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METHOD OF STATEMENT
FOR
TIE-IN NO. 054-067
(EGE-TR-MS-067)
Revision Number 1 Reference EGE-TR-MS-067
Number
Amendment 0 Date 23-Oct-2018
Document Title METHOD STATEMENT OF PIPING TIE-IN NO. 054-067 AT UNIT
054 FOR RASTANURA REFINERY CLEAN FUELS PROJECT
RECOD OF REVISION
REVISION DESCRIPTION DATE
0 ISSUED FOR REVIEW & APPROVAL 13-Sep-18
1 ISSUED FOR REVIEW & APPROVAL 23-Oct-18
METHOD STATEMENT OF PIPING TIE-IN NO. 054-067 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
Table of Contents
5.0 MANPOWER.......................................................................................................... 4
7.2 WORK to be executed before Shutdown Time for TIE-IN 054-067 ......................................................... 6
7.3 Work to be executed during the shutdown time for Tie-In Work for 054-067.................................. 8
1.0 SCOPE
This Method Statement covers the methodology of Tie-In No. 054-067 pipe spool at unit
054 for Rastanura Refinery Clean Fuel project. The work consists of furnishing of all
supervision, labor, materials, tools and equipment necessary for all Tie-in works.
2.0 PURPOSE
The purpose of this Method Statement is to show the methodology and describe the
sequential steps for execution of Tie-In No. 054-067. It is the intention of this document to
ensure that safe practices are being imposed on the tie-in works considering the protection
and safety of personnel & utilities from hazards that might occur during execution of works.
TERM DESCRIPTION
A written document that explains the planned execution method
Method Statement to control the work at various stages and to assure quality, and
delivery on time of the work.
Company Saudi Aramco
Contractor TR (Tecnicas Reunidas)
Sub-Contractor EVERGREEN CONTRACTING CO. (EGE)
WPS Welding Procedure Specification
PQR Procedure Qualification Record
ITP Inspection & Test Plan
Work to be performed with piping or equipment out of service,
Cold Tap
depressurized and vented.
4.0 RESPONSIBILITIES
Piping Foremen Direct execution of the Responsible for the direct execution at site
work. Instruct working and ensure that the work is performed in
accordance with latest approved Tie-In IFC
personnel. drawing and Proper usage of tools,
equipment, wearing of PPE and daily
housekeeping of the work area.
Welding Supervisor Site Supervision Directly in-charge and supervise all welding
work activities. Responsible for the daily
work progress, work quality and safety.
Welding Foremen Take the lead on Directly execute, lead and give instruction to
welders about the assigned work, work
assigned work.
procedure.
5.0 MANPOWER
The Piping Supervisor will control the activities at the site and he will be directly reporting
to the Project Engineer. The basic manpower under him will consist of the following:
Tools and equipment needed should be in good condition and must be checked by
Supervisor prior to use in the Tie-In area. These includes but not limited to:
7.1.1 Review all references such as approved Tie-in Procedure and Packages
(construction drawings, project specifications, work permit requirements, and
work procedures Saudi Aramco standards GI-0002.100)
7.1.2 Ensure WPS, PQR, Tie-In packages are TR /Saudi Aramco approved
documentation prior to any tie-in activities.
7.1.3 Ensure drawings are IFC latest revision approved by TR/Saudi Aramco
prior to start tie-in works.
7.1.4 Conduct site verification to determine actual tie-in location and site condition
in reference to Isometric drawings No. CD-363074 SHT.001 rev.00, P&ID
No. NA-641518 SHT.011 rev.9A1 and Piping Plan NA-815071 SHT.003
rev.02.
7.1.5 Prepare tie-in package with the latest revision of IFC drawings in
reference TR / Saudi Aramco requirements.
7.1.6 Prepare Job Safety Analysis. (shall be submitted separately)
7.1.7 Prepare lifting plan / rigging plan and shall be approved prior to the Tie- In
works.
7.1.8 Ensure that Manifold testing are approved including the verification of the
calculation of the test pressure against existing T min results by Engineering.
7.1.9 Ensure that Relief pressure valves are set as per pressure calibration,
based on the calculated test pressure.
7.1.10 Prepare Hydrotest Procedure for TRS / Saudi Aramco PMT approved
prior to start of Hydro Testing.
7.2.1.1 Tie-ins fitting shall have the material specification and grade stamped.
7.2.1.2 Support material will have inspected and approved.
7.2.1.3 Inspect the existing pipe in order to perform the tie-ins
Tie-In Information
NOTE; REFER TO ATTACHED P&ID MARKED-UP HYDRO TEST LIMIT FOR REFERENCE
P&ID dwg. no. NA-641518 Sht.011 Rev. 9A1 & Isometric dwg no.CD-363074 Sht.001 rev. 00.
7.2.3 Pre-Tie-in/Site Activities:
7.2.3.1 Ensure that tie-in site verification has been carried out and tag the tie-
in location.
7.2.3.2 Cleaning and Purging
After final cleaning and purging line will be handover to
Contractor/Sub-Contractor for Execution.
Submit and get the approval for Hot WP from company and follow
DOCUMENT NO. REVISION PRINT DATE PAGE
EGE-TR-MS-067 1 23-Oct-2018 7 of 11
METHOD STATEMENT OF PIPING TIE-IN NO. 054-067 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
7.3.1 Before any works is done, Work permit must be secured from Saudi
Aramco Operation Department.
7.3.2 Prior to cutting, check that tie-in location is gas free by following HOT
WORK PERMIT pr ocedur e and Operations instructions .
Precaution shall be taken care to prevent ignition of flammable or
combustible materials.
7.3.3 Lift blind flange of 10” (for CD-36307 Sht. 001 rev. 00) will be installed in
proper position using crane as per approved lifting plan and bolted as per
approved Bolt torque procedure.
7.3.4 Bolt torque shall be prepared by referring to Saudi Aramco Standard for
Bolt Torque Procedure, TR bolt torque procedure no approved Bolt torque
procedure.
7.4 Post tie-in Activity
7.4.1 Clean the area of construction debris, waste materials, tools and equipment.
7.4. 2 EGE shall close all related work permits.
8.1 EGE assigned site QC/QA Inspector will perform quality inspection of tie-in
activities as per approved ITP.
8.2 QC acceptance criteria shall be in accordance to the approved ITP as described in
the project specifications, Saudi Aramco QC Standard.
8.3 EGE assigned QC Inspector shall carry out all the inspection works related to
Tie-In activities and coordinate with TRS-QC representative on daily basis.
EGE assigned Site Safety Officer will implement safety program and policies at site in
accordance to Saudi Aramco Safety Standards. A Job Safety Analysis will be prepared by
EGE site safety representative for submission to TRS and for review and approval by Saudi
Aramco Ras Tanura Refinery Safety Department before start of tie-in works.
12.0 APPENDICES
CD-363074 Sht.001 rev. 00 -TIE IN ISOMETRIC DRAWING
NA-641518 Sht.011 Rev. 9A1 - P&ID
ATTACHMENT 2 - Limits mark P&ID
ATTACHMENT 3 - Welder JCC
SATR-L-2001 - Flange Joint Tightening Inspection Report
SATR-W-2006 - Fit-Up Report
DOCUMENT NO. REVISION PRINT DATE PAGE
EGE-TR-MS-067 1 23-Oct-2018 10 of 11
METHOD STATEMENT OF PIPING TIE-IN NO. 054-067 AT UNIT 054
RASTANURA REFINERY CLEAN FUELS PROJECT
HH DAU HH 5. DELETED.
DAU 22. MOV 12661 & 11969 SHALL BE REUSED IN SAME SERVICE.
LS LI TI LT TE LS 6. DELETED. 9A1
SET @ 42' 6" LT TE LI TI 23. DELETED.
1445 1545 A 1545 A 1545 A 1545 A 1545 SET @ 42' 9" 7. FOR TYPICAL INSTRUMENTATION
1445 A 1445 A 1445 A 1445 A 24. VALVE TO BE INSTALLED WITH STEM IN HORIZONTAL POSITION
OR 45º DOWNWARDS. DETAILS DWG. 194002 SH.001 & SH.002.
TANK
3/4" 25. FOR PVRV DETAILS REFER TO DWG. CA-359435 SHT.009. 8. FOR OILY WATER DRAIN CONNECTION SEE DA-100490SH.025.
12" 9A1 9. FOR OILY WATER DRAIN CONNECTION SEE DA-100490SH.024.
NA-641518.017
54-T-1445 54-T-1545 10. SEE RA-528865.001 FOR INSTRUMENTATION DETAILS.
4" V 11. DELETED.
NOTE 12 16"
NOTE 21 GENERAL NOTES:
9A1
M
M
054 064 +
9A1 +
9A1 CL300 CSO
3991 3/4" 6622 1445 -3 OPENED AT A TIME.
9A1 2" NOTE 24 MOV
1"-P-09190-1CS1P13
1" 9A1 +
55
24" CSO CL300 3/4" NOTE 14 LEGEND
9A1 PIPING MATERIAL
NOTE 24 16"
M
24" INSTRUMENT DEFINITION & SYMBOLS SAES-J-003
BI-10-00742 BLD 9A1 NOTE 14 SPECIFICATION SAES-L-105
9A1 AC/AFO -AIR TO CLOSE/ VE
9A1 3/4" LCS -VIBRATION ELEMENT
054 066 1545 -3 MOV BI-10-00742
AIR FAILURE OPEN VS -VIBRATION SWITCH
1" CSO 9A1 1" CSO 9A1 DCS +
PROCESS LINE AC/AFS -AIR TO CLOSE/AIR VT -VIBRATION TRANSMITTER
9A1 11967 FAILURE STEADY
1"-P-09189-1CS1P13 NOTE 24 NOTE 24 BI-10-00742 054 073 -AIR TO OPEN/
XL -PILOT LIGHT
1" V 9A1 INSTRUMENT AO/AFC (NOT FOR MOTOR)
9A1 1" V 9A1 054 072 AIR LINE AIR FAILURE CLOSE XS -LIMIT SWITCH
9A1
36"-P-09102-1CS1P13 36"-P-09107-1CS1P13 INSTRUMENT
AO/AFS -AIR TO OPEN/AIR ZV -SAFETY SHUTDOWN VALVE
FAILURE STEADY
ELECTRICAL LINE DATA LOGGER POINT
AOV -AIR OPERATED VALVE
F-FLOW P-PRESS.
9A1 9A1
INPUTS
CLOSED
OPENED AT -ANALYZER TRANSMITTER
6" D XL XL 6" D 9A1 DT -DENSITY TRANSMITTER
L-LEVEL T-TEMP.
9A1 2"-RL-10598-1CS1P13
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL, OR IN PART, SHALL BE OBTAINED FROM THIS DRAWING WITHOUT THE WRITTEN CONSENT OF SAUDI ARAMCO.
X-MISC. A-ALARM
2"-RL-10592-1CS1P13 13070 A 13070 B REDUCER ESD -EMER. SHUTDOWN SYSTEM
LOCAL PANEL
FC - FLOW CONTROLLER
2"-RL-10594-1CS1P13
MOUNTED INSTR.
NOTE 14 SPECTACLE
9A1 9A1 NOTE 14 NOTE 14 NOTE 14 FV -FLOW CONTROL VALVE
36"-P-09108-1CS1P13
20"-P-09020-1CS1P13
2"-RL-10597-1CS1P13
2"-RL-10595-1CS1P13
PLATE-OPEN
2"-RL-10951-1CS1P13
2"-RL-10596-1CS1P13
NOTE 24
NOTE 24 NOTE 24 FCV -FLOW CONTROL VALVE
2"-RL-10593-1CS1P13
2"
36"-P-09106-1CS1P13
2"-RL-10590-1CS1P13
BOARD MOUNTED
2" MOV MOV
18"-P-09100-1CS1P13
9A1 R/G
NOTE 24 FL /TSO 24" 9A1 36" FG -FLOW SIGHT GLASS
FL /TSO STATUS LIGHTS
2" CSO 9A1 9A1 3/4" 3/4" 20" CL150 3/4" FL /TSO 3/4" FL /TSO GATE VALVE FHV -FLOW MANUAL CONT. VALVE XL R=RED, G=GREEN
M
HV 8"
M
9A1 20" CL150 CL150 CL150 FHTD -FLOW MANUAL TRANSDUCER PILOT LIGHT (DO NOT
9A1 +
NOTE 24
9A1 9A1 9A1 9A1 FO -RESTRICTION ORIFICE
PILOT LIGHT
9A1 3/4" 3/4" 3/4" 3/4"
MIN.
MIN.
MIN.
MIN.
PLUG VALVE
MIN.
FQI -FLOW TOTALIZER INDICATOR
9A1 9A1 NOTE 24 PZV NOTE 24 9A1 NOTE 24
1-1/2"-P-09104-1CS1P13
3/4" + FR -FLOW RECORDER
1-1/2" 1-1/2" 1-1/2" 9A1 1" BALL VALVE LOCAL MOUNTED
1-1/2"-P-09105-1CS1P13
4013 ML
FT -FLOW TRANSMITTER
NOTE 14 NOTES 14, 22 1" NOTE 24 DOUBLE DISC FY -FLOW RELAY
INSTRUMENT
CSO 2" 9A1 CSO 2" 9A1 9A1 1-1/2"x1" 1-1/2"x1" CSO 1"E2" CL300 1-1/2"x1" CSO GATE VALVE
9A1 2" CSO CSO CL300 CSO HIC -HAND INDICATOR CONTROLLER
MOV 9A1 MOV CSO 2" CL300 CSO PZV MOUNTED BEHIND
NOTE 24 NOTE 24 PZV CL300 NOTE 24 PZV CL300 SET @ 270.0 PSIG ANGLE VALVE HS -HAND SWITCH LOCAL PANEL
9A1 1"-P-09109-1CS1P13
+
+
CL150 NOTE 24 11969 9A1 9A1 +
M
3/4" 3/4" 9A1 1"E2" SET @ 270.0 PSIG
18" 36" 9A1 1"E2" (SELF-ACTUATED)
NOTE 24
3/4"
NOTE 24
CL300 CL150 SET @ 270.0 PSIG 9A1 SUCTION LINE LIC -LEVEL INDICATOR CONTROLLER SUPPLY REQUIRED
9A1 MOV 9A1 DCS 9A1 1-1/2"-P-09112-1CS1P13 36"-P-09042-1CS1P13 VACUUMRELIEF VALVE -LEVEL INDICATOR
LI
MOV 1-1/2"-P-09111-1CS1P13 CA-359435.001
MIN.
+
-LEVEL RECORDER INSTRUMENT
12661 NOTE 24 +
9A1 9A1 MIN. LR
12703 1-1/2"x1" AIR SUPPLY REQUIRED
8"-P-09098-1CS1P13
1-1/2" 1-1/2" 1" BI-10-00742 FROM T-1544 M MOTOR OPERATED LS -LEVEL SWITCH
9A1
MIN.
LT -LEVEL TRANSMITTER
MIN.
M
S SYSTEM, OPERATOR ACCESSIBLE
18"-P-7026-3CS1P1 FS
20"-P-09020-1CS1P13
BLD M
HV XLS HV BLD DRAWING CONTROL FOR J.O.
+
M
+
3825
HV BLD
M
HV
TO RECYCLE JOB ORDER/EWO NO.
3828 THIS REVISION IS NOT TO BE USED FOR
10-00742-0006 CONSTRUCTION UNTIL CERTIFIED AND DATED
BI-10-00742 NA-641518.007
T-4
NA-641518.007
8"
TOW. DIESEL 054 069 SAUDI ARABIAN OIL COMPANY
DRAWING TYPE
PIPING & INSTRUMENTATION DIAGRAM PID
8" 8" 9A1
10" T-17 GASOLINE SYS. T-1445 &T-1545
NA-641518.007 NA-641518.009
10"x8"
8" TERM.SOUTH SHIPPING PUMPHOUSE -1, 2
9A1
RAS TANURA SAUDI ARABIA
PLANT NO. INDEX DRAWING NUMBER SHT. NO. REV. NO.