5 SS316L/ CF3M P PEEK
6 SS 316/ CF8M T TFM-1600
A CA15
C WCB
L LCB
O Other then above

ORDERING EXAMPLE
62 - F - 15 - 3 - 4 - C - F - A
CODE DESCRIPTION
62 Two piece soft seated ball valve
F Full bore
15 DN15
3 SS304L/ CF3
4 SS304/ CF8
C Carbon Filled PTFE
F Fire Safe
A Actuated

NAME PLATE

BODY MATERIAL STEM MATERIAL


PRESSURE RATING MAXIMUM
OPERATING PRESSURE
VALVE SIZE VALVE SERIAL NUMBER
SIZE 50 MOP :
LOGO BODY : CF8M STEM : SS316 19bar, at 38°C SR. NO. 13010024
DN CLASS
150 MOP :
STD : BS EN 17292 MODEL 62F BALL : CF8M SEAT : TFM1000 5bar, at 220°C Mfg. Date : 05/01/13
DESIGN STANDARD MFG. DATE
MODEL NUMBER BALL MATERIAL MAXIMUM OPERATING PRESSURE
SEAT MATERIAL

14 Specifications are subject to change without notice


BALL VALVE
AVAILABLE VARIATIES

Suitable for High corrosive


Three Piece Ball Valve Application Ball Valve

Extended Neck Ball Valve

SS Full Bore Ball Valve

Fully Automated Ball Valve

SS Extended Neck Ball Valve


SS Reduced Bore Ball Valve WCB Reduced Bore Ball Valve

Specifications are subject to change without notice 15


BALL VALVE:1:1:13-M3-01 Designed & Produced by : KRISHNA ENTERPRISE Ph.:+ 91-265-2422835

MAXFLOW VALVES PRIVATE LIMITED


13/ A/ 1, GIDC, Makarpura, Vadodara - 390 010, Gujarat, INDIA
Ph : +91 265 3075601/ 3075602 E-Mail : sales@maxflowvalves.com
www.maxflowvalves.com

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