INSTRUCTION MANUAL

FO R

pH Controller OTTO cal 96 pH

ORP Controller OTTO cal 96 ORP

SAM SAN KOREA, LTD.

TEL: +81-(0)31-423-7723 FAX: +81-(0)31-423-7727
h t t p :/ / w w w .s a m s a n k o r e a .c o m
MI C OM TY P E pH (O RP ) C on t r ol l er

Th a n k you v er y m uch for yo ur p ur ch a s in g of

Adv a n ced S AM SA N C RO W N C O NT RO L L E R w i th m i cr o p r o ce s s o r .

OTTO cal 96 pH

pH
DISP ALARM
MEAS CAL LOW HIGH LOW HIGH

MEAS
▲ ▼
MODE UP DOWN

ENTER

CAL AUTO CA L I B R A T IO N

SAMSAN CROWN

Th i s co n t r o ll er h as b een ch e cke d and t es t ed t h o r o ug h ly to m ee t p r es cr i b ed

s p eci f ic at io n s an d ce r ta in s af et y s t an da r ds by o ur i n s pe ct o r b ef o r e ex - f act o r y ,

h o w ev er , s ur el y ch ec k the s t at e of co n t r o ll er o ut s i de an d a cce s s ar i es w h en del i v er ed.

Al s o R ead al l in s t r uct i o n m an ua ls an d un de r s ta n d b as i c f un ct i o n s & o pe r at in g

m et h o ds for co m p le te us e.

1. FE ATUR E S

Adv a n ced S AM SA N C RO W N C O NT RO L L E R w i th m i cr o p r o ce s s o r

C o n den s e d in a c o m pa ct DI N size ( 9 6 × 9 6 m /m ), v er s a ti l e f un ct io n s pr o v i de more

s i m pl i ci ty in o p er at i o n an d more e ff i ci en cy in p er f o r m an ce , in addi t io n to a ccur a te

m o n i to r i n g r es ul t s .

Wi t h th e ap pr o p r i at e s en s o r s and acc es s ar i es , S AMS AN C RO WN C O NTR O L L E R ca n

s er v e as the most s uit ab l e an d cost ef f ect i v e m o n i t o r in g s y s te m to m e et p r o ces s ,

w as t e w at er an d c o n tr o l ap p li ca ti o n s .

- 1 -
1-1 Wit h micro pro cess o r con t roller f u nct io ns an d d es ign of one to u ch b ut t on , yo u can

g et more e ff ec ti v e, r el i ab le dat a an d very s i m p le s et ti n g .

1-2 Designed for using out-put of signal and ala rm, with the functions of SA and SHIFT

( DC 4～20㎃ or 1～5V and o th e r s )

1-3 Wi th 3 D ig i t Di g it al Di s p la y, Re adi n g & s et t in g are v er y s i m pl e by ap pe ar an c e of

ea ch m es s a g e.

1-4 Des i g n ed to be ca li b r at ed aut o m at i cal l y by in s i de m i cr o p r o ce s s o r

1-5 Is o l at o r is equi pp ed for t r an s m i s s io n of s t ab le dat a w it h i s o la te d DC 4～20㎃ or

1～5V o ut p ut and yo u c an co n n e ct wi t h pe r s o n al co m p ute r an d dat a l o g g er

di r ect l y.

1-6 Des i g n ed to s et high an d low a la r m fo r c o n tr o l l in g of w at er qual i ty in pr o c es s ,

w as t e w at er an d y o ur ap p li ca ti o n s .

1-7 E quip p ed w it h Aut o m at i c Te m pe r at ur e C o m p en s at i o n fo r more acc ur at e

m o n i to r i n g r es ul t s an d ap p ear a n ce.

1-8 DI N ( 9 6 × 9 6 m /m ) s i ze fo r s i m p le in s t al l at io n and m ai n te n an ce .

1-9 E quip p ed w it h p o we r s wi t ch for pr o t ec ti o n of co n t r o ll er by O N/O F F of po w er

s up pl y wh i l e s et t in g or A /S .

1-10 E quip p ed w it h E E P RO M, S AMS AN C RO WN C O NTR O L L E R ca n h o ld a ll s et

v al ues of p r es et p ar am e te r s wh i l e p o we r is OFF an d w h en p o w er b eco m e O N,

t h ey can c o n ti n ue to m ea s ur e an d monitor wi t h al l v a lue s s et be fo r e .

2. SPE CI FIC ATI ON S

2-1 pH C O N TRO L L E R

Mo del O T TO ca l 96 pH

Ran g e 0.00 ～ 14.00 pH

SA (S en s i t iv i t y A djus t m en t ) 0.01 ～ 4.00 pH ( ± 2 pH )

Sh i f t ± 1.99 pH

Acc ur acy ± 0.01 pH ± 1 di g it

Am b ie n t T em p er at ur e －5 ℃ ～ 45 ℃
O utp ut DC 4～20mA

Al ar m High, Low R el ay ( 1a1b )

Pa n el C ut 92 ( W) × 92 (H) mm

Po w er S o ur ce AC 1 0 0 /2 2 0 V ±10%, 50/60㎐

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2-2 O RP C O NTR O L L E R

Mo del O T TO ca l 96 ORP

Ran g e ± 999mV

SA (S en s i t iv i t y A djus t m en t ) 1 ～ 500mV ( ±250mV )

Sh i f t ± 200mV

Acc ur acy ±10mV ± 1 di g it

Am b ie n t T em p er at ur e －5 ℃ ～ 45 ℃
O utp ut DC 4～20mA

Al ar m High, Low R el ay ( 1a1b )

Pa n el C ut 92 ( W) × 92 (H) mm

Po w er S o ur ce AC 1 0 0 /2 2 0 V ±10%, 50/60㎐

2-3 C ab le : T h is c ab le is s p ec ia l for pH co n t r o ll er and us ed to co n n ec t b et w een

the co n t r o l le r an d co n n e ct o r bo x .

(1) Mo de l : SC - 1 0

(2) S iz e : 6 ψ
(3) L en g t h : 20m ( s t an da r d ), M ax . ex t en s i o n : 100m ( o p ti o n )

2-4 C o n n ect o r box

(1) Mo de l : S C B -1 0

(2) In cas e of over th a n 3m be tw ee n co n t r o ll er and el ect r o de h o l der , i n s ta ll

w i th c o n n ect o r box n ear e le ct r o de h o l der an d c o n n ect w it h S AMS AN

s p ec ia l c ab le s ur el y in co n n e ct io n b et w een c o n n ect o r box an d co n t r o l le r .

2-5 pH ( O RP ) E l ect r o de

℃
(1) Mo de l : GR- 1 K ( pH ), MR -1 K ( O RP )

(2) Me as ur i n g Tem p . : 0 ～ 60

(3) Ty p e : co m b in a ti o n g l as s el ec tr o de ( pH )

co m b in a ti o n m et al el ec tr o de ( ORP )

(4) KC L f il l in g t y pe

(5) O p ti o n : aut o m at i c t em p er at ur e c o m pe n s at io n

KC L n o n - fi l li n g t yp e

2-6 H o lde r

(1) Mo de l : S H -1 0 ( s ub m er s i bl e t y pe )

℃
(2 ) M a t'l : p o ly p ro p y le n e

(3 ) L iq u id Tem p. : - 10 ～ 80

(4 ) L e ng th : 1m ( s ta n d a rd )

o p tio n : 1.5m , 2m, 2 .5 m , 3m

(5 ) F lo w - th ro u g h typ e and s p e c ia l s p e c ifica tio n s s h o u ld be asked to our

te c h n ic a l s a le s dep t.

2-7 Bracket

(1 ) Model : SB-10

2-8 B u ffe r S o lu tio n : pH 4, pH 7

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3. NAME OF PARTS

OTTO cal 96 pH

1. DISPLAY
pH
DISP ALARM
MEAS CAL LOW HIGH LOW HIGH
2. STATE LAMPS

MEAS MODE
▼
▲UP DOWN 
ENTER
3. FUNCTIONS

CAL AUTO CA L I B R A T IO N 4. CAL VOLUME

SAMSAN CROWN

3-1 D is p la y : d is p la y of m easured v a lu e , s e t- v a lu e , p a ra m e te r's set c o n te n ts

3-2 S tate la m p s

(1 ) MEAS : when m e a s u rin g , LED la m p on

(2 ) CAL : when ca lib ra tio n , CAL s w itc h - o n and la m p on,

H IG H /L O W R e la y o ff

(3 ) D IS P L A Y

LOW : when s e t- v a lu e (re la te d w ith LOW ) is appeared, la m p on

LOW set / SA / S H IFT

H IG H : when s e t- v a lu e (re la te d w ith H IG H ) is a p p e a re d, la m p on

H IG H set / SA / S H IF T

(4 ) ALARM

LOW : when LOW ALARM, la m p on

H IG H : when H IG H ALARM, la m p on

3-3 F u n ctio n b u tto n s

(1 ) M E A S .: set MODE → m e a s u rin g MODE

CAL on → CAL o ff

(2 ) MODE : used when re a d in g and ch a n g in g of s e t- v a lu e

(3 ) UP : used when ch a n g in g of s e t- v a lu e in set-M O D E

(4 ) DOWN : used when ch a n g in g of s e t- v a lu e in set-M O D E

(5 ) ENTER: used when fin is h in g of s e ttin g

- 4 -
3-4 CAL. B u tto n

: used when ca lib ra tio n w ith b u ffe r s o lu tio n

(1 ) CAL : when CAL b u tto n on, L O W /H IG H R e la y o ff and sto p of

a la rm & a ll kin d s of co n tro llin g

4. O P E R A T IO N

4-1 S e ttin g flo w c ha rt

ME A S (enter to state of mea sur ement )

push MODE button in

DOWN button's having been pushed

p us h MO DE b ut to n

LOW set (LOW di s p la y l am p - o n ) LOW SA (LOW di s pl ay l am p -o n )

MO DE M O DE

H I GH s et (H I GH di s pl ay l am p -o n )
LOW SHIFT (LOW display lamp-on)

MO D E MO D E

H IGH SA ( H I GH dis p l ay la m p- o n )
․ o ut put r el ay off in s et t in g r o ut i n e

․If any b ut to n is not o pe r at ed for M O DE

50 s ec o n ds in s e tt i n g r o uti n e,
HIGH SHIFT (HIGH display lamp-on)

it w i ll be aut o m at i cal l y c h an g ed to

MO DE
m ea s ur in g m o de

▲
4-2 C h a n g in g m etho d

(1 )

used when in c re a s in g of tw in k lin g fig u re

▼
If it's pushed, c h a n g in g speed w ill be fa s te r.

UP

(2 )

used when d e cre a s in g of tw in k lin g fig u re

If it's pushed, c h a n g in g speed w ill be fa s te r.

DOWN

(3 )
 used when s a v in g of s e ttin g v a lu e

ENTER A fte r c h a n g in g of s e t- v a lu e , if ENTER b u tto n is not pushed,

it w ill be re tu rn e d to fo rm e r s e t- v a lu e .

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5. S .A .(S e n s itiv ity A d ju s tm e n t) & S H IF T

5-1 S .A .(s e n s itiv ity a d ju s tm e n t)

: W hen ON and OFF w ith 1 p o in t, o ut-p ut is ch attered and easy to

re c e iv e in flu e n c e s of any n o is e s , how ever, if you set the w id th of

S .A . as fo llo w in g d ia g ra m , s ta b le c o n tro l is p o s s ib le .

Setting is p ossible from 0.01pH to ±4.00p H(±2.0p H ) and it was set

as 0.1p H(±0.05p H).

S.A 0.2 pH
O
U
T
P ON OFF
U
T

4.9pH
5.0pH
▲ 5.1pH
setting value
Set e x a m p le ) LOW set : o c c a s io n of lo w e r lim it 5 .0 p H

S .A : 0.2p H

S H IFT : 0.0p H

S.A 0.4 pH
O
U
T
P OFF
U ON
T

7.8pH
8.0pH
▲ 8.2pH
setting value
Set e x a m p le ) H IG H set : o c c a s io n of upper lim it 8 .0 p H

S .A : 0.4p H

S H IFT : 0.0p H

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5-2 S H IF T

: A c o n s ta n t error is o cc u re d a g a in s t targ et v a lu e when ON and OFF.

T h is error is ca lle d as o ff-se t and th is o ff- s e t can be c o n tro lle d to

targ et v a lu e w ith o u t any e rro rs , if you use th is S H IF T fu n ctio n in

SAMSAN CROWN c o n tro lle rs .

Setting is p ossible from 0.00pH to ±2.00p H and it was set as 0.00pH .

S.A 0.2 pH
O
U
T
P ON OFF
U
T

4.8pH ▲
5.0pH
setting value
Set e x a m p le ) LOW set : 5.0p H

S .A : 0.2p H

S H IFT : - 0.1pH

S.A 0.4 pH
O
U
T
P OFF
U ON
T

▲
8.0pH
8.4pH
setting value

Set e x a m p le ) H IG H set : 8.0p H

S .A : 0.4p H

S H IFT : + 0.2pH

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6. IN S T A L LA T IO N & W IR IN G

6-1 In s ta lla tio n e n v iro n m e n t

℃ ℃
: In s ta ll at good co n d itio n e d p la c e as fo llo w s .

(1 ) A iry p la c e ( a m b ie n t tem p erature : -5 ～ 40 )

(2 ) A de quate p ro te ctio n s h o u ld be p ro v id e d to keep th e c o n tro lle r fro m

b e in g exposed to d ire c t s u n lig h t or ra in .

(3 ) M o is tu re le s s p la c e tha t a m b ie n t h u m id ity is le s s tha n 85% .

(4 ) A p la ce w ith o u t th e m e c h a n ic a l v ib ra tio n

(5 ) A p la ce w ith s u ffic ie n t space fo r easy m a in te n a n ce and w irin g

(6 ) A p la ce w ith o u t dust, c o rro s iv e gas and any in flu e n c e s of e le c tro n ic

power

6-2 In s ta lla tio n m etho d

※
(1 ) Panel m o u n tin g typ e

R efer to o u t- d ra w in g fo r panel c u ttin g .

○
(2 ) In sert 2 eas of m ount bracke t in the upper and lo w e r h o le s and

fa s te n th e b o lts w ith + d riv e r.

6-3 C o n n e c tio n of sensor c a b le

: C a b le c o nn e c to r s h ou ld be kept in dry and c le a n to get a s ta b le v a lu e .

(1 ) S ta n da rd c a b le le n g th is 5m

In case of e x te n s io n over th a n 5m, use th e co nn ecto r box and

SAMSAN CROWN c a b le fo r pH and ORP.

(2 ) Insta ll at the p lace without any influe nces due to m otors of m a chinery.

(3 ) Lead c a b le of sensor s h o u ld be fu lly le ft fo r c a lib ra tio n of pH 4, pH 7,

pH 9 and c h e c kin g of sensor.

(4 ) C o n ta ct to our te c h n ic a l s a le s dep t. in case of u s in g T e m p e ra tu re

C o m p e n s a tio n e le c tro d e .

6.8 k Ω at 25 ℃ or 500 Ω at 25 ℃
G ( M ) : G la s s te rm in a l

R : Ref ( R e fe re n c e e le c tro d e te rm in a l )

T. T : Tem p. c o m p e n s a tio n e le ctro d e te rm in a l

※
E : S h ie ld c a b le

R efer to fo llo w in g d ra w in g fo r w irin g to te rm in a l.

6-4 C o n n e c tio n of o utp ut c a b le

※ Ω
(1 ) O utput s ig n a l of DC 4～ 20m A a g a in s t m e a s u rin g ra ng e com e o u t.

→
M ax. lo a d re s is ta n c e : 500

→
0.0 pH 4 mA

→
3.5 pH 8 mA

→
7.0 pH 12 mA

→
10.5 pH 16 mA

14.0 pH 20 mA

- 8 -
 (2 ) O utput

○+ ○+ Recorder or P or Controller
○+ Recorder or P or
○- PID Controller ○- PID Controller
Controller
○+ Recorder or P or ※
Ω
Wh o l e l o ad r es i s t an ce of a ll

○- ○- PID Controller
o ut put r ec ei v er is m ax . 500 .

6-5 C o n n e c tio n of power c a b le

: Connect w ith correct v o lta g e

(1 ) Power s w itc h is a tta c h e d to te r m in a l b oa rd in th e back of th e c o n tro lle r

(2 ) S u re ly ground fo r your safety

7. AUTO C A L IB R A T IO N & O P E R A T IO N

A d ju s t co n tro lle r & u s in g sensor w ith sta n da rd s o lu tio n p rio r to o p e ra tin g .

R e g u la r ca lib ra tio n is s u re ly needed because c ha ra cte r of sensor changes

when used fo r lo n g tim e .

7-1 C a lib ra tio n of pH c o n tro lle r

The v a lu e s ( pH 4, 7, 9 ) of pH s ta n d a rd s o lu tio n is a u to m a tica lly re a d

and a ls o checked if sensor is s ta b le a u to m a tic a lly in c a lib ra tio n .

(1 ) S ubm erge th e sensor in s ta n d a rd s o lu tio n of pH 4 or pH 7.

(2 ) - Put CAL key on ON over th an 3 seconds

- MEAS. LED-OFF, CAL LED-ON

- C al i br a te d s ta n dar d s o l uti o n v al ue is ap p ear e d on Di s pl ay an d t w in k le d

(3 ) C o n tro lle r re c o g n iz e th e s ta b ility of se ns o r's p o te n tia l by its e lf

and it's a u to m a tic a lly c a lib ra te d w ith pH v a lu e a cc o rd in g to

th e te m p e ra tu re on b e lo w d ia g ra m .

★ It's p o s s ib le to c a lib ra te w ith sam e sta n da rd s o lu tio n in

s e ve ra l tim e s and in the case, la s t data w ill be e ffe c tiv e .

(4 ) If th e c a lib ra tio n is fin is h e d , "pH 4-7" w ill be appeared

on D IS P L A Y

- 9 -
 (5 ) Push ENTER key : "GO O D" is appe ared on D IS P L A Y

and a u to m a tica lly changed to m e a s u rin g status.

★ If th e s e n s itiv ity of sensor goes down, "E rr" m essage w ill be

appe ared. Then, Change w ith new se ns o r.

Tem p . ℃ pH 4 pH 7 pH 9

0 4 .0 1 6.98 9.46

5 4 .0 1 6.95 9.39

10 4 .0 0 6.92 9.33

15 4 .0 0 6.90 9.27

20 4 .0 0 6.88 9.22

25 4 .0 1 6.86 9.18

30 4 .0 1 6.85 9.14

35 4 .0 2 6.84 9.10

40 4 .0 3 6.84 9.07

45 4 .0 4 6.83 9.04

50 4 .0 6 6.83 9.01

7-2 C a lib ra tio n of ORP C o n tro lle r

(1 ) M ake a short G te rm in a l (g la s s e le c tro d e in p u t) and Ref bo a rd

(R efe re n c e e le c tro d e in p u t) b e h in d of c o n tro lle r w ith ju m p in g c a b le .

(2 ) If "C A L" key is pushed firs t and "E N TE R " is a ls o pushed,

ZERO c a lib ra tio n is fin is h e d .

(3 ) Rem ove a ju m p in g c a b le of ite m (1 ) and connect th e le a d ca b le of

ORP sensor.

(4 ) C le a n th e end of sensor h o ld e r w ith d is tille d w ater (o r puve w a te r).

(5 ) C h e c kin g of ORP sta n da rd s o lu tio n

(6 ) Push "E N TE R " after Check th e fo llo w in g e le c tro m o tiv e force

: "GO O D" is a p p e a re d on D IS P L A Y and a u to m a tica lly

changed to m e a s u rin g status.

★ If th e s e n s itiv ity of sensor goes down, "E rr" m essage w ill be

appe ared. Then, Change w ith new se ns o r.

ORP e le c tro d e R eferen ce e le c tro d e e le tro m o tiv e fo rc e

G o ld or Pt AgCl 260m V ±20m V

G o ld or Pt H g 2C l2 220m V ±20m V

- 10 -
8. T R O U B L E S H O O T IN G

tro u b le cause rem edy

F a u lty in s u la tio n of g la s s
C le a n w ith ca rbon te tra c h lo rid e .
e le c tro d e te rm in a l in
Do not a llo w c o n tac t of g la s s
c o n n e c to r box, e le c tro d e
C o n tro lle r s w in g s fu lly e le c tro d e to o th er w ir e s .
lea d c a b le or c o n n e c to r.
to th e end of 0pH or
The c o n tro lle r is fo rc e d to
14pH and -700m V or
s w ing to th e end when th e
+700m V (when e le c tro d e
in p u t becomes open due to
is d ip p e d in to sta n d ard F a u lty c o n ta c t at e le c tro d e
fa u lty c o n ta c t b etw e en G and
s o lu tio n ). c a b le c o n n e c tio n .
R te rm in a l.

Check c o n tin u ity w ith c irc u it

tester and co rre ct fa u lty c o n ta c t.

F a u lty c o n ta c t of ZERO or
R e p la c e .
SPAN

Im pe rfe c t grou nding. G roun d s u re ly .

C o a ted on th e s en sing part

of glas s e le c tro d e or T horou ghly r in s e th e s en sing

incre a se d re s is ta n c e . part of glas s ( m e ta l) elec tro de

C o a ted on th e s en sing part or re p la c e .

C o n tro lle r is u n s tab le.
of m e tal e le c tro d e

T h is occurs when pH c o n tro lle r

M ea s uring liq u id is or ORP c o n tro lle r is grounded.

g roun de d. S u ffic ie n tly in s u la te th e

m e a s u r in g liq u id .

F a u lty c o n n ec tio n of
Connect c o rre c tly .
e le c tro d e le a d cable

Incre a se of u n b a la n c e d

p o te n tia l differen c e of g la s s
Not a djus tab le to pH of R e p la c e .
e le c tro d e or cra ck of inne r
s tan da rd s o lu tio n w ith
e le c tro d e .
ZERO or SPAN v o lu m e
The pH v a lu e of sta n d ard
Use corre ct s ta n da rd s o lu tio n .
s o lu tio n w as changed.

C le a n te rm in a l c o n n e c to r of

in p u t circuit c o n n e c tin g p a rt
F a u lty in s u la tio n
s u ffic ie n tly w ith carbon

te tra c h lo r id e .
Not a djus tab le to pH of

s tan da rd s o lu tio n w ith Incre a se of cu rre nt le a k a g e

ZERO or SPAN v o lu m e fro m in itia l s ta g e FET of R e p la c e .

a m p lifie r

S e n s in g parts and m e a s u rin g D ip th e e le c tro d e s u ffic ie n tly

liq u id is not balan ced . in to m e a s u rin g liq u id w a ter.

- 11 -
9. D IM E N S IO N S

96mm
OTTO cal 96 pH

pH
DISP ALARM
MEAS CAL LOW HIGH LOW HIGH
96mm
MEAS
▲▼
MODE UP DOWN MODE


CAL AU TO CALI BR ATI ON

SAMSAN CROWN

PANEL-CUT SIZE (UNIT: mm)

10 145
MIN. 92.0 ±0.5
150

92.0 91
±0.5

MIN. 130

- 12 -
10. T E R M IN A L BOARD

1 LOW SENSOR
LOW ALARM a.(NO) GLASS 10
CONTROL 2 b.(NC) (M)
G
AC250V 4A pH SENSOR
(R-LOAD) 3 COM REF. 11 R
HIGH EARTH 12
HIGH ALRAM 4 a.(NO)
E
CONTROL 5 b.(NC) T 13 T
AC250V 4A ATC(OPTION)
(R-LOAD) 6 COM T 14 T
POWER POWER OUTPUT Output
SOURCE 220 7 200/220V +
15 +
Max.500Ω
8 100/110V 4-20mA 16 -
110 ON -
0 9 OV OFF GND 17 G
GROUND

11. IN N E R STRUCTURE

GLASS (M)
FUSE 250V/0.5A
pH RANGE CARD
OUTPUT 4-20mA
ZERO BIAS
SPAN LOW
HIGH
RELAY
POWER
TRANS

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