Professional Documents
Culture Documents
The morphology and chemical analysis of the complex phases present in cast nickel
aluminium bronze, of nominal composition 10% aluminium, 5% nickel and 5% iron,
have been investigated using optical and electron microscopy techniques and energy
dispersive analysis. It has been shown that ~,/~ and four forms of ~ can exist in the as-
cast microstructure of this alloy. Heat treatment can lead to the precipitation of a further
phase which differs in morphology and chemical composition to those present in as-
cast structu res.
1. Introduction
Nickel aluminium bronze cast alloy to BS 1400 nickel and iron combine with aluminium to form a
AB2 is being used increasingly where high strength, complex phase, designated K, which effectively
high impact properties and good corrosion resist- increases the amount of aluminium which may be
ance are required. This alloy, of nominal compo- present in an alloy before the 3`2 phase is encoun-
sition 9.5% aluminium, 5% nickel, 5% iron and tered. Approximately 1% manganese is usually
copper remainder has replaced the binary alu- present in these alloys to aid castability, and to
minium bronze in many applications. Under retard the /3 transformation, and is considered
equilibrium conditions binary alloys, containing to be equivalent to 0.15% aluminium on the
up to 9.4% aluminium, form a single phase ~ solid phase diagram.
solution at room temperature, with the strength Because of the complex nature and small
being directly proportional to the aluminium con- volume fraction of many phases present in nickel
tent. Further addition of aluminium normally aluminium bronze, and the non-equilibrium cool-
results in an c~+/3 structure in metal cooled at ing conditions usually encountered, identification
moderate rates, but decomposition of the/3 phase and analysis of the phases and the mechanisms by
will occur during slow cooling or annealing below which they are produced have proved difficult to
565 ~ C to form an e + 72 eutectoid. The presence determine. This paper describes an investigation
of this eutectoid decreases both mechanical using optical microscopy, scanning electron
properties and corrosion performance, therefore microscopy (SEM) and scanning transmission
steps have to be taken to eliminate the 7z phase. electron microscopy (STEM) coupled to an
One possibility is to heat treat the alloy between energy dispersive analysis system to characterize
600 and 800~ followed by a rapid air cool or the phases present in this alloy system, and to
quench which suppresses the /3 transformation, follow the modifications to the structure produced
but unless the cooling rate is sufficiently rapid, by heat treatment. The amount and distribution of
the 72 phase may still be formed. A further the phases in nickel aluminium bronze and their
method is to add alloying elements which retard chemical composition has a significant effect on
the formation of 3'2 while maintaining the high the properties of this material. The influence of
strength properties that characterize aluminium microstructure on fracture behaviour [1] and on
bronze. The principal alloying elements used for corrosion properties [2] are the subject of further
this purpose are iron, nickel and manganese. Both publications.
3. Development of microstructure
Specimens used in this investigation were held at
1000~ for l h and subsequently cooled to
successively lower temperatures at 25 ~ C intervals,
at a rate of 8 ~ -1, to simulate cooling of
25 mm castings, before quenching in cold water.
+ GLOBULAR Under these conditions the phase transformations
1
TABLE I
Phase Compositon (wt %)
Cu A1 Ni Fe
G + LAIdELLAR K Large globular phase (KI) 9 14 6.5 64
Lamellar two-phase 82 9 3 3
eutectoid (~:III 4- ~)
Fine two-phase 83 9 3 4
intermixture (~IV + c0
G + PtNt K
a matrix 87 6.5 7.5 3
Figure 2 Schematic representation of 13phase breakdown.
1648
Figure 3 Microstrueture of sand
cast nickel aluminium bronze
showing constituent phases (X
750).
occurred as shown in Table II. Although non- phase is seen to take place at the c~//3boundaries -
equilibrium cooling depresses the phase transform- the lamellar phase grows at right angles to this a//3
ation temperatures it is interesting to note that the boundary. It is possible that the lamellar KIII and
room temperature volume fractions of the various globular •II are essentially similar in chemical
phases approach those predicted from the equilib- composition as they are being rejected at the same
rium diagram (Fig. 1). temperature from the same phase. The similarity
Figs. 4 to 6 indicate the phase changes of nickel o f the tQI and tqH phases can be seen from Fig. 5
aluminium bronze at various temperatures. After which illustrates KII and Km growing together. It
quenching from 1000~ the alloy is wholly /3 is probable that the rosette K1 phase can nucleate
phase, however on cooling to 900 ~ C (Fig. 4) areas the KIII around its perimeter, which may explain
of light etching c~ are formed. The grey etching the dark etching band surrounding K1 particles
rosette K phase precipitates randomly in the c~ and shown in as-cast microstructures. This is shown
/3 phases, although traditionally thought to be more clearly in Fig. 6 where the continuity be-
formed only from the/3. The breakdown of the/3 tween the lamellar form of gIiI and the surround-
ing band is evident. At temperatures slightly below
TABLE II the/3 -+ a + Kii + Kni transformation, precipitates
Phase Equilibrium "25 mm casting" of ~iv are noted within the grains (Fig. 7).
transformation transformation transtbrmation An electrolytically etched surface of an as-cast
temperature temperature microstructure (gig. 8) shows clearly the lamellar
(~ C) (~ C) structure of the Kni phase.
#~c~ +r 1010 925 The crystal structures of the phases described
~-~ c~ + KI 900-920 820-830 above are not well characterized, Recent electron
-~ c~ + KII ~ KIII 840-870 775-750 diffraction studies of the c~ phase by the authors
c~-+c~ + KIV - 700-675
have confirmed a fc c structure with a = 3.57 A.
1649
Figure 4 Alloy slowly
cooled from 1000 to
900 ~ C and quenched,
showing nucleation of c~
phase (X 100).
This compares favourably with a in Cu-10%A1 usually spheroidal (approximately 1 ~rn in diam-
with a = 3.62 A. The crystal structure o f the high eter) but on occasions closely resembling tiny ~t
temperature 13 phase cannot be confirmed by rosettes, was iron-rich, and was probably connec-
normal electron diffraction techniques, as a com- ted with the Kiv precipitation within the a grains
plex martensitic structure is obtained on quench- found in as-cast materials. The second form
ing from the 13 phase field. The normal high tem- (approximately 1/,tin x 0.1 gin) designated by the
perature/3 phase cannot exist at room temperature authors as Kv was cylindrical or lath-shaped and
and the, so-called, "retained /3" should be de- was rich in nickel and aluminium. The exact
scribed as /3'. The structure of the martensite has analyses of these phases are discussed in a later
been described as distorted h c p [9] and recently section.
as a mixture o f f c c and h c p [10]. Increasing the heat treatment temperature
Recent neutron diffraction [11] studies have resulted in an increase in the size of the lath Kv
confirmed that the rosette KI has a body centred precipitates and the apparent disappearance of the
cubic (b2) type of structure with a lattice para- globular Kiv phase. This trend continued until at
meter of 2.973,. No crystal structure determi- 840~ (Fig. 10), the Kv phase having increased
nations of the lamellar and globular phases in
nickel aluminium bronze have been reported.
1651
Figure 11 Alloy heat treated
at 675~ for 16h (X 10000).
1653
o]
T A B L E I V C h e m i c a l a n a l y s i s o f p h a s e s p r e s e n t in cast n i c k e l a l u m i n i u m b r o n z e
II
A1 Mn Fe Ni Cu AI Mn Fe Ni Cu AI Mn Fe Ni Cu
c~ 8.3+- 1.7 1.4+-0.1 2.7+-2 2.5+- 1.4 85.4-+4 8+- 2 0.8+-0.3 2.4+- 1 3+- 2 86• . . . . .
KIV 20+-3 1.5+-0.3 62-+4 4+- 1 13-+ 1 9+-4 1.6+-0.4 60• 6+-4 23-+6 '14+-2 1.1+-0.4 63+-6 14-+4 8+-3
where Fe* is iron plus minor additions of copper, Analyses were also carried out on the boundary
nickel and manganese. The ~:tl and KIII also have layer surrounding the ~:t phase, typically shown
a wide range of compositions, and there appears to in Fig. 7, and the mean analysis of this layer was:
be a significant difference in the nickel:iron ratio A116%; Mn 1.2%; Fe22%; Ni34%; Cu26%. This
of these phases which is consistent for each ana- is consistent with a ~nz analysis indicating a
lysis technique. In the case of KII the percentage deposition of lamellar n on the rosette Kz phase.
of iron generally exceeds that of nickel by ap- The composition of the retained /3 phase in
proximately 5 to 10%, whereas in Km nickel specimens that had been quenched from de-
exceeds iron by a similar amount. It is apparent. creasing temperatures from 975 to 675~ is
therefore fhat there are statistically significant shown in Fig. 13. Only the major elements iron,
differences in the composition of KH and ~HI nickel and atuminium are displayed, as it is clear
despite the fact that these phases are precipitated from the previous work that manganese is distri-
from the matrix at the same temperature. buted evenly throughout the material. It can be
% 4
Fr
3
t I
950 a~o 6S 0
7
% 6
NI
5-
3 I I I ,,, I, I I
950 9oo aso 800 7S0 7OO 6S
9' X
-
At 78 -
f
6
S i i i 1.. | !
950 900 8S0 800 750 700 65(
TEMPERATURE (~ }
,e 0--..- o " ,8
(+ ISOLATED K I )
I
~
1655
seen in Fig. 13 that the composition of the /3 are more likely to develop in this area than else-
accurately reflects the changes caused by the where due to very large surface area to volume
transformation to c~ and K phases. Below 9 0 0 ~ of these particles and their extremely close prox-
the large iron rich tq rosettes are formed with a imity to each other as shown in Fig. 11. Under
corresponding decrease in the iron content of the these conditions diffusion should be enhanced
/3. This results in a slight increase in the aluminium even at moderate heat treatment temperatures.
and nickel content of the/3 until 825 ~ C, where the
KII and KIII (NiA1-FeA1) phases start to form, 7. Conclusions
with a consequent decrease in aluminium, nickel (1) Optical and electron microscopy techniques
and iron in the/3. have been successful in identifying and analysing
A similar survey of the changes in composition the microstructural phases in cast nickel alu-
of c~ from its formation around 9 0 0 ~ down to minium bronze, namely c~,/3 and four tc phases.
room temperature was carried out. Little change in (2) The microstructural changes that occur
c~ composition was noted through the temperature during heat treatment lead to the precipitation of
range with the exception of iron content which a further K phase which differs in morphology and
was approximately 5% at 900 ~ C and was reduced chemical composition to those present in as-cast
to 2.7% at room temperature. This is consistent structures.
with formation of an iron-rich precipitate within
the c~ phase on cooling. Acknowledgements
The analyses carried out on the fine precipitates The authors wish to thank Mrs A. E. Morris,
within the c~ grains following various heat treat- Mr K. Stokes and Mr D. Moth for their assistance
ments are shown in Table V. These results confirm during this investigation. Any views expressed
the microscopical evidence that the high iron ~r are those of the authors and do not necessarily
phase is not apparent following heat treatments at represent those of the Procurement Executive,
temperatures greater than 740 ~ C or at 675 ~ C for Ministry of Defence. This paper is printed with
16h. The lath-like toy precipitate, found in in- the kind permission of the Controller, HMSO,
creasing volume as the heat treatment temperature holder of Crown Copyright.
is raised, contains a substantial amount of alu-
minium, nickel and iron. It is interesting that the References
proportion of iron found in the phase increases as 1. E. A. CULPAN and J. T. BARNBY, J. Mater. Sci.
the temperature of heat treatment is raised, indi- 13 (1978) 323.
cating that the iron-rich t q v phase is taken up by 2. E.A. CULPAN and G. ROSE (to be published).
the Kv phase. This high temperature tCv has a 3. M. COOK, W. P. FENTIMAN and E. DAVIES, J.
Inst. Met. 80 (1951) 419.
composition similar to that of the annealed K
4. W. L. J. CROFTS, D. W. TOWNSEND and A. P.
produced after heat treatment at 860 ~ C for 72 h. BATES, British Foundryman 57 (1964) 89.
Thus it is possible that an equilibrium tc phase is 5. P. J. MACKEN and A. A. SMITH, "The Aluminium
produced locally in the c~ grains under the in- Bronzes", Copper Development Association Publi-
fluence of heat treatment. Equilibrium conditions cation No. 31 (1966).
TAB L E V Chemical analysis of the fine precipitates within the K phase of heat treated nickel aluminium bronze
Phase SEM/bulk STEM/replica
AI Mn Fe Ni Cu A1 Mn Fe Ni Cu
KIV globular phase (675~ C for 2 h) 13+3 1-+0.2 62-+6 16-+3 8-+3
Kv lath phase (675~ C for 2h) 23-+ 2 1-+0.3 25-+ 3 39-+ 2 11-+ 1
KIv globular phase (675~ C for 6 h) 14-+2 1-+0.5 63-+6 14+5 8+_5
KV lath phase (675~ C for 6 h) 27-+4 1.5-+0.3 27-+4 35-+ 3 10+_2
KV lath phase (675~ C for 16 h) 20-+3 1.3-+0.3 34-+3 35+-2 10-+1
•V lath phase 740~ C 26 1.1 26 21 26 21-+2 1.8-+0.5 33-+3 35-+2 9-+2
Kv lath phase 790~ C 23 1.2 33 21 22 18 -+2 1.6 -+ 0.3 40 -+ 2 30 -+ 1 10 +- 1
KV large lath phase 840~ 25 1.1 34 21 19 17 -+ 3 1.7 -+ 0.1 39 +-5 32 -+ 3 10 +- 1
Spheroidized Kphase (840~ for 3 days) 19 1.6 35 24 21 17-+2 1.6-+0.2 40-+3 31+_3 l.G-+l
1656
6. J.N. BRADLEY, unpublished work (1967). 12. M. NAZIR, J. Microscopy 108 (1976) 79.
7. P. WEILL-COULY and D. ARNAUD, Fonderie 28 13. G. ROSE and D. A. MOTH, private communication
(1973) 123. (1977).
8. J.A. DUMA, NavaIEng. J. 87 (1975) 45. 14. G. CLIFF and G. W. LORIMER, Proceedings of the
9. W. B. PEARSON, "Handbook of Lattice Spacings Fifth European Congress on Electron Microscopy,
and Structures of Metals and Alloys" (Pergamon, Manchester (Institute of Physics, London, 1972).
Oxford, 1964) p. 331.
10. J. J. REGIDOR, M. A. CRISTINA and J. M.
SISTIAGA, Rev. Metal. Cenirn 10 (1974) 165.
11. J.G. BOOTH, private communication (1977). Received 30 August and accepted 14 November 1977.
1657