Professional Documents
Culture Documents
14879-5:2007
Organic coating
systems and linings for
protection of industrial
apparatus and plants
against corrosion
caused by aggressive
media —
Part 5: Linings on concrete components
ICS 25.220.60
12&23<,1*:,7+287%6,3(50,66,21(;&(37$63(50,77('%<&23<5,*+7/$:
BS EN 14879-5:2007
National foreword
© BSI 2007
ICS 25.220.60
English Version
Systèmes de revêtements organiques de peinture et autres Beschichtungen und Auskleidungen aus organischen
revêtements rapportés pour la protection des appareils et Werkstoffen zum Schutz von industriellen Anlagen gegen
installations industriels contre la corrosion par des milieux Korrosion durch aggressive Medien - Teil 5: Auskleidungen
agressifs - Partie 5: Revêtements rapportés pour béton für Bauteile aus Beton
CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European
Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national
standards may be obtained on application to the CEN Management Centre or to any CEN member.
This European Standard exists in three official versions (English, French, German). A version in any other language made by translation
under the responsibility of a CEN member into its own language and notified to the CEN Management Centre has the same status as the
official versions.
CEN members are the national standards bodies of Austria, Belgium, Bulgaria, Cyprus, Czech Republic, Denmark, Estonia, Finland,
France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal,
Romania, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
© 2007 CEN All rights of exploitation in any form and by any means reserved Ref. No. EN 14879-5:2007: E
worldwide for CEN national Members.
EN 14879-5:2007 (E)
Contents Page
Foreword..............................................................................................................................................................4
1 Scope ......................................................................................................................................................5
2 Normative references ............................................................................................................................5
3 Terms and definitions ...........................................................................................................................7
4 Concepts and selection criteria ...........................................................................................................8
4.1 Surface protection types and systems................................................................................................8
4.2 Selection criteria ....................................................................................................................................9
4.3 Load profile ..........................................................................................................................................13
5 Concepts...............................................................................................................................................13
5.1 Lining materials ...................................................................................................................................13
5.2 Lining materials manufacturer ...........................................................................................................13
5.3 Applicator .............................................................................................................................................13
6 Materials ...............................................................................................................................................13
6.1 Materials for bonded linings...............................................................................................................13
6.2 Materials for mechanically fixed linings............................................................................................15
6.3 Materials for loose linings ..................................................................................................................16
7 Application ...........................................................................................................................................17
7.1 Bonded linings .....................................................................................................................................17
7.2 Mechanically fixed linings ..................................................................................................................18
7.3 Loose linings........................................................................................................................................20
8 Designations ........................................................................................................................................21
9 Testing ..................................................................................................................................................21
9.1 General..................................................................................................................................................21
9.2 Suitability testing .................................................................................................................................22
9.3 Checking the substrate .......................................................................................................................22
9.4 Receiving of lining materials ..............................................................................................................22
9.5 In-process testing of lining.................................................................................................................22
9.6 Checking the completed lining...........................................................................................................22
9.7 Tests during the application works ...................................................................................................23
9.8 Inspection report..................................................................................................................................23
10 Suitability verification and tests.........................................................................................................23
10.1 Requirements .......................................................................................................................................23
10.2 Tests......................................................................................................................................................26
Annex A (informative).......................................................................................................................................41
Annex B (informative) Selection criteria for surface protection systems .................................................42
B.1 Load profiles and suitable surface protection systems for floors and walls ................................42
B.2 Load profiles and suitable surface protection systems for secondary containments.................43
B.3 Load profiles and suitable protection for production plant floors .................................................44
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EN 14879-5:2007 (E)
B.4 Load profiles and suitable protection for collecting basins, gutters, channels, pipes etc. ........45
B.5 Load profiles and suitable protection for containers ......................................................................46
Annex C (informative) Sample form for acceptance inspection report .....................................................47
Annex D (normative) Overview of verification of suitability for linings.....................................................48
Annex E (normative) Test fluid groups for verification of suitability for material/media
combinations .......................................................................................................................................49
Annex F (normative) Media lists for elastomer linings................................................................................52
Annex G (normative) Testing the dissipation capability .............................................................................54
G.1 General .................................................................................................................................................54
G.1.1 Dissipation resistance ........................................................................................................................54
G.1.2 Ground dissipating resistance...........................................................................................................54
G.2 Testing the dissipation resistance of test samples .........................................................................54
G.2.1 Instruments ..........................................................................................................................................54
G.2.2 Test procedure.....................................................................................................................................54
G.2.3 Test report ............................................................................................................................................54
G.3 Measuring the ground dissipation resistance on the laid surface protection system ................55
G.3.1 Instruments ..........................................................................................................................................55
G.3.2 Preparation...........................................................................................................................................55
G.3.3 Test procedure.....................................................................................................................................55
G.3.4 Test report ............................................................................................................................................56
Annex H (informative) Check list and sample form for inspection schedule ...........................................57
Annex I (informative) A–deviations ...............................................................................................................60
Bibliography......................................................................................................................................................61
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EN 14879-5:2007 (E)
Foreword
This document (EN 14879-5:2007) has been prepared by Working Group CEN/BT/Task Force 130 “Organic
coating systems and linings for protection of industrial apparatus and plants against corrosion caused by
aggressive media”, the secretariat of which is held by DIN.
This European Standard shall be given the status of a national standard, either by publication of an identical
text or by endorsement, at the latest by February 2008, and conflicting national standards shall be withdrawn
at the latest by February 2008.
EN 14879 "Organic coating systems and linings for protection of industrial apparatus and plants against
corrosion caused by aggressive media" consists of the following parts:
According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following
countries are bound to implement this European Standard: Austria, Belgium, Bulgaria, Cyprus, Czech
Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia,
Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Romania, Slovakia, Slovenia, Spain,
Sweden, Switzerland and United Kingdom.
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EN 14879-5:2007 (E)
1 Scope
This document describes the requirements for and methods of testing of organic linings which are applied to
concrete process engineering equipment that will come in contact with aggressive chemical substances
(liquids, solids and gases). The requirements specified here may be used for the purposes of quality control
(e.g. as agreed between the contract partners).
The standard applies to linings which serve one or more of the following purposes:
to protect the charge from becoming contaminated by components released from the substrate material;
a) bonded linings;
e) storage;
f) filling;
h) manufacture;
i) treatment;
j) use.
2 Normative references
The following referenced documents are indispensable for the application of this document. For dated
references, only the edition cited applies. For undated references, the latest edition of the referenced
document (including any amendments) applies.
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EN 14879-5:2007 (E)
EN 13067, Plastics welding personnel — Qualification testing of welders — Thermoplastic welded assemblies
EN 13501-1, Fire classification of construction products and building elements — Part 1: Classification using
data from reaction to fire tests
EN 13813, Screed material and floor screeds — Screed material — Properties and requirements
EN 14879-1:2005, Organic coating systems and linings for protection of industrial apparatus and plants
against corrosion caused by aggressive media — Part 1: Terminology, design and preparation of substrate
EN 14879-4, Organic coating systems and linings for protection of industrial apparatus and plants against
corrosion caused by aggressive media — Part 4: Linings on metallic components
EN ISO 75-1, Plastics — Determination of temperature of deflection under load — Part 1: General test method
(ISO 75-1:2004)
EN ISO 175, Plastics — Methods of test for the determination of the effects of immersion in liquid chemicals
(ISO 175:1999)
EN ISO 527-3, Plastics — Determination of tensile properties — Part 3: Test conditions for films and sheets
(ISO 527-3:1995)
EN ISO 868, Plastics and ebonite — Determination of indentation hardness by means of a durometer (Shore
hardness) (ISO 868:2003)
EN ISO 1133, Plastics - Determination of the melt mass-flow rate (MFR) and the melt volume-flow rate (MVR)
of thermoplastics (ISO 1133:2005)
EN ISO 1183-1, Plastics — Methods for determining the density of non-cellular plastics — Part 1: Immersion
method, liquid pyknometer method and titration method (ISO 1183- 1:2004)
EN ISO 2286 (all parts), Rubber- or plastics-coated fabrics — Determination of roll characteristics
EN ISO 14632, Extruded sheets of polyethylene (PE-HD) — Requirements and test methods
(ISO 14632:1998)
EN ISO 15013, Extruded sheets of polypropylene (PP) — Requirements and test methods (ISO 15013:1998)
EN ISO 22088-4, Plastics — Determination of resistance to environmental stress cracking (ESC) - Part 4: Ball
or pin impression method (ISO 22088-4:2006)
IEC 60093:1980, Methods of test for volume resistivity and surface resistivity of solid electrical insulating
materials
IEC 60167, Methods of test for the determination of the insulation resistance of solid insulating materials
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EN 14879-5:2007 (E)
ISO 813, Rubber, vulcanized or thermoplastic — Determination of adhesion to a rigid substrate — 90 degree
peel method
NOTE The terms used to designate structural elements requiring surface protection are usually based on the function
of the elements in the process plant. For the sake of consistency, the most common of these elements are referred to here
on the basis of their function within the structure.
3.1
floor (bottom)
flat or inclined surface, such as the floor of a production or storage area, and the bottom of a vessel
3.2
wall
vertical or almost vertical limiting surface, such as the wall of a production and storage area, and the wall of a
vessel
3.3
ceiling (top)
upper limiting surface, such as the ceiling of a production and storage area, and the top of a vessel
3.4
gutter
open indentation, moulded in the floor, through which fluids may drain away
3.5
trench
open or covered element in the floor of any shape or size, whose invert is considerably lower than the floor,
and through which fluids may drain away
3.6
pipe
hollow cylinder of any shape or size, through which fluids, gases and vapours may pass
3.7
sump
depression in the floor, designed as the lowest point from which collected substances can be drained off
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EN 14879-5:2007 (E)
3.8
collecting basin
tight basin or area designed to collect any water pollutants leaking in an emergency
3.9
tank
open or closed facility of any shape or size designed to contain permanently fluids, solids, gases and vapours
NOTE Typical designations for containers are basin, cistern, vessel and tank
4.1.1 General
Surface protection is usually applied as a lining as in 4.1.2 and Clause 5, as a coating as in EN 14879-3 or as
a composite coating or lining system as in prEN 14879-6. The last of these combines a chemically resistant
sealing coat with a wearing layer.
a) Bonded linings
Bonded linings comprise pre-fabricated sheets that are fixed to the substrate by means of an adhesive applied
over the entire surface area. The sheets are then jointed using an adhesive or by welding.
Linings made of thermoplastic units (e.g. sheets, slabs or pre-formed pieces) that are fixed to the concrete
substrate by means of fasteners systematically arranged on the units' underside. The lining units are then
jointed by welding.
These linings may be applied either during the construction of the concrete member or after construction has
been completed, in which case the lining is attached to a layer of facing concrete.
Pre-fabricated linings that are laid loosely on the substrate, jointed and then fixed to the walls by means of
metal beads, for example.
The sheets are usually surfaced with gravel or screed, or protected against exposure to sunlight, warping and
mechanical damage by means of a masonry facing.
Linings made of pre-formed pieces laid in the concrete member and then fixed or welded at the top edge, if
necessary.
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EN 14879-5:2007 (E)
4.2.1 General
The stress to be encountered by a protective lining shall be known before the requirements for it can be
specified. For the scope or this standard, the stress types detailed in 4.2.2 to 4.2.8 are the most relevant.
Where necessary, grades have been used to describe different levels of stress.
Aggressive substances or water pollutants may occur as solids or fluids. Their aggressive action on concrete
usually occurs when they are in a liquid state (e.g. aqueous solutions or condensates). The substances may
occur in their pure state or as mixtures and may attack the concrete at varying intervals.
These substances shall be designated using the Geneva nomenclature, IUPAC 1) nomenclature or CAS 2)
number. They may also be designated by trivial names which have become established in the literature.
Concentrations and any changes to these shall be given as a percentage by mass or volume, or as g/l, g/kg,
mol/l etc. The pH value shall also be given for aqueous solutions.
All constituents, including traces and impurities, shall be named, even if they do not attack concrete.
Successive exposure shall be represented accordingly.
Table 1 lists chemicals which are commonly used, having the properties mentioned above.
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EN 14879-5:2007 (E)
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EN 14879-5:2007 (E)
The requirements for the protective or sealing function of a surface protection system are linked to the type
and frequency of the fluid loads to which it will be exposed. Exposure shall be graded as follows.
Grade 1: sporadic exposure to droplets of fluid (e.g. laboratory floors, floors in small units, walls).
Grade 2: frequent, short-term exposure to splashes of fluid, where the surfaces are regularly flushed (e.g.
floors of closed production plants).
Grade 3: exceptional and limited exposure to fluids during operations (e.g. due to plant failure) in, for
example, collecting basins.
Grade 4: constant or frequent exposure to a film of fluid, due to wetness, condensation, puddles, trickles
and the like (e.g. floors in production plants, electroplating plants or pumping stations).
Grade 5: operational exposure to a constant flow of fluid involving no significant hydrostatic pressure (e.g.
open gutters, trenches and their pump sumps, closed trenches and pipes).
Grade 6: constant exposure of containers to fluid contents for unlimited periods (e.g. vessels, pits).
Temperature influences the effectiveness of a surface protection system in the following ways.
a) Aggressiveness of medium
Elevated temperatures increase the aggressiveness of the medium by raising the levels of its chemical
reactions and diffusion, and also through the accumulation of volatile substances in the headspace.
b) Thermal stress
Temperatures which deviate from the installation temperature cause thermal stress between the substrate and
the surface protection system and may cause peeling, cracks, etc. This may result from the direct action of hot
or cold media, or from radiant heat and extreme ambient temperature.
a) temperature changes at the protective surface during exposure to fluid loads of grades 3 to 5 as in 4.2.3
involving changed medium temperatures;
b) temperature changes as otherwise constantly heated or cooled surfaces, resulting from operational
contingencies, such as start-up and shutdown;
c) temperature changes, possibly involving thermal shock, which occur during cleaning operations;
d) process-related changes in the temperature of the medium under loading conditions corresponding to
grade 6 (as in 4.2.3).
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EN 14879-5:2007 (E)
The source, degree, speed and frequency of temperature changes shall be taken into consideration when
assessing their effect.
The following grades serve in assessing the effects of temperature changes, whereby details of the frequency
and the duration of temperature changes are to be given for grades 1 to 4.
Grade 5: temperature changes involving thermal shock (assessment not possible with this standard).
The effectiveness of a surface protection system may be impaired through exposure to mechanical loads or
hydrostatic pressure during operation or assembly. The following grades shall be used to assess such loads.
Grade 4: impact loads, such as those resulting from setting down sharp-edged objects (e.g. barrels), and
from scraping (e.g. shovel loaders);
NOTE The grades 2 to 4 are normally not applicable for linings without additional protection according to this
standard.
Climatic influences may affect the durability of a surface protection system, and shall be graded as follows.
Grade 0: no climatic influences: the component is located inside a building and is not exposed to climatic
influences.
Grade 1: limited climatic influences: a roof protects the component, which is exposed to limited climatic
influences.
Grade 2: full climatic influences: the component is located outside, and is fully exposed to climatic
influences.
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EN 14879-5:2007 (E)
Additional requirements may derive from special applications, and are not fully covered by this standard. They
may refer to water protection, explosion protection, fire behaviour, decontamination, health and safety
(particularly in the case of foodstuffs and drinking water), non-slip surfaces and smoothness.
The loads described in 4.2.2 to 4.2.8 shall be recorded, together with the grades selected, using the form
reproduced in Annex A.
Tables B.1 to B.5 list frequently occurring load profiles and suitable surface protection systems.
5 Concepts
Lining materials, including materials used for attaching the lining to the substrate and for jointing, shall be
capable of withstanding the chemical, mechanical and thermal loads included in the 'load profile' drawn up as
specified in 4.2.3 to 4.2.8 and in Annex B.
Specific properties (e.g. compatibility between chemicals and the lining, resistance to mould and bacterial
growth, resistance to ultraviolet or radioactive radiation, or electrostatic dissipation) may be required for
special applications.
Manufacturers of lining materials shall have suitable, functional manufacturing equipment and qualified
personnel.
Lining materials shall be accompanied upon delivery by an inspection certificate 3.1 according to EN 10204.
5.3 Applicator
The applicator shall have suitable equipment and qualified personnel; this will ensure that the lining is properly
applied in accordance with this standard.
6 Materials
Soft rubber linings shall consist of single- or double-ply sheets of self-vulcanising, or partially or completely
vulcanised soft rubber. Lining systems of soft rubber may be applied in multiple layers.
Table 2 lists commonly used rubbers and the maximum temperatures for which they are suitable.
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EN 14879-5:2007 (E)
Maximum
Symbol Rubber type temperature
in °C
NR Isoprene rubber (Natural rubber) + 80
CR Chloroprene rubber + 80
IIR Isobutene-isoprene rubber (Butyl rubber) + 100
Bromo-isobutene-isoprene rubber
BIIR + 100
(Bromobutyl rubber)
Chloro-isobutene-isoprene rubber
CIIR + 100
(Chlorobutyl rubber)
CSM Chlorosulfonylpolyethylene + 80
NBR Acrylonitrile-butadiene rubber (nitrile rubber) + 80
The operating temperatures for which the rubbers are suitable will depend on the type and duration of loading.
Elongation
Nominal
Density Shore A Tear strength at break,
thickness, 3 2
in g/cm hardness in N/mm as a
Sheeting type Rubber type in mm
percentage
(testing as in (testing as in (testing as in
(testing as in ISO 37)
EN ISO 2286) EN ISO 1183-1) EN ISO 868)
6.1.2 Thermoplastics
The operating temperatures for which these thermoplastics are suitable are given in Table 4.
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EN 14879-5:2007 (E)
The operating temperatures for which the thermoplastics are suitable will depend on the type and duration of
loading.
Maximum
Symbol Type of thermoplastic temperature,
in °C
PIB Polyisobutylene + 80
PVC-P Plasticised poly(vinyl chloride) + 65
Table 6 lists thermoplastics commonly used for mechanically fixed linings and the temperature ranges for
which they are suitable.
Temperature
Symbol Type of thermoplastic range,
in °C
PVC-U Non-plasticised poly(vinyl chloride) – 5 to + 60
PE-HD High density polyethylene – 30 to + 80
PP Polypropylene – 5 to + 100
PVDF Poly(vinylidene fluoride) – 30 to + 140
The operating temperature ranges for which the thermoplastics are suitable will depend on the type and
duration of loading.
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EN 14879-5:2007 (E)
Requirements for
As regards the fixing of the lining, the following requirements shall be met:
a) The attachment of the fastener to the lining shall be sufficiently strong and free of residual stresses.
b) The arrangement of attachments to the concrete substrate shall ensure that the lining is securely fixed
without stress.
6.3.1 Sheets
The materials described in 6.1 to 6.2 may be used for loose linings, depending on the load profile and
application. Polyethylene copolymers and multi-layered sheeting may also be used.
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EN 14879-5:2007 (E)
Pre-formed pieces shall be of the materials specified in 6.2 and shall meet the requirements of Table 7.
7 Application
The concrete surface shall be prepared in accordance with EN 14879-1. Pores, cavities and any uneven
patches shall be filled or smoothed over using a polymer modified cement or a solvent-free epoxy resin mortar.
If spark testing will be carried out to check the lining's continuity, the concrete surface shall be fully covered
with a conductive resin. Where a non-conductive material is used to level the surface, an electrically
conductive primer shall be applied so that the spark testing can be performed.
The substrate temperature shall be at least + 5 °C and at least 3 °C above the dew point. Throughout the
lining process, suitable measures shall be taken to ensure that the substrate temperature never falls below
these values.
Normally, a primer is to be applied to the substrate to improve adhesion. The primer shall be fully dried before
the adhesive is applied.
To ensure adhesion over the entire surface, the adhesive should be applied to the substrate and the
underside of the rubber sheet simultaneously.
After the required drying time (which will vary depending on the adhesive used), apply the rubber sheet to the
substrate using a special roller or other appropriate tool, ensuring that adhesion occurs over the entire area.
7.1.1.4 Jointing
Jointing shall be carried out according to the manufacturer's instructions, taking the requirements of
EN 14879-4 into account.
The concrete surface shall be prepared in accordance with EN 14879-1. Pores, cavities and any uneven
patches shall be filled or smoothed over using a polymer modified cement or a solvent-free epoxy resin mortar.
Once the substrate is fully covered with filler, it is normally made electrically conductive so that, later, the lining
can be spark tested for continuity. Where a non-conductive material is used to level the surface, an electrically
conductive primer shall be applied so that the spark testing can be performed.
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EN 14879-5:2007 (E)
See 7.1.1.2.
Normally, a suitable primer is to be applied to the substrate to improve adhesion. The primer shall be fully
dried before the adhesive is applied.
To ensure adhesion over the entire surface, a solvent-based contact adhesive shall be applied to the
substrate and the underside of the thermoplastics sheet simultaneously. The adhesive selected shall be
suitable for the thermoplastic material used.
After the required drying time (which will vary depending on the adhesive used), apply the thermoplastic sheet
to the substrate using a special roller or other appropriate tool, ensuring that adhesion occurs over the entire
area.
A hot-melt bitumen adhesive may be used where thermoplastics that are compatible with bitumen are laid on
floor surfaces.
Under certain circumstances, some types of thermoplastic sheeting may be laid on a special emulsion
adhesive.
7.1.2.4 Jointing
Depending on the type of sheeting used for the lining, the following welding methods may be used for jointing
(the manufacturer's instructions shall be observed):
The first two methods listed shall be performed by persons qualified in accordance with EN 13067 and carried
out according to national guidelines, e. g. DVS 2225-1.
It may be necessary to bridge cracks in the substrate that are wider than those described in EN 14879-1. In
this case, any permanent deformation shall be no more than 3 % of the spacing of the anchor elements to
prevent stress cracking of the lining. If, within the area concerned, there are any weld seams, the maximal
permissible deformation reduces to 2 % of the spacing of the anchors from which the width of the weld seam
has to be deducted.
For mechanically fixed linings moisture affecting from the rear side is admissible. However, if the lining is
subjected to hydrostatic pressure on its rear side, e.g. in the event of ground water diffusing through the
concrete, evidence of long-term anchoring strength and resistance to bulging between the anchors is to be
recorded by performing a test according to 10.2.6.2.2, taking the operating conditions into account.
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EN 14879-5:2007 (E)
Lining units (panels, pre-formed pieces) of PVC, PP and PVDF shall not be applied at an ambient temperature
lower than + 5 °C.
The lining may either be applied as permanent formwork during the construction of the concrete element or
after construction has been completed, in which case facing concrete or mortar shall be used. Care shall be
taken that the lining fits tightly. The concrete aggregate has to be chosen under consideration of the geometry
and arrangement of the fasteners. Where not otherwise specified by the manufacturer of the lining material,
the maximum particle size may be equal to half the shortest clearance between fasteners.
The number of penetrations (e.g. for spacers) shall be kept to a minimum and the use of nails, bolts, etc. is to
be avoided.
7.2.3.2 Floors
The lining shall either be applied to a cementitious screed at least 50 mm thick and at least of class CT 30 or
higher in compliance with EN 13813, or grout shall be poured underneath.
If the lining will be subjected to hydrostatic pressure, it shall be applied directly to the substrate while the
concrete is still fresh. If the lining is applied after construction of the concrete member a permanent bond
between the concrete substrate and the screed shall be ensured.
7.2.4 Welding
One of the following welding procedures may be used, depending on the form of the joints to be welded:
Welds that will be subjected to a continuity test by spark testing shall be backed by an electrically conductive
material.
In addition, national guidelines (e. g. DVS 2203 series) apply to the testing of welded joints in thermoplastic
materials.
Welding shall not be carried out until the concrete is sufficiently dry; otherwise, the hot gases used for welding
may produce steam in joints.
During the welding procedure, suitable measures shall be taken against any negative effects of the
environment (e.g. temperature fluctuations caused by the wind or sun, presence of dust or rain). The ambient
temperature and substrate temperature may fall below + 10 °C only where special measures have been taken.
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EN 14879-5:2007 (E)
Welding shall be carried out by qualified welders approved in accordance with national guidelines, e. g.
DVS 2212-1 or DVS 2212-2.
To minimise stresses in the lining, the following operating conditions shall be taken into consideration:
If the lining will be subjected to hydrostatic pressure on the reverse side, it shall be proven that no risk of
uplifting or buckling exists.
It may be necessary to bridge cracks in the substrate that are wider than those described in EN 14879-1. The
linings specified in this standard are capable of bridging cracks up to 1,5 mm in width.
To prevent damage to the lining, the substrate should be smooth and free of burrs or offsets. It may be
necessary to apply a screed or protective mat to the substrate. The back of the lining may be exposed to
moisture.
See 7.2.2.
Sheets shall be laid on the concrete surface, jointed, tested and, if necessary, provided with an additional
layer (e.g. a screed) as protection against mechanical damage and sunlight.
Where pre-formed pieces are applied to the concrete member, care shall be taken that the walls of the pieces
are skin tight to the concrete surface so that the hydrostatic pressure of the charge does not cause excessive
stressing of the lining material.
7.3.5 Jointing
Depending on the type of material used, jointing shall be carried out in 7.1.2.4 or 7.2.4 (for thermoplastics).
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EN 14879-5:2007 (E)
8 Designations
EXAMPLES
a) The designation of a soft rubber lining (B) of a total thickness of 5 mm, based on single layer (1) natural
rubber (NR) shall read:
Designation of lining
EN number
Number of layers
Material
b) The designation of a thermoplastic lining (A) of a total thickness of 5 mm, based on single layer (1) high
density polyethylene (PE-HD) shall read:
EN number
Number of layers
Material
9 Testing
9.1 General
The type and scope of testing and the test documentation required shall be determined on the basis of case-
by-case agreements specifying:
a) requirements;
e) time of testing;
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EN 14879-5:2007 (E)
f) ambient conditions.
The lining applicator shall check the substrate to ensure that it has been properly prepared in accordance with
Clause 7 and that it meets the requirements of EN 14879-1.
Upon receipt, the marking of the lining materials and dimensions of lining units shall be checked for
compliance with the order details, the delivery documents, and the inspection certificate required in 5.2.
Mechanical testing of lining units may be performed in accordance with the test standards listed in Tables 3, 5,
7 and 8.
Care shall be taken that the required ambient conditions are maintained from the onset of substrate
preparation to the completion of the lining process taking the instruction of Clause 7 into consideration.
9.5.2 Application
It shall be ensured that the lining units (sheets, pre-formed pieces) are properly applied (e.g. by checking the
application plan and assembly instructions).
It shall be ensured that the manufacturer's instructions regarding jointing, application of adhesives and fixing
of anchors are observed, taking the specifications of Clause 7 into consideration.
9.6.1 General
The lining shall be deemed ready for use in accordance with the 'load profile' if no flaws are discovered during
the following tests.
The lining shall be visually examined for flaws such as cracks, blisters, voids, inclusions of foreign material
and any damage to the lining surface or joints.
The continuity of a non-conductive lining and/or welds on a sufficiently conductive substrate is normally
determined by means of spark testing. The voltage used for spark testing and accuracy of measurement shall
be agreed upon. EN 14879-4 applies to spark testing by analogy.
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EN 14879-5:2007 (E)
It is not possible to perform spark testing on a conductive or dissipative lining, in which case another form of
continuity testing shall be agreed upon.
It shall be ensured that welding and bonding are properly carried out. The scope of the inspection and criteria
for compliance shall be agreed upon before construction begins.
All tests and inspections shall be documented in separate reports or, if so agreed, in the construction log.
Reports are considered to be construction documents and are thus to be kept on file. Sample forms for
inspection reports and inspection schedules are given in Annex C and H, respectively.
10.1 Requirements
10.1.1 General
Regarding linings the subsequent requirements cover the whole scope of application outlined in Clause 4. In
the concrete case of application, only certain requirements need to be met for the lining used depending on
the loading of the component to be protected. An overview of the necessary certifications of suitability is given
in Annex D.
Requirements to which no verification is assigned for a certain surface protection system or a certain loading
grade are omitted for this application.
Independently of this, the minimum requirements for the respective materials of the surface protection
systems defined in this standard shall be met.
The usefulness of the stored or processed medium may not be impaired by the surface protection system.
Special requirements for this are not part of this standard.
10.1.2 Linings
The lining shall be tight and resistant to the expected fluid load under the respective loading grades according
to Clause 4. The effect of the vapour phase and the effect of abrasive media (e. g. suspensions) and cleaning
agents may have to be taken into account.
The testing and evaluation of the test results shall be performed according to 10.2.3.
The lining shall withstand the expected thermal load from influence of the media or other sources of heat (e. g.
heat radiation).
The testing and evaluation of the test results shall take place according to 10.2.4.
The lining shall be resistant to the expected weather-related load and temperature change load caused by
exposure to the medium, operating conditions or cleaning processes.
23
EN 14879-5:2007 (E)
The testing and evaluation of the test results shall be performed according to 10.2.5.
In general, Linings are resistant to regularly expected mechanical loads according to load grades 1
(pedestrians), 5 and 6 (hydrostatic pressure) according to 4.2.6.
Linings without additional protection are not suitable for mechanical loads of load grades 2, 3 and 4 according
to 4.2.6.
If traffic cannot be avoided the lining needs a protective coating or a combined lining according to
prEN 14879-6 shall be used.
Crack bridging is no problem for thermoplastics and rubber linings. For all others like, for example duroplastics,
EN 14879-3 could be referenced for testing.
Linings stuck over the whole area shall adhere to the substrate over the whole area.
Mechanically anchored linings shall remain permanently bonded with the concrete substrate.
Testing and evaluation of the test results takes place according to 10.2.6.
Fastening elements for loose linings shall be resistant to the effects of the media or permanently protected
against them.
The lining shall be resistant to ageing processes due to heat and possibly due to weather-related temperature
change loading.
Based on existing experience, the ageing behaviour for linings at room temperature of PE-HD, PIB, PP, PVDF
and for pre-vulcanised soft rubbers is considered given. Proof of the ageing behaviour under the influence of
high temperatures is covered by the tests of the fluid load at operating temperature according to 10.2.3.
All other linings shall be tested and the test results evaluated according to 10.2.7.
With the test according to 10.2.7 satisfaction of the requirements of grade 1 (according to 4.2.7) shall be
proven.
With the test according to 10.2.8 satisfaction of the requirements of grade 2 (according to 4.2.7) shall be
proven.
All materials coming into contact with the concrete shall be able to withstand the expected alkaline load from
the substrate and shall not attack it chemically.
24
EN 14879-5:2007 (E)
For linings stuck over the whole area, the system used for sticking shall be concrete compatible. Meeting of
these requirements is covered by the positively evaluated test of the weathering behaviour according to 10.2.8
with test panel according to 10.2.2.3.
The selection of the cleaning procedure shall be agreed between the manufacturer and the user. As a rule,
proof of experience is the basis for assessment. Tests may have to be made on the loaded component
according to 10.2.9.
Linings shall be resistant to the effects of micro-organisms when using in areas without special loading (only
normal soiling, moisture). For linings made of thermoplastics as, for example PVC-P and directly influenced by
the atmosphere, the resistance has to be assessed according to 4.2.3 of EN ISO 846:1997.
Special single tests shall be agreed for expected special loads by micro-organisms, e.g. in industrial sewage
plants, bioreactors or composting plants.
Linings shall be resistant to tension tears under consideration of the single application. The requirement is
considered met for soft rubbers, PIB and PVC-P.
In plants handling flammable, highly flammable or extreme flammable liquids the linings may not lead to
ignition hazards as a result of electrostatic charges.
If resistance measurements cannot be made or the dissipation of electrical charges can be ensured by other
comparable measures, the meeting of these requirements shall be proven.
Other requirements from other areas, e.g. explosion protection or ESD applications are not an object of this
standard.
The requirements for the behaviour in fire shall be defined plant-specifically according to industrial safety and
building legislation requirements.
25
EN 14879-5:2007 (E)
Linings for secondary containments shall meet at least the requirements of building material grade E-d2
according to EN 13501-1 and in the case of storage of flammable, highly flammable or extreme flammable
liquids be fastened in such a way that slipping on vertical or inclined surfaces at temperatures up to 200 °C is
ruled out. This requirement is also considered met when the lining is protected by a wall or comparable
mineral cover with a thickness of at least 50 mm which does not blow away or cannot be washed away by
precipitation.
10.2 Tests
10.2.1 General
The following tests apply exclusively to the suitability of the surface protection systems for the area of
application according to Clause 4.
For the verification of suitability according to a), the chosen test procedures according to 10.2.3.4 have to be
noted in the test report. The specimens with the respective material for the laboratory test shall be prepared in
agreement with the testing laboratory. The identity of the materials shall be adequately proven to the testing
laboratory by specification of physical-chemical parameters. Individual proof can also be given to the testing
laboratory by certified reference objects.
Reference objects with comparable load conditions which are proven executed with the surface protection
system the suitability of which is to be verified.
Resistance lists the basic conditions of which are known and can be proven by laboratory tests.
An overview of the necessary suitability verification is given in the normative Annex D. Reference is made to
the normative Annex E with regard to the material/media combinations.
10.2.2 Specimens
10.2.2.1 General
As specimens, sheet sections, completely bonded linings on concrete test panels and test panels with
embedded anchoring elements are used.
26
EN 14879-5:2007 (E)
Possible
nominal
Material Type of fixing Thickness to be tested
thickness
mm
Soft rubber sheets Completely bonded ≥2 the smallest used thickness
PIB Completely bonded ≥2 the smallest used thickness
PVC-P-BV
PVC-P-NB
PVC-U Mechanically anchored ≥3 the smallest and the largest used
thicknessa
PE-HD Mechanically anchored ≥3 the smallest and the largest used
thicknessa
PP Mechanically anchored ≥3 the smallest and the largest used
thicknessa
PVDF Mechanically anchored ≥3 the smallest and the largest used
thicknessa
Thermoplastic sheets — ≥2 the smallest used thicknessa
for
loose linings
a With mechanically anchored linings the largest sheet thickness should only be tested when there are differences in
the rated thickness > 50 %.
Sheeting sections with and without joints should be used for testing.
Test panels made of reference concrete type MC (0.4) according to EN 1766 shall be used to test completely
bonded linings.
Under consideration of EN 14879-1 as well as 7.1, the lining with and without joints shall be completely
bonded to the test panels according to manufacturer specifications. The exact work procedure as well as room
climate, material consumption, priming, levelling mortar, adhesive and waiting times shall be recorded.
Test panels with embedded anchoring elements shall be produced as practically as possible under
consideration of the method specified by the manufacturer. The specimens with and without joints required for
a test shall be sawn from these test panels with a minimum size of 300 mm × 300 mm × 60 mm depending on
the form of the nap.
27
EN 14879-5:2007 (E)
10.2.3.1 General
The test shall be conducted according to the prescribed grade with the test method specified in Table 12. It
takes place at + (23 ± 2) °C after at least 16 h pre-conditioning of the test samples in normal climate 23/50-2
according to ISO 554.
For load grades 5 and 6, the test shall be made at the temperatures of the operating medium.
The chemical resistance of the lining against the thermal load caused by the media according to 10.2.4.1 is
proven with this test.
Testing of the fluid load of a higher load grade includes proof of resistance of the lining at a lower load grade,
see Table 10.
The media test is to be conducted with the fluid against which the lining shall be tight and resistant.
If fluids can be classified in fluid groups with the specified concentration limits for proof of suitability for
material/media combinations according to Annex E (normative), the test with the test fluid specified there
suffices. The media lists for rubber linings listed in Annex F (normative) can be used for completely bonded
soft rubber linings in the fluid load test at load grades 3, 5 and 6.
After performing the liquid exposure test with one of the test methods described below, changes in the
material parameters as well as changes in mass and hardness and possibly changes in the adhesion strength
are to be assessed.
a) tension tests according to ISO 37 or ISO 23529 on the standard rod S 2 for elastomer which is
manufactured after storage;
b) tension tests according to EN ISO 527-3 with specimen 5 at a test speed of 200 mm/min for other
materials;
c) hardness measurement Shore A for soft rubber linings according to EN ISO 868.
The permissible changes in material parameters can be taken from Table 11 and evaluated according to this
section.
28
EN 14879-5:2007 (E)
Material
NR, CR, IIR, BIIR, CIIR, PIB, PVC-P, PE-LD PE-HD, PVC-U, PP,
Fluid load/Load grade
CSM, NBR PE-copolymer PVDF
Change in mass
%
3 + 30/– 5 + 15/– 5 + 15/– 5
5, 6 + 25/– 5a + 15/– 5 + 15/– 5
After conditioning in normal climate 23/50-2 for 7 days
3 — + 10/– 5 + 10/– 5
5, 6 — + 10/– 5 + 10/– 5
Change in tear strength or yield stress
%
3 ± 50 ± 25 ± 25
5, 6 ± 45 ± 20 ± 20
After conditioning in normal climate 23/50-2 for 7 days
3 — ± 20 ± 20
5, 6 — ± 15 ± 15
Change in elongation at tear or yield strain
%
3 ± 50 ± 25 + 50/– 25
5, 6 ± 50 ± 20 ± 20
After conditioning in normal climate 23/50-2 for 7 days
3 — ± 20 + 25/– 20
5, 6 — ± 15 ± 15
a Under consideration of the course of the curve
The following may be taken into account in the assessment of changes in hardness of soft rubber linings (see
Figure 1):
If the change in hardness is between 20 % and 50 % of the initial value, the rubber lining is ground down
to 75 % of the initial thickness to test its suitability. If the hardness measurement on the remaining rubber
lining is 70 % of the initial value, the change in hardness can be considered permissible. Otherwise the
change in hardness is not permissible.
If the change in hardness is more than 50 % of the initial value, the change in hardness is not permissible.
29
EN 14879-5:2007 (E)
30
EN 14879-5:2007 (E)
10.2.3.4.1.1 Specimens
A cylinder filled with test fluid shall be placed on the specimen. The test fluid shall be allowed to act on the
specimen for 72 h.
10.2.3.4.2.1 Specimen
The test is conducted based on EN ISO 175. The specimens are stored in the test fluid for the test times
specified in Table 12. During immersion test the specimens shall be completely covered by the test fluid.
At the end of the immersion test the specimen are warmed up to room temperature if necessary by placing the
specimens quickly in fresh test fluid at room temperature and leaving them there for 15 min to 30 min. After
rinsing and wiping off the specimens, the changes in mass and the changes in mechanical parameters are
determined. After a subsequent 7 day conditioning in normal climate 23/50-2 according to ISO 554 the
measurements in Table 11 are repeated.
The values determined after immersion shall be compared with the material parameters determined on the
unloaded sheet. The deviations after loading in relation to the as-delivered state may not exceed the values
specified in Table 11.
10.2.3.4.3.1 Specimens
A cylinder filled with test fluid shall be placed on the lined test panel. The test fluid shall act on the lining for
90 days.
The adhesion strength is determined according to ISO 813 on an unloaded and a loaded sample panel. The
peeling test should be conducted right across the jointing seam. The permissible minimum value after
31
EN 14879-5:2007 (E)
exposure to fluid is 1,5 N/mm for soft rubber linings. The drop in adhesion strength of PIB and PVCP linings
may not be more than 25 % of the reference sample.
10.2.3.4.4.1 Specimens
Two test panels are clamped into a test device, e.g. according to EN 977. One test panel shall be in the fluid
phase, the other in the gas phase. They are exposed for 90 days.
After exposure to test fluid, the test panels are assessed visually. No damage such as tears, air bubbles, etc.
may be visible.
The adhesion strength is determined according to EN 14879-4 on an unloaded and a loaded test panel. The
drop in adhesion strength may not be more than 25 % of the reference sample.
10.2.3.4.5.1 General
This test is to be considered as a basic test for soft rubber linings with which the suitability of a soft rubber
lining for the load grades 5 and 6 of exposure to liquid can be proven.
If this basic test provides positive results, the resistance of the soft rubber lining to other liquids can be proven
by a shorter test method in which only specimens in the form of circles are tested.
10.2.3.4.5.2 Specimens
Samples bodies according to 10.2.2.3 with jointing seam are used for the basic test.
Four further specimens in the form of circles with a diameter of 36 mm shall be used to determine the
mechanical parameters.
A test in a test device, e.g. according to EN 977 shall be conducted over 90 days to assess the media effect in
the liquid and in the vapour phase.
This test shall be conducted with the media in Table E.1 as a basic test.
In addition four circles shall be immersed in the test fluid in the test device until reaching weight constancy but
at least for 28 days.
The test panels are inspected visually after being exposed to the test fluid. No damage such as tears, air
bubbles etc. should be visible.
32
EN 14879-5:2007 (E)
The peeling resistance according to EN 14879-4 is measured on an unloaded and a loaded test panel to
determine the adhesion strength. To test the influencing of the jointing seam, the peeling test shall be made
right across the seam. The permissible minimum value after exposure to fluid is 1,5 N/mm.
The specimens are stored in the test fluid at 23 °C or the specified operating temperature until reaching weight
constancy but for at least 28 days.
The change in mass is determined on three specimens after 7, 14, 21 and 28 days.
Weight constancy is assumed when the change in mass between the last two measurements is < 0,5 %.
The change in hardness measured on the fourth specimen is to be assessed according to 10.2.3.3.
10.2.3.4.6.1 Specimens
Two specimens are clamped into a test device, e.g. a test device according to EN 977. One specimen shall be
completely in the fluid phase, the other completely in the gas phase. They are exposed for at least 28 days up
to weight constancy of the specimens whereby the measuring of the time intervals takes place in the form of a
geometric series and the weight constancy is determined from graphical evaluation.
After exposure of the specimens to the media, the change in hardness shall be assessed according to
10.2.3.3. The deviations of the determined material parameters may not exceed the values specified in Table
11.
No test is necessary when the fluid load tests required for the respective application according to 10.2.3 are
conducted at the specified temperatures.
For loose linings, the requirements are covered by the test of behaviour at higher temperatures according to
10.2.7.
Suitable test shall be agreed if extreme, abrupt temperature changes can occur.
Continuous temperature changes which correspond to the load grades 1 to 4 of Clause 4 are covered by tests
of the heat influences on the lining materials according to 10.2.4.
Suitable tests shall be agreed if extreme, abrupt temperature changes can occur.
33
EN 14879-5:2007 (E)
The adhesion strength is determined according to EN 14879-4 on three unloaded specimens according to
10.2.2.3.
10.2.6.2.2 Specimens
The test is made on 30 specimens (dimensions 100 mm × 100 mm × panel thickness) with at least one
embedded anchoring element as well as a counter nap welded to the lining on the opposite side of the
anchoring element.
34
EN 14879-5:2007 (E)
Load grade
Type of lining 1 2 4 6
3 5
sporadic frequent constant constant
event of fault constant flow
droplets splashing wetness filling
e.g. floors in
e.g. laboratory Open gutters,
Material e.g. floors in production Closed gutters,
floors, floors in Secondary channels and
Lining Section according closed produc plants, channels, pipes Containers
small plants, containment appropriate
to tion plants galvanic plants, and ditches
walls pump sumps
pump stations
Completely bonded linings 4.1.2a 6.1.1 Test method Test method Test method Test method
A1 A3 A5 A5
72 ha +
Test method
or A2
up to weight
constancy
6.1.2 — Test method — Test method Test method
A2 A4 A4
28 d + +
Test method Test method
A6 A6
Mechanically anchored 4.1.2b 6.2 Test method Test method Test method
linings A2 A6 A6
up to weight
Loose linings: 4.1.2c 6.3.1 constancy
Sheetings
Loose linings: 4.1.2c 6.3.2
Pre-fabricated parts
NOTE The grades 0 to 2 and 4 are normally not applicable for linings according to this standard.
a In plants in which infrastructural measures ensure that the maximum loading time does not exceed 72 h.
35
EN 14879-5:2007 (E)
The counter nap welded to the lining shall be clamped into the tractor and loaded until failure. The extraction
force of the anchoring elements is determined at a test speed of 1 mm/min.
To obtain statements about the anchoring strength of the system, the system-related set-point of the
extraction force of the anchoring elements shall first be determined in a series of experiments at room
temperature.
In order to assess the behaviour of a mechanically anchored lining under the influence of higher temperatures,
the extraction force of the anchoring elements shall be determined on at least 15 specimens at operating
temperature.
The adhesion of the lining system can be estimated based on the system-related set point of the extraction
force of the anchoring elements.
10.2.6.3.1 Specimens
The test is made on specimens as illustrated in Figure 2, with and without joints.
36
EN 14879-5:2007 (E)
Dimensions in millimetres
Key
1 Concrete (C 20/25) (600 mm × 600 mm × 60 mm) possibly with reinforcement concrete
2 Lining (700 mm × 700 mm × thickness) nap outside the concrete removed
3 Welding seam (only weld after casting)
4 Breakthroughs (5 breakthroughs approximately 5 mm)
Figure 2 — Specimens
Manufacture of the specimens shall correspond to manufacture of the component in type and chronology. At
least three test bodies are necessary per test series.
The at least 28 days old specimen is inserted in a frame as, for example, is shown in Figure 3 and filled with
water at room temperature and carefully ventilated. Then a test pressure of 1,5 bar is to be applied within 30 s.
The test pressure should be kept constant over 1 000 h.
If no anchoring element has been torn from the concrete after 1 000 h load, the test pressure should be
increased every 0,5 h by 0,5 bar. Testing should continue until anchoring elements are torn out of the
concrete. This determines the load limit of the system.
37
EN 14879-5:2007 (E)
Dimensions in millimetres
Key
1 Concrete (C20/25)
2 Breakthrough
3 Water pressure P
4 Distance holder
The system shall still be anchored over its whole area after 1 000 h load at a test pressure of 1,5 bar.
Thermoplastic sheets such as PE and PP copolymers, PVC-P, PIB should be stored in sections according to
10.2.2.2 over 112 days at the maximum possible application temperature for the material according to Table 4
and Table 6.
Following this hot storage, the sheet sections are conditioned in normal climate ISO 554-23/50-2 for 7 days.
Then the material parameters are determined from the tension test and compared with those of a reference
sample stored at room temperature. The changes shall not exceed 15 %.
At least two sheet sections according to 10.2.2.2 or 10.2.2.3 are embedded in sand outdoors in a place freely
exposed to the elements so that only the surface is visible. The sheet sections shall be fixed so that they are
tilted around their longitudinal axis in Southerly direction.
The sheet sections are exposed to the environment for two years. Cleaning and other intervention in the
meantime is prohibited.
Following the two year storage and subsequent thorough cleaning (no solvents), the sheet sections are
conditioned for 14 days in a normal climate 23/50-2. After this conditioning, the change in hardness in soft
rubber linings is determined according to EN ISO 868. It may not exceed 30 %.
38
EN 14879-5:2007 (E)
For all other materials, the material parameters are determined from the tension test according to
EN ISO 527-3 or ISO 37 and compared with those of a reference sample stored in a normal climate. The
changes may not exceed 15 %.
Additional tests can already be made after 6 months storage to assess the concrete compatibility and make a
preliminary statement about the weather resistance.
The chemical resistance of the lining to the specified cleaning agent shall be tested on the component
according to 10.2.3.4.1 with test method A 1 over 24 h. Changes in the pH value shall be considered
separately. The assessment of the test is made by a visual inspection.
The test method to be applied depends on the rigidity of the material. For linings of PE-HD, PP and PVDF one
of the following methods of the EN ISO 22088-4:
shall be chosen. For more flexible materials such as PE-copolymers, a test shall be made according to
ASTM-D 1693, condition B.
In the tests according to EN ISO 22088-4 the mechanical properties may not change by more than 15 %.
No tears may occur after 500 h in the test according to ASTM-D 1693.
The test is made on samples according to 10.2.2 in the greatest used thickness. The samples shall be
conditioned for at least 24 h in normal climate 23/50-2 prior to the measurement. Treatment with organic
solvents shall be ruled out before the measurement.
The dissipation resistance is tested according to Annex G (normative) with a measuring voltage of 100 V.
The insulation resistance (surface resistance) is measured according to IEC 60167 with 100 V voltage.
The test shall be conducted according to industrial safety and building legislation requirements in accordance
with EN 13501-1.
To prove that a lining cannot slip at 200 °C on vertical or inclined walls, the following additional test is
necessary:
In a 3 m × 4 m fire test furnace, a wall of gas concrete panels measuring 2,5 m × 1,2 m (width × height) is built
opposite the burners.
39
EN 14879-5:2007 (E)
The lining (sheet section) to be tested is fixed to this wall as in practice. The thermocouples required for
measuring the temperature shall be arranged about 10 cm away from the surface of the lining. Two rows with
three measuring points each shall be provided. The rows shall be 40 cm and 100 cm from the floor. The
measuring points shall be 40 cm from the edge and in the centre of the wall.
The furnace shall be heated so that an average temperature of (200 ± 30) °C is reached. After the heating
phase (about 15 min), the temperature shall be kept at 200 °C for 30 min.
The condition of the lining should be observed during the test and then assessed.
40
EN 14879-5:2007 (E)
Annex A
(informative)
The note in the margin on page 1 prohibiting reproduction of any part of the standard does not apply to the
following specimen form.
Specimen form
Load profile as in EN 14879-5 for linings for pre-cast concrete parts
The form is to be completed separately for each concrete part.
Plant ___________________________________________________________________________________
Structure to be protected
O Storeroom O Secondary containment O Production area O Container
Part to be protected
O Floor O Wall O Ceiling O Trench O Pipe O Sump
Application
O Storage O Filling O Loading/Unloading O Production O Treatment O Use
Load
1. Chemicals (use a separate sheet if necessary (see Table 1)): ____________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
2. Grade of fluid load (4.2.3): _______________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
3. Steam/Condensate: O yes O no
Gas O yes O no
4. Grade of thermal load (4.2.4): ____________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
5. Grade of temperature change (4.2.5): ______________________________________________________
________________________________________________________________________________________
6. Grade of mechanical loading (4.2.6): ______________________________________________________
________________________________________________________________________________________
7. Grade of exposure to climatic influences (4.2.7): ____________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
8. Additional requirements (4.2.8): __________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
________________________________________________________________________________________
41
EN 14879-5:2007 (E)
Annex B
(informative)
floors in storerooms for solid bulk materials or liquid chemicals in laboratory batches;
floors in laboratories, control rooms and the like;
floors in production areas with closed operation;
walls in production and storage areas;
ceilings in production and storage areas.
Table B.1 — Load profiles and suitable surface protection for floors and walls
I and II 2 20 1 1 0 to 1 R — A
I and II 2 50 3 1 0 to 1 A — R
I and II 2 70 3 1 0 to 1 A — R
I and II 2 70 4 1 0 to 1 N — R
I and II 1 20 1 2 0 to 1 R — A
I and II 2 20 3 2 0 to 1 A — R
I and II 1 50 1 2 0 to 1 A — R
I and II 2 50 1 and 3 2 0 to 1 A — R
I and II 2 50 3 2 0 to 1 A — R
I and II 1 70 1 and 2 2 0 to 1 A — R
I and II 2 70 3 and 4 2 0 to 1 N — R
I and II 1 20 to 70 1 to 4 3 0 to 1 A — R
I and II 1 20 to 70 1 to 4 4 0 to 1 A — R
I and II 2 20 to 70 5 1 to 4 0 to 1 A — R
Key to symbols:
R: recommended surface protection
A: suitable alternative surface protection, depending on the durability of the system
N: not recommended as surface protection
—: not applicable
42
EN 14879-5:2007 (E)
B.2 Load profiles and suitable surface protection systems for secondary
containments
Table B.2 gives load profiles for elements located inside or outside and which may, in the case of operational
failure, be required to take up considerable amounts of fluids for a limited time.
barrel stores.
Table B.2 — Load profiles and suitable surface protection for secondary containments
I 3 20 1 1 0 to 2 R A A
II 3 20 1 1 0 to 2 A N R
I 3 50 1 1 0 to 2 R A A
II 3 50 1 1 0 to 2 A N R
I and II 3 70 1 and 2 1 0 to 2 A A R
I 3 20 1 2 0 to 2 A N R
II 3 20 1 2 0 to 2 A N R
I 3 50 1 2 0 to 2 A N R
II 3 50 1 2 0 to 2 A N R
I and II 3 70 1 and 2 2 0 to 2 A N R
I 3 20 1 3 0 to 2 A N R
II 3 20 1 3 0 to 2 A N R
I 3 50 1 3 0 to 2 A N R
II 3 50 1 3 0 to 2 A N R
I and II 3 70 1 and 2 3 0 to 2 A N R
I and II 3 20 1 4 0 to 2 N N R
I and II 3 50 1 4 0 to 2 N N R
I and II 3 70 1 and 2 4 0 to 2 N N R
I and II 3 20 to 70 5 0 to 1 0 to 2 A A R
I and II 3 20 to 70 5 2 to 4 0 to 2 N N R
Key to symbols:
R: recommended surface protection
A: suitable alternative surface protection, depending on the durability of the system
N: not recommended as surface protection
43
EN 14879-5:2007 (E)
B.3 Load profiles and suitable protection for production plant floors
Table B.3 gives load profiles for elements located inside or outside, and which are designed for exposure to
fluids occurring as wetness, puddles, trickles, condensation etc. These elements require long-term protection
and sealing. Examples of typical elements are:
production area floors where open plant operation involves considerable leakage and dripping;
Table B.3 — Load profiles and suitable surface protection for production plant floors
I and II 4 20 1 2 0 to 2 A N R
I and II 4 50 1 2 0 to 2 A N R
I and II 4 50 3 2 0 to 2 A N R
I and II 4 70 1 and 2 2 0 to 2 A N R
I and II 4 70 3 and 4 2 0 to 2 N N R
I and II 4 20 to 70 1 to 4 3 0 to 2 N N R
I and II 4 20 to 70 1 to 4 4 0 to 2 N N R
I and II 4 20 to 70 5 1 to 4 0 to 2 N N R
Key to symbols:
R: recommended surface protection
A: suitable alternative surface protection, depending on the durability of the system
N: not recommended as surface protection
44
EN 14879-5:2007 (E)
B.4 Load profiles and suitable protection for collecting basins, gutters, channels,
pipes etc.
Table B.4 gives load profiles for elements located inside or outside, and which are designed for exposure to
flowing fluids. In open structural elements, traffic may cause additional mechanical loading, and long-term
surface protection and sealing are required for both open and covered elements. Such elements are typically
exposed to media at a hydrostatic pressure of up to 0,05 bar.
Table B.4 — Load profiles and suitable surface protection for elements exposed to flowing fluids
I and II 5 20 1 1 0 to 2 A A R
I and II 5 50 1 1 0 to 2 A A R
I and II 5 50 3 1 0 to 2 A A R
I and II 5 70 1 and 2 1 0 to 2 A A R
I and II 5 70 3 and 4 1 0 to 2 N A R
I and II 5 20 1 2 0 to 2 A N R
I and II 5 50 1 2 0 to 2 A N R
I and II 5 50 3 2 0 to 2 A N R
I and II 5 70 1 and 2 2 0 to 2 A N R
I and II 5 70 3 and 4 2 0 to 2 N N R
I and II 5 20 to 70 1 to 4 3 0 to 2 N N R
I and II 5 20 to 70 1 to 4 4 0 to 2 N N R
I and II 5 20 to 70 5 1 to 4 0 to 2 A A R
Key to symbols:
R: recommended surface protection
A: possible alternative surface protection, depending on the durability of the system
N: not recommended as surface protection
45
EN 14879-5:2007 (E)
sewage tanks;
neutralisation basins;
sedimentation tanks;
settling tanks.
Table B.5 — Load profiles and suitable surface protection for containers exposed to long-term
hydrostatic pressure and mechanical loading
I and II 6 20 1 5 0 to 2 R R A
I 6 50 1 5 0 to 2 A R A
I 6 50 3 5 0 to 2 A R A
II 6 50 1 5 0 to 2 A A R
II 6 50 3 5 0 to 2 A A R
II 6 70 1 to 4 5 0 to 2 A A R
I and II 6 20 1 6 0 to 2 A R R
I 6 50 1 6 0 to 2 A R R
I 6 50 3 6 0 to 2 A R R
II 6 50 1 6 0 to 2 A A R
II 6 50 3 6 0 to 2 A A R
I and II 6 70 1 to 4 6 0 to 2 A A R
I and II 6 20 to 70 5 0; 5; 6 0 to 2 A A R
Key to symbols:
R: recommended surface protection
A: possible alternative surface protection, depending on the durability of the system
N: not recommended as surface protection
46
EN 14879-5:2007 (E)
Annex C
(informative)
B. In-process checks
1. Ambient temperatures and humidity
2. Checking application steps
Test site:
Date
47
EN 14879-5:2007 (E)
Annex D
(normative)
48
EN 14879-5:2007 (E)
Annex E
(normative)
Table E.1 — Test fluid groups for verification of suitability for material/media combinations
49
EN 14879-5:2007 (E)
50
EN 14879-5:2007 (E)
51
EN 14879-5:2007 (E)
Annex F
(normative)
Table F.1 — Test fluids for the application of the media lists
for elastomer linings
The following media lists contain aqueous, technically pure fluids which may be used up to a temperature of
40 °C providing there are no restrictions noted in the list. If no concentration restriction is specified, every
possible concentration is covered.
I. Media list for soft rubber of IIR (pure butyl or halogen butyl rubber) with a maximum content of 10 % other
rubber related to the total rubber content; max. storage temperature + 40 °C
Group
2. Inorganic lye as well as alkaline hydrolysing inorganic salts in aqueous solution, pH > 8, except
ammonia solutions and oxidising salt solutions, e.g. hypochlorite
5. Sulphuric acid ≤ 70 %
6. Phosphoric acid
8. Hydrofluoric acid ≤ 10 %
52
EN 14879-5:2007 (E)
II. Media list for soft rubber of polychloroprene rubber with a maximum content 10 % of other rubber related
to the total rubber content or mixtures with butyl rubber IIR (pure butyl or halogen butyl) of any mixing
ratio, maximum storage temperature + 40 °C
Group
2. Inorganic lye as well as alkaline hydrolysing inorganic salts in aqueous solution, pH > 8, except
ammonia solutions and oxidising salt solutions, e.g. hypochlorite
4. Sulphuric acid ≤ 60 %
5. Phosphoric acid
7. Hydrofluoric acid ≤ 10 %
53
EN 14879-5:2007 (E)
Annex G
(normative)
G.1 General
The dissipation resistance shall be measured between a circular electrode of 50 mm diameter on the top of a
sample and the grounding band integrated in the conductive layer.
The ground dissipating resistance shall be measured between a circular electrode of 50 mm in diameter
placed on the surface protection system and ground.
G.2.1 Instruments
Blotting paper or flexible conductive rubber foil according to 7.7 of IEC 60093:1980 with 50 mm diameter.
The test samples shall be conditioned for 24 h in normal climate ISO 554, 23/50 2 prior to testing.
A blotting paper moistened with tap water or a foil of flexible conductive rubber with a diameter of 50 mm
should be placed on the surface of the specimen as a contact agent, the electrode placed flush and pressed
down during the measurement with a force of about 10 N.
The resistance shall be measured between the electrode and the ground connection band whereby the
measuring positions shall be selected so that they are as far as possible away from the ground connection
band.
b) material
c) manufacturer
54
EN 14879-5:2007 (E)
d) colour
g) conditioning conditions
G.3 Measuring the ground dissipation resistance on the laid surface protection
system
G.3.1 Instruments
See G.2.1 as well as a measuring instrument for temperature and relative humidity.
G.3.2 Preparation
The surface protection system shall be rubbed down with a dry cloth at the measuring point prior to testing.
Measurements shall only be carried out after the complete curing or vulcanisation of the lining materials. The
measurements can only be made on areas on which you can walk or drive (except container linings).
The blotting paper moistened with tap water or the rubber foil shall be placed on the prepared measuring point,
the electrode placed flush and pressed down during the measurement with a force of about 10 N.
The ground dissipation resistance is measured between the electrode and the ground potential of the system.
Ground dissipation resistance: at ambient temperature, the following maximum measured values are
permitted
8
up to 50 % relative humidity: 1 × 10 Ω
7
above 50 % to 70 % relative humidity: 1 × 10 Ω
6
above 70 % relative humidity: 1 × 10 Ω.
55
EN 14879-5:2007 (E)
b) Material
c) Manufacturer
d) Colour
f) Application date
k) Scale drawing with the measuring points and the corresponding measuring results
l) Substrate data
56
EN 14879-5:2007 (E)
Annex H
(informative)
Application plan
In addition to the arrangement and size of the lining units (sheets or pre-formed pieces) used for the lining, the
application plan should include all essential details, for example:
thickness of the lining material intended for the concrete wall, floor and ceiling;
welding process and types of weld in the lining on the concrete walls, floor, ceiling, at penetrations,
supports or mountings;
Before the contract is agreed upon, it should be decided who draws up documents, who receives these
documents, who carries out testing, who draws up the test or inspection reports and to whom these reports
are to be sent. This information should be recorded in this column, using the following codes:
57
EN 14879-5:2007 (E)
Date
The date by which a document or report is to be drawn up, or the date testing is to be carried out can be
entered into this column. Alternatively, the following codes may be used:
Test/inspection frequency
58
EN 14879-5:2007 (E)
Documents, Fre-
Items checked/tested Date
tests, reports quency
by to
Place:
Date:
59
EN 14879-5:2007 (E)
Annex I
(informative)
A–deviations
A-Deviation: National deviation due to regulations, the alteration of which is for the time being outside the
competence of the CEN/CENELEC member.
This European Standard does not fall under any Directive of the EC.
In the relevant CEN/CENELEC countries these A-deviations are valid instead of the provisions of the
European Standard until they have been removed
In Germany construction products for stationary plants for the storage, filling and loading/unloading of water-
hazardous substances require national technical verification with respect to section 1 No. 2 Model Water
Construction Products Code.
Further regulations for the application of these products in Germany are given by water legislation
(Verordnungen über Anlagen zum Umgang mit wassergefährdenden Stoffen ('Acts for plants for the handling
of water-hazardous substances'), Technische Regeln wassergefährdender Stoffe (TRwS, 'technical rules
water-hazardous substances')), especially in
60
EN 14879-5:2007 (E)
Bibliography
EN 59, Glass reinforced plastics — Measurement of hardness by means of a Barcol impressor
DIN 32502, Imperfections in welded joints in plastics — Classification, designation and terminology
ASTM D 1693, Standard test method for environmental stress-cracking of etylene plastics
DVS 2207-3, Welding of Thermoplastics — Hot gas welding of thermoplastic polymers — Panels and pipes
DVS 2212-1, Examination of plastic welders examination — Group I — Hot gas welding with torch separate
from filler rod (WF), hot gas string-bead welding (WZ), heated tool butt welding (HS)
DVS 2212-2, Examination of plastic welders — Examination group II — Hot gas extrusion welding
DVS 2225-1, Joining of lining membranes — Made from polymeric materials (geomembranes) in geotechnical
and hydraulic application — Welding, bonding by adhesives, vulcanising
EN 14879-3, Organic coating systems and linings for protection of industrial apparatus and plants against
corrosion caused by aggressive media — Part 3: Coatings on concrete components
prEN 14879-6, Organic coating systems and linings for protection of industrial apparatus and plants against
corrosion caused by aggressive media — Part 6: Combined linings with tile and brick layers
ISO 23529, Rubber — General procedures for preparing and conditioning test pieces for physical test
methods
EN 977, Underground tanks of glass-reinforced plastics (GRP) — Method for one side exposure to fluids
61
BS EN
14879-5:2007
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