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ABSTRACT: In this study, a new method to fabricate cellulose nanocrystals (CNCs) based on DES pretreatment of wood
cellulose fibers with choline chloride and organic acids are reported. Oxalic acid (anhydrous and dihydrate), p-toluenesulfonic
acid monohydrate, and levulinic acid were studied as acid components of DESs. DESs were formed at elevated temperatures
(60−100 °C) by combining choline chloride with organic acids and were then used to hydrolyze less ordered amorphous regions
of cellulose. All the DES treatments resulted in degradation of wood fibers into microsized fibers and after mechanically
disintegrating, CNCs were successfully obtained from choline chloride/oxalic acid dihydrate-treated fibers, whereas no liberation
of CNCs was observed with other DESs. The DES-produced CNCs had a width and length of 9−17 and 310−410 nm,
respectively. The crystallinity indexes (CrIs) and carboxylic acid content of the CNCs were 66−71% and 0.20−0.28 mmol/g,
respectively. CNCs exhibited good thermal stabilities (the onset thermal degradation temperatures ranged from 275−293 °C).
The demonstrated acidic DES method exhibits certain advantages over previously reported CNC productions, namely, milder
processing conditions and easily obtainable and relatively inexpensive biodegradable solvents with low toxicity (compared, e.g., to
ILs).
■ INTRODUCTION
Ionic liquids (ILs) can be utilized as an efficient reaction and
DESs typically consist of a hydrogen bond donor and
acceptor pair. The formation of strong hydrogen bonding and
treatment media for various biomasses.1,2 ILs contain large complexation between the components is assumed to prevent
organic cations and inorganic or organic anions having melting crystallization, consequently causing the drop in the melting
point lower than 100 °C.3 Compared with traditional molecular point and resulting in an eutectic mixture.6 A significant
solvents, they have several advantages, including high solvent amount of DESs can be attained directly from low toxic natural
capacity toward both organic and inorganic materials and components, such as choline chloride, urea, and glycerol.9
negligible vapor pressure, which reduces the volatile organic However, the toxicity of DES can be higher compared to its
compound (VOC) emissions. Despite their good properties, individual components,10 but the toxicity greatly depends on
ILs have several drawbacks, including synthesis mainly from oil- the studied organism.11,12 There is even evidence that the
based chemicals, toxicity, low biodegradability, low moisture formation of DESs can lower the toxic effect of individual
tolerance, and high cost.4,5 components (e.g., organic acids). DES systems consisting of
Deep eutectic solvents (DESs) are chemicals that are almost choline chloride and organic acids have been shown to exhibit
equivalent to ILs (DESs are even regarded as a subcategory of certain antimicrobial properties, yet they are well biocompat-
ILs according to some sources6) and exhibit similar properties, ible, and their toxicity is lower compared to some ILs based on
such as good solvent capacity and low vapor pressure.7 imidazolium and pyridinium.12 Choline chloride-based DESs
However, compared with ILs, DESs can be obtained by less are also readily biodegradable.13 Consequently, these favorable
demanding methods by simply heating and mixing two or more
components at an elevated temperature (mainly around 100 Received: June 20, 2016
°C). On a larger scale, DES can be efficiently synthesized using Revised: July 25, 2016
the twin screw extrusion process.8
Table 1. Composition of Different DES Systems, Reaction Conditions, Yields, Limiting Viscosity, and Carboxylic Acid Content
before and after Cellulose Treatments
molar reaction time reaction temp yieldd limiting viscosity carboxylic acid content
sample acid ratioa (h) (°C) (%) (dm3/kg) (mmol/g)
b
dissolving 503
pulp
DES1 anhydrous oxalic acid 1:2 2 100 72 104 0.25 ± 0.02
DES2 oxalic acid dihydrate 1:1 2 100 68 113 0.20 ± 0.04
DES3 oxalic acid dihydrate 1:1 4 100 76 104 0.27 ± 0.13
DES4 oxalic acid dihydrate 1:1 6 100 78 104 0.23 ± 0.07
DES5 oxalic acid dihydrate 1:1 2 120 73 100 0.23 ± 0.03
c
DES6 p-toluenesulfonic acid 1:1 2 60 70 108
monohydrate
c
DES7 p-toluenesulfonic acid 1:1 4 60 66 104
monohydrate
c
DES8 levulinic acid 1:2 2 100 88 267
a
Choline chloride/acid. No carboxylic acid groups detected. Carboxylic acid content not measured. Calculated from the mass of fibers after the
b c d
properties have encouraged many researchers to switch their are discussed elsewhere.38 Choline chloride and p-toluenesulfonic acid
interest from traditional molecular solvents and ILs to DESs. monohydrate were obtained from TCI (Germany), and oxalic acid
Cellulose nanocrystals (CNCs) are stiff, rod-like nanosized (anhydrous and dihydrate) and levulinic acid were purchased from
(length generally below a micrometer and width from a few Sigma-Aldrich (Germany). All the chemicals were used as received,
without further purification.
nanometers to tens of nanometers) cellulosic materials isolated Hydrolysis of Cellulose Pulp Using Deep Eutectic Solvent.
from natural biomasses, such as plant fibers.14 CNCs have Molar ratios between choline chloride and acids were 1:2 for
several unique properties such as lightweight, biodegradability, anhydrous oxalic acid39 and levulinic acid40 and 1:1 for oxalic acid
stiffness, a large surface area, and are produced from cellulose, dihydrate41 and p-toluenesulfonic acid monohydrate.42 All the DESs
which is renewable and the most abundant biopolymer.15 Due were produced by heating the mixtures at 100 °C, except in the case of
to the high reinforcement capability, CNCs are widely used in p-toluenesulfonic acid monohydrate, where a temperature of 60 °C
polymer nanocomposites to improve their properties.16 CNCs was used. DES pretreatments of cellulose were performed by adding
can also be used as a replacement for toxic oil-based chemicals 1.2 g of dried pulp into 120 g of DES during mixing for the desired
in mineral flotation, 17 as a stabilizer of oil-in-water time (2−4 h) at a predetermined temperature (60−120 °C). The
reaction conditions used are presented in Table 1. After mixing, the
emulsions18,19 and in biomedicine.20 Acidic hydrolysis using
reaction mixture was removed from the heating source (oil bath) and
aqueous mineral acids, such as sulfuric,21 hydrochloric,22 100 mL of deionized water was added. The pretreated pulp
hydrobromic,23 and phosphoric acids,24 or polyoxometalates25 suspensions were filtered and washed with 400 mL of deionized water.
has been the most common method to dissolve the amorphous Fabrication of Cellulose Nanocrystals from Deep Eutectic
regions of cellulose to yield CNCs. Several other methods, Solvent-Pretreated Cellulose Fibers. DES-pretreated aqueous
mostly based on different oxidation reactions, have also been cellulose fiber dispersions (0.5%) were first mixed at 11000 rpm
applied in CNC production.26−30 Recently, ILs were shown to with an Ultra-Turrax mixer (IKA T25, Germany) at a pH of 7 (the pH
act as an efficient swelling and hydrolysis medium to fabricate was adjusted using dilute NaOH solution) for 1 min. The fibers were
CNCs.31−34 DESs have so far been reported to have been used then disintegrated using a microfluidizer (Microfluidics M-110EH-30,
U.S.A.) to individualize CNCs. Three passes through 400 and 200 μm
in pretreatment media for cellulose saccharification35,36 and in chambers at a pressure of 1300 bar and then three passes through 200
the fabrication of cellulose nanofibers (CNFs;37 by retaining and 87 μm chambers at a pressure of 2000 bar were used.
amorphous cellulose regions intact, allowing the individualiza- Scanning Electron Microscopy. Scanning electron microscopy
tion of flexible and long nanosized filaments). (SEM, Zeiss Zigma HD VP, Germany) images of the freeze-dried
In this study, we report the results of DESs obtained from (liquid nitrogen and vacuum drying) samples filtered on a
choline chloride and organic acids as potential acidic hydrolytic polycarbonate membrane with a pore size of 0.2 μm were obtained.
solvents to fabricate CNCs from dissolving pulp. For this The accelerating voltage during imaging was 0.5 kV.
purpose, oxalic (anhydrous and dihydrate), p-toluenesulfonic Transmission Electron Microscopy. The morphological features
monohydrate, and levulinic acids were used as the acidic of the fabricated CNCs were analyzed with a Tecnai G2 Spirit
transmission electron microscope (FEI Europe, Eindhoven, The
components of DESs under different hydrolytic conditions
Netherlands). Samples were prepared by diluting each sample with
(temperature and time). The CNCs obtained after DES ultrapure water. A small droplet of the dilution was placed on top of a
pretreatment and mechanical microfluidization were charac- carbon-coated copper grid. The grid was first coated with polylysine by
terized by transmission electron microscopy (TEM), wide- applying a small droplet of 0.1% solution of polylysine on the top of
angle X-ray diffraction (WAXD), diffuse reflectance infrared the grid and allowing it to stand for 3 min. The excess polylysine was
Fourier transform spectrum (DRIFT), thermogravimetric removed from the grid by touching the droplet with a corner of a filter
analysis (TGA), and conductive titration. paper. The small droplet of the sample was then placed on the top of
■
the grid. The excess amount of the sample was removed from the grid
by touching the droplet with a corner of a filter paper. Negative
EXPERIMENTAL SECTION staining of the samples was performed by placing a droplet of uranyl
Materials. Dissolving cellulose pulp (softwood) was obtained as acetate (2% w/v) on top of each specimen. The excess uranyl acetate
dry sheets and used as a cellulose material after disintegration in was removed with filter paper, as described above. The grids were
deionized water. The disintegrated pulp was filtered, washed with dried at room temperature and analyzed at 100 kV under standard
ethanol, and dried at 60 °C for 24 h. The properties of cellulose pulp conditions. Images were captured using a Quemesa CCD camera, and
B DOI: 10.1021/acs.biomac.6b00910
Biomacromolecules XXXX, XXX, XXX−XXX
Biomacromolecules Article
Figure 1. Schematic flow diagram of CNC production using DES. First step: hydrolysis of wood cellulose fibers in DES at elevated temperature;
Second step: washing and filtrating the DES-treated fibers using water and vacuum filtration; Third step: mechanical disintegration of DES-treated
and washed microfibers in water with microfluidizer.
Figure 2. (a) Dry cellulose pulp before and after DES treatments and washing and (b) examples of SEM images of cellulose pulp and fibers after
DES treatments.
iTEM image analysis software (Olympus Soft Imaging Solutions cellulose was performed using DRIFT. Spectra were collected with a
GMBH, Munster, Germany) was used to measure the width of the Bruker Vertex 80v spectrometer (U.S.A.) from freeze-dried samples.
individual nanocrystals. In total, 60 CNCs of each sample were Spectra were obtained in the 600−4000 cm−1 range, and 40 scans were
measured. The final results were averaged and standard errors were taken at a resolution of 2 cm−1 from each sample.
calculated. Limiting Viscosity. The effect of the DES pretreatment on the
X-ray Diffraction. The crystalline structure of the original pulp degree of polymerization was estimated using the limiting viscosity,
and CNCs was investigated using wide-angle X-ray diffraction measured in cupriethylenediamine solution according to the ISO 5351
(WAXD). Measurements were conducted on a Rigaku SmartLab 9 standard. Samples were freeze-dried prior to the measurements.
kW rotating anode diffractometer (Japan) using a Co Kα radiation (40 Thermogravimetric Analysis. TGA measurements were carried
kV, 135 mA; λ = 1.79030 nm). Samples were prepared by pressing out with a thermal analyzer Netzsch STA 409 PC (Germany)
tablets of freeze-dried celluloses to a thickness of 1 mm. Scans were apparatus in two different atmospheres: under nitrogen flow and under
taken over a 2θ (Bragg angle) range from 5−50° at a scanning speed air flow (dynamic air), both with a constant rate of 60 mL min−1. Each
of 10°/s, using a step of 0.5°. The degree of crystallinity in terms of the measurement was made using approximately 5 mg of the freeze-dried
CrI was calculated from the peak intensity of the main crystalline plane sample, which was heated from 25−600 °C at a scanning rate of 2 °C/
(200) diffraction (I200) at 26.2° and from the peak intensity at 22.0° min−1. The temperature of polymer degradation, Td, was taken as the
associated with the amorphous fraction of cellulose (Iam), according to temperature at the onset point of the weight loss in the TGA curve
eq 1:43 obtained.
⎛ I − Iam ⎞
CrI = ⎜ 200
⎝ I200 ⎠
⎟ · 100%
(1)
■ RESULTS AND DISCUSSION
The fabrication of CNCs is commonly based on the hydrolysis
and dissolution of amorphous regions of cellulose using strong
It should be noted that, due to the Co Kα radiation source, the
cellulose peaks have different diffraction angles compared to results acids, ILs, or oxidative treatments. Here, four different DES
obtained using the Cu Kα radiation source. systems containing choline chloride as a hydrogen bond donor
Diffuse Reflectance Infrared Fourier Transform Spectrosco- and organic acids as a hydrogen bond acceptor were studied as
py. Chemical characterization of raw cellulose and DES-pretreated potential new green media for CNC individualization.
C DOI: 10.1021/acs.biomac.6b00910
Biomacromolecules XXXX, XXX, XXX−XXX
Biomacromolecules Article
Figure 4. Aqueous solutions (0.4%) of DES treated celluloses directly after mechanical disintegration (top row) and after free settling for two
months at room temperature (bottom row).
Figure 5. TEM images of CNCs obtained from DES-pretreated cellulose fibers: (a) DES2, (b) DES3, (c) DES4, and (d) DES5 (ground circles are
due to the sample preparation, most likely due to the air bubbles trapped in the cellulose solution).
that crystallinities of DES-pretreated fibers are decreased during The CNC solutions (0.1% in water) exhibited transmittances
the microfluidizer treatment, as it is well-known that ranging from 45−75% at a wavelength of 800 nm (Figure 8).
mechanical treatment can decrease the crystallinity of cellulose
due to strong shear forces during homogenization, which may
loosen the crystalline structure and result in peeling of the
cellulose chains on the crystallites.
The thermal stability of CNCs was studied using TGA
measurements at air and nitrogen atmosphere. It can be seen
from Figure 7 that the onset temperatures of CNCs ranged
■
weight and the absence of a significant amount of hemi-
celluloses), it is still in the range of thermally stable CNCs
obtained by phosphoric acid hydrolysis24 and significantly CONCLUSIONS
higher than those obtained after sequential periodate oxidation DES based on choline chloride and oxalic acid dihydrate was
and reductive amination.53 The highest thermal stability was found to be an effective hydrolytic solvent for the production of
found for DES2, whereas there were no significant differences CNCs. DESs were used only as a pretreatment media, solvent
between the other CNCs. In a nitrogen atmosphere, the onset was removed by simple filtration and washing steps, and CNCs
of the main degradation temperature was slightly higher were produced mechanically from DES-free fibers. The use of
(around 300 °C for all CNCs) compared to the measurement DES as a pretreatment media thus eliminates cumbersome
in air. However, minor degradation (around 10% w) was separation of CNCs from the reaction mixture. It was found
observed after 200 °C. The residual mass at 600 °C for CNCs that even 2 h pretreatment time at 100 °C was suitable for the
was over two times higher compared with original cellulose fabrication of CNCs with a high aspect ratio, and the width
pulp. The formation of residual char is most likely due to the could be adjusted by increasing the reaction temperature. Due
dehydration of cellulose by acidic oxalic acid groups. to the low toxicity, biocompatibility, and biodegradability, DES
F DOI: 10.1021/acs.biomac.6b00910
Biomacromolecules XXXX, XXX, XXX−XXX
Biomacromolecules Article
pretreatment can be seen as an environmentally friendly (19) Ojala, J.; Sirviö, J. A.; Liimatainen, H. Chem. Eng. J. 2016, 288,
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■
(20) Lin, N.; Dufresne, A. Eur. Polym. J. 2014, 59, 302−325.
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S Supporting Information (22) Yu, H.; Qin, Z.; Liang, B.; Liu, N.; Zhou, Z.; Chen, L. J. Mater.
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ACS Publications website at DOI: 10.1021/acs.bio- (23) Sadeghifar, H.; Filpponen, I.; Clarke, S. P.; Brougham, D. F.;
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(25) Liu, Y.; Wang, H.; Yu, G.; Yu, Q.; Li, B.; Mu, X. Carbohydr.
AUTHOR INFORMATION Polym. 2014, 110, 415−422.
(26) Qin, Z.-Y.; Tong, G.-L.; Frank Chin, Y. C.; Zhou, J.-C.
Corresponding Author BioResources 2011, 6 (2), 1136−1146.
*Tel.: +358294482424. Fax: +358 855 323 27. E-mail: juho. (27) Leung, A. C. W.; Hrapovic, S.; Lam, E.; Liu, Y.; Male, K. B.;
sirvio@oulu.fi. Mahmoud, K. A.; Luong, J. H. T. Small 2011, 7, 302−305.
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(29) Tejado, A.; Alam, M. N.; Antal, M.; Yang, H.; van de Ven, T. G.
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ACKNOWLEDGMENTS (30) Sirviö, J. A.; Visanko, M. T.; Heiskanen, J. P.; Liimatainen, H. J.
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Tommi Kokkonen for TG analysis, and Mr. Sami Saukko for
(33) Man, Z.; Muhammad, N.; Sarwono, A.; Bustam, M. A.; Vignesh
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of Microscopy and Nanotechnology at the University of Oulu (34) Tan, X. Y.; Abd Hamid, S. B.; Lai, C. W. Biomass Bioenergy
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G DOI: 10.1021/acs.biomac.6b00910
Biomacromolecules XXXX, XXX, XXX−XXX
Biomacromolecules Article
H DOI: 10.1021/acs.biomac.6b00910
Biomacromolecules XXXX, XXX, XXX−XXX