PRELIMINARIES:

Preparing Electrical Power and Hydraulic Tools

Learning Outcome 1: Prepare electrical power tools
Learning Outcome 2: Prepare hydraulic tools

This course covers knowledge, skills and attitude in electrical installation. It

deals with good housekeeping and safety and proper attitude in preparing
and selecting electrical hand tools and materials. It also deals with the
maintenance and storage of materials and hand tools The Electrical
Installation and Maintenance NC II Qualification consists of competencies
that a person must achieve to enable him/her to install and maintain
electrical wiring, lighting and related equipment and systems where the
voltage does not exceed 600 volts in residential houses/buildings. At the
end of this module, you will learn a lot Electrical based on training
principles and consider to be one of your recreational activities,
combining it with a safety practice to sustain your knowledge. Your
involvement in each part of the assessment will give you multiple
opportunities to learn self-assessment procedure.

Learning Competencies:
At the end of this module, you are expected to:
1. Parts of electrical power tools are identified in accordance to manufacturer’s
manual.
1. Electrical power tools are inspected for damage in line with a prescribed checklist.
2. Defective parts /components/accessories are replaced according to manufacturer’s
specification.
3. Electrical power tool is stored in line with the manufacturer’s requirements.

General Instructions:
1. Use the module with care. Do not put unnecessary mark/s
on any part of the module. Use a separate sheet of paper in
answering the exercises.
2. Don’t forget to answer Pre-Assessment before moving on to
other activities included in the module.
3. Read the instructions carefully before doing each task.
4. Observe honesty and integrity in doing the tasks and
checking your answers.
5. Finish the task at hand before proceeding to the next
activity.
6. Return this module to your teacher/facilitator once you are
through
If you encounter anywith it.
difficulty in answering the tasks in this module, do not
hesitate to consult your teacher or facilitator. Always bear in mind that you
are not alone. We hope that through this material, you will experience
meaningful learning and gain deep understanding of the relevant
competencies. You can do it!
 PRE TEST
I. Fill in the Blanks: Write your answer after the symbols

1 7

2 8

3 9

4 10

5 11

6 12

INTRODUCTION

Direction: Identify the position of the parts of portable electric drill. Write
the number of its position on the space before each letter.

A. Chuck

B. Chuck Wrench

C. Cord Strain Relievers

D. Electrical Cord

E. Piston Grip

F. Reversing Switch

G. Switch Lock

H. Trigger Switch
 Safety is everyone priority in all workplace, therefore everyone must
follow the safety rules and regulation in a workplace specially when
dealing with electricity. Safety precautions are a must.

INTERACTION
PREPARE HYDRAULIC TOOLS
Common Parts of Hydraulic Tools

 Hydraulic means using pressurized fluid oil to accomplish the

work.
 Hydraulic oil is specially formulated oil for hydraulic pumps.
(Note: No oil or fluid should ever be used as a substitute for
hydraulic oil.)
 Hydraulic Pump is used to drive the pressurized oil.
 Ram is a device used to transfer hydraulic pressure to
a mechanical device.
 Hydraulic Pipe Bender is used for bending conduit at various
angles.

Figure 1. Parts of a Hydraulic Pipe Bender

Safety rules in using hydraulic pipe bender

 Never substitute brake fluid for hydraulic oil.

 Never disconnect the hose when it is under pressure.
 Never place hands near ram or shoe while bending.
 Always use proper size conduit shoe and support.
 Be sure that floor area is clear for the pipe to move freely.
 Lift heavy bender parts correctly.
 Make sure that the shoe, follow bar, saddle, pipe
support and other accessories are appropriate to the
size and the type being bent.
 Hydraulic Knockout Set is used for boring holes on metal
enclosures.

Figure 2. Parts of a Hydraulic Knockout Set

Safety rules in using hydraulic knockout sets

 Never substitute brake fluid for hydraulic oil.

 Do not come near to live electrical parts.
 Never force the pump handle.
 Always wear eye protection.
Dieless Hydraulic Crimper is used for splicing conductor easily.
Note: This model has a hinged crimping head for easy splice
loading and unloading. The crimper swivel head also rotates 180
degrees for flexibility.

Figure 3. Parts of a Dieless Hydraulic Crimp

Safety rules in using hydraulic crimpers
 Ensure that die is mounted securely on threading machine.
 Keep die flooded with cutting oil during operation.
 Keep hands, clothing’s and hair away from rotating parts.
 Always wear eye protection.
 Common defects of hydraulic tools

 Hydraulic pump – leaking

 Hydraulic ram – worn – out shaft
 Hydraulic hose – leaking
 Hydraulic ram travel gauge – worn – out shaft
 Hydraulic oil – inadequate oil
PREPARE ELECTRICAL POWER TOOLS
COMMON ELECTRICAL POWER TOOLS
Tools are used to modify raw materials for human use. Tools can be
considered as extension of the human hand thereby increasing its speed,
power, and accuracy.
Advantages of using the proper tools
1. Efficiency of the work
2. High quality of work is achieved
3. Speed of accomplishment is faster
4. Accuracy
However, these advantages depend upon the three factors, namely:
 availability and sufficiency of materials
 experience and skill of the workers in their respective fields
 tools and equipment of good quality
The different kinds of construction tools maybe classified according to
the different kinds of trade involve, namely:
 carpentry tools;
 masonry tools;
 tinsmith tools;
 painters tools;
 plumbing tools; and
 electrical tools
General safety rules for using power equipment
 Always follow manufacturer’s operating instructions
 Never place hands in a pinch point.
 Use eye protection.
 Wear gloves when working with hot equipment or materials.
 Always secure loose clothing such as shirt sleeves and shirttails.
 Tie back long hair and do not wear dangling jewelry.
 Never exceed rated capacity of equipment.
 Never remove protective guards from equipment.
 Be prepared for the unexpected.
Portable Hand drill is a small drilling machine with a chuck of ¼” and
3/8”. It is used to bore holes on lighter metal work.
 Figure 1. Parts of a Portable Hand Drill

Portable Electric Drill Safety

1. Wear safety glasses when operating with portable electric drill.
2. Disconnect the drill from the electrical supply when installing bits.
3. Clamp stock so it will not move during the drilling operation.
4. Before drilling, turn the drill on to see if the bit is centered and
running true.
5. Align the bit with the desired hole location before turning the drill on.
6. Hold the drill firmly with both hands while drilling.
7. When drilling deep holes with a twist drill, move the bit up and down
several times while drilling to remove cuttings and reduce
overheating in the bit.
8. Do not allow the cord to become wrapped around the drill when
working.
9. If the electrical cord becomes frayed or starts to separate from the
drill housing, repair it immediately!
10. Remove the bit from the drill as soon as the work is completed.
11. Select the correct bit for the finish and material being drilled. Make
sure the bit is securely tightened in the drill chuck.
12. Be extremely careful when using larger portable electric drills (3/8"
and 1/2"). If the bit should hang or get caught the drill will twist in
the operator’s hands causing a sprain or bruised fingers.
13. Always remove the key from the chuck before drilling.
14. To prevent seizing, reduce the feed pressure when the drill bit is
about to come through the material.

Procedures in using Portable Hand Drill

1. Always center punch or make a starting indentation in the material
being drilled to get an accurate starting point for the drill bit.
 2. Tighten the drill bit by rotating the chuck key to all three holes in the
chuck. This will help to keep the drill bit centered.
3. Use only straight shank or Silver and Deming drill bits in portable
electric drills.
4. Apply moderate even pressure to the drill during the drilling
operation. If excessive pressure is required to make the bit cut then
the bit is dull and needs to be sharpened.
5. Maintain good balance at all times when drilling.
6. Use slow drill speeds for drilling metal and fast speeds for drilling
wood.
7. To obtain holes that are placed accurately, drill a small pilot first then
drill the final hole.
Portable Grinder is a small drilling machine used for several function
including, grinding and cutting processes depending on the type of disc
fitted to the machine.

Figure 2. Parts of a Portable Grinder

Portable Disc Grinder Safety
1. Wear safety glasses, or face shield at all times when using the portable
disc grinder.
2. Wear hearing protection when grinding operating the portable disc
grinder.
3. Position the grinder so that sparks and grit thrown of during grinding
will not hit the operator or others working in the area.
4. Make sure the material being ground is well secured.
5. Never grind with the portable disc grinder in an area which houses
flammable materials or combustible gases.
6. Replace the grinding disk when it becomes worn to half its original
diameter.
7. Wear long sleeve leather gloves when grinding with the portable disc
grinder to protect hands and forearms.
8. Hold the portable disk grinder with both hands when grinding.
9. Never lay the portable disc grinder down until the disk stopped
rotating.
10. Keep the electrical cord and extension cords out of the way of the work
 when grinding.
11. When using the wire brush attachment on the portable disc grinder,
hold the grinder extra firm to prevent it from being thrown about and
cause an accident.
12. Caution others in the work area to wear safety glasses, hearing
protection and to watch out for flying sparks and grit.
Procedures in using Portable Disc Grinder
1. Tighten the grinding disk snuggly when mounting it on the portable
disc grinder. The disk will tighten itself during normal operation.
2. Be sure to hold the portable disc grinder firmly when the off/on switch
is turned on. The centrifugal force created by the rotating disk will
cause the portable disc grinder to move or jump.
3. For extended periods of grinding the operator may lock the off/on
switch in the on position to avoid fatigue from holding the switch on
manually.
4. When an extension cord is used with the portable disc grinder, make
sure that the cord is sufficiently large in size for the grinder being
used. A #14 gauge extension cord is minimum and #12 gauge is
preferred.
5. Keep the electrical and extension cords positioned away from the
grinding area. Cords are easily severed by the portable disc grinder.
6. When laying the portable disc grinder down, always position it on the
tool rest.
7. Before using the switch lock on the portable disc grinder always check
to make sure the lock is functioning properly.
8. Hold the portable disc grinder so that sparks and grit are thrown away
from the operator and from others who are working in the area.
9. Using the portable disc grinder is hard work and causes rapid fatigue,
rest frequently and do not become exhausted to help avoid accidents.
TYPICAL POWER EQUIPMENT
Parts of a hammer drill
 Figure 3

Safety rules for using a hammer drill

 Always hold the drill steady and perpendicular to the work to prevent
the bit from breaking or binding.
 Always use a T-handle when drilling to allow you to secure the drill
when it encounters especially hard surfaces.
 Never lock the trigger in the “on” position.
 Never drill while off balance.
 Always wear eye protection.
Parts of a core drilling machine

Figure 4
Safety rules for using a core drilling machine
 Ensure that the core drilling machine is securely mounted to the
surface to be drilled.
 Never leave the machine drilling while unattended.
 Do not try to force the drill to cut faster than suggested by the
manufacturer.
 Never drill while off balance.
 Always wear eye protection.

Parts of a power drill

Safety rules for using power drills

 Check area to be drilled for hidden wires or pipes.
 Hold drill securely with both hands.
 Place small objects to be drilled in a vise.
 Always hold the drill steady and perpendicular to the work to
prevent the bit from breaking or binding.
 Always use a T-handle when drilling to allow you to secure the
hammer drill when it encounters especially hard surfaces.
 Never lock the trigger in the “on” position.
 Never drill while off balance.
 Always wear eye protection.
 Parts of portable and table band saws (Figure 6 and
Figure 6. Parts of a Portable Band Saw

Figure 7. Parts of a Table Band Saw

Safety rules for using portable and table band saws
 Secure object to be cut in a vise or other stable rest.
 Check the blade for missing teeth that could result in the blade
binding or breaking.
 Do not remove or alter safety guards.
 Keep hands clear off the blade.
 Never saw while off balance.
 Always wear eye protection.

STORE ELECTRICAL POWER AND HYDRAULIC TOOLS

Power Tool Safety Rules
Safety within the shop and beyond is an ongoing concern for
every vocational teacher. Teaching young people to respect
power tools and take hazards and safety procedures to heart
represents a continual challenge and a serious responsibility.
Some students come to class without any idea what a power
tools are. Others have received poor instruction or downright
bad advice and mistakenly think they “know what they are
doing.” It’s essential that both groups must gain from you a
solid foundation in modern power tool safety practices that they
can use in class and throughout their lives. To avoid accidents,
power tool operators must be knowledgeable in handling these
tools. Inexperienced, untrained, and unprepared operators can
be injured within minutes of attempting to use them.

Handling every tool has its rules and precautions to be

observed. In terms of the power tools, many of these
precautions are common to all. Learn these by heart and you’ll
always be at safe.

 Always read, understand and follow the Instruction

Manual before using any power tool. Also read the
nameplate information and follow the warning labels of the
tool itself.
 Always wear safety goggles or safety glasses with side
shields. Use a dust mask for dusty operations and wear
hearing protection if you’ll be using the tool for an
extended period of time.
 Dress right and remember that looks don’t count. No
loose-fitting clothing, no neckties, no jewelry, no dangling
objects of any kind. Long hair must be tied back out of your
way. Non-slippy footwear are recommended.
 Make sure your work area is neat and clean and free from
any debris that might get in your way or be ignited by hot
tools, chips or sparks.
 Make sure your work area is well - lighted.
 Before you plug in any power tool, make sure the power
switch is off.
 Make sure that all appropriate guards are in place and
working.
 Always turn off and unplug the tool before you make any
adjustments or changes in accessories.
 Never use any accessory except those specifically supplied
or recommended by the manufacturer. They should be
described in the tool’s Instruction Manual.
 Never use power tools in wet or damp conditions
  Make sure that extension cord to be used is a heavy-duty
cord and don’t use indoor rated cords outside. If the tool
has a three-pronged plug, make sure you use a three-
pronged extension cord plugged into a three pronged
outlet.
 Never use power tools if you are tired, sick, distracted, or
under the influence of drugs or alcohol.
 Make sure cutters or blades are clean, sharp and securely
in place. Never use bent, broken, or warped blades or
cutters.
 Never overreach while using a power tool. Stay in balance.
 Never rush what you are doing. Be in focus. Don’t let
anything distract you.
 When using hand-held power tools, always keep a firm grip
with both hands. Losing control creates a hazardous
situation. Do not use any tool that is too heavy for you to
easily control.
 Always use the right tool for the right job. No substitutions
are allowed.
 Always unplug, clean and store the tool in a safe, dry place
when done.

Safety Symbols

Your power tool and its owner’s manual may contain

"WARNING ICONS" (a picture symbol intended to alert you to,
and/or instruct you how to avoid, a potentially hazardous
condition). Understanding and heeding these symbols will help
you operate your tool better and safer.

SAFETY ALERT
(Potential Personal Injury
Hazards)

PROHIBITION
DANGER: It indicates an
imminently hazardous
situation which if not
avoided, may result serious
injury or death.

WARNING: It indicates a
potentially hazardous
situation which, if not
avoided, could result
serious injury or death.

CAUTION: It indicates a
potentially hazardous
situation which if not
avoided, may result in
minor or major injury.

CAUTION: It is used without

the safety alert symbol
indicates a potentially
hazardous situation which if
not avoided, may result in
property damage.

WEAR EYE PROTECTION

READ AND
UNDERSTAND
INSTRUCTION
MANUAL
 SAFE STORAGE OF ELECTRICAL POWER
AND HYDRAULIC TOOLS

Develop a system of racks, bins and tools panels to make it easy

to find the right tool or materials quickly. Don’t store tools,
supplies or spare parts in the aisle or on the floor where they
become tripping hazards. Keep other flammable materials away
from heaters and welding areas to prevent fire. Grease oil, paint
and solvent should be stored in a close metal container,
preferably in metal cabinets. Gasoline or other fuels should
never be stored inside a shop. Supplies, tools and equipment
should be stored in any area designed specifically for them.
Electrical power tools should have its own racks or tool panels
while hydraulic tools should have its own racks or tool panels.

EXERCISE AND DRILLS

Direction: List down at least 3 do’s and don’ts based on the picture
scenario. Write your answer on the table below.

DO’s DON’T

REMEMBER
 Safety rules and guidelines in a work place, specifically in
dealing with electricity is very vital to everyone to know
and follow because safety is a must and it is your
personal responsibility by simply applying common sense
precaution to prevent or avoid unwanted accident.
Probably the best advice anyone can follow when working
with electricity is “THINK PLAN AHEAD!
 INTEGRATION

Direction: Make a minimum of 1-minute video (role playing)

about any scenario of safety workplace rules and regulation. Note
you can seek help to your family member to make a better
scenario. Save your recorded video in any storage devices.

RUBRICS
Criteria 3 2 1 Rating
Can act with full Can act with Cannot Act
of confidence confidence according to
Acting Role according to their according to their role.
role. their role but
have some
difficulties,
Able to finish the Able to finish the Able to finish
activity ahead of activity exact to the activity after
Time time. the given time. the given period
Management

The presentation The presentation The

Moral Lesson is full of valuable had some presentation is
lesson. valuable lesson. plain
TOTAL

Direction: Write your reflection about the lesson on the space provided.

I learned________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
_____________________________________________________
___________________________________
 POST ASSESSMENT

Direction: Identify the safety symbols. Choose from the options

below and then write the letter on the space provided for.

_________1. It is used without the safety alert symbol indicates a

potentially hazardous situation which, if not avoided, may result
in property damage
_______2. It indicates an imminently hazardous situation which, if
not avoided, may result in death or serious injury.
_______3. It indicates a potentially hazardous situation which, if not
avoided, may result in minor or serious injury.
_______4. Read and understand instruction manual.
_______5. It indicates a potentially hazardous situation which, if not
avoided, may result in death or serious injured.
_______6. Potential Personal Injury Hazards
_______7. ROHIBITION

A B
E

C D F

G H

Multiple Choice: Write the letter of the most correct answer on your answer sheet.

1. The purpose of turning the drill on before attempting to drill a hole is to

____.
a. see if the drill operates.
b. see if the drill bit is running true.
c. make sure the chuck key has been removed.
d. check if the power cord is good
2. The purpose of moving the drill and bit up and down often when drilling
deep hole is to __________________.

a. ream the hole slightly larger.

b. give the drill operator better drilling leverage.
c. help keep the hole centered.
d. reduce overheating in the drill bit.

3. If a large capacity portable drill bit hangs during the drilling operation
what will likely to happen?

a. The bit will break.

b. The drill will twist in the operator's hands causing a sprained wrist
or bruised fingers.
c. The drill will likely stall out and overheat.
d. The hole will become badly distorted.

4. What kind of pressure should be applied to a drill during the drilling

operation?

a. Light, even.
b. Medium, even.
c. Moderate, even.
d. Heavy, even.

5. What type of drill speed is needed for wood drilling operations?

a. Low
b. Low-medium
c. Medium
d. High

6. What type of drill speed is needed for most metal drilling operations?

a. Low
b. Medium-low
c. Medium-high
d. High

7. The purpose of a pilot hole when drilling is to ____________.

a. make the final hole drilling operation easier.
b. guide the final drilling operation and achieve a more accurately place
hole.
c. reduce the feed pressure needed to drill the hole.
d. allow the final hole to be drilled at a faster rpm and achieve a
smoother finish.
8. To prevent seizing when drilling, the operator should ____________.

a. reduce the rpm's of the portable electric drill

b. lubricate the drill bit.
c. use a high speed drill bit.
d. reduce the feed pressure when the bit is about to come through the
material being drilled.

9. What personal protective equipment should be worn when operating the

portable disc grinder?

a. Safety glasses
b. Safety glasses and hearing protection
c. Safety glasses, hearing protection and gloves
d. Safety glasses, hearing protection, gloves and respirator.

10. When operating the portable disc grinder the grinding disk should be
positioned so the sparks and grit are thrown _____________.

a. away from the operator.

b. away from the operator and others in the work area.
c. up to avoid hitting others.
d. down to avoid hitting others.

11. Grinding with the portable disc grinder, should not occur in an area
which______________.

a. is enclosed.
b. is freshly painted.
c. has windows.
d. houses flammables or combustible gases.

12. The grinding disc should be replaced when worn to _____________ of its
original diameter.
a. 1/4
b. 1/2
c. 5/8
d. 3/4

13. Hands and arms should be protected by wearing ____________ when

using the portable disc grinder.
a. gloves
b. long sleeved shirt
c. long sleeved leather jacket
d. long sleeved leather gloves.
14. What can the operator expect to happen when the wire brush
attachment is used on the portable disc grinder?

a. The grinder may jump or be thrown about.

b. The grinder rocks back and forth.
c. The grinder stays steady on the material being bushed.
d. The grinder perform well.

15. When the portable disc grinder is laid down, it should be positioned
_____________.

a. with the disc down.

b. on its left side.
c. on its right side.
d. on the tool rest with the grinding disc facing up.

16. What is the minimum size of electrical extension cord should be used
with most portable disc grinders?

a. #14
b. #12
c. #10
d. #8

17. Why is it only necessary to tighten the disk lock nut snuggly when the
disc is replaced on the portable disc grinder?

a. The threads will be stripped on the spindle.

b. The disc may be too difficult to remove the next time.
c. The natural rotation of the disc and spindle will cause the threads
to tighten.
d. To allow the loose threads to absorb some of the vibration created
by the portable disc grinder.

18. What can the operator do to avoid hand and finger fatigue when using
the portable disc grinder for extended periods of time?

a. Eat lots of carbohydrates.

b. Drink plenty of water.
c. Wear long sleeved gloves
d. Use the switch lock.
 REFERENCES
 Azares, Efren F. and Recana, Cirilo B. Practical Electricity III;
Adriana Publishing: 1999.
 Agpaoa, Feleciano. Interior and Exterior Wiring
Troubleshooting; National Bookstore: 1991.
 Fajardo, Max B. and Fajardo, Leo R. Electrical Layouts and
Estimates. 2nd Edition.
 Cardenas, Elpidio J. Fundamental and Elements of Electricity.
 Philippine Electrical Code. Year 2017 Edition.
 Fundamental and Elements of Electricity by: Elpidio
Cardenas Coryright 1989. National Bookstore.
 Balana, Ulysses B., TLE III Electricity, Eferza Academic Publication,
2004, pp.
 Handley, William, Industrial Safety Handbook, McGraw-Hill Book Co.;
1977, pp.
 Hubert, Charles I. Preventive Maintenance of Electrical
Equipment – 2nd Ed., New York: McGraw Hill Book Co.; 1974,
pp.
 Institute of Integrated Electrical Engineers, Inc. Phillippine
Electrical Code, Part I, 2002, # 41, Monte de Piedad St., Cubao,
Quezon City, Philippines: Bookman Inc., June 2002.
 Philippine Electrical Code; Year 2000 Edition; Volume I by the
Institute of Integrated Electrical Engineers of the Philippines.
First Printing June 2002.
 Lyndon L Catequista, Building Wiring Installation NCII
Competency Based Learning Materials First Year, Department
of Education: 2008.
 Rodrigo S. Castillo et. al., Building Wiring Installation NCII
Competency Based Learning Materials Second Year,
Department of Education: 2009.