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Engineering A.

SOFRONAS, CONSULTING ENGINEER


Case Histories http://mechanicalengineeringhelp.com

Case 114: A local flooding event at a plant site


During a heavy rainstorm, flooding oc-
curred at a plant location that had never
before flooded. Concern arose that the un-
derground storm sewer lines had become
plugged with debris; however, it was unde-
sirable to flush out the underground lines
if it was not strictly necessary. Had the 6
in. of rain that had fallen in an hour (inch-
es per hour, or iph) caused the flooding?
The rain accumulation may have been too
much for the storm sewer drains to handle.
Typically, a heavy rain is 2 iph for the same
time period. The question was: Were the
drains plugged, or was the flooding due to
FIG. 1. Flooded basin area.
the sudden high rainfall rate?
An analysis can help answer this
question. FIG. 1 shows a depressed basin- (Q in – Q out ) = Q stored = TABLE 1. Flow model results
type area (Abasin ) with the storm sewer (3)
Abasin × h ÷ tsec Flow Flow
drains (Adrain ) that had flooded. The area entering, leaving, Result,
(Arain ft2) is the rain shed that captures the Arain × r – 0.8 × N × Adrain ×
Condition Qenter Qleave h ft
rainfall and directs it to the drains. When (2 × g × h)0.5 = Abasin × h ÷ tsec (4)
Heavy rain, 44.4 cfs 32.5 cfs 1.6 ft
the water height (h ft) in the basin (Abasin ), This equation can be solved for (h) 6 iph buildup
which is a low point, reaches the height of by iterative or closed form methods, as
Normal rainfall, 14.8 cfs 12.8 cfs 0.3 ft
the curb drain, the water starts to build up. shown in Eq. 5: 2 iph buildup
The drains are gravity-type drains with a During the storm, N = 2,
flow area of (Acurb ft2), and there are (N) Acurb = 2 ft2, Arain = 320,000 ft2, appears that the heavy hourly rainfall had
number in the basin area. The rainfall rate Abasin = 25,000 ft2, r = 1.4 × (5) caused the flooding.
is (r ft/sec) over a period of time (tsec ). 10–4 ft/sec (6 in./hr), This information was discussed with
With this information, an analytical g = 32.2 ft/sec2, tsec = 3,600 sec the plant facilities manager so that a plan
model can be developed. The theory is could be developed for any future, sud-
much like filling a bathtub. When incom- TABLE 1 shows that the drains could not den heavy rainfalls of this magnitude.
ing water (meaning the faucet or rainfall handle 6 iph of rain, and the level built The underground drain piping did not
from the watershed) is greater than the up during the rainfall. A normal heavy need to be flushed.
outgoing water (meaning the drain or rainfall of 2 iph does not appear to build NOTE
storm sewers), the level (h ft) will build up above the drain height. Some idea of Case 113 was published in HP July 2021.
up in the basin (meaning tub) and eventu- whether the drains were plugged can be For past cases, please visit
ally fill to a height (h ft) in (tsec ) seconds. determined by noticing how long it takes www.HydrocarbonProcessing.com.
The water going into the basin can be for the basin to empty after the rain has LITERATURE CITED
calculated with Eq. 1: stopped, as shown in Eqs. 6 and 7: 1
Sofronas, A., Unique Engineering Methods for
Analyzing Failures and Catastrophic Events: A Practical
Q in = Arain × r (1) Q drain = 0.8 × N × Adrain × Guide for Engineers, Wiley, Hoboken, New Jersey, To
[2 × g × (h ÷ 2)]0.5 = 23.7 cfs (6) be published in late 2021.
The water out of the drains due to
gravity can be calculated with Eq. 2: (t) time to empty = Abasin × h ÷ TONY SOFRONAS, D. Eng, was the
(7)
Q drain = 1,795 sec or 0.5 hr worldwide lead mechanical engineer
Q out = 0.8 × N × Adrain × (2 × g × h) 0.5
for ExxonMobil Chemicals before
(2) The site was dry again in less than 1 hr, retiring. He now owns Engineered
meaning that it had drained at the proper Products, which provides consulting
The difference is the amount stored, capacity due to gravity alone. This sug- and engineering seminars on
machinery and pressure vessels.
which builds up with time (tsec ), as gests that the drains were acting as de- Dr. Sofronas has authored several engineering books
shown in Eqs. 3 and 4: signed and probably were not plugged. It and numerous technical articles on analytical methods.

Hydrocarbon Processing | OCTOBER 2021 15

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