Professional Documents
Culture Documents
Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3, pp. 451-477
Copyright © 2012, IFP Energies nouvelles
DOI: 10.2516/ogst/2011150
* Corresponding author
Abstract — Overview and Computational Approach for Studying the Physicochemical Characterization
of High-Boiling-Point Petroleum Fractions (350°C+) — The processing and upgrading of high-boiling-
point petroleum fractions, containing a large number of components from different groups (paraffins,
olefins, naphthenes, aromatics) require an in-depth evaluation. In order to characterize them, their
thermodynamic and thermophysical properties must be determined.
ogst110041_PlazasTovar 6/06/12 15:29 Page 452
452 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
This work presents a computational approach based on the breakdown of the petroleum fraction into
pseudocomponents defined by a trial-and-error exercise in which the mass- and molar-balance errors
were minimized. Cases studies are illustrated to three heavy residues 400°C+ from “W, Y and Z” crude
oil. This procedure requires the boiling point distillation curve and the density of the whole fraction as
the input bulk properties. The methods proposed according to available correlations in the literature and
standard industrial methods were mainly used to estimate properties that include the basic properties
(normal boiling point, density and Watson factor characterization), the thermodynamic properties (molar
mass and critical properties) and the thermophysical and transport properties (kinematic viscosity,
thermal conductivity, specific heat capacity and vapor pressure).
The methodology developed has shown to be a useful tool for calculating a remarkably broad range of
physicochemical properties of high-boiling-point petroleum fractions with good accuracy when the bulk
properties are available, since computational approach gave an overall absolute deviation lower than
10% when compared with the experimental results obtained in the research laboratories
LDPS/LOPCA/UNICAMP.
Cp Specific heat capacity of whole fraction (J·kg-1·K-1) λ Thermal conductivity of whole fraction (W·m-1·K-1)
CABP Cube of the Average Boiling Point (K) μ Dynamic viscosity of whole fraction (Pa·s)
Emass Material balance error (–) ν Kinematic viscosity of whole fraction (m2·s-1)
ρ Density of whole fraction (kg·m-3)
Emol Molar balance error (–)
ρi, ρNPSE Density of pseudocomponent i (kg·m-3)
KUOP Universal Oil Products Company characterization
ρwater Density of water (at 288.15 K) (kg·m-3)
factor (–)
σ Shear rate (s-1)
Kw Watson characterization factor (–)
τ Yield stress (Pa)
M Molar mass (kg·kmol-1) ωac Acentric factor (–)
MABP Molar Average Boiling Point (K) ωac Acentric factor of pseudocomponent (–)
NPSE
MeABP Mean Average Boiling Point (K)
MeABP* Starting value of the Mean Average Boiling Subscript
Point (K)
i Pseudocomponent i
MNPSE Molar mass of pseudocomponent (kg·kmol-1)
NPSE Pseudocomponent
n Number of pseudocomponents (–)
Pc Critical pressure (Pa)
Superscript
Pc Pseudocritical pressure (Pa)
NPSE
Pvap Vapor pressure of whole fraction (Pa) Ls Left side
SG Specific Gravity (–) Rs Right side
T Temperature (K) * Starting value
Tb Boiling point (K)
Tbi Normal boiling point (K) Acronyms
Tb Reduced boiling point Tbr = Tb / Tc (–) ASTM American Society for Testing and Materials
r
Tc Critical temperature (K) ATR Residue from conventional atmospheric distillation
Tc Pseudocritical temperature (K) (ASTM D 2892, 2005)
NPSE
VABP Volumetric Average Boiling Point (K) BP Boiling Point distillation data
CENPES Petrobras Research and Development Center
Vc Critical volume (m3·mol-1)
NDATA Number of input data for the BP data
Vc Pseudocritical volume (m3·mol-1)
NPSE NDGER Degree of Lagrange’s interpolation polynomial
WABP Weight Average Boiling Point (K)
NITER Maximum number of iterations
xmi Molar fraction of pseudocomponent (–) UOP Universal Oil Products Company
xvi Volume fraction of pseudocomponent (–) TBP True Boiling Point
xwi Weight fraction of pseudocomponent (–) W, Y, Z Dummy names for ATR fractions
ogst110041_PlazasTovar 6/06/12 15:29 Page 453
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 453
of High-Boiling-Point Petroleum Fractions (350°C+)
454 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
characterization factor, Kw, for all the pseudocomponents of is inappropriate from the physical point of view, since
the mixture. volatility is associated with a single boiling point. However,
Beer (1994) described a method for the characterization of even though it is considered inadequate to define the average
petroleum fractions and for the breakdown of pseudocompo- boiling point of a mixture, this is the usual practice, because
nents. This approach requires an inspection of the ASTM it allows the estimation of the properties of the petroleum
analyses or TBP (True Boiling Point) distillation curves as fractions and petroleum cuts by standard industrial methods
the input data. and for a correlation with values cited in the literature. Thus,
Riazi and Al-Sahhaf (1996) developed a generalized Watson et al. (1935) proposed methods to calculate the
correlation for the properties of several homologous series of so-called average boiling point of the whole mixture, as
hydrocarbons in terms of their molar mass. This approach presented in Equations (2-6) from Table 1.
can be applied to hydrocarbons up to C50.
Eckert and Vaněk (2005) presented a brief description of
2.1.2 Characterization Factor
the pseudoization approach for the characterization of
petroleum fractions. The Watson characterization factor (Kw) or Universal Oil
Nichita et al. (2008) proposed an approach for the modeling Products Company (UOP) characterization factor (KUOP) is
of wax precipitation from hydrocarbon mixtures. The modeling the ratio of the cube root of the absolute boiling point (of a
requires extended compositional data for the high-boiling-point pure component) or the average normal boiling point for
petroleum fractions. The method is based on lumping into petroleum cuts to the specific gravity. It is used as an approx-
pseudocomponents, which reduces the dimensionality of the imate index of the paraffinicity of a petroleum cut, thus a
phase equilibrium calculations without affecting the location
high value for this index indicates a high percent of saturated
of the solid phase transitions.
pure components and paraffin components (Gharagheizi and
Satyro and Yarranton (2009) suggested a procedure based
Fazeli, 2008; Watson and Nelson, 1933).
on the representation of the mixture of real components that
boil within a certain boiling point interval, by hypothetical The Kw is defined as follows:
components that boil at the average normal boiling tempera- 3 1.8Tb
ture. This procedure is advantageous, since it is completely K w = KUOP = (7)
general and is not based on a specific thermodynamic model SG
for the mixture. ρ
SG = (8)
ρwater
2 OVERVIEW OF THE ESTIMATION OF where, Tb is the normal boiling point; and for whole petro-
THE PHYSICOCHEMICAL PROPERTIES leum fraction is the Mean Average Boiling Point (MeABP)
The physicochemical properties are perhaps one of the most (in Kelvin). Therefore, the SG is the ratio of its density (ρ)
important factors in both experimental and theoretical to the density of the water (ωwater) at 288.15 K (15.6°C or
researches, since they are needed to predict the performance 60°F).
of the process, the behavior of the material under the operating
conditions and the modeling and the simulation of the industrial
2.2 Estimation of the Thermodynamic Properties
processes.
However, important limitations in the use of the methods The critical properties (Tc, Pc, Vc and ωac) of unknown
are present, such as the availability of the input parameters
mixtures can be estimated as a function of Tb and SG
e.g. some critical property of the petroleum fractions and the
(Boozarjoomehry et al., 2005). The critical properties are
range of applicability of the methods. Thus, an inadequate
parameters commonly used by process simulators in the
estimation of the physicochemical properties of the high-
design of unit operations and in the estimation of the thermo-
boiling-point petroleum fractions may result in low reliability
of the prediction of the performance process under study physical properties. Several methods have been proposed and
(Riazi, 2004). Hence, specific methods for the estimation of some are presented in Equations (9-17) from Table 2. For
the basic, thermodynamic, thermophysical and transport estimating M, the methods available are very similar to those
properties are given in the following sections. used in the determination of the critical properties, and use Tb
and SG as the input parameters.
2.1 Prediction of the Basic Properties On the other hand, the critical volume (Vc) and acentric
factor (ωac) are parameters that are not measured directly and
2.1.1 Characterization of the Average Boiling Points can be obtained from accurate values for Tc and Pc using
High-boiling-point petroleum fractions, being mixtures of methods available in the literature described in Equations
several compounds, present an average boiling point, which (18-20) from Table 3.
ogst110041_PlazasTovar 6/06/12 15:29 Page 455
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 455
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 1
Summary of average boiling points for a multicomponent mixture
n
Volumetric Average Boiling Point (VABP) VABP = ∑ x T (2)
vi bi
i =1
n
Molar Average Boiling Point (MABP) MABP = ∑ x T (3)
mi bi
i =1
n
Weight Average Boiling Point (WABP) WABP = ∑ x T (4)
wi bi
i =1
3
⎛ 1 ⎞⎡ n 1 ⎤
Cubic Average Boiling Point ‡ (CABP) (
⎝ 1.8 ⎠ ⎢⎣i = 1 vi bi
⎦⎥
)
CABP = ⎜ ⎟ ⎢ ∑ x 1.8T − 459.67 3 ⎥ + 255.37 (5)
MABP + CABP
Mean Average Boiling Point ‡ (MeABP) MeABP = (6)
2
‡ Riazi (2004).
n: number of components (or pseudocomponents); i: component (or pseudocomponent); xvi: volume fraction of component (or pseudocomponent i); xmi: mole fraction of
component (or pseudocomponent i); xwi: weight fraction of component (or pseudocomponent i); Tbi: normal boiling point of pseudocomponent i in Kelvin.
2.3 Methods for Estimating the Thermophysical and 2.3.2 Estimation of Thermal Properties
Transport Properties Specific Heat Capacity
In this section, methods available for estimating transport The specific heat capacity (Cp) (of liquid phase) is required
properties such as the kinematic viscosity (ν) and thermal when modeling based on mass, momentum and energy
conductivity (λ), and thermal properties such as the balances is to be carried out. It is sensitive to temperature
specific heat capacity (Cp) and vapor pressure (Pvap) of variations and depends mainly on the type of molecular
petroleum fractions are presented in Equations (21-29). structure of the compounds involved.
These properties are essential for energy balances involved A summary of the calculation procedures used to estimate
in chemical process unit and in the design of heat transfer Cp (of liquid phase) is presented in Equations (27-28) from
equipment. Table 6. The input parameters are Kw and SG.
Vapor Pressure
2.3.1 Estimation of Transport Properties
Methods for calculating the vapor pressure (Pvap) of pure
Generalized Viscosity Correlations compounds or mixtures with known components are avail-
Numerous estimation methods have been presented by able in the book “The Properties of Gases and Liquids”
researchers to show the effect of temperature on the kine- (Poling et al., 2001) and in “The Design Institute for Physical
matic viscosity (ν). A review of viscosity estimation methods Property Data – DIPPR” (Daubert et al., 2000), using predic-
is given by Mehrotra et al. (1996) and some correlations with tive correlations developed from experimental data, such as
the use of SG and Tb as input data as in the present work, are the Antoine or Wagner equations. Most of the procedures
presented in Equations (21-23) from Table 4. used for petroleum fractions were suggested for a narrow
boiling range or are applicable to mixtures with a known
Thermal Conductivity-Temperature Correlations composition (Panteli et al., 2006). Nevertheless, a simple
As in the case of kinematic viscosity (ν), the thermal method for estimating the vapor pressure (Pvap) of high-
conductivity (λ) of high-boiling-point petroleum fractions boiling-point petroleum fractions is presented in Equation
(and its approach using the pseudoization method) is required (29) (Riazi, 2004).
in the thermal balance equations. The procedures suggested
in this work comprises reliable correlations for predicting log10 (1 × 10 5 Pvap ) =
λ values based on the input data and in the range of ⎡ ⎛ T − 41 ⎞ ⎛ 1393 − T ⎞⎤ (29)
applicability of the property, as presented in Equations 3.2041⎢1 − 0.998 ⎜ b ⎟⎜ ⎟⎥
(24-26) from Table 5. ⎣ ⎝ T − 41 ⎠ ⎝ 1393 − Tb ⎠⎦
ogst110041_PlazasTovar 6/06/12 15:29 Page 456
456 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
TABLE 2
Summary of correlations to estimate Tc, Pc and M
Range of
Sources Correlation Input data Equations
applicability
b ( )(
ln (Tc ) = −0.58779 + 4.2009 T 0.08615 SG 0.04614 ) Tb, SG NA (9)
Winn
(1955) c
⎡
⎣ b ( )(⎤
P = 10 5 ⎢6.148341 × 10 7 T −2.3177 SG 2.4853 ⎥
⎦ ) Tb, SG NA (10)
b ( )(
M = 2.70579 × 10−5 T 2.4966 SG −1.174 ) Tb, SG NA (11)
c
⎡
⎣ ( b b
⎤
⎦ b (
T = 35.9413⎢exp −6.9 × 10−4 T − 1.4442 ( SG ) + 4.91 × 10−4 T SG ⎥ T 0.7293SG1.2771 )) Tb, SG M > 280 kg·kmol-1 (12)
Riazi and
5
{⎡
(−2 −3
Daubert Pc = 10 6.9575 ⎢⎣exp −1.35 × 10 Tb − 0.3129 ( SG ) + 9.174 × 10 Tb SG ⎥⎦Tb SG (
⎤ 0.6791 −0.6807
)) } Tb, SG M > 280 kg·kmol-1 (13)
(1980)
( ))
70-700 kg·kmol-1
⎡
⎣ b b
⎤
⎦ b (
M = 42.965 ⎢exp 2.097 × 10−4 T − 7.78712 ( SG ) + 2.08476 × 10−3 T SG ⎥ T 1.26007 SG 4.98308 Tb, SG
300-850 K
(14)
5
⎣⎡0.1441 − 1.0069 ( SG )⎤⎦10 Tb > 923 K
T = 189.8 + 450.6 ( SG ) + ⎡⎣0.4244 + 0.1174 ( SG )⎤⎦T + Tb, SG (15)
c b T 70-700 kg·kmol-1
b
⎡ ⎛ ⎞ ⎤
⎢5.689 − 0.0566 − ⎜ 0.43639 + 4.1216 + 0..21343 ⎟ 0.001 T ⎥
⎢ ⎜ ⎟ b ⎥ ( )
⎢
SG
⎝
SG (SG )2 ⎠ ⎥
⎢ ⎛ ⎞ ⎥
⎢ ⎜ ⎥
( ) ( )
5 1.182 0.15302 ⎟ −6 2 Tb, SG Tb > 923 K (16)
ln P = 10 ⎢+ 0.47579 + + × 10 T ⎥
c ⎜ 2 ⎟ b
⎢ ⎝ S G (SG ) ⎠ ⎥ 70-700 kg·kmol-1
Kesler ⎢ ⎥
⎢ ⎛ ⎞ ⎥
( )
and Lee ⎜ 9. 9099 ⎟ − 3
⎢− 2.4505 + × 10 10 T ⎥
(1976) ⎢ ⎜ 2 ⎟ b ⎥
⎣ ⎝ (SG ) ⎠ ⎦
⎛ 5.9917 ⎞
M = −12272.6 + 9486.4 ( SG ) + ⎜8.3741 − ⎟T
⎝ SG ⎠ b
⎛ ⎞
⎡ 2⎤ 222.466 ⎟ 107
+ ⎢1 − 0.77084 ( SG ) − 0.02058 ( SG ) ⎥ ⎜0.7465 −
⎣ ⎦ ⎜ T ⎟ T Tb, SG Tb < 750 K (17)
⎝ b ⎠ b
⎛ ⎞
⎡ 2⎤ 17.335 ⎟ 1012
+ ⎢1 − 0.80882 ( SG ) − 0.02226 ( SG ) ⎥ ⎜0.3228 −
⎣ ⎦ ⎜ T ⎟
( )
3
⎝ b ⎠ T
b
Tc: critical temperature (or TcNPSE: pseudocritical temperature) (K); Pc: critical pressure (or PcNPSE: pseudocritical pressure) (Pa); M: molar mass (or MNPSE: molar mass
of pseudocomponents) (kg.kmol-1); Tb: boiling point (Tbi: normal boiling point of pseudocomponent i or MeABP: Mean Average Boiling Point of whole fraction) (K);
SG: Specific Gravity; NA: not available.
ogst110041_PlazasTovar 6/06/12 15:29 Page 457
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 457
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 3
Summary of correlations to estimate the Vc (critical volume) and ωac (acentric factor)
Range of
Sources Correlation Input data Equations
applicability
⎛ T ⎞
3 ⎜ br ⎟⎡ ⎛ P ⎞⎤
⎟ ⎢log10 ⎜⎜
ω = c ⎟⎥ −1
Edmister (1958) ⎜ ⎟
ac 7 ⎜1 − T ⎟ ⎢⎣ ⎝ 101325 ⎠⎥⎦
Tb, Tc, Pc NA (18)
⎝ b ⎠
r
Vc: critical volume (or VcNPSE: pseudocritical volume) (m3.mol-1); Tc: critical temperature (or TcNPSE: pseudocritical temperature) (K); Pc: critical pressure (or PcNPSE:
pseudocritical pressure) (bar); ω ac : acentric factor (or ω ac_NPSE pseudoacentric factor); T br : reduced boiling point; T b : boiling point (T bi : normal boiling point of
pseudocomponent i or MeABP: Mean Average Boiling Point of whole fraction) (K); SG: Specific Gravity; NA: not available.
TABLE 4
Summary of correlations to estimate the kinematic viscosity (ν)
Range of
Sources Correlation Input data Equations
applicability
⎡⎛ T ⎞ ⎤
Moharam et al.
⎡
⎣ ( ) ⎤
ln ⎢v 10−6 ⎥ = A exp ⎢⎜⎜ b ⎟⎟ ( SG ) B ⎥ + C
⎦
⎣⎢⎝ T ⎠ ⎦⎥
Tb, SG, T 323-823 K (21)
(1995)
T
A = 1.0185; B = b − 0.55526; C = −3.2421
305.078
⎡
( ) ⎤
log log ⎢v 10−6 + 0.8⎥ = a + a log (T )
⎣ ⎦ 1 2
( )
Mehrotra (1995) 0.5 Tb, T 323-823 K (22)
a = 5.489 + 0.148 T
1 b
a = −3.7
2
Aboul-Seoud and
⎡
( ) ⎤
ln ln ⎢v 10−6 + 0.8⎥ = a + a ln (T )
⎣ ⎦ 1 2
( )
0.2 Tb, SG, T 323-823 K (23)
Moharam (1999a) a = 4.3414 T SG + 6.6913
1 b
a = −3.7
2
ν: kinematic viscosity (m2.s-1); Tb: boiling point (Tbi: normal boiling point of pseudocomponent i or MeABP: Mean Average Boiling Point of whole fraction) (K); SG: Specific
Gravity; T: temperature (K).
ogst110041_PlazasTovar 6/06/12 15:29 Page 458
458 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
TABLE 5
Summary of correlations to estimate the thermal conductivity (λ)
λ = 0.0655 − 0.00005T +
(1.3855 − 0.00197T )
Lakshmi and Prasad (1992) M, T (25)
M 0.5
λ: thermal conductivity (W.m-1.K-1); Tc: critical temperature (or TcNPSE: pseudocritical temperature) (K); Tb: boiling point (or Tbi: normal boiling point of pseudocomponent i or
MeABP: Mean Average Boiling Point of whole fraction) (K); SG: Specific Gravity; M; molar mass; T: temperature (K); NA: not available.
TABLE 6
Summary of correlations to estimate the specific heat capacity (Cp) in liquid phase
Range of
Sources Correlation Input data Equations
applicability
(
C = (10 3 ) 0.28299 + 0.23605 K
p w )
Watson and ⎡0.645 − 0.05959 ( SG ) + ⎤ Kw, SG, T NA (27)
Nelson (1933) ⎢ ⎥
×⎢ ⎛ T ⎞⎥
⎢⎣( 2 . 32056 + 0. 94752 ( )) ⎜
SG
⎝ 1000
− 0 . 25537 ⎟⎥
⎠⎦
C = A + A T + A T2
p 1 2 3
⎡−4.90383 + ( 0.099319 + 0.104281(SG )) K +⎤
( )
⎢ w ⎥
3
A = ⎢ 4.81407 − 0.194833K ⎥ 10
1 w
Kesler and Lee ⎢ ⎥ Kw, SG, T Tbr < 0.8 (28)
⎣ SG ⎦
(1976)
A = 10
2 ( )(
−1 ⎛
)
7.53624 + 6.214610 K ⎜1.12172 −
w ⎝
0.27634 ⎞
SG ⎠
⎟
( )( ⎛
A = − 10−4 1.35652 + 1.11863K ⎜ 2.9027 −
3 w ⎝ ) 0.70958 ⎞
SG ⎠
⎟
Cp: specific heat capacity (J.kg-1.K-1); SG: Specific Gravity; T: Temperature (K); Tb: boiling point (or Tbi: normal boiling point of pseudocomponent i or MeABP: Mean
Average Boiling Point of whole fraction) (K). NA: not available.
where, Pvap is the vapor pressure (Pa); Tb is the boiling point established in the ASTM D 287 (2006), ASTM D 1298
(Tbi: normal boiling point of pseudocomponent i or MeABP: (2005) and ASTM D 2892 (2005) standard methods, respec-
Mean Average Boiling Point of the whole fraction) (K); and tively. Three Brazilian crude oils with different API gravities
T is the temperature (K). (16-25°API), obtained from separate sources, and distilled by
conventional atmospheric distillation (ASTM D 2892, 2005),
3 COMPUTATIONAL FRAMEWORK providing three atmospheric distillation residues (ATR–W,
ATR–Y and ATR–Z), were studied in the present work. The
3.1 High-Boiling-Point Petroleum Fractions Samples BP curves were obtained in the Petrobras Research and
and Data Requirements Development Center (CENPES-Brazil) and are represented
High-boiling-point petroleum fractions are characterized by pairs of points of accumulated distilled volume versus
by their SG or API gravity and BP curve, parameters well temperature as presented in Table 7.
ogst110041_PlazasTovar 6/06/12 15:29 Page 459
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 459
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 7
Boiling point curve and the density of the whole high-boiling-point petroleum fractions
3.2 Pseudocomponent Breakdown Methodology mean temperature over the corresponding interval of the
distilled fraction, as described in Equations (30-31) (Eckert
The range of the BP curve was cut in order to obtain and Vaněk, 2005; Miquel and Castells, 1993; Beer, 1994).
non-overlapping temperature intervals, continuously covering
the temperature range according to the integral mean temper-
ature of the corresponding interval of the distilled fraction TTBP ( xviRs ) + TTBP ( xviLs )
Tbi = (30)
(Eckert and Vaněk, 2005). 2
Whitson and Brulé (2000) and Eckert and Vaněk (2005)
xviRs
pointed out that it is sufficient to use about 15 K for normal 1
boiling points up to 700 K, about 30 K for between 700 and
Tbi =
xviRs − xviLs
∫ T ( x ) dx
TBP v v (31)
xviLs
950 K and about 50 K for higher boiling point mixtures.
Thus, each temperature interval represents one pseudocom- where i is the component (or pseudocomponent); xvi is the
ponent with a normal boiling point, defined by the integral volume fraction of the component (or pseudocomponent i) on
ogst110041_PlazasTovar 6/06/12 15:29 Page 460
460 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
the left side (Ls) and on the right side (Rs) in the boiling pseudocomponent and calculated using Equation (7). Thus,
range; and Tbi is the normal boiling point of pseudocomponent the liquid density (ρi) (at 288.75 K) of each pseudocompo-
i in Kelvin. nent (NPSE) could be estimated using Equation (32) (Miquel
and Castells, 1994, 1993).
1
3.3 Correlations and Predictive Technique Tbi 3
Availability ρi = ρ NPSEi = 1215.253 (32)
Kw
In this study, a pseudoization method is presented to relate In the computational approach, an optimization subroutine
the basic properties (boiling point (Tb), Specific Gravity (SG) was introduced to estimate the best set of thermodynamic
and Watson factor characterization (Kw)), to the thermody- properties (Tc, Pc and M) based on minimization of the material
namic properties (critical temperature (Tc), critical pressure balance error as described in the next section.
(Pc), critical volume (Vc) and acentric factor (ωac)) and to
thermophysical and transport properties (thermal conductiv- Computational Procedure Description
ity (λ), specific heat capacity (Cp), kinematic viscosity (ν)
The computational tool used to develop the pseudoization
and vapor pressure (Pvap)) of high-boiling-point petroleum computational approach and to analyze the physicochemical
fractions. properties of the high-boiling-point petroleum fractions was
The development of the pseudocomponent approach built up in FORTRAN–90 language using Compaq Visual
presented in this work was based on the procedure suggested FORTRAN compiler (professional edition 6.6). It is orga-
by Lion and Edmister (1975) and Miquel and Castells (1994, nized in seven (07) environments as presented in Figure 1
1993), assuming Kw to be constant, that is, the same for each and described as follows.
Input data
1 7
Basic properties 4
TBP Start Thermodynamic properties Thermophyical properties
Density whole
NPSEi , Kw, , ρ i , Tbi , xi , xvi NPSEi , Kw, γ, ρi , Tbi , xi , xvi
fraction Read NPSEi
M i , Tci , Pci ,Vci ,ωaci
Input parameters MeABP*=Tbi
Eq. (9-11)(+); Eq. (12-14)(0); Eq. (15-17)(-1) Eq. (21-29)
NDEGR,
xviRs
NPSE, NDATA, 1 Cpi, λi, νi, Pvap
NITER, NN Tbi = TTBP ( xv ) dxv i
9
xviRs xviLs xviLs Eq. (18)(0); Eq. (19)(-1)
Basic mixing rules
Kw, SG, ρ i NPSE
xvi ρ i
Pseudocomponents Cp, λ, ν, Pvap
breakdown Emass = 1 i =1
x 100
M = f (Tbi , ρ i ) ρ
Eq. (11, 14, 17) 10
NPSE
SIMPSOM subroutine M xvi ρi
xvi ρ i
M
Mi Emol = 1 i =1
x 100
INTERP subroutine xmi = ρ
NPSE
ρj
LAGRANGP xvj
j =1
Mj
subroutine
MABP Eq. (3) Eq. (12-14) M, Tc and Pc
CABP Eq. (5) correlation
A1 3
MeABP Eq. (6)
A2 NPSE1 5
ωac
A3 No Eq. (19)
correlation
B1
B2 MeABP* = MeABP MeABP * MeABP < 0.001
B3 NPSE2 MiTci, Pci, Vci, Vc, ωaci 6
1 5
B4
B5 Yes
Kw, SG , ρ i 7 2 4
C1
C2 NPSE3 ρi 2 6
xvi
C3 Mi Basic mixing rules
… xmi = NPSE
ρj 2 9
… NPSEi xvj M, Tc, Pc, Vc, ωac
j =1
M jj
3 8 10
2 4 8
4
Figure 1
Computational environment to estimate the basic, the thermodynamic and the thermophysical properties of heavy petroleum fractions.
ogst110041_PlazasTovar 6/06/12 15:29 Page 461
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 461
of High-Boiling-Point Petroleum Fractions (350°C+)
High-boiling-point Petroleum Fractions Data – stage 7: Assign the normal boiling point (Tbi), density (ρi),
Environment-Input Data volume, and molar concentrations (xvi and xmi, respec-
The user has to introduce the BP distillation data and the tively) to each pseudocomponent.
whole fraction density.
Thermodynamic Characterization Environment
Internal Procedures Data Environment-Input Parameter The thermodynamic properties (M, Tc and Pc) and acentric
Within the computational framework some information is factor (ωac) are estimated from correlations shown in Tables
required in order to apply the numerical methods for interpo- 2-3, which are denoted according to the coded numbers: – 1,
lation, obtain the trial-and-error numerical solution and pre- 0 or 1 for M, Tc and Pc, respectively, and – 1 or 0 for the ωac
sent information in the output report. Hence, the input para- correlations (Tab. 8).
meter required are: Degree of Lagrange’s interpolation
polynomial (NDEGR) based on the fact that a polynomial TABLE 8
fitting lower than third order defining the BP curve Coded correlations for estimation of thermodynamic properties
is recommended as a procedure to estimate the accumulated
distilled volume values for each distilling temperature Coded
Thermodynamic property Correlation
(Pasquini and Bueno, 2007); number of pseudocomponents number
(NPSE); number of input data for the BP data (NDATA), –1 Kesler and Lee (1976)
maximum number of iterations (NITER), total interpolated Critical properties set (Tc, Pc, M) 0 Riazi and Daubert (1980)
data on BP curve to be presented in output report (NN). 1 Winn (1955)
–1 Kesler and Lee (1976)
Pseudocomponent Breakdown Environment
Acentric factor (ωac) Lee and Kesler (1975)
This environment computes the integral boiling point (Tbi) 0 Edmister (1958)
using Equation (31). It consists of three subroutines called:
SIMPSON, INTERP and LAGRANP (Miquel and Castells,
1994, 1993). Aiming to obtain the best set of correlations, an optimization
subroutine for minimization of the mass- and molar-balance
Basic Characterization Environment errors was included. Hence, based on a set of twenty five
The procedure for estimating the basic properties is described (25) pseudocomponents, all possible combinations between
in Miquel and Castells (1993) as follows: these correlations were defined (see Fig. 2). From the sub-
– stage 1: compute the Tbi of each pseudocomponent prede- routine for basic properties estimation, assigned the normal
fined in the input data parameters environment, using boiling point (Tbi), density (ρi), volume, and molar concentra-
Equation (31); tions (xvi and xmi, respectively) to each pseudocomponent,
– stage 2: this subroutine requires a starting value for the compute critical properties (Tci and Pci), acentric factor (ωaci),
mean average boiling point (MeABP) as follows: molar mass (Mi) and Watson’s characterization factor (Kw) of
the pseudocomponent and compute whole fraction critical
MeABP* = Tbi (33)
properties (Tc and Pc), acentric factor (ωac) and molar mass
– stage 3: estimate Kw (Eq. 7) and the pseudocomponent liq- (M) using MeABP and ρ.
uid density (ρi) (Eq. 32) based on the starting value for
MeABP*;
– stage 4: calculate the molar (xmi) fraction of each pseudo-
Coded critical Interpolated data
component (i) using the correlation in Equation (34) as properties Tci Tc
follows:
xvi ρi
+1 Pci Pc
Mi Mi M Emass
xmi = NPSE (34) 0 10 ωaci ωac
ρj Emol
∑ xvj M jj 0
Kw Kw
j =1
Tci Tc Emass
–1 21
– stage 5: calculate the Molar-, Cubic- and Mean-Average Pci Pc Emol
Boiling Points (MABP, CABP and MeABP) of the whole –1 Mi M
fraction using Equations (3, 5, 6) in Table 1; ωaci ωac
Coded acentric factor Kw Kw
– stage 6: if the absolute difference between the MeABP
value obtained in stage 5 and stage 1 is larger than 0.001, Figure 2
assign the new value for MeABP obtained in stage 5 and Sketch for optimization procedure to estimate the
go back to step stage 1; on convergence, then proceed to thermodynamic properties of the pseudocomponents (Tci, Pci,
stage 7; Mi, ωaci and Kw) and whole fraction (Tc, Pc, M, ωac and Kw).
ogst110041_PlazasTovar 6/06/12 15:29 Page 462
462 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
Subsequent, compute the pseudocomponent–breakdown In order to accomplish the best set of correlations, data
mass- and molar-balance error using Equations (35, 36) from Emass and Emol constituted an array of two vectors
(Beer, 1994; Miquel and Castells, 1994, 1993) as follows: (called mass_vector and molar_vector) which were used in a
subroutine to choose the minimum value in the arrays.
⎡ NPSE ⎤
⎢ ∑ xviρi ⎥ Thermophysical and Transport Characterization
Emass = ⎢1 − i=1 ⎥ × 100 (35) Environment
⎢ ρ ⎥
⎢ ⎥ A final subroutine estimates the thermal conductivity (λ), the
⎣ ⎦ specific heat capacity (Cp) the kinematic viscosity (ν) and
the vapor pressure (Pvap) of each pseudocomponent as a func-
⎡ NPSE
ρ ⎤
⎢ M ∑ xvi i M ⎥
tion of the temperature (T), using the normal boiling point
(Tbi) (for pseudocomponents) or MeABP (for whole frac-
Emol = ⎢1 − i =1 ⎥ × 100 (36)
⎢ ρ ⎥ tions) as the input data. The methods presented in Equations
⎢ ⎥ (21-28) from Tables 4-6 and Equation (29) are included in
⎣ ⎦
this module.
At this stage, the solution was reached when the mass- and
molar-balance errors were minimized. Table 9 presents the Reliability of the Pseudoization Approach Environment
result obtained for the ATR–W and analogous data were The success of the method is based on the accuracy of the
obtained for ATR–Y and ATR–Z. empirical or semi-empirical correlations in the literature and
the standard industrial methods. Hence, the reliability of the
basic and thermodynamic properties is calculated from the
TABLE 9 mass and molar balance equations (Eq. 35, 36) (Beer, 1994;
Mass- and molar-balance errors calculated from optimization procedure Miquel and Castells, 1994, 1993). The thermophysical prop-
using coded critical properties and coded acentric factor erties were compared with the experimental data obtained
Case study: ATR–W in the research laboratories using the methods described in
the next section. Data computed were evaluated in terms of
Coded critical Interpolated
Coded ωac Emass Emol Average Absolute Deviation (AAD%) which is define as a
property data
relation among the absolute deviation of estimating a quantity
-1 -1 21 1.37 27.45
divided by its experimental value (yi,ref) as presented in
-1 0 21 1.37 27.45 Equation (1).
-1 -1 10 1.40 26.94
-1 0 10 1.40 26.94
0 -1 21 2.73 8.60 4 EXPERIMENTAL DATA
0 0 21 2.73 8.60
0 -1 10 2.71 8.52 4.1 Thermal Analyses: Differential Scanning
0 0 10 2.71 8.52 Calorimetry (DSC)
1 -1 21 3.09 10.08
1 0 21 3.09 10.08 The DSC experiments were carried out on the high-boiling-
1 -1 10 3.07 9.97 point petroleum fractions using a Mettler-Toledo DSC 823e
1 0 10 3.07 9.97 thermal analysis system (Mettler Toledo GmbH, Germany),
ωac: acentric factor; Emass: error in mass balance; Emol: error in molar balance.
and liquid nitrogen was used for cooling. The DSC module
was calibrated with indium standard (It had a certified fusion
On the other hand, mass- and molar-balance error were temperature of 156.6 ± 0.3°C and heat flow calibration of
analyzed. Hence, the results for the mass- and molar-balance 28.45 ± 6 J.g-1). The experiments were carried out with a
errors (Emass and Emol) presented in Table 9 for the ATR–W sample size of ~10 mg. The samples were weighed into open
case study showed that the choice of ωac correlation appears aluminum pans, hermetically sealed and then placed in the
to have no influence on the reliability of the thermodynamic sample chamber of the DSC module. The reference was an
properties. Following, considering the Kesler and Lee (1976) identical, empty pan, with an equal weight matched within
and Lee and Kesler (1975) correlation, coded with –1, for the ± 0.1 mg. A linear heating rate of 25 K·min-1 was used over
estimation of ωac, analyses were performed establishing the the temperature range from 350 to 600 K, with a nitrogen
possible combinations among the set of correlations to esti- flow of 50 mL·min-1 controlled by a gas control system
mate the thermodynamic properties (M, Tc and Pc) and the (Mettler-Toledo TS0800GC1). The STARe (V 9.01) software
number of interpolated data on the BP curve (input data) was used to provide an estimate of the enthalpy (ΔH), the
being ten (10) or twenty one (21). heat flow and specific heat capacity.
ogst110041_PlazasTovar 6/06/12 15:29 Page 463
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 463
of High-Boiling-Point Petroleum Fractions (350°C+)
In order to evaluate the repeatability of the measurement, through applying a sensibility procedure in which the mass-
the Relative Standard Deviation (%RSD) with respect to the and molar-balance errors were minimized. In this sense,
mean signal of each measurement, calculated over three (03) Table 11 summarizes the sensibility exercise and establishes
consecutive repetitions of Indium standard was examined. that twenty five (25) pseudocomponents are required to avoid
The value obtained was lower than 8.53%. excessive computational effort but guaranteeing the accuracy
to estimate physicochemical properties of petroleum fractions.
4.2 Rheological Measurements The results in Figure 3 are presented to show the response
of the computational approach using the pseudoization
The rheological analyses were carried out in a Thermo method with twenty five (25) pseudocomponents, in relation
Scientific Haake Rheostress 6000 rotational rheometer to the representation of the input data. Figure 3 shows the
(Gebrüder HAAKE GmbH, Germany) interfaced with an comparison between the simulated BP curve and the experi-
electric cone heating system UTCE/C, using 2 parallel plates mental data obtained from CENPES-PETROBRAS. The ini-
of 0.035 m and setting the gap set at 1.0 × 10-3 m. tial and final boiling points were set from 300 to 1 300 K for
Two measuring techniques were applied. The first ATR–W, from 650 to 800 K for ATR–Y, and from 350 and
rheological measurements refers to the analyses of transition 850 K for ATR–Z, respectively.
between pseudoplastic and Newtonian flow obtained from an The boiling point temperatures were evaluated in terms of
analysis of the flow curve prepared using the controlled rate Average Absolute Deviation (AAD%) where the absolute
mode at 383.15 and 363.15 K and at the shear rate range deviation was defined as the difference between the experi-
from 10 to 700 s-1 with measurements being made every mental value (yi,ref) obtained from Petrobras Research and
10 s-1. The flow behavior and dynamic viscosity (μ) of the Development Center (CENPES-Brazil) and the response
ATR–W, ATR–Y and ATR–Z was investigated over a wide predicted by the modeling approach (yi,cal) with the interpo-
range of shear rates at 383.15 K (for ATR–W) and 363.15 K lation method, divided by its experimental value (yi,ref).
(for ATR–Y and ATR–Z). Three runs were done for each Figure 3 shows that with twenty five (25) pseudocompo-
material, and the resulting shear stress was the three experi- nents (each representing average boiling point ranges of
mental averages values. The results were recorded and fitted 40 K, 6 K and 20 K for ATR–W, ATR–Y and ATR–Z,
to the Newtonian models. respectively) good agreement was obtained reporting an
The experimental data were evaluated and fitted according AAD% of just 1.74, 0.89 and 1.75% for ATR–W, ATR–Y
to the rheological Newtonian model, using the average shear and ATR–Z, respectively (Tab. 12).
stress (τ) value for each shear rate (σ). High-boiling-point It is of interest to note in Figure 3 that the simulated and
petroleum fractions found to follow Newtonian behavior experimental BP values, based on the chemical analysis, are
based on the yield stress of the oils (Tab. 10). It can be effectively identical up to approximately 80% v/v distillation.
observed that the shear stress is proportional to the shear rate Hence, the boiling temperature curve above 80% v/v and
(Newtonian behavior) which mean that the dynamic viscosity below 3% v/v of distillation, represented an extrapolation,
(μ) is constant and independent from the shear rate at con- and some possible deviations could occur, since there are no
stant temperature (test temperature). data to match them up. However, it can be seen that the
The other rheological measurement was focus on the results of the extrapolation still show the cubic polynomial
sweep measurements in the temperature range from 473.15 K trend of the experimental data provided by CENPES-
to 343.15 K with the heating rates of 2 K.min-1 at constant PETROBRAS, the volume fractions being arranged in a
frequency and constant shear stress (100 s-1). The temperature cumulative distribution of the volume fraction, as expected.
was controlled, in both cases, to allow a maximum deviation
The methodology for distributing the complex bulk liquid
of ±0.5 K. All experiments were carried out using compressed
into pseudocomponent compositions is shown in Figure 4.
air as the cooling fluid.
The results show that most of the components are concen-
trated in the first-cuts for ATR–W and ATR–Y (Fig. 4a, b),
and in the end-cut for ATR–Z (Fig. 4c).
5 RESULTS AND DISCUSSION
5.1 Simulated Boiling Point Data and 5.2 Determination of the Basic and Thermodynamic
Pseudocomponent Distribution Properties
The pseudocomponents were selected considering the need Properties of high-boiling-point petroleum fractions are
to represent the behavior of the mixture over the entire com- estimated based on the computational procedure presented in
putational effort and availability of the input data. The most this work, where the BP curve and the density of the whole
advantageous number of pseudocomponents to satisfactorily fraction are the input bulk properties. The determination of
fit the data was determined by the trial-and-error exercise the basic properties of the high-boiling-point petroleum
ogst110041_PlazasTovar 6/06/12 15:29 Page 464
464 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
TABLE 10
Yield stress (τ) and dynamic viscosity (μ) measurements of ATR–W at 383.15 K, and ATR–Y and ATR–Z at 363.15 K as functions of shear rate (σ)
10.0 6.4 0.639 5.6 0.561 3.4 0.340 360.0 229.1 0.636 202.6 0.563 125.7 0.349
20.0 12.8 0.639 11.2 0.560 6.8 0.339 370.0 234.5 0.634 208.0 0.563 129.3 0.350
30.0 19.2 0.639 16.8 0.560 10.2 0.339 380.0 240.7 0.633 214.0 0.564 132.9 0.350
40.0 25.6 0.640 22.4 0.560 13.6 0.339 390.0 246.6 0.632 219.5 0.563 136.5 0.350
50.0 32.0 0 .639 27.9 0.559 17.0 0.340 400.1 252.5 0.631 224.7 0.562 139.8 0.350
60.0 38.1 0.636 33.6 0.559 20.4 0.340 410.0 260.6 0.636 230.1 0.562 143.3 0.350
70.0 44.5 0.636 39.2 0.560 23.9 0.342 420.0 267.2 0.636 235.5 0.561 146.9 0.350
80.0 51.0 0.637 44.8 0.560 27.4 0.342 430.0 273.0 0.635 240.7 0.560 150.3 0.350
90.0 57.2 0.635 50.4 0.560 30.9 0.343 440.0 279.4 0.635 246.4 0.561 153.8 0.350
100.0 63.4 0.634 56.0 0.560 34.4 0.344 450.0 285.9 0.635 251.9 0.560 157.7 0.351
110.0 69.6 0.633 61.5 0.559 37.9 0.345 460.0 293.0 0.637 257.2 0.560 161.1 0.350
120.0 75.7 0.631 67.1 0.560 41.4 0.345 470.0 298.5 0.635 262.9 0.560 164.4 0.350
130.0 82.0 0.631 72.7 0.559 44.9 0.346 480.0 306.2 0.638 268.0 0.559 168.2 0.351
140.0 88.3 0.630 78.3 0.559 48.4 0.345 490.0 312.4 0.638 273.6 0.559 171.6 0.350
150.0 94.5 0.630 84.0 0.560 51.9 0.346 500.0 318.1 0.636 279.6 0.560 175.5 0.351
160.0 101.1 0.632 89.5 0.559 55.5 0.347 510.0 324.1 0.635 285.1 0.560 178.9 0.351
170.0 107.4 0.632 95.2 0.560 59.0 0.347 520.0 331.0 0.637 290.6 0.559 182.0 0.350
180.0 114.3 0.635 101.0 0.561 62.6 0.348 529.9 336.5 0.635 295.8 0.559 185.7 0.351
190.0 121.0 0.637 106.5 0.560 66.2 0.348 539.9 342.9 0.635 300.8 0.558 189.1 0.350
200.0 127.5 0.637 112.0 0.560 69.5 0.348 549.9 349.7 0.636 306.3 0.557 192.5 0.350
210.0 133.9 0.638 117.7 0.560 72.9 0.347 559.9 354.7 0.634 312.1 0.558 196.7 0.351
220.0 140.5 0.639 123.3 0.561 76.5 0.348 570.0 360.2 0.632 317.4 0.557 200.0 0.351
230.0 146.7 0.638 128.9 0.561 80.1 0.348 580.0 365.2 0.630 323.1 0.558 202.9 0.350
240.0 152.7 0.636 134.5 0.561 83.6 0.348 590.0 370.3 0.628 328.9 0.558 206.6 0.350
250.0 159.3 0.637 140.2 0.561 87.1 0.348 600.0 376.1 0.627 333.7 0.557 210.2 0.351
260.0 166.0 0.638 146.0 0.562 90.5 0.348 610.0 381.9 0.626 339.2 0.557 213.5 0.350
270.0 173.0 0.641 151.8 0.562 94.2 0.349 620.0 389.7 0.629 345.0 0.557 216.7 0.350
280.0 179.0 0.639 157.2 0.562 97.7 0.349 629.9 396.5 0.629 350.0 0.556 220.2 0.350
290.0 185.4 0.639 162.8 0.562 101.1 0.349 639.9 403.7 0.631 355.2 0.556 223.8 0.350
300.0 192.5 0.642 168.5 0.562 104.7 0.349 649.8 410.0 0.631 360.0 0.555 227.1 0.350
310.0 199.0 0.642 174.0 0.561 108.2 0.349 659.9 416.5 0.631 365.1 0.554 230.4 0.349
320.0 204.6 0.639 179.9 0.562 111.6 0.349 669.9 423.2 0.632 370.7 0.554 234.0 0.350
330.0 210.5 0.638 185.8 0.563 115.3 0.349 679.8 430.3 0.633 375.7 0.554 237.3 0.349
340.0 216.2 0.636 191.4 0.563 118.9 0.350 689.8 434.6 0.630 380.4 0.552 240.5 0.349
350.0 222.6 0.636 197.3 0.564 122.1 0.349 699.8 439.5 0.628 386.2 0.553 244.2 0.349
fractions involved the Cube of the Average Boiling Point the CABP, since the relationship between the density and
(CABP), the Mean Average Boiling Point (MeABP), the molar mass increased as the boiling point decreased. This
Molar Average Boiling Point (MABP) and the Watson char- implies in an increase in the relative importance of the frac-
acterization factor (Kw) (Tab. 13). The Kw is an approximate tions with lower boiling points and lower average molar
index of the paraffinicity of a petroleum fraction. The high masses, reducing the value of the MeABP. Conversely,
MeABP was lager than MABP, and thus there was a relative
values obtained for this index for ATR–W, ATR–Y and
increase in the importance of the fractions with higher boiling
ATRZ (Kw = 11.94, Kw = 12.18 and Kw = 11.79, respec-
points due to the increase in density with increase in boiling
tively) indicated a high percent of pure saturated components point. Moreover, it is important to estimate the average boiling
and paraffin components. points, and specifically the MeABP, for use in the correlations
Comparing the values of the average boiling points used to estimate the various thermodynamic and thermophysical
(Tab. 13), it appears that the MeABP was always lesser than properties.
ogst110041_PlazasTovar 6/06/12 15:29 Page 465
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 465
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 11 1 200
Summary of trial-and-error exercise for optimizing the number
of pseudocomponents
466 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
TABLE 12
Predicted boiling temperature and absolute deviations percent (%) calculated by computational pseudocomponent approach
for ATR–W, ATR–Y and ATR–Z
pseudocomponents obtained using the correlation presented with –1, for the estimation of ωac, and of Riazi and Daubert
by Kesler and Lee (1976) and Lee and Kesler (1975), and (1980), coded with 0, for the prediction of M, Tc, Pc, repre-
coded with –1 for the estimation of ωac. Table 14 established sents a great choice in the estimation of the thermodynamic
that the number of interpolated data used to predict the BP properties of high-boiling-point petroleum fractions, when
curve appeared to have no influence, since the variation
the values for the boiling point and density of the fraction as
between the balance errors was minimal when considering
ten (10) and twenty one (21) data. input data are available, since the errors in mass balance were
Thus for the system adopted using twenty one (21) 2.73% for ATR–W, 0.71% for ATR–Y and 1.12% for
interpolated points, the combination of the correlations of ATR–Z, and the errors in molar balance were 8.60% for
Kesler and Lee (1976) and Lee and Kesler (1975), coded ATR–W; 2.03% for ATR–Y and 2.92% for ATR–Z.
ogst110041_PlazasTovar 6/06/12 15:29 Page 467
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 467
of High-Boiling-Point Petroleum Fractions (350°C+)
0.24 TABLE 13
Simulated xvi Average basic and thermodynamic properties of petroleum fractions
Simulated xmi
0.20
Mole (xmi) - Volume (xvi) fraction
0.7
used constants in physicochemical characterizations, process
0.6 modeling and unit operation studies. These critical constants
are very important properties in the physicochemical charac-
0.5
terization of petroleum fractions, since almost all the thermo-
0.4 physical properties are estimated from the boiling point and
0.3
critical constant data.
In the present work, the term pseudocritical properties
0.2 were introduced to identify the effective values for the critical
0.1 properties (such as temperature, pressure and volume) of the
multicomponent chemical systems, ATR–W, ATR–Y and
0
0 5 10 15 20 25 ATR–Z. Thus, the pseudocritical properties refer to the esti-
b) Pseudocomponent (NPSEi) mation of the critical properties of a set of pseudocomponents.
However, the true critical properties are those calculated using
the associated mixing rules.
0.30
It can be seen in Figure 6 that the pseudocritical temperature
Simulated xvi
0.27 (TcNPSE) increased with the increase in the value for Tbi, but
Simulated xmi
Mole (xmi) - Volume (xvi) fraction
468 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
5 000 the value for Tbi increased, and consequently the value for ρi
Simulated MNPSE 1 400 rose. Therefore, as confirmed by Ourique and Telles (1997),
i
Simulated ρNPSE it is reasonable to state that the estimation of ωac must be a
4 000
Molar mass, MNPSEi (kg.kmol-1)
i
Density288.15 K, ρNPSEi, (kg.m-3)
1 200 1100 The estimation of kinematic viscosity (ν) was carried out
using two correlations (Eq. 22, 23) aiming to compare the
1 000 1 050 methods with respect to the experimental data (Fig. 10,
Tab. 15). Thus, the methods employed varied with the type
800 1 000 of fraction analyzed. The comparison of these different
methods showed that they produced consistent results with
950 each other.
600
Several factors are responsible for the viscosity of oil and
900 its fractions. In the specific case study approached here, the
400
viscosity showed a general trend to decrease with increasing
850 temperature and increase with increasing pressure and den-
600 800 1000 1200 1400 1600 sity, and it also depended on the molecular structure of the
b) Normal boiling point, Thi (K)
hydrocarbons. According to this, it was found that the value
for ν increased for pseudocomponents with the high molar
500 1 000 mass. This was because the flow was facilitated by the possi-
Simulated MNPSE
bility of larger flexibility or deformation of molecules that
i 950
Simulated ρNPSE have a smaller number of carbons in their compositions.
Molar mass, MNPSEi (kg.kmol-1)
i
Density288.15 K, ρNPSEi, (kg.m-3)
400 900 With respect to this question, the presence of certain func-
850 tional groups capable of forming hydrogen bonds leads to an
increase in the intermolecular size, even resulting in an
300 800
increase in ν, such as, for example, in the ATR–Y case study,
750 since it is rich in asphaltene chains.
200 700 Reliable correlations that are capable of estimating the
value of ν for undefined high-boiling-point petroleum frac-
650
tions (ATR–W, ATR–Y and ATR–Z), using the minimum
100 600 input information, were used. Simulated data were compared
550 with experimental data obtained in the research laboratories.
The Aboul-Seoud and Moharam (1999a) correlation (Eq. 23)
0 500
300 400 500 600 700 800 900 1 000 gives overall Average Absolute Deviation percents (AAD%) of
c) Normal boiling point, Thi (K) 2.54%, 3.78% and 3.71% for ATR–W, ATR–Y and ATR–Z,
Figure 5 respectively, in comparison with the method of Mehrotra
Density at 288.15 K (ρNPSEi 288.15 K) and molar mass (MNPSEi) (1995) (Eq. 22) that gave values of 25.64%, 22.52% and
distribution of a) ATR–W; b) ATR–Y, and c) ATR–Z. 27.64%, respectively, for the Average Absolute Deviation
ogst110041_PlazasTovar 6/06/12 15:29 Page 469
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 469
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 14
Mass- and molar-balance errors for assaying the reliability of thermodynamic properties considering coded acentric factor correlation (–1)
ωac: acentric factor; Emass: material balance error and Emol: molar balance error.
percentages (AAD%). Thus, Equation (23) provides more 5.3.2 Thermal Properties
accurate results than Equation (22) as proposed by Mehrotra
Specific Heat Capacity
(1995), since Equation (23) requires more input information
The specific heat capacities (Cp) for ATR–W, ATR–Y and
and the improvement in AAD% justifies the endeavor to ATR–Z were plotted in Figure 12 for a temperature range
introduce the SG as an input parameter, especially when it is between 350 and 600 K. For these samples, a strong tempera-
readily available, together with the MeABP (for the whole ture dependence of the Cp was observed in the range consid-
fraction) and Tbi (for the pseudocomponents), to characterize ered. It is apparent from Figure 12 that the Cp of the fractions
the undefined high-boiling-point petroleum fractions and its increased linearly with an increase in temperature for all the
pseudocomponents. fractions. The difference in Cp amongst the high-boiling-
point petroleum fractions was due to differences in the chem-
Thermal Conductivity
ical composition. In general, the specific heat capacity might
Thermal conductivity (λ) is an important property of high-
have a general effect on density and on the nature of the com-
boiling-point petroleum fractions and it is defined from the
pounds in the mixture.
quantity of heat transmitted due to a unit temperature gradient
The specific heat capacities (Cp) data were evaluated in
in a unit area under steady state conditions. It is of large
terms of Average Absolute Deviation (AAD%) where the
importance, since heat-transfer coefficients are usually com-
absolute deviation was defined as the difference between the
puted using correlations that require thermal conductivity experimental value (yi,ref) obtained from experimental studies
data. In process engineering, a number of methods have been and the data predicted by the computational approach (yi,cal)
published for estimating the thermal conductivity of high- (Tab. 16). Moreover, the results predicted were entirely
boiling-point petroleum fractions at normal pressure. In this consistent with those obtained experimentally in the
study, two methods have been investigated and compared research laboratories (LDPS/LOPCA), in which conventional
with the experimental data. Differential Scanning Calorimetrry (DSC) was employed.
Figure 11 shows the λ plot using both the Riazi and Faghri For ATR–W, the method of Kesler and Lee (1976) gave an
(1985) (Eq. 24 from Tab. 5) and also Aboul-Seoud and overall Average Absolute Deviation (AAD%) of 2.61%, as
Moharam (1999b) (Eq. 26 from Tab. 5) methods. It was compared to 8.65% for the Watson and Nelson (1933)
showed that the second method provided better correspon- method; for ATR–Y the method of Kesler and Lee (1976)
dence and it can be considered more accurate than the other gave 9.72 % as compared to 12.19% for the Watson and
correlations for the ATR–Y and ATR–Z fractions. In Figure Nelson (1933) method, and for ATR–Z the method of Kesler
11, a comparison was made with the data for λ obtained for and Lee (1976) gave 8.58% AAD as compared to 13.00% for
the high-boiling-point petroleum fractions by DSC experi- the Watson and Nelson (1933) method (Tab. 16).
ments. Using the method of Aboul-Seoud and Moharam Predicted Vapor Pressure
(1999b), values of 5.84, 5.19 and 9.01 AAD%, were obtained Vapor pressure (Pvap) predictions as a function of temperature
for ATR–W, ATR–Y and ATR–Z, respectively, when com- were carried out using Equation (29). As a general trend, the
pared with the values of 10.73, 1.39 and 4.05 AAD% for relation between Pvap and temperature is non-linear. The Pvap
ATR–W, ATR–Y and ATR–Z obtained using the Riazi and of the samples, at a given temperature, increases as the value
Faghri (1985) method (Tab. 16). for MeABP increases. This is illustrated in the vapor pressure
ogst110041_PlazasTovar 6/06/12 15:29 Page 470
470 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
2 400
PcNPSE (MPa)
TcNPSE (K)
1 600
i
TcNPSE = f(Tbi)
i
i 1.0
1 200
0.5
800
1 400 1 400
0
800 1 200 1 200
800
1 600 1 000 1 600 1 000
Tbi (K) 2 400 800 ρNPSE 288.15 K (kg.m-3) 2 400
i Tbi (K) 800 ρNPSE 288.15 K (kg.m-3)
i
a) 3 200 a) 3 200
PcNPSE = f(Tbi)
i
PcNPSE (MPa)
TcNPSE (K)
1 200 0.75
i
TcNPSE = f(Tbi)
i
1 000 0.50
1 200 1 200
800 400
1100 1100
800
1 000 800 1 000
1 200 900 ρ 288.15 K (kg.m-3) 1 200 900
Tbi (K) NPSEi Tbi (K) ρNPSE 288.15 K (kg.m-3)
i
b) 1 600 800 b) 1 600 800
800
i
1.5
600
1.0
1 000 1 000
200 250
400 900 900
500
600 800 800
750
Tbi (K) 800 ρNPSE 288.15 K (kg.m-3) Tbi (K) ρNPSE 288.15 K (kg.m-3)
i i
700 1 000 700
c) 1 000 c)
Figure 6 Figure 7
Pseudocritical temperature (TcNPSE ) as a function of normal Pseudocritical pressure (P c NPSE ) as a function of normal
i i
boiling point (Tbi) and density at 288.15 K (ρNPSEi 288.15 K) of boiling point (Tbi) and density at 288.15 K (ρNPSEi 288.15 K) of
a) ATR–W, b) ATR–Y and c) ATR–Z. a) ATR–W, b) ATR–Y and c) ATR–Z.
ogst110041_PlazasTovar 6/06/12 15:29 Page 471
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 471
of High-Boiling-Point Petroleum Fractions (350°C+)
0.018 4.0
0.016 VcNPSE = f(ρNPSE 288.15 K) VcNPSE = f(Tbi) 3.5 ωac = f(ρNPSE 288.15 K)
i i NPSEi i
i
0.014 3.0
VcNPSE (m3.mol-1)
0.012
NPSEi
2.5
0.010
2.0
ωac
0.008
i
0.004 1.0
0.002 0.5
1 400 0 1 400
800 1 200 800 1 200
1 600 1 000 1 600 1 000
Tbi (K) 2 400 ρNPSE 288.15 K (kg.m-3) Tbi (K) 2 400 800 ρNPSE 288.15 K (kg.m-3)
800 i
a) i
a) 3 200 3 200
2.0
VcNPSE (m3.mol-1)
0.004
NPSEi
i
ωac
0.003 1.5
0.002
1.0
1 200 1 200
0.001
800 1100 400 1100
1 000 800 1 000
1 200
ρNPSE 288.15 K (kg.m-3) 900
Tbi (K) 900 i Tbi (K) 1 200
b) 1 600 ρNPSE 288.15 K (kg.m-3)
b) 1 600 800 i
0.0014
0.0012
NPSEi
0.0010 0.75
i
ωac
0.0008
0.0006 0.50
0.0004
0.0002 1 000 0.25 1 000
400 900 250 900
600 500
800 750 800
c) Tbi (K) 800 ρNPSE 288.15 K (kg.m-3) Tbi (K)
i ρNPSE 288.15 K (kg.m-3)
700 c) 1 000 700 i
Figure 8 Figure 9
Pseudocritical volume (Vc NPSE ) as a function of normal Pseudocritical acentric factor (ωacNPSE ) as a function of normal
i i
boiling point (Tbi) and density at 288.15 K (ρNPSEi 288.15 K) of boiling point (Tbi) and density at 288.15 K (ρNPSEi 288.15 K) of
a) ATR–W, b) ATR–Y and c) ATR–Z. a) ATR–W, b) ATR–Y and c) ATR–Z.
ogst110041_PlazasTovar 6/06/12 15:29 Page 472
472 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
125
Riazi and Faghri (1985)
Mehrotra (1995) 0.12
75 0.10
50
0.08
25
0.06
0
35 0.12
Riazi and Faghri (1985)
Mehrotra (1995)
20 0.10
15
0.09
10
5
0.08
0
350 400 450 500 550 600
350 400 450 500 550 600
b) Temperature (K)
b) Temperature (K)
8 0.12
Mehrotra (1995)
Thermal conductivity, λ (W.m-1.K-1)
Kinematic viscosity, ν x 106 (m2.s-1)
0.08
4
0.06
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 473
of High-Boiling-Point Petroleum Fractions (350°C+)
3 600
Specific heat capacity, Cp (J.kg-1.K-1) Watson and Nelson (1933) 0.107
Kesler and Lee (1976)
3 300 Experimental data
0.103
2 100
0.102
1 800
350 400 450 500 550 600 350 400 450 500 550 600
a) Temperature (K) Temperature (K)
Figure 13
Vapor pressure (Pvap ) of whole fraction as a function of
temperature (T). ATR–W (▼), ATR–Y (●) and ATR–Z (♦).
3 600
Specific heat capacity, Cp (J.kg-1.K-1)
3 200
chart that shows graphs of Pvap versus temperature for
ATR–W, ATR–Y and ATR–Z (Fig. 13). For example, at a
2 800
given temperature (at 450 K), the ATR–W sample showed
the highest vapor pressure as compared to the other samples
2 400 in the chart. It also had the highest MeABP, equal to 819.7 K.
However, the vapor pressure of a liquid increases as the
2 000 Watson and Nelson (1933) temperature increases in a non-linear relation as shown in
Kesler and Lee (1976) Figure 13 for ATR–W, ATR–Y and ATR–Z, respectively.
Experimental data
1 600 As the temperature increased, the molecular kinetic energy of
350 400 450 500 550 600 the molecules increased, and thus more molecules can escape
b) Temperature (K) from the liquid phase to the vapor phase. Accordingly, as the
temperature increased, so did the Pvap.
At constant temperature and pressure, existing intermolecular
3 600 forces of the substance are the determining factors of the Pvap.
The effect of M on Pvap is depicted in Figure 13. At a
Specific heat capacity, Cp (J.kg-1.K-1)
3 200
given temperature (at 400 K) the vapor pressures for
3 000 ATR–W, ATR–Y and ATR–Z differed due to differences in
the length of their hydrocarbon chains and the type of inter-
2 700 molecular forces, namely London dispersion forces. This
2 400
type of intermolecular force is related to the molecular size
and has some connection with the molar mass (M).
2 100 Nevertheless, possible non-polar pseudocomponents present
1 800
in ATR–W and ATR–Y have relatively small intermolecular
Watson and Nelson (1933) forces (no hydrogen bounding and/or dipole–dipole forces),
Kesler and Lee (1976)
1 500
Experimental data
and thus these samples have a relatively high Pvap when
compared with the ATR–Z fraction.
1 200
350 400 450 500 550 600
c) Temperature (K)
Figure 12 CONCLUSIONS
Specific heat capacity (Cp) as function of temperature (T) for
a) ATR–W, b) ATR–Y and c) ATR–Z and comparison with The computational approach has shown to be a powerful and
experimental data (*). efficient tool to predict the physicochemical properties of
ogst110041_PlazasTovar 6/06/12 15:29 Page 474
474 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
TABLE 15
Predicted kinematic viscosity and absolute deviations percent (%) calculated by Equations (22) and (23) at various temperatures
for ATR–W, ATR–Y and ATR–Z
m yi , cal − yi , ref
AAD% = (1 / m )∑ × 100 where m equals 11.
i =1 yi , ref
ogst110041_PlazasTovar 6/06/12 15:29 Page 475
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 475
of High-Boiling-Point Petroleum Fractions (350°C+)
TABLE 16
Predicted thermal conductivity specific heat capacity and absolute deviations percent (%) calculated by Equations (24, 26) and (27, 28), respectively,
at various temperatures for ATR–W, ATR–Y and ATR–Z
petroleum fractions. The method requires a boiling point curve Moreover, the computational procedure can be combined
and the specific gravity as the input data information. This with or incorporated into petroleum process simulations or
method focuses specifically on high-boiling-point petroleum assist studies about petroleum processing by providing an
fractions and the selection of the right characterization easy and accurate method for characterization of petroleum
method has an important effect on the properties calculated. fraction properties with lower computational effort.
ogst110041_PlazasTovar 6/06/12 15:29 Page 476
476 Oil & Gas Science and Technology – Rev. IFP Energies nouvelles, Vol. 67 (2012), No. 3
L Plazas Tovar et al. / Overview and Computational Approach for Studying the Physicochemical Characterization 477
of High-Boiling-Point Petroleum Fractions (350°C+)
Korsten H. (1998) Critical properties of hydrocarbon systems, Poling B.E., Prausnitz J.M., O’Connel J.P. (2001) The Properties of
Chem. Eng. Technol. 21, 3, 229-244. Gases and Liquids, 5th ed., McGraw–Hill, New York.
Lakshmi D.S., Prasad D.H.L. (1992) A rapid estimation method for Quann R.J., Jaffe S.B. (1992) Structure-oriented lumping:
thermal conductivity of pure liquids, Chem. Eng. J. 48, 3, 211-214. Describing the chemistry of complex hydrocarbon mixtures, Ind.
Lee B.I., Kesler M.G. (1975) A generalized thermodynamic correla- Eng. Chem. Res. 31, 11, 2483-2497.
tion based on three-parameter corresponding states, AIChE J. 21, 3, Riazi M.R. (2004) Characterization and properties of petroleum
510-527. fractions, ASTM International Standards Worldwide, Kuwait.
Lion A.R., Edmister W.C. (1975) Make equilibrium calculations by Riazi M.R., Al-Sahhaf T.A. (1996) Physical properties of heavy
computer, Hydrocarbon Processing 54, 8, 119-122. petroleum fractions and crude oils, Fluid Phase Equilib. 117, 1-2,
Mehrotra A.K. (1995) A simple equation for predicting the viscosity 217-224.
of crude oil fractions, Chem. Eng. Res. Des. 73, 1, 87-90.
Riazi M.R., Daubert T.E. (1980) Simplify property predictions,
Mehrotra A.K., Monnery W.D., Svrcek W.Y. (1996) A review of Hydrocarbon Processing 59, 3, 115-116.
practical calculation methods for the viscosity of liquid hydrocar-
bons and their mixtures, Fluid Phase Equilib. 117, 1-2, 344-355. Riazi M.R., Faghri A. (1985) Thermal conductivity of liquid and
vapor hydrocarbon system: Pentanes and heavier at low pressures,
Merdrignac I., Espinat D. (2007) Physicochemical characterization Ind. Eng. Chem. Process Des. Dev. 24, 2, 398-401.
of petroleum fractions: The state of the art, Oil Gas Sci. Technol. 62,
1, 7-32. Satyro M.A., Yarranton H. (2009) Oil Characterization from simu-
lation of experimental distillation data, Energ. Fuel. 23, 8, 3960-
Miquel J., Castells F. (1993) Easy characterization of petroleum 3970.
fractions (part 1), Hydrocarbon Processing 72, 12, 101-105.
Miquel J., Castells F. (1994) Easy characterization of petroleum Schlijper A.G. (1986) Simulation of compositional processes: The
fractions (part 2), Hydrocarbon Processing 73, 1, 99-109. use of pseudocomponents in equation-of-state calculations, SPE
Reserv. Eng. 1, 5, 441-452.
Moharam H.M., Al-Mehaideb R.A., Fahim M.A. (1995) New corre-
lation for predicting the viscosity of heavy petroleum fractions, Fuel Shouzhi Y., Yuanyuan J., Peisheng M. (2005) Estimation of acen-
74, 12, 1776-1779. tric factor of organic compounds with corresponding states group
contribution method, Chinese J. Chem. Eng. 13, 5, 709-712.
Nichita D.V., Pauly J., Montel F., Daridon J.–L. (2008)
Pseudocomponent delumping for multiphase system with waxy Watson K.M., Nelson E.F. (1933) Improved methods for approxi-
solid phase precipitation, Energ. Fuel. 22, 2,775-783. mating critical and thermal properties of petroleum fractions, Ind.
Ourique J.E., Telles A.S. (1997) Estimation of properties of pure Eng. Chem. 25, 8, 880-887.
organic substances with group and pair contributions, Brazilian J. Watson K.M., Nelson E.F., Murphy G.B. (1935) Characterization of
Chem. Eng. 14, 2, 1-17. petroleum fractions, Ind. Eng. Chem. 27, 12, 1460-1464.
Panteli E., Voutsas E., Magoulas K., Tassios D. (2006) Prediction Whitson C.H., Brulé M.R. (2000) Phase Behavior. SPE Monograph
of vapor pressures and enthalpies of vaporization of organic com- series, Richardson: Society of Petroleum Engineers, Inc., Texas
pounds from the normal boiling point temperature, Fluid Phase
Equilib. 248, 1, 70-77. Winn W. (1955) Physical properties by nomogram, Petroleum
Refiner 36, 2, 157-159.
Pasquini C., Bueno A.F. (2007) Characterization of petroleum using
near-infrared spectroscopy: Quantitative modeling for the true boil-
ing point curve and specif gravity, Fuel 86, 12-13, 1927-1934.
Pitzer K.S., Lippmann D.Z., Curl Jr R.F., Huggins C.M., Petersen
D.E. (1955) The Volumetric and thermodynamic properties of
fluids. II. Compressibility factor, vapor pressure and entropy of Final manuscript received in June 2011
vaporization, J. Am. Chem. Soc. 77, 13, 3433-3440. Published online in May 2012