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Construction:
A Direct Current (DC) machine is a electromechanical energy conversion device. It converts
electrical energy to mechanical energy while working as a motor and mechanical energy to
electrical energy while working as generator. It consists of two main parts i.e., stator and rotor.
Stator is the assembly of stationary parts like yoke, main poles, field windings, interpoles etc.,
and the rotor is the assembly of rotating parts like armature core, armature winding etc.
Yoke
Yoke is the outer covering of the machine, which supports and protects the internal parts. It is
made of low reluctance material like silicon steel or cast iron, since it has to carry the magnetic
flux i.e., to provide closed path for the flux produced by the poles.
Pole Core and Pole Shoe
The main poles consist of pole core and pole shoe. Pole core is generally a solid material and
pole shoe is a laminated one, but now a days the pole shoe and pole core both are
laminated and made of annealed steel. The purpose of the pole core is to provide flux and to
To insulate the segments of commutator thin layers of (0.5 to 1 mm) mica are used. The ends
of the coils wound on the armature are soldered on the segment of commutator. As the voltage
build up in the armature conductors is in A.C form, a commutator is used in the external circuit
in generator operation to convert it into D.C voltage, whereas in D.C motor it produces
unidirectional torque. It also facilitates the collection of current from armature.
Principle of Operation:
DC generator works on the principle of Faraday’s laws of electromagnetic induction i.e.,
whenever a moving conductor is placed in a magnetic field, dynamically induced e.m.f is
produced in the conductor or whenever a conductor cuts the magnetic flux, e.m.f is produced
dynamically.
A basic DC generator has four basic parts: (1) a magnetic field; (2) a single conductor, or loop;
(3) a commutator; and (4) brushes. The magnetic field may be supplied by either a permanent
magnet or an electromagnet. For now, we will use a permanent magnet to describe as basic DC
Generator.
A single conductor, shaped in the form of a loop, is positioned between the magnetic poles.As
long as the loop is stationary, the magnetic field has no effect (no relative motion). If we rotate
the loop, the loop cuts through the magnetic field, and an EMF (voltage) is induced into the
loop. When we have relative motion between a magnetic field and a conductor in that
magnetic field, and the direction of rotation is such that the conductor cuts the lines of flux,
an EMF is induced into the conductor.
The magnitude of the induced EMF depends on the field strength and the rate at which the flux
lines are cut, as given in EMF equation. The stronger the field or the more flux lines cut for a
given period of time, the larger the induced EMF.
Commutator is usually made of smooth conducting material such as copper separated by
insulating material and is attached on one end of the loop and it rotates along with the loop.
The brushes usually made of carbon, rest against the commutator and slide along the
commutator as it rotates. This is the means by which the brushes make contact with each end
of the loop
Every time the ends of the loop reverse polarity, the brushes switch from one commutator
segment to the next. This means that one brush is always positive with respect to another.
A dc generator is an electrical machine which converts mechanical energy into direct current
electricity. This energy conversion is based on the principle of production of dynamically
induced emf. When the armature is rotated with the help of prime mover and field windings
are excited, emf is induced in armature conductors which is taken out via commutator – brush
arrangement.
The left hand is held with the thumb, first finger and second finger mutually perpendicular to
each other (at right angles), as shown in the diagram.
The thumb is the force, F.
The first finger is the magnetic flux density, B.
The second finger is the electric current, I.
Commutator converts the AC voltage generated in the rotating loop into DC voltage and also
it connects the brushes with rotating loop. Purpose of the brushes is to transfer the generated
voltage to an external circuit. The brushes are connected to the ends of loop through the
commutator.
2. Derive the EMF equation of a DC generator
Let,
ɸ = flux/pole in Wb (weber)
Z = total no. of armature conductors
P = No. of generator poles, A = No. of parallel paths in armature
N = rotational speed of armature in revolutions per min. (rpm)
E = emf induced in any parallel path in armature
By Faradays law,
dφ
Average e.m.f generated per conductor = Volts ... (1)
dx
During one revolution of armature in a ‘P’ pole generator, each armature conductor cuts the
magnetic flux ‘P’ times so that flux cut per one conductor in one revolution is,
dφ = φP Webers ... (2)
Armature revolves 60/N times in one second. Therefore the time taken by it for one revolution
is dt.
dt = 60/N seconds ... (3)
Substituting equations (2) and (3) in equation (1), we get,
E.m.f generated/conductor = Volts.
The total number of armature conductors per parallel path = Z/A.
Where,
A = 2 for simplex wave winding
A = P for simplex lap winding
1. No Load Characteristics
To obtain the no-load characteristics the load is
disconnected. Also, the field winding is detached from
the armature and connected to an external D.C source.
Therefore, the generator runs as separately excited
generator. The field current (If) is increased gradually
and the variation of generated voltage on no-load (E)
and field current (If) is plotted to obtain no-load
characteristics as shown in diagram.
The curve starts from point A due to the presence
of residual magnetism. Initially the curve is linear, but as the value of If keeps increasing,
saturation of poles increases and E remains constant for any increase in the field curve.
2. Load Characteristics
The load characteristics of D.C shunt generator are
shown in diagram.
Eo is the ideal voltage, when there is no armature reaction
and no drop in field flux. E is the induced e.m.f, when the
generator is connected to the load. The curve of E drops
compared to curve of Eo due to armature reaction and
drops in field flux.
For a shunt generator, V = E – IaRa, the variation of terminal voltage V is like the curve of E.
As the load current increases the curve of V falls below the curve of E by a difference of
armature resistance drop Ia.
3. DC Series Generator Characteristics
The circuit of series generator is shown in diagram
1. No-load Characteristics
The no-load characteristics of self-excited generators whether
series or shunt are obtained in the same way.
2. Load Characteristics
The load characteristics of D.C series generator is
as shown in diagram. The induced e.m.f (E) in the
armature is lesser than the O.C.C voltage (Eo) because
of armature reaction drop. The curve for E shows the
internal characteristic. In a series generator, load
current ‘IL’ is same as the series field current (Ise) and
armature current ‘Ia’. Therefore, when IL increases, Ise
and Ia also increase. So, the induced e.m.f (E) which is directly proportional to φ also increases.
The increase in Ia causes increase in armature reaction but its effect is negligible when
compared to increase in E. Thus, the internal characteristics are of rising nature. If Rse
and Ra are the resistances of series field and armature respectively, then the terminal voltage V
= E – Ia(Rse + Ra). The external characteristics fall below the internal characteristics because
of the drop Ia(Rse + Ra) and is illustrated by the curve drawn for V. For high load currents,
due to saturation of poles the flux φ is constant. Then the effect of armature reaction is
dominating when compared to increase in V. Therefore, V starts decreasing as indicated by
dotted line.
DC Shunt Motor
2. In a 110 V, compound generator the resistances of the armature, shunt and series
winding are 0.06 W, 25 W and 0.04 W respectively. The load consists of 200 lamps
each rated at 55 W, 110 V. Find the total electromotive force and armature current
when the machine is connected long shunt and short shunt.
Solution:
Classify DC Motors based on the excitation along with the voltage, current and power
equations.
Based on the type of field excitation, D.C motors are mainly classified into two types. They
are,
1. Separately excited D.C motors
2. Self excited D.C motors
The shunt field winding possesses less cross sectional area with more numbers of turns since
the value of Rsh is very high when compared with the value of Ra.
Derive the torque and speed equations of D.C machine (DC Motor)
Let, F – Force in Newton,
r – Radius of armature in meter,
Ta – Armature torque in N-m,
S – Circumferential distance
f – Flux/pole in Wb
P – Number of poles
Z – Number of armature conductors
A – Number of armature paths
Ia – Armature current
N – Speed of armature in r.p.m
Since, torque is the twisting movement produced across the armature.
Thus, the relation between speed and back e.m.f for constant values of P, Z and A can be
written as,
(2)
which in turn leads to decrease in flux and hence speed increases gradually. This process
continues until the armature gets damaged. Hence, series motors are not suitable for the
services with no load conditions.
3. Speed Torque Characteristics
These characteristics can be obtained or derived from the above two
characteristics mention.
Problems:
1. A 4 pole series motor has 944 wave-connected armature conductors at a certain load.
The flux per pole is 34.6 mWb and the total mechanical torque developed is 209 N-m.
Calculate the line current taken by the motor and the speed at which it will run. The
applied voltage is 500 V and total motor resistance is 3Ω.
2. A 200 V D.C shunt motor takes a total current of 100 A and runs at 750 rpm. The
resistance of the armature winding and shunt field winding is 0.1 ohms and 40 ohms
respectively. Find the torque developed by the armature.
Since the flux varies sinusoidally, form factor of sinusoidal flux (= e.m.f) is 1.11.
Problem 1: A single phase 2200/250 V, 50 Hz transformer has a net core area of 36 cm2
and a maximum flux density of 6 Wb/m2. Calculate number of turns of primary and
secondary.
Losses in Transformer:
Transformer, being a stationary electrical equipment, does not have rotational or windage
losses. The losses which occur in a transformer are (i) Copper losses and (ii) Iron or core losses.
1. Copper Losses
These losses occur due to the resistance of the transformer windings and appear as heat
resulting in the increase of temperature. If R1 and R2 are the primary and secondary resistances
and I1 and I2 are the primary and secondary currents, then the copper loss in the respective
windings is given by
Hysteresis losses cannot be eliminated. However, they can be minimized by selecting the core
material which posses low hysteresis coefficient. For example, silicon steel and nickel-iron
alloy.
(b) Eddy current losses
Alternating flux linking with the core induces an e.m.f in it and causes circulating current
known as eddy current to flow within the body of the transformer core. These eddy currents
lead to the power loss given by I2R and are also called as eddy-current losses. These losses
depend upon the length of the eddy current path and the effective resistance. Eddy current
losses are given by the relation,
Similar to the hysteresis losses, it is impossible to eliminate eddy-current losses. However, they
can be reduced by using laminations of thickness suitable to the capacity of the machine.
In transformers, iron or core losses play a vital role in deciding the equipment rating,
temperature rise and efficiency.
The winding which is placed near the core of every limb (L.V and H.V) is wound over the L.V
winding. Suitable insulation is provided between the core and winding and also between L.V
and H.V windings. The three windings create fluxes which are displaced in time phase by 120°.
The flux of each limb is directed upwards and it turns downwards in the other two limbs.
(ii) Shell type three phase transformer
It resembles three single phase shell type
transformer cores placed in vertical direction.
There is less iron used in the three phase shell type
transformer compared to three equivalent single
phase shell type units due to combined use of
magnetic path. The schematic diagram of shell
type three phase transformer is shown in diagram.
Here the flux carried is additive in nature i.e. the
resultant flux is the phasor sum of two fluxes ɸR/2
and ɸY/2.
This connection scheme is preferred for H.V trans-formers which are small in size.
(ii) Star-Delta Connection
In this type of connection, the primary
side is connected in star and the
secondary side is connected in delta as
shown in diagram.
This scheme of connection is preferred for step down of higher level voltages to medium or
lower level voltages.
(iii)Delta – Star Connection
In this type of connection, primary side is connected
in delta and secondary side is connected in star as
shown in diagram.
This connection scheme is used to step up the voltage to higher level. Delta - star connected
distribution transformer is used for providing 3-phase and 1-phase power through 3-phase four-
wire system at the secondary of transformers.
(iv) Delta-Delta Connection:
In this type of connection, primary side
is connected in delta and secondary
side is also connected in delta as shown
in diagram.
This connection scheme is preferred for huge L.V transformers as winding connected in delta
handles line voltage.
Problem:1 A bank of three single phase transformers has its H.V terminals connected to
3-wire, 3-phase, 11 kV system. Its L.V terminals are connected to a 3-wire, 3-phase load
rated at 1500 KVA, 2200 V. Specify the voltage, current and KVA ratings of each
transformer for both H.V and L.V windings for the following connections:
(i) Star – Delta
(ii) Delta – Star
Given that,
H.V side voltage, VL1 = 11 kV, L.V side voltage, VL2 = 2200 V, Load KVA rating = 1500 kV
(i) Star – Delta
Problem:2
A bank of three single - phase transformers has its H.V terminal connected to 3-wire 3-
phase, 11 kV system. Its L.V terminals are connected to a 3-wire 3-phase load rated at
1500 kVA, 2200 V. Specify the voltage, current and kVA ratings of each transformer for
both H.V and L.V winding for the following connections: (i) Star-Star connection (ii)
Delta – Delta Connection
Efficiency of a transformer
In a practical transformer, two types of major losses namely core and copper losses occur. The
losses are wasted as heat and temperature. Output power of the transformer is always less than
the input power drawn by the primary from the source and efficiency is defined as,
Synchronous Generators
Synchronous Generators
Synchronous machines are AC machines where a field circuit is supplied by an external DC
source. It consists of two major parts namely stationary part (stator) and a rotating field (rotor).
Principle of an alternator
Machines which are generating AC are called as alternators or synchronous generators,
whereas, the machines which are accepting the input from an AC supply to produce mechanical
output are called as synchronous motors. Both these machines work at a specific constant speed
called as synchronous speed and it is called as synchronous machines.
The working principle of an alternator is very simple which is similar to the basic principle of
DC generator. It depends on the Faraday's law of electromagnetic induction which says that
the current is induced in the conductor inside a magnetic field when there is a relative motion
between that conductor and the magnetic field.
Construction:
An alternator mainly consists of two parts as follows
1. Stator
2. Rotor
Stator
The armature core is supported by stator
frame and it is built up of laminations of
special magnetic iron or steel iron alloy where
the core is laminated to minimize loss due to
eddy currents. The laminations are insulated
from one another and the space between them
allows the cooling air to pass through. Construction of stator
Rotor
Depending on the type of application, they are classified into two types as follows.
(1) Salient-pole or the projecting pole type
(2) Non salient-pole or round rotor or cylindrical rotor
a) Salient pole rotor:
This is also called as projected pole type since all the
poles are projected out from the surface of the rotor.
The poles are built up of thick steel laminations. Its
face has a specific shape. The field winding is
provided on the pole shoe. These rotors have large
diameters and small axial lengths.
The limiting factor for the size of the rotor is the
centrifugal force that acts on the rotating member of the machine. As mechanical strength of
salient pole type is less, it is preferred for low speed alternators ranging from 125 r.p.m to 50
r.p.m. The prime movers used to drive such rotors are water turbines and I.C engines.
1. Motor starting with an external prime Mover: Synchronous motors are mechanically
coupled with another motor. It could be either 3 phase induction motor or DC shunt motor.
Here, we do not apply DC excitation initially. It rotates at speed very close to its
synchronous speed, and then we give the DC excitation. After some time when magnetic
locking takes place, supply to the external motor is cut off.
2. Damper winding: In this case, the synchronous motor is of salient pole type, additional
winding is placed in rotor pole face. Initially, when the rotor is not rotating, the relative
speed between damper winding and rotating air gap flux is large and an emf is induced in
it which produces the required starting torque. As speed approaches synchronous speed,
emf and torque are reduced and finally when magnetic locking takes place; torque also
reduces to zero. Hence in this case synchronous motor first runs as three phase induction
motor using additional winding and finally it is synchronized with the frequency.
Synchronous motors
Based on type of magnetization of rotor, synchronous motors are classified as follows.
1. Non-excited Synchronous Motors
(a) Reluctance motors (b) Hysteresis motors (c) Permanent magnet motors.
2. D.C-excited Motor
Working Principle of Synchronous Motors
Sometimes (Ns – N) is called the slip speed and expressed in revolutions per second.
rotor circuit and stator will draw the exciting current continuously from the supply mains.
When the rotor runs above the synchronous speed the e.m.f (sE2) induced in the rotor circuit
leads the phasor φm by 90° instead of lagging it and it is in the generator action because the slip
is negative.
3. Braking Mode (Slip > 1)
If the connections of supply of the induction motor running under normal conditions are
suddenly interchanged, then the direction of revolving field becomes opposite to the direction
of the rotation of rotor and slip becomes greater than 1. The rotor slows down at a faster rate
under action of the torque which is acting as a brake.
Draw and explain the torque slip characteristics of a 3-phase induction motor.
Therefore, at no-load condition, slip is maximum. This is the starting condition and the torque
at s = 1 is called as the starting torque.
Case (ii): Increasing load condition
As the load is increased, slip decreases, but it has got a significant value. Hence at this condition
R2 is negligible when compared to sX2.
Torque is inversely proportional to slip, thus the torque continues to increase.
Average EMF induced per phase will be given by the equation shown below
The average EMF equation is derived with the following assumptions given below.
Coils have got the full pitch.
All the conductors are concentrated in one stator slot.
Root mean square (R.M.S) value of the EMF induced per phase is given by the equation shown
below.
Eph = Average value x form factor
Therefore,
If the coil span factor Kc and the distribution factor Kd, are taken into consideration than the
Actual EMF induced per phase is given as,
Similarly, speed of resultant rotor field with respect to rotor revolving at a speed,
Since rotor is running at a speed Nr, rotor speed with respect to resultant rotor field,
= Nr – sNs
= 1470 – 30
= 1440 r.p.m
(ii) Stator Resultant Field Speed with Respect to Rotor Structure
Speed of stator resultant field with respect to stator structure = Ns= 1500 r.p.m
Speed of rotor structure, Nr= 1470 r.p.m
Speed of stator resultant field with respect to rotor structure,
= Ns – Nr = 1500 – 1470 = 30 r.p.m
(iii) Frequency of Rotor Currents
fr = sf
= 0.02 (50)
= 1 Hz
Based on the starting method, single phase induction motors are basically classified into the
following types.
Split-phase motor
Capacitor start motor
Permanent capacitor run motor
Capacitor start capacitor run motor
Shaded pole motor
Construction:
The construction of
capacitor start
induction motor is
almost same as that of
a split phase induction
motor. In this motor
capacitor is connected
in series with auxiliary
or starting winding and
are mounted on top of
the motor in any
convenient external position by means of metal casing, in some cases it may be mounted inside
the motor. The capacitor used in this motor provide higher starting torque and limits the starting
surge of current to a lower value than developed by the split phase motor.
Principle of operation:
The schematic diagram of capacitor start induction motor is shown in figure (1). In this motor
an inexpensive and small A.C electrolytic type of capacitor is connected in series with the
starting winding or the auxiliary winding. So that the current through the main winding, Im lags
behind the current of auxiliary winding, Ia by an 90º as shown as figure (2). This results in high
starting torque. The starting torque of a capacitor start induction motor, ranges between 3 to
4.5 times the full-load torque which is twice that of split phase induction motor.
Working Principle:
The required phase-split for making
self-start is obtained through
induction principle (transformer
principle) when a shaded pole motor
is supplied with a single-phase A.C
supply. This single-phase current
produces two pole alternating flux
which is as explained follows
It is to be noted that this motor uses same winding arrangement as capacitor-start motor during
startup and permanent capacitor motor during running conditions. The schematic arrangement
of this motor is shown in figure below. At starting, both starting and running capacitors are
connected in series with the auxiliary winding. Thus the motor starting torque is more
compared with other types of motors.
Once the motor reaches some speed, the centrifugal switch disconnects the starting capacitor
and leaves the running capacitor in series with auxiliary winding. Thus, both running and
auxiliary windings remain during running condition, thereby improved power factor and
efficiency of the motor.
These are the most commonly used single
phase motors due to high starting torque and
better power factor. These are used in
compressors, refrigerators, air conditioners,
conveyors, ceiling fans, air circulators, etc.
The capacitors Cs and Cr are connected in
parallel during motor starting. The value of
the capacitor Cs is chosen such that current
Im is made to lag current Ia by greater than
90°. Therefore, there is a time-phase
difference (α) and 90° space difference
between the two currents. These two currents
produce a rotating magnetic field which
starts the motor.
When the motor reaches speed about 70 to 80
% of synchronous speed, the capacitor Cs
disconnects from the supply by centrifugally
operated switch S. The capacitor Cr is
permanently connected to the circuit. The
phasor diagram for this motor is shown in
diagram. During starting, the phase
difference is greater than 90° (α>90°) as
shown in diagram.
The Capacitor Start Capacitor Run Induction Motor is suitable for higher inertia loads where
frequent starts are required. It is used to pumps, refrigerator, air conditioner compressors, etc.