3M MP7770 Multimedia Projector Service Manual

MP7770 Multimedia Projector
Service Manual
Warranty and Limited Remedy. This product will be free from defects in material and manufacture for a period of
two years from the date of purchase. 3M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective
within the warranty period stated above, your exclusive remedy shall be, at 3M’s option, to replace or repair the 3M product or
refund the purchase price of the 3M product. _______________________________________________________________
Limitation of Liability. Except where prohibited by law, 3M will not be liable for any loss or damage arising from this
3M product, whether direct, indirect, special, incidental or consequential regardless of the legal theory asserted.
3M Visual Systems Division EPS Service Documentation

6801 River Place Boulevard Copyright © 2002, 3M IPC. All Rights Reserved.
Austin, Texas 78726-9000 78-6970-8985-8
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MP7770 Table of Contents
SECTION 1. MACHINE OVERVIEW
1-1 Overview.................................................................................................................................................1-1
1-2 Machine Identification............................................................................................................................1-1
1-3 Cleaning ..................................................................................................................................................1-1
1-4 Safety ......................................................................................................................................................1-2
1-5 Specifications..........................................................................................................................................1-3
SECTION 2. DISASSEMBLY/REASSEMBLY
2-1 Overview.................................................................................................................................................2-1
2-2 Required Tools........................................................................................................................................2-1
2-3 Steps for Removing Projector Components............................................................................................2-1
2-3-1 Remove Bottom Cover ...........................................................................................................2-2
2-3-2 Remove Top Cover.................................................................................................................2-4
2-3-3 Remove Interface Board Plate ................................................................................................2-5
2-3-4 Remove Interface Board .........................................................................................................2-6
2-3-5 Remove DMD Kit...................................................................................................................2-7
2-3-6 Remove Main Fan...................................................................................................................2-8
2-3-7 Remove Power Supply and Flyback Converter ......................................................................2-9
2-3-8 Remove Video Board .............................................................................................................2-10
SECTION 3. TROUBLESHOOTING
3-1 Troubleshooting Flowcharts ...................................................................................................................3-1
3-1-1 Firmware Update .........................................................................................................................3-1
3-1-2 Fan Cooling System Check .........................................................................................................3-2
3-1-3 Sound Check................................................................................................................................3-3
3-1-4 Video Check ................................................................................................................................3-4
3-1-5 No Image, Start-Up Screen OK ...................................................................................................3-5
3-1-6 No Image, No Start-Up Screen....................................................................................................3-6
3-1-7 Lamp Does Not Work..................................................................................................................3-7
3-1-8 No Function .................................................................................................................................3-8
3-1-9 Switch OFF In Hot Condition .....................................................................................................3-9
 2002, 3M IPC. i

MP7770 Table of Contents
SECTION 4. THEORY AND DIAGRAMS

4-1 Theory of Operation ..............................................................................................................................4-1
4-2 Wiring Diagrams ...................................................................................................................................4-2
4-2-1 Wire Routing ...............................................................................................................................4-2
4-2-2 Wire Routing Parts Identification................................................................................................4-3
4-2-3 Component Connections .............................................................................................................4-4
4-3 Cabling and Cable Connectors..............................................................................................................4-5
4-3-1 PC and MAC Cabling..................................................................................................................4-5
4-3-2 PC Cabling...................................................................................................................................4-6
4-3-3 Cabling Parts Identification.........................................................................................................4-7
4-3-4 Cable Connectors.........................................................................................................................4-8
4-4 Functional Diagrams .............................................................................................................................4-11
4-4-1 Component Layout ......................................................................................................................4-11
4-4-2 Component Pin Connections .......................................................................................................4-12
 2002, 3M IPC. ii

3M™ Multimedia Projector MP7770 Machine Overview
1. Machine Overview
1-1. Overview
Make advanced adjustments to this projector in a clean environment with minimal dust and positive pressure.
This section provides the advanced adjustment procedures needed to maintain a high quality projection image.
There is a specific order that adjustments are to be made and specific tools needed to complete each adjustment.
Important
Only complete advanced adjustments to a projector
when the machine settings fall outside of the
allowable tolerances for that adjustment or when
instructed to do so by another procedure.
1-2. Machine Identification

To avoid incorrect adjustments or part replacements, verify the model and version of the projector prior to
making any adjustments or repairs.
Different versions have unique adjustment requirements. The serial number for the projector is located on the
machine identification label on the bottom of the projector.
1-3. Cleaning
When cleaning any components of the light engine, extreme care must be taken. Use only soft, dry, clean,
Chamois Swabs (Part number 78-8118-3302-5) to clean reflective surfaces. No chemicals should be used on any
surface.
Important
Use extreme care when cleaning any optics
device. Special coatings can be scratched very
easily.
 2002, 3M IPC. 1-1

1-4. Safety
Read and understand all safety procedures before making any repairs to the MP7770 Multimedia Projector.
Note
When any work is being carried out on the device, the mains cable must be disconnected from the mains supply.
Only service personnel may carry out service work. For any repair regional and corresponding national regulations
are to be followed.
Up to 30.000 V may be incurred when the lamp is ignited; lethal hazard!
An isolation transformer has to be used during any service to avoid possible shock hazard, because of not
protected live parts on opened device
Eye damage may result from directly viewing into the lamp
The lamp is very high temperature and high pressure during operation. Cool down, before opening lamp cover and
handling. Wear special protective glasses. Never switch “ON“ without the lamp (high voltage an lamp wiring, 25-35
kV).
1. Service and repairs may only be carried 1

out by well-trained personnel. Regional
and national regulations concerning the
execution of repairs have to be observed.
2. Operate the unit with mounted protection
plate only (item 1) for protection against
possible lamp explosion.
3. Put the unit on an antistatic and hard-to-
inflame support only.
4. Cables around power supply and lamp
are under high tension.
5. Take care not to touch the lamp base
when replacing the lamp. It is extremely
hot and may cause burns to the skin.
Allow the unit at least 5 minutes to cool
down.
 2002, 3M IPC. 1-2

1-5. Specifications
1024
768
35 C max 3,0 Kg
~
100 - 240V AC
10 C min 200 - 240V AC
50 - 63 Hz
95 F max
257 50 F min
215
80
B
H
40
L
L
(m)
6,0 36mm tele
5,4
4,7
4,0
3,4
3,3 28mm wide
3,0
2,7
2,6
2,3
2,0
1,9
1,5
1,1
1,5 2 2,5 3 3,5 4 4,5 B

x x x x x x x H% x (m)
1,13 1,5 1,88 2,25 2,63 3 3,4 H
 2002, 3M IPC. 1-3

3M™ Multimedia Projector MP7770 Disassembly/Reassembly
2. Disassembly/Reassembly
2-1. Overview
Disassembly and reassembly of the MP7770 is done using the reference photographs and the step-by-step
procedures that follow. Many component disassembly steps build upon previous disassembly steps. Refer to the
previous disassembly steps as needed.
For general machine operation instructions including air filter or lamp replacement, refer to the Operator’s
Guide.
! WARNING
To avoid electrical shocks, unplug projector power cord before performing any
maintenance to electrical components.
! Caution
To avoid burns to fingers, allow projector lamp and internal projector components to
cool off prior to lamp removal or disassembly.
2-2. Required Tools

An entire disassembly and reassembly can be completed with the following tools:
•= #3 Torx driver •= 5 mm nut driver
•= #10 Torx driver •= 5.5 mm nut driver
•= #15 Torx driver •= Wire cutter
2-3. Steps for Removing Projector Components

Removal topics include:
•= Bottom Cover •= DMD Kit
•= Top Cover •= Main Fan
•= Interface Board Plate •= Power Supply and Flyback Converter
•= Interface Board •= Video Board
√ Note
If performing a complete disassembly, record lamp time.
 2002, 3M IPC. 2-1

2-3-1. Remove Bottom Cover
! WARNING ! Caution
To avoid electrical shocks, unplug projector To avoid burns to fingers, allow projector lamp
power cord before performing any maintenance to and internal projector components to cool off prior
electrical components. to lamp removal or disassembly.
1. Press locking tabs and lift upward to remove air filter 1

cover.
2. Press locking tab and open lamp door.
3. Press both sides of wire clip/handle to disengage.
 2002, 3M IPC. 2-2

4. Using steady pressure, pull upward on clip/handle to

remove lamp module.
5. Close lamp door. 5
4
6. Use a #10 torx driver and remove five (5) screws on 7

bottom of projector.
7. Remove one (1) longer screw by adjustment foot.
8. Carefully lift bottom cover off of projector body.
8
9. Reassemble in reverse order.
 2002, 3M IPC. 2-3

2-3-2. Remove Top Cover
! WARNING ! Caution
Remove bottom cover.
1. Use a #10 torx driver and remove three (3) screws

securing top cover.
2. Turn the projector over and carefully lift upward on

the top cover to separate it from the projector
components.
2
√ Note
Attached to the top cover is a ribbon cable and wire
connector that must be disconnected.
3. Disconnect ribbon cable. 3 4

2 2
4. Disconnect wire connector.
5. Remove top cover.
 2002, 3M IPC. 2-4

2-3-3. Remove Interface Board Plate
! WARNING ! Caution
To avoid electrical shocks, unplug projector power To avoid burns to fingers, allow projector lamp
cord before performing any maintenance to and internal projector components to cool off prior
Remove top and bottom covers.
1. Use a 5mm nut driver and remove four (4) nuts

securing plate.
1
2
2
2. Disconnect wire connector.
3. Remove plate. 3
 2002, 3M IPC. 2-5

2-3-4. Remove Interface Board
! WARNING ! Caution
Remove top cover, bottom cover and interface board

plate. 1
2
1. Disconnect seven (7) wire connectors.
2
2
2. Disconnect ribbon cable.
3
3. Use #10 torx driver to remove three (3) screws 2
securing board.
4
4. Carefully pull at top of board to separate the white pin 2
connector.
 2002, 3M IPC. 2-6

2-3-5. Remove DMD Kit
! WARNING ! Caution
Remove top cover, bottom cover, interface board plate

and interface board.
1. Use #10 torx driver to loosen one (1) screw securing 1

the thermostat. 2
4
2. Use a 5.5mm nut driver to remove three (3) nuts. 2
3. Use a #3 torx driver and remove four (4) nuts.

4. Use a #10 torx driver and remove one (1) screw.
√ Note
The DLP-Kit replacement board will
come with a protective spacer.
Remove spacer and install it on 3
2
all warranty returns, to prevent 2
damage during shipment. 2
5
5. Carefully separate DMD board and lay it down on the 2
bench top.
6. Disconnect one (1) ribbon cable connector.
√ Note 6
2
Notice the printing on the ribbon cable and during
reassembly, install the ribbon cable same side up.
Reversing the cable will cause poor image quality.
 2002, 3M IPC. 2-7

2-3-6. Remove Main Fan
! WARNING ! Caution
Remove top and bottom covers.

1. Disconnect all wire connectors from fan.
√ Note 1
It is very important to repeat the exact wire paths during 2 2
reassembly. A different wire path can cause excess noise 2
and reduce image quality.
2. Cut three (3) wire ties securing wires.
3. Use a #10 torx driver to remove three (3) screws

securing fan.
3
2
4. Slide the fan assembly forward to access one (1) wire

connector located underneath. Disconnect wire
connector. 5
5. Lift upward to remove the fan assembly. 2
4
2
 2002, 3M IPC. 2-8

2-3-7. Remove Power Supply and Flyback Converter
! WARNING ! Caution
1. Cut one (1) wire tie. 1

2
2. Disconnect wire connector. 2

2
3. Remove one (1) screw securing power supply and
converter.
3
2
4. Remove one (1) wire connector.

4
2
 2002, 3M IPC. 2-9

2-3-8. Remove Video Board
! WARNING ! Caution
1. Remove one (1) screw securing video board and

plastic cover inside video board. 1
2
2. Separate video board and remove plastic cover.
√ Note
During reassembly, the plastic video cover must line up 2
with the screw hole for the video board. See Step #1. 2
3. Remove ribbon cable.

3
2
 2002, 3M IPC. 2-10

3M Multimedia Projector MP7770 Troubleshooting
3. Troubleshooting
This section provides message flowcharts to aid in troubleshooting the 3M MP7770 Multimedia Projector.
3-1. Troubleshooting Flowcharts
3-1-1. Firmware Update
Factory Reset
Switch on
unit in Standby
Press Menü C6/S1

and Enter C6/S2;S9
simultaneous
Press Standby C6/S10

Hold Menü C6/S1
and Enter
C6/S2;S9
pressed (appr. 10sec)
Message:
"Parameter Factory Settings
Restored"
appears
 2002, 3M IPC. 3-1

3-1-2. Fan Cooling System Check
Projector switch off after approx. 5sec.

Standby blinks red/yellow
C6/S10
Main Fan Cartridge Fan Lamp Fan

NO NO NO
working? working? working?
YES YES YES
Check Check Check

PIN1:+5V PIN1:+3V PIN1:+4V NO
PIN2:-5V PIN2:-5V PIN2:GND
C1/J11 C1/J7 C1/J9
No
YES YES
YES
Check Check Check

PIN3 PIN3.......... PIN3..........
+5V C1/J11 300Hz 5V pp 700Hz 7V pp
No NO
C1/J7 C1/J9
-5V
YES YES
NO Change Main Fan Change Cartridge Fan Change Lamp Fan

5b/12 7/9 5a/13
NO
Check other fans
YES
Check Flyback output Change Flyback-Converter

NO
Voltages 6/10
YES
Change Interface
5a/260
 2002, 3M IPC. 3-2

3-1-3. Sound Check
No sound?
Change
Check Audio Signal NO Connectionboard
C1/J13 5a/11
YES
Change Interfaceboard
Check Audio Signal NO
5a/260
C1/J6
YES
Change Speaker
3/40
 2002, 3M IPC. 3-3

3-1-4. Video Check
No Video
Data mode OK
Change
Not
Check Video Signal good Connectionboard
C1/J4 5a/11
good
5a/260
 2002, 3M IPC. 3-4

3-1-5. No Image, Start-Up Screen OK
No Image
only Start up screen
Clean
Check internal Test Not Bad connection
YES
pattern good Interface-Engine C1/J1
good NO
Change Interfaceboard Change DLP-Kit

5a/260 5b/440
 2002, 3M IPC. 3-5

3-1-6. No Image, No Start-Up Screen
Lamp ignites,
-but dark image
-no start up screen
Check CW index
YES
PIN3 5a/260
C1/J14
NO
Check Voltage Change Engine

CW index YES
5b/400
PIN5: +1.5V
C1/J14
NO
Check Flyback output Change Flyback-Converter

NO
Voltages 6/10
C2/J2
YES
5a/260
 2002, 3M IPC. 3-6

3-1-7. Lamp Does Not Work
Lamp doesn´t ignite
Check Lamp visually
Is H-Level at Change Lamp Ballast

LAMPEN YES
6/70
PIN4
C1/J19
NO
Colorwheel working YES
5a/260
NO
Change Engine
5b/400
 2002, 3M IPC. 3-7

3-1-8. No Function
Projector doesn`t switch

on
Check Mains input

8a/10
Check Lamp Door

4/20
Change Lamp Ballast

Check 390V DC NO
6/70
C2/J3
YES
Change Flyback-
Check DC-Voltage NO Converter
6/10
C1/J19
YES
5a/260
 2002, 3M IPC. 3-8

3-1-9. Switch OFF In Hot Condition
CT8
Projector switch off in
hot condition
Projector goes off completes

-Fan run continuously
-switch in Standby again after cooling down
-Overtemperatur-Main Thermo switch
Projector goes into Standby

-Overtemperatur-Sensorboard
Projector goes in Standby

- after cooling down unit can be started again
-Overtemperatur-Thermoswitch Lamp Ballast
Clean Air filter

2/70
 2002, 3M IPC. 3-9

3M Multimedia Projector MP7770 Theory and Diagrams
4. Theory and Diagrams
This section provides the following theory and diagram information for this product:
•= Theory of Operation
•= Wiring Diagrams
•= Cabling and Cable Connectors
•= Functional Diagrams
4-1. Theory of Operation
COLORWHEEL LENS
IR-FILTER
INTEGRATER
PRISM
LAMP
DMD
 2002, 3M IPC. 4-1

4-2. Wiring Diagrams
4-2-1. Wire Routing
NOTE: Part numbers and white

descriptions are on the black
following page. blue
green/yellow
red
1 2 3 yellow
4 7
8
5
31
14
11
18
20 16 25
31
20
22
23
21 24 10
13
12
9 17
F3,15A
28 30
29
26
27
 2002, 3M IPC. 4-2

4-2-2. Wire Routing Parts Identification
Item Liesegang 3M Serial

Number Description Part Number Part Number Number
1 Cable 270 green/yellow EF 0246099230 78-8118-3676-2 10001-

2 PWB Panel BG 0245066019 78-8118-8518-1 10001-
3 Speaker BG 0245011508 78-8118-8515-7 10001-
4 Cable Video Board EK 0245099050 78-8118-8580-1 10001-
5 Cable 360 4pol. compl. BG 0245099088 78-8118-8581-9 10001-
6 Cable Keyboard EK 0245099060 78-8118-8582-7 10001-
7 PWB Interface ** BG 0275044219 not available 10001-10210
7 PWB Interface ** BG 0275044319 78-8118-8737-7 10001-
8 EPROM 4M BG 0275099910 78-8118-8736-9 10001-
9 Fan Cardrige EK 0245022200 78-8118-8536-3 10001-
10 Fan Main BG 0245022219 78-8118-8541-3 10001-
13 Fan Lamp EK 0275022230 78-8118-8747-6 10001-
14 Thermostat EK 0245099108 78-8118-8559-5 10001-
16 XGA DMD Kit *,** BG 0245077019 78-8118-8738-5 10001-
17 PWB IR-Receiver BG 0245066517 78-8118-8750-0 10001-
18 PWB Video BG 0245088119 78-8118-8540-5 10001-
20 Washer, tooth A4,3 DT 0050679703 not available 10001-
21 Cable 155 green/yellow EF 0245099250 78-8118-8586-8 10001-
22 Screw TORX M 4x6 StZn, black DT 0040190180 not available 10001-
23 Engine complete (without lamp BG 0275022505 78-8118-8458-0 10001-
and DMD) **
24 Lamp-Kit 200W BG 0275022008 78-6969-9296-1 10001-
25 PWB Thermostat BG 0245066319 78-8118-8558-7 10001-
26 Power Supply ** BG 0275099215 78-8118-8740-1 10001-
28 Fuse F3,15A EK 0060560620 78-8118-8579-3 10001-
30 PWB Flyback-Converter ** BG 0245099509 78-8118-8739-3 10001-
31 Tie Wrap 102x2.5 EK 0060760770 not available 10001-
 2002, 3M IPC. 4-3

4-2-3. Component Connections
Lamp
Ignitor
N
L
PE J3
Temp Temp
Switch Sensor Board
J1 J1
Power Supply
J1 J2
J1
IR-
+3V3 Volt
Lamp ON
+390 Volt
Receiver
Lamp Lit
PFC ON
0 Volt
GND
GND
J1
Key-
1 2 1 2 3 4 5 6 J10 J12
J8 Board
J3 J1 14 Power Fail
13 J5
12 Cartridge
11 +12 Volt
10 +5 Volt J7 Fan
9 +3V3 Volt
8 +3V3 Volt
+2V5 Volt J11
J2 7 Main
6 GND Interface
5 GND J6 Fan
Lamp ON Board
4
Flyback 3 PFC ON
J9
2 Lamp Lit
Converter V-5 J3 J13
1 Speaker
J1 J1 Lamp
USB- Connection- Fan
Board board
 2002, 3M IPC. 4-4

4-3. Cabling and Cable Connectors
4-3-1. PC and MAC Cabling
NOTE: Part numbers and descriptions are on the page following the two diagrams.
SVHS
VIDEO
RGB
RS 232 USB
60 10
22
100 90 21
23
Video
110
MAC
Audio
Audio
72 40
71
S-VHS / Composite
PC
50
32 31
33
20 Video 30 VGA 70 MAC
21 22 23 31 32 33 71 72
 2002, 3M IPC. 4-5

4-3-2. PC Cabling
RGB
RS 232
10 90 100
82
83
84
Monitor Computer
Monitor Compensation 81
on/off +10 +20
Projektor Power
PC
80 Boosterbox
81 82 83 84 10
 2002, 3M IPC. 4-6

4-3-3. Cabling Parts Identification
Item Liesegang 3M Serial

Number Description Part Number Part Number Number
10 Power cord, EU EK 0242100012 DY-0205-1354-4 10001-

10 Power cord, UK EK 0242410012 DY-0205-1355-1 10001-
10 Power cord, USA BG 0244100038 DY-0205-1356-9 10001-
20 Video Cable Set EK 0242840000 DY-0205-1358-5 10001-
21 Verb. Kabel Video, 2,5m - - 10001-
22 Kabel S-VHS , 2,5m - - 10001-
23 Verbindungskabel Audio 2,5m - - 10001-
30 VGA Cable Set EK 0252710010 78-8118-7957-2 10001-
31 Anschlußkabel VGA, 2,5m - - 10001-
32 Mauskabel 2,5m - - 10001-
33 PS/2 mouse adapter EK 0847066020 10001-
40 Adapter Scart 3 EK 0842840040 DY-0205-1240-5 10001-
50 Extended serial adapter EK 0847066010 DY-0205-1238-9 10001-
60 USB Mouse Cable BG 0245700008 78-8118-8503-3 10001-
70 Mac cable set BG 0242770008 DY-0205-1361-9 10001-
71 Adapter MAC Mouse - - 10001-
72 Anschlußkabel MAC-Rechner - - 10001-
2,5m
80 Cable extension kit, optional BG 0244700019 78-8118-7927-5 10001-
81 Boosterbox BG 0244700018 78-8118-8074-5 10001-
82 Cable, Booster - Receiver, 20m EK 0238700060 78-8118-8075-2 10001-
83 Mouse Extension Cable, 20m EK 0234701010 DY-0205-1232-2 10001-
84 Power supply 100-250V 18W EK 0246800010 78-8118-8076-0 10001-
90 IR Remote Control EK 0245088010 78-8118-8502-5 10001-
100 Battery typ AAA 2x BG 0234088028 not available 10001-
 2002, 3M IPC. 4-7

4-3-4. Cable Connectors
21 Cinch - Cinch
Video
22 DIN 4pol mini - DIN 4pol mini

1 1
2 2
Video 3 3
4 4
23
Chinch - 3,5
Audio
weiß R
T
rot L
Audio
31 Panel - VGA
1 1 R
6 6 GND-R
2 2 G
7 7 GND-G
3 3 B
8 8 GND-B
13 13 HSync
10 10 GND-Sync
14 14 VSync
5 5
11 11 Mid 0
12 12 Mid 1
4 4 Mid 2
HD-D-Sub 15pol (male) HD-D-Sub 15pol (male) 15 15 Mid 3
9 9 Pin entfernt
Gehäuse Gehäuse
32 Panel - Maus
1 1 DCD
2 2 RxD
3 3 TxD
4 4 DTR
5 5 Gnd
6 6 DSR
7 7 RTS
8 8 CTS
9 9 RI
D-Sub 9pol (female) D-Sub 9pol (female)
33 Adapter PS/2 Maus
6 5
1
2 4 3
3 2 1
4
7
5
6
7 DATA
8 GND
9 CLK
D-Sub 9pol (male) CON/Mini DIN6 (male)
IEC 48B 6pol
 2002, 3M IPC. 4-8

40 Scart - Cinch
19
Audio out - L weiß
17
Audio out - R rot 3

1
Video out gelb 4
50 Adapter Mouse seriell

Gehäuse
1
2
3
4
5
6
7
8
9 1 DCD
2 RxD
D-Sub 9pol (male) 3 TxD
4 DTR
5 Gnd
6 DSR
7 RTS
8 CTS
1 9 RI
2
D-Sub 9pol (female) 3
4
Gehäuse
5
6
7
8
9
D-Sub 9pol (male)
Gehäuse
60 USB Mouse Cable

1 1
2 2
3 3
4 4
USB/A USB/B GND GND
71 Adapter MAC Maus

4 3
1
2 2 1
3
4
GND 5
5
6
DATA
7
8
9
D-Sub 9pol (male) CON/Mini DIN4 (male)

IEC 48B 4pol
 2002, 3M IPC. 4-9

72 Panel - MAC 2
1
1
6
R
GND-R
5 2 G
6 7 GND-G
9 3 B
13 8 GND-B
3 12 CSync
11 10 GND-Sync
15 13 HSync
14
12 14 VSync
5
4 11 Sense 0
D-Sub 15pol (male) HD-D-Sub 15pol (male) 7 4 Sense 1
10 15 Sense 2
NC. NC. Diode 1N4148
Gehäuse Gehäuse
82 Booster-Empfänger
1 1 R
2 2 G
3 3 B
4 4
5 5
6 6
7 7
8 8
9 9
10 10
11 11
12 12
13 13 HSync
14 14 VSync
HD-D-Sub 15pol (female) HD-D-Sub 15pol (male) 15 15
Gehäuse Gehäuse
83 Projector - Maus
1 1 DCD
2 2 RxD
3 3 TxD
4 4 DTR
5 5 Gnd
6 6 DSR
7 7 RTS
8 8 CTS
9 9 RI
D-Sub 9pol (female) D-Sub 9pol (female)
 2002, 3M IPC. 4-10

4-4. Functional Diagrams
4-4-1. Component Layout
C0
Key- 7/2-C6
board
Tempsensor
J1 7/25-C4 black
J1
red
(+)
J12 J6
Connection- J5
board Interfaceboard 7/7-C1
J4
7/18-C3 J13 CR
Interfaceboard
DLP-Kit J7 J11 J19 J1 J14 J8 J9
M
red
J10 black
yellow yellow
black
M red blue red
J1 white
M J1 IR-Receiver
IR-Receiver
7/17-C5
Digital
Display
Engine
7/30-C2
J2
F3,15A
Ignitor Power- J3 J1
J1 Supply J3
7/26-C7 J2 Flyback
Converter
 2002, 3M IPC. 4-11

4-4-2. Component Pin Connections
Interface board C1a

J6
J12 J5
J1A
J4 J2
J3
J13
J7 J11
J19 J1 J14 J8 J9 J10
J1 TI-PALMTOP
59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 11 9 7 5 3 1
60 58 56 54 52 50 48 46 44 42 40 38 36 34 32 30 28 26 24 22 20 18 16 14 12 10 8 6 4 2
120118 116 114 112 110 108 106 104 102 100 98 96 94 92 90 88 86 84 82 80 78 76 74 72 70 68 66 64 62
119 117 115 113 111 109 107 105 103 101 99 97 95 93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 63 61
PIN Belegung PIN Belegung PIN Belegung PIN Belegung PIN Belegung PIN Belegung PIN Belegung PIN Belegung
1 - 16 V+3V3 31 RLVS 46 GND 61 V+12G 76 - 91 GND 106 RLR2
2 - 17 GND 32 GND 47 RLR3 62 GND 77 - 92 RLHS 107 GND
3 - 18 V+3V3 33 RDTMG 48 GND 63 V+12G 78 - 93 GND 108 RLR4
4 - 19 - 34 GND 49 RLR5 64 GND 79 - 94 GND 109 GND
5 GND 20 - 35 RLCLK 50 GND 65 V+12G 80 - 95 GND 110 RLR6
6 V+3V3 21 - 36 GND 51 RLR7 66 GND 81 - 96 RLB0 111 GND
7 GND 22 - 37 RLB1 52 GND 67 VCC 82 - 97 GND 112 G0DMD
8 V+3V3 23 - 38 GND 53 RLG0 68 GND 83 GND 98 RLB2 113 GND
9 GND 24 - 39 RLB3 54 GND 69 VCC 84 SDA 99 GND 114 RLG1
10 V+3V3 25 GND 40 GND 55 RLG2 70 GND 85 SCL 100 RLB4 115 GND
11 GND 26 RESETZ 41 RLB5 56 GND 71 VCC 86 GND 101 GND 116 RLG3
12 V+3V3 27 NPGOOD 42 GND 57 RLG4 72 GND 87 - 102 RLB6 117 GND
13 GND 28 GND 43 RLB7 58 GND 73 - 88 LAMPLIT 103 GND 117 RLG5
14 V+3V3 29 - 44 GND 59 RLG6 74 - 89 RLAMPEN 104 RLR0 118 GND
15 GND 30 CWINDEX_R 45 RLR1 60 GND 75 - 90 RSYNCVAL 105 GND 120 RLG7
 2002, 3M IPC. 4-12

C1b
J2 SERIAL
PIN Belegung PIN Belegung
1 DCDIN 6 -
12345 2 RXDI 7 RTSO
3 TXDO 8 CTSI_PD
4 DTROUT 9 RI1
6789 5 GND
J3 USB-ADAPTER
PIN Belegung
1 PCVCC
2 D+
1234 3 D-
4 GND
J4 DATEN1
PIN Belegung PIN Belegung PIN Belegung
55321 1 RIN11 6 GND 11 GND
2 GIN11 7 GND 12 DDC_SCA
10 9 8 7 6 3 BIN11 8 GND 13 HRTC
15 13 11 4 5 9 DDC_VCC 14 VRTC
5 4 10 GND 15 DDC_SCL
14 12
J5 TASTATUR
1 LED_GRUEN 6 TAST1
2 LED_ROT 7 TAST0
3 TASPW 8 SCAN2
4 VCC 9 SCAN1
5 TAST2 10 SCAN0
10 1
J6 LAUTSPRECHER
PIN Belegung
1 OUT+
2 OUT-
12
J7 FAN_2
PIN Belegung
1 +3V - +5V
2 -5V
3 FANGOOD
12 3
J8 FB
PIN Belegung
1 FB_INT
2 VCC
3 GND
12 3
J9 FAN_3
PIN Belegung
1 +4V
2 GND
3 FANGOOD
12 3
J10 TEMP_SW
PIN Belegung
1 VCC
2 HITEMP
12
 2002, 3M IPC. 4-13

C1c
J11 FAN_1
PIN Belegung
1 +3V - +5V
2 -5V
3 FANGOOD
12 3
J12 TEMPERATURSENSOR
PIN Belegung
1 VCC
2 SDA
3 SCL
12 3 4 4 GND
J13 424D_CON
PIN Belegung PIN Belegung PIN Belegung PIN Belegung
1 AUDCAM_R 7 GND 13 GND 19 GND
2 V+12G 8 CAM_BAS 14 AUDCAM_L 20 VIDEO
3 GND 9 GND 15 GND 21 GND
22 18 14 10
24 20 16 12 8 6 4 2 4 AUDIO_L 10 CAM_CHR 16 CAM_SDA 22 BASV
6 GND 12 AUDIO_R 18 CAM_SCL 24 CHR
21 17 13 9 7 5 3 1
23 19 15 11
J14 COLORWHEEL
PIN Belegung
1 GND
2 -
3 CWINDEX
12 3 4 5 4 -
5 1,5V
J19 POWER
1 V-5 7 - 13 -
2 LAMPLIT0 8 V+3V3 14 PFAIL
3 PFCON 9 V+3V3
1 2 345678910 12 14 4 LAMPEN 10 VCC
11 13 5 GND 11 V+12G
6 GND 12 -
 2002, 3M IPC. 4-14

C2
Flyback-Converter
J2
J3
J1
J1 CONTROL
1 LAMPON 4 GND
2 GND 5 LAMPLIT
123456 3 +5V 6 3A +3V3
J2 OUT
2 4 6 8 101214 1 V-5 7 V+2V5 13 -
2 LAMPLIT0 8 V+3V3 14 PFAIL
1 3 5 7 9 11 13 3 PFCON 9 V+3V3
4 LAMPEN 10 VCC
5 GND 11 V+12G
6 GND 12 -
J3 IN
PIN Belegung
1 390V
2 0
1 2
 2002, 3M IPC. 4-15

Connection board
C3
J4
J1 J6 J3 J5
J1 S_VIDEO
1 GND 4 CHR
4 5 2 GND 5 GND
3
3 BAS
2 1
J3 AUDIO
PIN Belegung
1 GND
R L
2 D_AUDIO_R
3 D_AUDIO_L
GND
J4 424D_CON
PIN Belegung PIN Belegung PIN Belegung PIN Belegung
12 16 20 24 1 CHR 7 SCL 13 AUDIO_R 19 GND
2 4 6 810 14 18 22 2 GND 8 GND 14 GND 20 GND
3 BAS 9 SDA 15 CAM_CHR 21 AUDIO_L
13 5 7 9 13 17 21 5 VIDEO 11 AUD_L3 17 CAM_BAS 23 VCAM_12
11 15 19 23 6 GND 12 GND 18 GND 24 AUD_R3
J5 CAMERA
8 PIN Belegung PIN Belegung PIN Belegung
1 SCL 4 VCAM 12 7 AUD R3
9 7
2 SDA 5 GND 8 CAM CHR
6 3 3 GND 6 AUD L3 9 CAM BAS
5
2 1
4
J6 VIDEO
GND
VIDEO
 2002, 3M IPC. 4-16

C4
Temp-Sensor
J1
J1 PCB_CON
PIN Belegung
1 VCC
2 SDA
3 SCL
123 4 4 GND
 2002, 3M IPC. 4-17

C5
IR-Receiver
J1
J1 244
PIN Belegung
1 IROUT
2 IRVCC
3 GND
12 3
 2002, 3M IPC. 4-18

C6
Keyboard
J1
S6 S2
S4 S10
S1
S3 S9
S8
S5
S7
J1 424RXX
1 SCAN0 6 TAST2
2 SCAN1 7 VCC
3 SCAN2 8 TASPW
4 TAST0 9 LED_ROT
5 TAST1 10 LED_GRUEN
10 1
 2002, 3M IPC. 4-19

C7
Power Supply
J3
F3,15A
J1
J2
J1 DCOUT
PIN Belegung
1 390V
2 0
1 2
J2 CONTROL
1 LAMPON 4 GND
2 GND 5 LAMPLIT
123456 3 PFCON 6 VCC
J3 ACIN
PIN Belegung
1 L1
2 N
1 2 3 3 GND
 2002, 3M IPC. 4-20

3M MP7770 Multimedia Projector Service Manual

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3M MP7770 Multimedia Projector Service Manual

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MP7770 Multimedia Projector

3M Visual Systems Division EPS Service Documentation

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SECTION 4. THEORY AND DIAGRAMS

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1-2. Machine Identification

 2002, 3M IPC. 1-1

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Up to 30.000 V may be incurred when the lamp is ignited; lethal hazard!

1. Service and repairs may only be carried 1

 2002, 3M IPC. 1-2

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6,0 36mm tele

1,5 2 2,5 3 3,5 4 4,5 B

 2002, 3M IPC. 1-3

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2-2. Required Tools

2-3. Steps for Removing Projector Components

 2002, 3M IPC. 2-1

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2-3-1. Remove Bottom Cover

1. Press locking tabs and lift upward to remove air filter 1

2. Press locking tab and open lamp door.

3. Press both sides of wire clip/handle to disengage.

 2002, 3M IPC. 2-2

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4. Using steady pressure, pull upward on clip/handle to

6. Use a #10 torx driver and remove five (5) screws on 7

8. Carefully lift bottom cover off of projector body.

 2002, 3M IPC. 2-3

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2-3-2. Remove Top Cover

Remove bottom cover.

1. Use a #10 torx driver and remove three (3) screws

2. Turn the projector over and carefully lift upward on

3. Disconnect ribbon cable. 3 4

 2002, 3M IPC. 2-4

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2-3-3. Remove Interface Board Plate

Remove top and bottom covers.

1. Use a 5mm nut driver and remove four (4) nuts

 2002, 3M IPC. 2-5

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2-3-4. Remove Interface Board

Remove top cover, bottom cover and interface board

1. Disconnect seven (7) wire connectors.

 2002, 3M IPC. 2-6

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2-3-5. Remove DMD Kit

Remove top cover, bottom cover, interface board plate

1. Use #10 torx driver to loosen one (1) screw securing 1

3. Use a #3 torx driver and remove four (4) nuts.

7. Reassemble in reverse order.

 2002, 3M IPC. 2-7

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2-3-6. Remove Main Fan

Remove top and bottom covers.

2. Cut three (3) wire ties securing wires.

3. Use a #10 torx driver to remove three (3) screws

4. Slide the fan assembly forward to access one (1) wire

6. Reassemble in reverse order.

 2002, 3M IPC. 2-8

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