Komatsu Parts

Numbering System

Ronny De Groote
Vilvoorde, September 2007
KEPO Technical Support Group

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 Parts numbering system

Technical Support Group

Puts You In The Drivers Seat

Komatsu part number is not “just” a number.

It can tell you a lot about the part involved.
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 Types Of Part numbers

A.Chassis
Parts

1.General
Parts

B.Engine
Parts

2.KES Parts

3.Purchased
Alphabet on the first digit
Parts

4.KOHAG + Different structure

KUE Parts

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 First digit = Where used

0 - KES
1 - Bulldozer
2 - Excavator, grader, roller, scraper
3 - Shovel loader (W series)
4 - wheel loader (WA series)
5 - Dump truck
6 - Engine
7 - Hydraulic equipment
8 - Crusher
Alpha - purchased part

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 Chassis Parts

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 Chassis parts (3-2-5)

Model number Unit number Identification number Revision number

Digits indicate the Digits indicate the Digits indicate each part and Zero is given to the
machine model on unit on which the are its own particular number. first-come part and
which the part is part is installed. the figure becomes
installed. higher one each
everytime a revision
is made to the part.

Example

1 4 X 3 2 1 1 1 1 0

Installed on D65EX. Installed on track Indicates a single part, Indicates that this
shoe group. shoe. part has never been
revised.

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 Chassis parts : Model codes (first 3 digits)

3 first digits are showing machine model

where part is used

List of model
codes

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Chassis part : Component codes (digit 4 & 5)

0 1 2 3 4 5 6 7 8 9
Engine Air cleaner
Lighting system, instrument
0 acces-
sories
exhaust
system
Cooling
system
Fuel system
Electrical system
Torque Direct drive TORQFLOW
Main clutch Damper Transfer Transmission
1 Clutch
con-
verter
transmission transmission

Transmission
Bevel gear
Steering clutch Final drive
2 Drive shaft system
Drive shaft Drive axle Follow axle
Truck frame group Brake
3
Shoe group
Wheel tire Brake Pneumatic
Steering control
Control system
4
Pneumatic Oil line for power train
valve
Steering Control system Frame
Frame guard
5 Suspension
Body
Operator's seat

Power control unit

6 Hydraulic system
Power control unit
Drawbar

Bucket, Dozer group

7 Working mechanism
Winch Ripper

8 Attachment

Oversize

9
Undersize
Attachment parts.
Others

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Chassis part : Identification code (last 5 digit)

 Individual part = zero is NOT used.

Example : 101-32-11341 (= shoe)
130-14-12130 (= bushing)

 Assembly part = zero is USED.

Example : 111-32-01004 (= Track Shoe assy)
130-14-00217 (= Transmission assy)

 Service kit = digit between 0500 and 0999.

Example : 130-32-05001 (= Shoe bolt kit)
141-03-05010 (= Transmission service kit)

 Revision code = Zero (0) is given to first-come design

part and the figure is becoming higher (1 / 2 / 3 / …) each
time a revision is made to the part.

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 Engine Parts

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 Engine parts (4-2-4)
1 2 3 4 5 6 7 8 9 10

6
T h e f ir s t d ig it o f p a r t n u m b e r is s ix .

6
E n g in e p a r t s a r e la r g e ly d iv id e d b y t h e f ir s t t w o d ig it s .

61 In d ic a te s d ie s e l e n g in e s .

66. 67 In d ic a te C u m m in s e n g in e s .

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 Engine parts (4-2-4)
6
Classification Model Parts No. of first 3 or 4 digits
ENGINE COMMON PARTS 600
S. ENGINE 3D95 6201
4D92 6140 6141
4D94 6142 6143 6144 6145
4D95 6202 6204 6205 6208
M. ENGINE 4D102 6731 6732 6733
6D102 6734 6735 6736 6737 6738
4D105 6130 6131 6134 6135
4D105 6136 6137
6D107 6754
6D108 6206 6207 6209 6221 6222 6223
6D110 6138
6D114 6741 6742 6743
4D120 6110 6112
6D120 6111 6113 6907
6D125 6150 6151 6152 6153 6154 6155 6156 6158 6159
4D130 6114 6115
L. ENGINE 6D140 6197 6210 6211 6212 6213 6215 6217 6218
4D150/4D155 6120 6198
6D150/6D155 6121 6122 6124 6125 6126 6127 6128 6199
6D170 6161 6162 6216 6240 6241
12V170 6164 6165 6166 6167
TURBOCHARGER KTR100/KT130 6501 6502
CUMMINS ENGINE CUMMINS Domestic. 66
K-ENGINE 6720 6721 6722 6725
NTA 6710 6711 6712
VTA 6715

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 Engine parts : Unit codes (digits 5 & 6)
1 2 3 4 5 6 7 8 9 10

*K Kits 0 Used for supplied assembly parts.

1 Cylinder head 1 Indicates that the part is designed first.

2 Cylinder block The figure grows one each only when the whole of

3 Moving parts engine is remodeled.

4 Valve system

5 Lubrication system 5
6 Cooling system 6
7 Fuel system
Used oversized and undersize parts.
8 Accessories, Miscellaneous

9 Others 9

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Engine part : Identification code (last 4 digit)

 Individual part = zero is NOT used.

Example : 6114-41-4110 (= intake valve)
6631-21-4311 (= shaft)

 Assembly part = zero is USED.

Example : 6114-10-1000 (= cylinder head assy)
6631-30-1031 (= flywheel assy)

 Revision code = Zero (0) is given to first-come design

part and the figure is becoming higher (1 / 2 / 3 / …) each
time a revision is made to the part.

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 Engine parts (4-2-4) example
First digit = always “6”

{ MODEL } { COMPONENT } { IDENTIFICATION} { REVISION }

Example :
6 1 1 0 - 1 3 - 1 1 1 5
{ 4D120 Eng. Part} { Cyl Head Group} { Bare Head } { Rev #5 }

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 KES Parts
(Komatsu Engineering Standard)

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 KES parts: Komatsu Engineering Standard

‘0’ = KES Part indication

Classification code : digit 2&3 = large classification

4&5 = small classification

Material code

Dimension code

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 KES Parts Basic Pattern
1 2 3 4 5 6 7 8 9 10

0
Classification number Material code Dimension code

The first digit is zero (0).
Large classification is indicated
from the first to third digits.
The fourth and fifth digits indicate
small classification.
Classification of material, Size classification is indicated
surface treatment, type etc. by this number.
is indicated by this sixth
digit.

Example

0 1 0 1 0 8 1 0 3 5

Indicates a hexagon headed bolt. Bolt dia: 10mm

Length: 35mm

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 KES parts: classification (first 5 digit)

Shows detail= see examples dimension codes

First 3 digits show the part type.

0 1 2 3 4 5 6 7 8 9
Bolt, Nut
Bolt Screw Nut Washer
01 (metric
thread)
protector
Stud
Bolt
Screw Wingbolt
Seat Distance
Bolt Nut

Pin Key Hose

Bolt, Nut
Bolt Rivet Elbow Plug
02 (unified
thread)
Bolt
Screw
Nut
(Cumm (Cumm
O-ring

engine) engine)
Key Pin Rivet
Key, Pin , Chain Linkage Lifting
04 Others
Wire Ring
Lock
V-belt parts
Screw
Clip
apparatus

Bearing
06 Bearing Bearing
Seal
Bushing

Seal
Hose Hydraulic
Hydraulic O-ring Air piping
07 parts Gasket
Hydr cyl
parts
piping
parts
Valve
parts
Packing
Bulb Lamp
Battery Resistor Electric pow er
Electical Horn Gauge
08 parts
Switch
Wiring
Buzzer
Heater
signal
bulldozer
parts
Meter
Mirror
Bolt Pedal Cushion Overall
Tools Attached Plate
09 Others tools
Safety Plate Nut
Other
Knob Handle
Other
Arm rest
Other
Mark
Nipple Cap
Others

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 KES parts: Material Codes Bolts
0 1

{A} Hexagonal Head Bolt

Metric thread 6 7 8 D
Material Code
Unified thread 2 7 8

Material S43C SCM3H

ZMC-3 ZMC-3
Surface treatment KP-9 KP-9
(KP-9) (KP-9)

Heat treatment Hardening tempering

Metric thread

Head mark Coarse thread

Unified thread

Fine thread

S43C = Hard Steel SCM3H = Special Steel

KP-9 = Rust preventive oil ZMC-3 = Zinc galvanizing

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 KES parts: Material Codes O-ring
1 2 3 4 5 6 7 8 9 10

0 1 2 4 5 7 A B E F G
Material code
NBR-1A NBR-1B FR-1B FR-1A NBR-1D NBR-1E NBR-1A FR-1B FR-1A
Identifica 02890~ Yellow 2 White 1
tion Color 02894 dots, dot
- - - - - - - - -
Green 1
dot
Blue 2 Red 2 Pink 1 Pink 2 Green 1 Green 2 Yellow 1
07000 - - - Brown
dots dots dot dots dot dots dot
White 2 Yellow 2 Orange 2 Pink 2
07002 - - - - - - -
dots dots dots dots

NBR = Nitrit rubber FR = Fluorine rubber SR = Silicon rubber

Example : o-ring
07000-52034 has 2 red dots

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 KES parts: Dimension Codes Bolt
Length (l ) of bolt is indicated in mm.

l
Diameter (d) of bolt is
indicated in mm.
d

1 2 3 4 5 6 7 8 9 10

0 1 0

* Even numbers of the fifth digit indicate bolts with their (l ) less than 95mm.

Example: 0101 0 -E 1 2 9 0 … d= 1 2 mm l = 9 0 mm
0 1 0 1 6 - 3 2 0 4 5 … d= 2 0 mm l = 4 5 mm

* Odd numbers of the fifth digit indicate bolts with their (l ) more than 100mm and
1 of hundreds digit is omitted and two digits are used.

0101 1 - E 1 0 0 0 …d= 1 0 mm l= 1 0 0 mm
0 1 0 1 7 - 3 2 0 5 0 … d= 2 0 mm l= 1 5 0 mm

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 KES parts: Dimension Codes Nut
Height (h) of nut is indicated in mm.

Thread dia. (d) of nut

h is indicated in mm
d

1 2 3 4 5 6 7 8 9 10

0 1 5
Example: 0 1 5 8 0 - 0 0 5 0 4 ….. d= 5 mm h= 4 mm
01582 - 0 1 4 1 1 ….. d= 1 4 mm h= 1 1 mm

*Exception02 of ninth and tenth digits indicates 2.4mm

03 of ninth and tenth digits indicates 3.2mm
06 of ninth and tenth digits indicates 6.5mm

Example: 0 1 5 8 0 - 1 0 3 0 2 …..d= 3mm h= 2 .4 mm

01580 - 104 0 3 …..d= 4mm h= 3 .2 mm
01580 - 108 0 6 …..d= 8mm h= 6 .5 mm

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 KES parts: Dimension Codes Washer
Thickness (t) of washer is indicated by
t a multiple of 0.1 mm.
t

d d

Thread dia (d) of suitable bolt is indicated in mm.

1 2 3 4 5 6 7 8 9 10

0 1 6

Example: 0 1 6 0 2 - 0 0 6 1 9 ….. d= mm6 mm h= 1 .9 mm

01640 - 2 2 0 3 2 ….. d= 2 0 mm h= 3 .2 mm

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 KES parts: Dimension Codes O-ring (1)
Classification code 07000
d 02890 ~ 5
w

1 2 3 4 5 6 7 8 9 10

0 7 0 0 0
Grade of thickness is as follows.
Inner dia. (d) indicated in mm.
Example:

0289 0 - 0 1 0 1 5 W= 1.70 ~ 1.85 mm d= 1 5 mm

0700 0 - 1 3 0 2 2 W= 3 mm d= 2 2 mm

Thickness (W)
Grade of thickness
07000- 02890 to 02895
1 1,5 mm. 1,7 to 1,85 mm.
2,0 mm. (bore max 21mm)
2 2,54 to 2,69 mm.
2,5 mm. (bore min 55mm)
3 3 mm. 3,43 to 3,63 mm.
5 5 mm. 5,21 to 5,46 mm.
6 6 mm. -
7 - 6,83 to 7,14 mm.

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 KES Parts: V-Belts
First 5 digits Notes Figure Last 5 digits

containing
04120-
1 piece length of pitch circuit
? ? X 25.4 = l mm

width w mm
l (width of applied pulley)

containing material code

04121-
2 pieces

| <-- w --> |

containing pitch circuit

04122-
3 pieces

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 KES Parts: many others ! ! !
These are just some of most popular KES parts ! !

Pls find attached complete overview :

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 Purchase Parts

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 Purchased parts: examples
The first digit of part numbers for purchased parts is always a letter of alphabets.
Various patterns are used by each source and number of digits are different.

(1) Purchase Cummins engine (4) Compressor-related parts

CUAR-11330 Oil pump ass'y M701580401009 Elbow
CU145607 O-ring M711020017060 Gasket

(2) Electric accessories (5) Injection pump-related parts

KD0-23740-0250 Brush DK105237-5000 Feed Pump ass'y
KD1-0456-62007 Bearing DK029332-6030 Gasket
SD2660-07400X6 Brush ND090800-8461 Governor ass'y

(3) Generator-related parts

DY82010-00002 Rotor ass'y
DY06021-01000 Battery Switch

Classification Model Parts No. of first 2 digits

PURCHASE KAC DUMP TRUCK AK AS BF EB EF VC VE TA WA

PARTS DUMP TRUCK BW
ENGINE -1 CU
ENGINE -2 DK GA HD KT ND PK WM
GENERATOR DY
B.H. LOADER FI 80 84 85 89
GET PARTS HL KV
COMPRESSOR M01 M70 M71 M72 M80
MINI EXCAVATOR ML
TIMBER TI
MINI B.H. WB
SPECIAL PRODUCT per type intro KEPO product managers (battaery; maintenance kit; etc)

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 Parts numbering system

Thanks for your

attention.

? ? Questions ? ?

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