Professional Documents
Culture Documents
PMT OPRNS
ARAMCO SERVICES COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
SRP
YHH
ISSUED FOR CONSTRUCTION
10-01760
JAN-2018
DATE
REV.
NO.
00
DISCIPLINE
ENGINEER
YHH
DATE JAN-2018
PROJECT
ENGINEER
HJL
DATE JAN-2018
CERTIFIED
SRP
DATE JAN-2018
CONSTRUCTION
AGENCY
DATE
OPERATIONS
DATE
CONTROL NUMBER
VERIFICATION
EDSD
DATE:
BY:
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS
OF THIS DRAWING IS COVERED, FOR ALL
JO / EWO
TIE-IN PACKAGE FOR TIP-0128 DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT NO. REV NO.
EWO NO.
UTHMANIYAH GAS PLANT 1 OF 2 00
UTHMANIYAH SAUDI ARABIA JO / EWO BI-10-01760
EDSD/2616-0399.doc
Saudi Aramco
PMT OPRNS
ARAMCO SERVICES COMPANY
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
ENGG CERT
SRP
TABLE OF CONTENTS
YHH
2.3. P&ID
10-01760
00
PROJECT 5. ATTACHMENTS
ENGINEER
HJL 5.1. JOB SAFETY ANALYSIS (JSA)
DATE JAN-2018
5.10. WAIVER
BY:
REVISION CERTIFICATION
APPROVAL/CERTIFICATION REQUIREMENTS
JO / EWO
TIE-IN PACKAGE FOR TIP-0128 DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT NO. REV NO.
EWO NO.
UTHMANIYAH GAS PLANT 2 OF 2 00
UTHMANIYAH SAUDI ARABIA JO / EWO BI-10-01760
EDSD/2616-0399.doc
ETHANE DEEP RECOVERY
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
Fluid Condition: Op. Temp: 100 (°F) Op. Pressure: 116 (Psig) Fluid Service: UTILITY WATER
APPROVALS
Design/ Engg. Approval:
Completion / Acceptance:
FACILITY PROJECT(EDRF)
2. ENGINEERING DATA
& PROJECT DWG
ETHANE DEEP RECOVERY
FACILITY PROJECT(EDRF)
BI NO. : - 10-01760
REFERENCE DRAWING
TIE-IN PURPOSE
- Utility Water for the utility station for R37 CPI Separator Area
CONTRACTOR will
- Install the tie -in as per dwg. R37-01-UW-XXXX-001
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
2.3. P&ID
0127
0128
0126
ETHANE DEEP RECOVERY
FACILITY PROJECT(EDRF)
2 SO FLG, CA 90/10 Cu-Ni FF 2 I83797027 1 1BD0U 2. PIPING DETAILS SHALL BE CUT AT ALL POINTS MARKED F.W. (FIELD WELD).
EEMUA Pub. NO.145 CL150 16 3. EACH FABRICATED SECTION SHALL BE CLEARLY MARKED WITH ITS CODE NUMBER.
BAR 4. UNLESS OTHERWISE NOTED. (A) ALL DIMENSIONS ARE TO C OR FACE OF FLANGES.
(B) BOLT HOLES ON FLANGES STRADDLE C . (C) WELDING ELBOWS ARE LONG RADIUS.
5. FABRICATION SHALL BE IN ACCORDANCE WITH SAUDI ARAMCO SPECIFICATION 01-SAMSS-10.
6. GASKET ALLOWANCE 1.3 MM
FIELD MATERIALS
7. PIPING MATERIAL IS
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
8. WELDING STRESS RELIEF - YES NO
1BD0U
CLASS: 7 5 TH FLG, CS A105N FF B16.5 2 I38310075 5 1CG0U 100% X-RAY SPOT X-RAY 01-SAMSS-10
1CG0U CL150 HOT DIP GALV. 9. TESTING SHOP HYDROSTATIC TEST - YES X NO
F2 G6
6 GSKT, SYNTHETIC FIBER FF 2 I14442163 4 1CG0U THE SHOP HYDROSTATIC TEST SHALL BE CARRIED OUT ON PIECES HAVING ALL ENDS
FLANGED. HYDROSTATIC TEST PRESSURE 274.3
4 B16.21 CL150 1.6MM THK FULL
128 TAIL W FACE 10. ALL PIPING MATERIAL IS IN ACCORDANCE WITH SAUDI ARAMCO ENGINEERING SPECIFICATION
SAES-L-105 CLASS 1BD0U . ALL EXCEPTIONS ARE NOTED ON THE ISOMETRIC.
G6 B9 7 ISO KIT, MFG-STD GLASS 2 I83221652 1 1CG0U
REINFORCED EXPOXY CL150 FF 11. INSULATION REQUIRED - YES NO X
INSULATION SHOWN ON DRAWING
F5 G7 3MM THK MFR-STD W/GASKET,
10
STEM WEST WASHERS AND SLEEVES PER
SASD AA-036865 NEMA G10 OR
G11
8 BOLT/NUTS, STUD BOLT W/H HEX 5/8 I5670777 8 1CG0U
NUT AS A193 GR B7 W/A194 GR
2H B18.2.1/B18.2.2, 85MM
BOLT LENGTH
9 BOLT/NUTS, STUD BOLT W/H HEX 5/8 I16105670 4 1BD0U SPOOLS TO BE FABRICATED BY VENDOR
146
PIECE LENGTH NPD REMARKS PIECE LENGTH NPD REMARKS SPOOLS TO BE FABRICATED BY SAUDI ARAMCO
44
5 NO (MM) (IN) NO (MM) (IN)
10 NO.
PIECES
MARK NO. SIZE
NO.
PIECES
MARK NO. SIZE
1 100 2 2 142 2
3
2X2"NPD 3 100 2
1
3
45
SEE ISO 44
2"-W-3601-1D1A P&ID NO : XA-A29349-008
SHT : 001 5
AREA : EXIST F5 10 BA-073005-001
GAD NO :
E 2874206
N 3091799 TIP-0128
EL103078
F5 G6 B8
SCREWED END
REVISION VALIDATION
10-01760-0000-000
DESIGN CERTIFICATION REVIEW FOR KEY DRAWINGS OTHER
(DESIGN AGENCY) REQUIRED (SAUDI ARAMCO)
ENGG./DATE CERTIFIED BY/DATE CONST. AGENCY/DATE OPERATIONS/DATE BY/DATE
YHH SRP
01/03/18 01/03/18
REV.NO. DATE REVISION DESCRIPTION
CLASS ( Psig ) (°F) ( Psig ) MIN MAX ( Psig ) TYPE (MM) ISO
2" 1BD0U 116 100 175 - 175 274.3 H N - - N 10 10 STORM & OILY WATER SEPARATION AREA
2" 1CG0U 116 100 175 - 175 116 S N - - N 0 0 OFFSITE FACILITIES
UTHMANIYAH SAUDI ARABIA
00 01/03/18 ISSUED FOR CONSTRUCTION YHH HJL SRP PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.
FACILITY PROJECT(EDRF)
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
Notes To Purchaser:
This form shall be used only for Direct Charge (DC) purchase requisitions and orders for valves in Class 04.
Valves shall be in accordance with 04-SAMSS's -035, -048, at minimum, and other 04-SAMSS's as applicable.
DESIGN SECTION
REV. NO.
GATE MSS-SP-80
BY/DATE
OTHER
* *
O O
Firesafe: Maximum Service Temperature 140ºF ( C or F)
O O
YES NO Minimum Service Temperature 32ºF ( C or F)
MATERIALS SECTION
Body / Bonnel: Stem:
PROJECT SPECIFICATION DWG. TYPE PLANT NO. INDEX DRAWING NO. SHT. NO. REV. NO.
FACILITY PROJECT(EDRF)
TIE-IN PACKAGE FOR TIP-0128
FACILITY PROJECT(EDRF)
TIE-IN PACKAGE FOR TIP-0128
FACILITY PROJECT(EDRF)
TIE-IN PACKAGE FOR TIP-0128
FACILITY PROJECT(EDRF)
TIE-IN PACKAGE FOR TIP-0128
FACILITY PROJECT(EDRF)
SAUDI CONTRACTOR
ARAMCO
1. Before Tie-in work
Job Safety Analysis (JSA) X
System Isolation X S
Flush and Purge for water free condition X S
Work Permit – Preparation X
Work Permit – Approval X
Material Check and Control X
Provide Fire Extinguisher X
Install Scaffolding (if required) X
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
5. ATTACHMENTS
ETHANE DEEP RECOVERY
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
MANPOWER
Year (2018 & 2019)
Equipment
Tie-In No, Unit Size/Rating Line Type Type Target START FINISH Crew Safety Reciver Gas detector Fire Watch F/M P/F W/D H/P Regger Scaffolder
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 BoomTruck Crain 50t
SYS Connection Equipment (Team) 4 0 24 24 24 24 24 24 24 24 6 0
TIP-0119 R33 2"/#150 N Welded Cold May 5/3/2018 5/5/2018 A A 4 DIA May 11EA N N 1 1 1 1 1 1 1 1
TIP-0121 R33 3"/#150 UW Screwed Cold May 5/7/2018 5/9/2018 A A 6 DIA Total DIA 68 N N 1 1 1 1 1 1 1 1
FACILITY PROJECT(EDRF)
TIE-IN No. S/N P&ID No. Plant No. Type of Valve Size Material Spec. Basic Material Line No. Spectacle Blind Remark
TIP-0128 1 XA-A29349-008 R37 GATE 2" 1D1A Galvanized CS 2"-W-3601-1D1A
TIP-0128 2 XA-A29349-008 R37 GLOBE 1" 1D1A Galvanized CS 2"-W-3601-1D1A UTILITY STATION 1
TIP-0128 3 XA-A29349-008 R37 GLOBE 1" 1D1A Galvanized CS 2"-W-3601-1D1A UTILITY STATION 2
ETHANE DEEP RECOVERY
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
FACILITY PROJECT(EDRF)
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A. Tie-In Information:
a. Tie-In Number: ________________________
b. Line Class of header: __________________
c. Line Class of Branch connection:___________________
A d. Fluid Sevice : _____________________
B. Tie-In Materials (Description):
_________________________________________________
_________________________________________________
_________________________________________________
Note: To be
incorporated as
Tie-in materials are physically present in their respective tie-in location
A1 mandatory in the
and properly identified at the time of this inspection.
proposed Tie-In
Procedure.
Pipe shall have the material specification and grade stamped, stenciled,
or otherwise clearly marked with permanent marking method. SAES-L-350,
B1
(Note: Proof of verification conducted at material receiving shall be readily Para. 6.1
available upon request, ie: SAIC-L-2005).
Pipe sections (pipe pieces) and/or pipe nipples has identification for
SAES-L-350,
B2 material traceability to the original pipe that were inspected and cleared at
Para. 6.1
the Material Receiving Inspection using SAIC-L-2005.
Tie-In pipe materials conform with the piping line class specified in the
Tie-In Schedule and/or Approved Tie-In Package. (Refer to Tie-In info
above.)
NOTE: Use or obtain the respective Line Class Index in Table 1 of SAES- IFC Construction
B4 L-105 in verifying the pipe material for the following: Drawings and Tie-
a. Pipe size In Schedule
b. Minimum pipe WT unless specified in the Tie-In Package
c. Pipe Specification
d. Type of pipe (seamless or welded)
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Pipe sizes: 1¼", 2½", 3½" and 5" shall not be used except for SAES-L-310,
B7
connections to equipment requiring these sizes. Para. 10.1
Reinforcing pad material shall be of the same pipe material unless SAES-L-350,
B9
otherwise approved in writing by the SAPMT. Para. 10.7
All structural attachments, which transfer loads to the pipe through welds,
shall be welded to full encirclement sleeves or saddle pads per ASME SAES-L350 para
B11
B31.4 paragraph 421.1(d) and ASME B31.8 paragraph 834.5(b) 11.2
requirements.
Fabricated pipe spool for tie-in connections shall be marked with the
spool number painted at the ends as shown on the drawings not be less 01-SAMSS-010,
B12
than 25 mm in height. In addition, the spool number shall be die-stamped Para. 10.1.1
on the rim of each flange..
Cement mortar lined pipes and fittings at both ends are free from damage
01-SAMSS-005,
B14 or cracks more than 1.6mm (1/16in).
Sec. IV
(AWWA C205-00, Para. 4.4.6.2)
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
SAES-H-002,
Internal epoxy coating on pipe and fittings are free from visible holidays,
B15 Para. 5.2.4
including physical damages. (09-SAMSS-091, Para. 10.6.4 & 10.6.6)
&5.2.5
All prefabricated pipe spools shall be visually inspected for cleanliness, SAES-L-350,
B16
and shall have foreign material removed from the inside. Para. 15.2.2
Tie-In fitting materials conform with the piping line class specified in the
Tie-In Schedule and/or Approved Tie-In Package. (Refer to Tie-In info
above.)
NOTE: Use or obtain the respective Line Class Index in Table
SAES-L-105,
8.1,9.1,10.1 of SAES-L-105 in verifying the pipe material for the
C2 Para. 7.1.1 AND
following:
7.1.2
a. Size/Diameter
b. Minimum pipe WT (Schedule) unless specified in the Tie-In
Package
c. Fitting material specification
Locknuts, street elbows (one end with female threads and the other end SAES-L-105,
C3
with male threads), street tees and reducing elbows are not permitted. Para. 5.5.2
The material, type and class of flanges meet the line class specification of
the header pipe. SAES-L-350,
C5
(NOTE: Use or obtain the respective Line Class Index in Table Para. 12.2
8.1,9.1,10.1 of SAES-L-105 in verifying the required flange material.)
The gasket contact area of the flanges using spiral wound gaskets shall SAES-L-109,
C6
not be coated. Para 12.10
Jack screws are drilled and tapped on flanges where a spectacle plate is SAES-L-350,
C8
required by the design drawings. Para. 10.5
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
SAES-L-108 Para
8.3
SAIC-L-2040
D1 All valves have been received, tested and preserved per SATIP-L-108-01
SAIC-L-2041
SAIC-L-2042
Tie-In Valve used as isolation valve shall be strength tested (body Test)
and Seat tested on site prior to installation.
Notes:
a. Manufacturer's tests are not considered in lieu of field test
requirements. SAES-L-108,
D3
b. Body and seat test shall follow the original test conducted by Para. 4.7
the manufacturer or with the test requirements of ASME
B16.34 and/or API 598.
c. Test shall be conducted per Inspection Checklist #
SAIC-L-2042.
Valve ends and valve cavities are internally clean and free of moisture or
water. (NOTE: As minimum, ambient lay-up shall be performed per SAES-A-004,
D4
SAES-A-007, Para. 5.2.5, which requires complete removal of hydrotest Para. 9.2
water.)
Pressure seal bonnet valves shall be used only in steam or other clean SAES-L-108,
D6
non-corrosive services. Para. 5.1.1
Screwed bonnet and screwed body valves shall not be used in any
SAES-L-108,
D8 hydrocarbon or hazardous material services unless the bonnets and body
Para. 5.1.4
end connections are tack welded to the body or provided with locking pin.
Union bonnet valves shall not be used in any hydrocarbon or hazardous SAES-L-108,
D9
material services. Para. 5.1.6
The need for power actuation of all valves NPS 12 inch and larger in all
SAES-L-108,
D10 pressure classes has been reviewed with the responsible operating
Para. 5.6.1
organization.
All threaded connections on valve bodies and associated piping shall be SAES-L-108,
D11
seal welded. Para. 5.7.2.1
Concentric butterfly valves, such as the API STD 609 Category A type
SAES-L-108,
D12 (typically with internal rubber linings), are permitted only in non-
Para. 6.2.1
hydrocarbon applications.
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Flanged plug valves in hydrocarbon service shall be of the inverted
lubricated pressure balanced design, except that Class 150 valves NPS 6 SAES-L-108,
D14 inch and smaller may have a standard plug with springs for balancing the Para. 6.4
plug.
SAES-L-108,
D15 All valves in service below -100°C shall have an extended bonnet.
Para. 7.1.3
Tie-In valves NPS 2 inch and larger used as isolation valve in Class 600
SAES-L-108,
D16 and higher rated steam service shall be parallel slide gate valves
Para. 7.12
equipped with a cavity pressure relief system.
Flange bolts and nuts conform with the piping line class specified in the
SAES-L-105,
E1 Tie-In Schedule and/or Approved Tie-In Package. (Refer to the
Para. 5.6.1
respective Line Class Index in Table 1 of SAES-L-105).
Bolt and Nut materials for process and general services shall be ASTM SAES-L-109,
E2 A193 Grade B7 stud bolts with ASTM A194 Grade 2H nuts for service Para. 13.2 .1
temperatures from minus 40 to plus 450°C. TABLE 4
Stud bolts conforming to ASTM A320 Grade L7 with nuts to ASTM A194 SAES-L-109,
E3 Grade 4 or 7 shall be used for bolt service temperatures from minus 101 Para. 13.2.1
to plus 343 °C. TABLE 4
SAES-L-109,
ASTM A320 Grade L7M studs and A194 Grade 7M nuts may be used for
E4 Para. 13.2 .1
low temperature services from minus 73 to plus 450 °C .
1TABLE 4
ASTM A193 Grade B7 bolts with A194 Grade 2H nuts may be used at SAES-L-109,
E5 bolt service temperatures as low as minus 30°C with approval by the Para. 13.2.1
Chairman of Piping Standards Committee in CSD. TABLE 4
A193 Grade B7 bolts with A194 Grade 7M nuts may be used at minus SAES-L-109,
E6 45°C with approval by the Chairman of Piping Standards Committee in Para. 13.2.1
CSD. TABLE 4
SAES-L-109,
ASTM A193 Grade B7 or B7M studs with A194 Grade 7 or 7M nuts for
E7 Para. 13.2 .1
services up to 450°C
TABLE 4
ASTM A193 Grade B16 stud bolts with A194 Grade 7 nuts, for bolt SAES-L-109,
E8 service temperatures from 450 to 510°C. For higher temperatures, Para. 13.2
contact the Materials Engineering Unit in CSD. TABLE 4
ASTM A193 Grade B7 stud bolts with 2H nuts shall be used for sour wet
services at the following conditions:
(a) not directly exposed to hydrogen sulfide,
SAES-L-109,
(b) not buried or insulated,
E9 Para. 13.2 .3
(c) not equipped with flange protectors, or not deprived of direct
TABLE 4
atmospheric exposure.
(NOTE: ASTM A320 Grade L7 stud bolts with Grade 4 or 7 nuts can be
used under the same conditions.)
ASTM A193 grade B7M stud bolts with nuts to A194 Grade 2HM shall be
used under the following conditions:
(a) direct exposure to sour environments, or
SAES-L-109,
(b) when the bolting will be buried or insulated, or
E10 Para. 13.2
(c) equipped with flange protectors, or otherwise deprived of
TABLE 4
direct atmospheric exposure.
(NOTE: ASTM A320 Grade L7M bolts and Grade 7M nuts can be used
under the same conditions.)
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Steel machine bolts ASTM A307 Grade B may be used on flat-faced cast-
SAES-L-109,
E11 iron or non-metallic flanges in non-sour environment; nuts shall conform
Para. / 13.1
to ASTM A563 Grade D.
Flat washers under the nuts are required for special cases only, such as SAES-L-109,
E12
on insulating flanges and under the nuts bearing against plastic flanges. Para. 13.4.1
Gasket materials conform with the piping line class specified in the Tie-In
Schedule and/or Approved Tie-In Package. (Refer to the respective Line
Class Index in Table 1 of SAES-L-105).
SAES-L-109,
F1
Gasket required per line class of header and branch piping: Para. 12.1
Type: _________________ Diameter: ______________
Material (Winding/Inner & outer Guide rings for spiral wound):
___________/______________/________________
Spiral wound type 316 stainless steel winding, flexible graphite filled, with
SAES-L-109,
F3 carbon steel guide ring, per ASME B16.20, for raised face flanges in most
Para. 12.3.3
services, including steam and process hydrocarbons.
Spiral wound gasket to be used in temperatures below minus 45°C shall SAES-L-109,
F4
have guide ring made of type 304 stainless steel material. Para. 12.3.4
SAES-L-109,
F5 Teflon filler material shall not be used in hydrocarbon services.
Para. 12.3.2.2
Compressed synthetic fiber with oil resistant binder, 1.6mm thick per
ASME B16.21 shall be used for Class 125 and 150 flat face flanges in SAES-L-109,
F6
non-hazardous services up to a maximum temperature of 230°C. Para. 12.8.2
(Example: Lube oil piping per API STD 610.)
Spiral-wound gaskets shall be specified with inner rings for vacuum and SAES-L-105,
F8
catalyst services. Para. 5.8.2
Outer rings are required for all pipe sizes. Inner rings are required for the
following flanges:
Flanges size 24” and larger; SAES-L-109 para
F9
Flange class 900# and above where applicable; 12.3.5
Spiral wound gaskets with PTFE filler materials;
Flanges in vacuum services.
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
When spools are supplied with blind flanges, the blinds shall be bolted
01-SAMSS-010,
G2 on with the specified gaskets and stud bolts. Other flange faces shall be
Para. 10.4.1
protected by a suitable cover bolted to the flange.
Welding ends shall be protected against damage during handling and 01-SAMSS-010,
G3
shipment by means of a securely fastened bevel protector. Para. 10.4.3
Pipe shall not be stored directly on the ground. Pipe shall be placed on SAES-L-350,
G4
mounds or sleepers. Para. 7.1
Stacking of pipes shall be made in a manner to avoid damage to pipes or SAES-L-350,
G5
coatings. Refer to SAES-H-200. Para. 7.2
SAES-L-350,
G6 Fittings and valves shall be stored in shipping crates or on racks.
Para. 7.3
01-SAMSS-010,
G8 Threaded bosses shall be fitted with steel bar stock plugs.
Para. 10.4.2
Threaded pipe ends shall be provided with steel or malleable iron pipe 01-SAMSS-010,
G9
caps as temporary closure. Para. 10.4.2
01-SAMSS-010,
G10 Threads shall be coated with a graphite and oil paste.
Para. 10.4.2
Stainless steel material shall be protected against exposure to seawater SAES-L-350,
G11
splash during storage. Para. 7.5
All materials shall be handled with care during fabrication and installation SAES-L-350,
G12
to prevent damage. Para. 8.1
Lined and coated pipes and fittings shall be lifted with wide fabric or SAES-L-350,
G13
rubber-covered slings and padding. Para. 8.2
REMARKS:
REFERENCE DOCUMENTS:
1. Project Tie-In Procedure
2. AWWA C205-00 (Y2000 Issue), Cement-Mortar Protective Lining and Coating for Steel Water Pipe-4" and larger-Shop Applied
3. ASME B16.5 (29 October, 2004) Pipe Flanges and Flanged Fittings
4. SAES-A-004 (30-Jan 2011), General Requirements for Pressure Testing
5. SAES-A-206 (30 April 2011), Positive Material Identification
6. SAES-A-007 (24-July. 2012), Hydrostatic Testing Fluids and Lay-Up Procedures
7. SAES-H-002 (2-June-2012), Internal and External Coatings for Steel Pipelines and Piping
8. SAES-L-105 (22 December 2012), Piping Material Specifications
9. SAES-L-108(11 Oct 2010), Selection of Valves
10. SAES-L-350 (March 11, 2014), Construction of Plant Piping
11. 01-SAMSS-005 (7-May 2011), Shop Applied, Internal Cement Mortar Lining of Steel Pipe
12. 01-SAMSS-010 (25-May-2011), Fabricated Carbon Steel Piping
13. SAES-L-109 (13 October 2012)- Selection of Flanges, Stud Bolts and Gaskets
14. 02-SAMSS-011 (21-June 2011), Forged Steel Weld Neck Flanges for Low and Intermediate Temperature Service
15. SAES-L-450 Construction of onshore and near shore pipeline (Nov 10, 2012)
ETHANE DEEP RECOVERY FACILITIES (EDRF) PROJECT 10-01760-0000 HYUNDAI E&C CO., LTD.
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Documentation:
Test and Inspection Plan (SATIPs) and Inspection Checklists for field
GI-2.710
A2 installation as detailed in SATIP-L-350-02 have been verified to be
Para. 4.1.1.2
complete and accepted.
Tie-In Package(s) are complete and Tie-In Flow Chart signed GI-2.710
A3
accordingly. Para. 4.1.1.2
All non-conformance reports and worksheets have been resolved to the GI-2.710
A4
satisfaction of Inspection Department. Para. 4.1.1.4
All log book entries have been resolved to the satisfaction of Inspection GI-2.710
A5
Department. Para. 4.1.1.4
B P&ID Check/Walkthrough:
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Flow direction of Control valves and globe valves follow the process flow P&ID #
B6
direction. ____________
C Piping:
SAES-L-310,
C1 Pipes are in full contact with the supports. (Fully Restrained)
Para. 14.2.2
All welds to the pipe shall be continuous with smooth finish. Spot SAES-L-350,
C2
welding is not acceptable. Para. 11.3
A 6 mm weep hole shall be drilled for all dummy supports and shall be
SAES-L-350,
C4 located near the base plate for all vertical dummy supports, and near the
Para. 13.2.3
run pipe at 6 o'clock position for all horizontal dummy supports.
Atmospheric drain and vent valves are provided with a plug or blind on SAES-L-108,
C5 the discharge side. Para. 7.7
GI-2.710-5
C6 Pressure test of field installed piping and components are complete.
Item 4a
GI-2.710-5
C7 All nuts and bolts of flange connections are fully engaged.
Item 1.j.
Flange joints for piping Class ANSI 600# and above were verified to be GI-2.710- 5
C8
tightened using the applicable Torquing procedure. Item 1.j.
Branch connections, 4 inch and smaller, including drain and vent valves
SAES-L-310,
C10 and drip legs of all sizes, are not located at a horizontal distance less
Para. 12.5
than 610 mm (24 inches) from any fixed obstruction.
D Pipe Supports
Details of the installed pipe supports conforms with the Pipe Support SAES-L-350,
D2
Detail per project specification. Para. 13.6
Intermediate anchors or axial line stops are provided for above-ground
SAES-L-310,
D3 unrestrained piping between and/or at the center of expansion loops or
Para. 15.2.2
offsets.
Axial line stops and guides shall be provided for above ground
unrestrained lines subject to slug forces in services listed below.
• Two-phase flow lines
• Liquid intermittent lines, such those used to control liquid level in the
SAES-L-310,
D4 drums
Para. 15.2.3
• Pressurized drain lines
• Relief and blow-down lines
• Flare lines
• High-pressure gas lines
SAES-L-310,
D5 Travel stops of spring supports are removed after hydrotest.
Para. 14.4.4
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
The pipe shall not be used to support other pipes and structures without SAES-L-310,
D6
an appropriate analysis. Para. 16.1.2
E Structural Items:
Edges of all tightly contacting surfaces of steel structures are seal SAES-M-001,
E2
welded. Para. 7.1.13.3
F Painting:
Line Color coding per SAES-B-067 shall apply and Lines shall be SAES-L-350
F1
painted in accordance with SAES-H-002 and SAES-H-100. Para. 20c & 21.1
REMARKS:
REFERENCE DOCUMENTS:
1. G.I.-2.710 Mechanical Completion and Performance Acceptance of Facilities
2. SAES-L-310, Design of Plant Piping, (25 July 2012)
3. SAES-L-108(11 Oct 2010), Selection of Valves
4. SAES-M-001(19 Dec.2010) Structural Design Criteria for Non-Building Structures
5. SAES-L-350 (22 April 2009), Construction of Plant Piping
8. SAES-B-054 (29 August 2010) Access, Egress, and Materials Handling for Plant Facilities
8. SAES-B-067, Safety Identification and Safety Colors, (01 March 2015)
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
1. SAEP-310, Pipeline Repair and
Maintenance,
LAYOUT DRAWING(22 April 2009) (14-March-2012)
NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A Post Cut & Pre-Welding Inspection … May be used for Pipelines or Plant Piping
If welding is required on opened hydrocarbon pipelines, the line shall be SAEP- 310,
A1
cleaned, by scraping, and vented. Para. 6.6
When the repair of a pipeline requires cutting an existing line or unbolting
SAEP- 310,
flanged connections, a flexible bonding cable, no less than No. 2 AWG,
A2 Appendex B Para
shall be attached across the section of line to be separated prior to
B-2.4
cutting or unbolting.
All work on exposed underground pipelines shall be carried out from a SAEP- 310,
A3 wire mat that is electrically bonded to the pipeline at each end of the Appendex B Para
repair area. See Std. Dwg. AB-036788. B-2.1
Exposed underground pipelines electric arc welding operations shall be SAEP- 310,
A4 carried out with the welding machine bonded to the ground mat and Appendex B Para
pipeline, with the welder working on the ground mat. B-2.5
When working on lines supported on steel structures, such as at road SAEP- 310,
A5 crossings, etc., the lines should be bonded to the steel structure. (NOTE: Appendex B Para
Ground mats are not necessary .) B-2.6
Pipe ends for welding are beveled to form an included angle of at least SAES-W-011,
A6
30 degrees or more. Para. 9.7
Bevelled ends or cut holes (for branch connection) of the existing pipe SAES-W-011,
A7
were ground smooth and free of irregularities. Para. 11.3.2.1
Fittings that are re-cut or re-beveled shall have the cut surface
SAES-W-011,
A8 examined for laminations before welding. The NDT method to be
Para. 11.3.3
used shall be determined by Saudi Aramco Inspection
Surface Cleanliness methods consider existing service.
A) Internal surface is cleaned back to 100mm or more to shiny metal
Approved
A9 B) Residual process saturation of internal surfaces does not affect
Procedure
weldability. Note: Hydrogen, catacarb, caustics, acid gas, & other
services require special cleaning measures to assure weldability.
Internal of the existing pipe were checked for corrosion. Proponent is Approved
A10
informed if severe corrosion or deep pitting is found. Procedure
Verify applicability of Approved Welding Procedure Specification (WPS) SAES-W-011,
A11
to the Tie-In Conditions and that it is availablity on site. Para. 7.1.5
Pipe/pipe or pipe/branch joint fit-up inspected conform with the approved
A12 Approve WPS
WPS.
Verify qualification of the welder and/or his corresponding Job Clearance SAES-W-011,
A14
Card (JCC). Para. 8.1
Portable electrode heaters are available at the weld station and SAES-W-011,
A15
maintained at 65°C. Att 1
REMARKS:
TIE-IN WELD JOINT #/s____________________ IS (ARE) CLEARED / NOT CLEARED FOR WELDING.
REFERENCE DOCUMENTS:
1. SAEP-310, Pipeline Repair and Maintenance, (10-March-2012)
2. SAES-W-011, Welding Requirements for On-Plot Piping, (4 October 2009)
3. Project Approved WPS
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Inspect and determine the minimum pipe wall thickness at the tie-in
SAEP-311,
B2 weld areas by a continuous UT scan along the lines to be welded and
Para. 5.4.3
record this on the applicable form. Use SATR-NDT-2007
If welding does not begin within Sixty (60) days of the initial UT thickness
exam, the weld area wall thickness shall be re-examined. Procedure
B3 Note: Certain Plant facilities require a 30-day rule. This shall be agreed Requirement
upon with the Proponent. In no case may the 60 day rule be violated as (Agreement)
conditions (thickness) may change.
All equipment listed in the package for work is available and in good
Procedure
B5 condition before the start of work. Check bonding & install ground mats
Requirement
for safety as required. Bond lines to steel structures as req'd.
Verify Package Instructions for Safe Work have been followed:
A) Blinds have been installed (Isolation per Package Drawings) Procedure
B6
B) Process Cleaning of system has been performed/accepted. Requirement
C) Safe Work Permit has been issued & all Precautions are known
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
REMARKS:
ATTACHMENTS:
1 - Tie-In Prep Requirements
2 - Tie-In Flow Sheet
REFERENCE DOCUMENTS: 1. Contract Schedule Q
2. SAEP-311, Installation of Hot Tapped and Stopple Connections (13 September 2009). See Note 6 of SAIC-L-2025.
3. SAES-L-350 -- Construction of Plant Piping 22 April 2009
4. SAES-W-011 -- Welding Requirements for On-Plot Piping 4 October 2009
Contractor:
APPROVALS
Design/ Engg. Approval:
Completion / Acceptance: