You are on page 1of 27

AMAR

POLYMERS

MANUFACTURERS OF WIND TURBINE PARTS

Product Brochure
AMAR
POLYMERS

Company
Amar Polymers is an Indian manufacturer of engineered mechanical,
rubber
and polymeric components for multiple engineering sectors. Amar
Polymers
established in 1978 at Chennai, Tamil Nadu by Mr. A. M. Sekar, started out
as a manufacturer of rubber moulded components.

With a pioneer experience of over 50 years, Mr. A. M. Sekar, sits at the


helm of the product design and engineering. In 1990, Amar entered the
Wind Power industry for the supply of several unique build components for
the wind turbines. The company still caters to several large wind turbine
manufacturers all over the world. Over the years, the modest company
grew its facility and operations to establish itself as one of the leading
manufacturers of critical engineered components.

The motto “EXCELLENCE IS OUR GOAL” is in-grained in each and every


team member at Amar Polymers. With the combination of technical
expertise and customer service, Amar has sustained in the market for the
last four decades thereby earning a loyal network of customers and
suppliers. Amar continues to serve the engineering industry through
delivering expectations effortlessly.
AMAR
POLYMERS

Milestones

1978 1990 2005 2012 2020


- Developed and
- Company - Entered into - Became OEM - Became OEM
manufactured
Incorporation Wind Energy partner to Suzlon partner to Global
critical
market Energy Ltd Wind Power Ltd
- Started as engineered
manufacturer of - Became OEM - Became OEM - Manufactured mechanical
Rubber products partner to NEPC vendor to Vestas mechanical components to
& Rubber India Ltd Wind System components to 1.65MW Vestas
moulded 2.5MW Wind V82 wind turbines
Components Turbines

1985 1995 2010 2015


- Became OEM - Became OEM - Entered into
- Entered into
partner to RRB partner to O&M market and
export market
Energy Ltd Winwind Power supplied spares
- Became supply Energy Ltd
- Manufactured to Multiband wind
partner to foreign
critical turbines
companies
engineered
mechanical and
rubber moulded
components
AMAR
POLYMERS

Vision Mission Core Values

To become the trusted green To provide high quality


engineered components, Innovation
partner in the renewable
energy industry. equipment, and world class Collaboration
service to the clean energy
industry. Our business model Integrity
is geared towards a Commitment
sustainable future by helping
reduce climate change.
AMAR
POLYMERS

Leadership

Mr.Sekar Mr.Rajaganesh
Founder Managing Director
 Having come from a modest
 Mr.Rajaganesh is a second
background, Mr.A.M.Sekar started
generation entrepreneur whose family
Amar Polymers in 1978
business is into mechanical
engineering and rubber moulding
 With a pioneer experience of over 50
years, Mr. A. M. Sekar, sits at the
 He has worked extensively in the
helm of the product design &
markets of India, Middle East,
engineering
Singapore and the United States
 In 1990, he made Amar to enter the
 He brings considerable experience in
Wind Power industry for the supply of
casting, forging, machining and allied
several unique build components to
activities.
the wind turbines.
AMAR
POLYMERS

Product Ranges

 Couplings

 Vibration Isolators

 Brakes

 Rotor

 Pitch Mechanism

 Bearings

 Yaw System

 Accessories
AMAR
POLYMERS

Couplings

1.Transmission Coupling 2.Transmission Coupling 3.Transmission Coupling 4.Transmission Coupling

Suitable NEPC, NEG Suitable Vestas Suitable NEG Micon Suitable Vestas
Turbine Micon, PWL Turbine Turbine Turbine
& SWL
Turbine 225/250KW Turbine 600KW Turbine 750KW Turbine 1.65MW
Capacity Capacity Capacity Capacity
Turbine 225/250/ Turbine V47 Turbine NM48 Turbine V82
Model 400 KW Model Model Model
AMAR
POLYMERS

Vibration Isolators

1.Generator Damper 2.Generator Damper 3.Generator Damper 4.Generator Damper

Suitable NEPC, NEG Suitable Vestas Suitable NEPC, NEG Suitable Vestas
Turbine Micon, PWL Turbine Turbine Micon Turbine
& SWL
Turbine 225/250KW Turbine 250KW Turbine 400KW & Turbine 600KW
Capacity Capacity Capacity 750KW Capacity
Turbine 225/250/ Turbine V27 Turbine NM48 Turbine V47
Model 400 KW Model Model Model
AMAR
POLYMERS

Vibration Isolators

5.Nacelle Damper 6.Hydraulic Mount 7.Panel Damper 8.Generator Damper


Damper
Suitable Vestas Suitable Vestas Suitable Vestas Suitable Suzlon
Turbine Turbine Turbine Turbine

Turbine 250KW &


Turbine 600KW Turbine 225KW Turbine 2.1MW
Capacity 600KW
Capacity Capacity Capacity
Turbine V27 &
Turbine V47 Turbine V27 Turbine S88
Model V47
Model Model Model
AMAR
POLYMERS

Vibration Isolators

9.Suspension Sleeve 10.Suspension Sleeve 11.Gear Stay 12.Gear Stay

Suitable NEPC, NEG Suitable NEPC, NEG Suitable Vestas Suitable Vestas
Turbine Micon, PWL Turbine Micon Turbine Turbine
& SWL
Turbine 225/250KW Turbine 400KW & Turbine 250KW Turbine 600KW
Capacity Capacity 750KW Capacity Capacity

Turbine 225/250KW Turbine 400KW & Turbine V27 Turbine V47


Model Model 750KW Model Model
AMAR
POLYMERS

Brakes

1.Brake Disc 2.Brake Disc 3.Brake Disc 4.Foundation Plate for


brake
Suitable NEPC, NEG Suitable Vestas Suitable Gamesa Suitable Vestas
Turbine Micon & Turbine Turbine Turbine
SWL
Turbine 225/250KW Turbine 600KW Turbine 2MW Turbine 250KW
Capacity Capacity Capacity Capacity
Turbine 225/250KW Turbine V47 Turbine G8X Turbine V27
Model Model Model Model
AMAR
POLYMERS

Brakes

5.Brake Pad (Plain) 6.Brake Pad (Sintered) 7.Brake Pad (Plain) 8.Brake Pad (Sintered)

Suitable NEPC, NEG Suitable Vestas Suitable Vestas Suitable Vestas


Turbine Micon & Turbine Turbine Turbine
SWL
Turbine 225/250KW Turbine 250KW Turbine 600KW Turbine 250KW
Capacity Capacity Capacity Capacity 600KW

Turbine 225/250KW Turbine V27 Turbine V47 Turbine V27 &


Model Model Model Model V47
AMAR
POLYMERS

Rotor

1.Hub 2.Blade Extender 3.Traverse for Hub 4.Traverse for Hub

Suitable NEPC, NEG Suitable NEPC, NEG Suitable Vestas Suitable Vestas
Turbine Micon & Turbine Micon & Turbine Turbine
SWL SWL
Turbine 225/250KW Turbine 225/250KW Turbine 500KW Turbine 600KW
Capacity Capacity Capacity Capacity

Turbine 225/250KW Turbine 225/250KW Turbine V39 Turbine V47


Model Model Model Model
AMAR
POLYMERS

Rotor

5.Rotor Lock Plate 6.Rotor Lock Accessories 7.Nose Cone Seal 8.Main Shaft

Suitable Vestas Suitable Vestas Suitable Vestas Suitable NEPC, NEG


Turbine Turbine Turbine Turbine Micon &
SWL

Turbine 600,500KW Turbine 600,500KW Turbine 225KW Turbine 225/250KW


Capacity Capacity Capacity Capacity

Turbine V47,V39 Turbine V47,V39 Turbine V27 Turbine 225/250KW


Model Model Model Model
AMAR
POLYMERS

Pitch Mechanism

1.Pitch Unit 2.Traverse Holder 3.Fork Connection 4.Carrying Tube


Assembly
Suitable Vestas Suitable Vestas Suitable Vestas Suitable Vestas
Turbine Turbine Turbine Turbine

Turbine 250KW Turbine 500KW & Turbine 500,600KW Turbine 500,600KW


Capacity Capacity 600KW Capacity Capacity

Turbine V27 Turbine V39 & Turbine V47,V39 Turbine V39,V47


Model Model V47 Model Model
AMAR
POLYMERS

Pitch Mechanism

5.Pitch Unit 6.Crank Assembly 7.Push Rod 8.Pitch Cylinder

Suitable Vestas Suitable Vestas Suitable Vestas Suitable Vestas


Turbine Turbine Turbine Turbine

Turbine 500,600KW Turbine 600KW Turbine 500KW Turbine 250KW


Capacity Capacity Capacity 600KW Capacity

Turbine V47,V39 Turbine V47 Turbine V39 & Turbine V27


Model Model Model V47 Model
AMAR
POLYMERS

Bearings

1.Main Bearing 2.Blade Bearing 3.Blade arm Bearing 4.Cylinder Mount Bearing
(FAG/SKF)
Suitable Vestas Suitable Vestas Suitable Vestas Suitable Vestas
Turbine Turbine Turbine Turbine

Turbine 250KW
Turbine 250KW Turbine 250KW Turbine 600KW
Capacity 600KW
Capacity 600KW Capacity 600KW Capacity
Turbine V27
Turbine V27 Turbine V27 Turbine V47
Model V47
Model V47 Model V47 Model
AMAR
POLYMERS

Yaw System

1.Yaw Top 2.Yaw Sliding Pad 3.Friction Pad 4.Yaw Top

Suitable Vestas Suitable Vestas Suitable NEPC, NEG Suitable Vestas


Turbine Turbine Turbine Micon & Turbine
SWL

Turbine 500,600KW Turbine 250,500,600 Turbine 225/250KW Turbine 250KW


Capacity Capacity KW Capacity 750KW Capacity

Turbine V47,V39 Turbine V27,V47,V39 Turbine NM48 Turbine V27


Model Model Model Model
AMAR
POLYMERS

FRP COMPONENTS

1.Nacelle Cover 2.Nose Cone 3.Nose Cone 4.Nacelle Cover

Suitable Siemens Suitable Siemens Suitable Pioneer Suitable Pioneer


Turbine Gamesa Turbine Gamesa Turbine Wincon Turbine Wincon

Turbine 2100 KW Turbine 2100 KW Turbine 250KW Turbine 250KW


Capacity Capacity Capacity Capacity

Turbine G112,G114 Turbine G112,G114 Turbine PW-250 Turbine PW-250


Model Model Model Model
AMAR
POLYMERS

FRP COMPONENTS

5.Nacelle Cover 6.Nose Cone 7.Nose Cone Seal 8.Nacelle Cover

Suitable Pioneer Suitable Pioneer Suitable Vestas Suitable Vestas


Turbine Wincon Turbine Wincon Turbine Turbine

Turbine 750KW Turbine 750KW Turbine 500KW,600K Turbine 500KW,600K


Capacity Capacity Capacity W,660KW Capacity W,660KW

Turbine PW-750 Turbine PW-750 Turbine V47,V44,V39 Turbine V47,V44,V39


Model Model Model Model
AMAR
POLYMERS

FRP COMPONENTS

9.Nacelle Cover 10.Blade 11.Nose Cone 12.Nose Cone

Suitable Vestas Suitable Vestas Suitable Vestas Suitable Vestas


Turbine Turbine Turbine Turbine

Turbine 225KW Turbine 225KW Turbine 225KW Turbine 500KW,600K


Capacity Capacity Capacity Capacity W,660KW

Turbine V27,V29 Turbine V27,V29 Turbine V27,V29 Turbine V47,V44,V39


Model Model Model Model
AMAR
POLYMERS

FRP TOOLS FOR TRANSPORTATION

1.V Guard 2.U Guard 3.Chord Cover 4.Tools Box

Suitable Transport Suitable Transport Suitable Transport Suitable All


Turbine Turbine Turbine Turbine

Turbine All Turbine All Turbine All Turbine All


Capacity Capacity Capacity Capacity

Turbine All Turbine All Turbine All Turbine All


Model Model Model Model
AMAR
POLYMERS

Accessories

1.Composite Disc 2.Generator Flange 3.Guide Pin 4.Arm Washer

Suitable Vestas Suitable Vestas Suitable NEPC, NEG Suitable Vestas


Turbine Turbine Turbine Micon & Turbine
SWL
Turbine 600KW Turbine 600KW Turbine 225/250KW Turbine 600,750 KW
Capacity Capacity Capacity 400KW Capacity
Turbine V47 Turbine V47 Turbine 225/250/ Turbine V47,NM 48
Model Model Model 400KW Model
AMAR
POLYMERS

Accessories & Tools

5.Connecting Rod 6.Forging Arm 7.Torque Wrench 8.Gear stay Accessories

Suitable Vestas Suitable Vestas Suitable Any Suitable Vestas


Turbine Turbine Turbine Turbine

Turbine 250KW Turbine 600,750KW Capacity 750-1000 Turbine 600KW


Capacity 600KW Capacity NM Capacity
Turbine V27 Turbine V47,NM 48 Turbine Any Turbine V47
Model V47 Model Model Model
AMAR
POLYMERS

Facilities

 CNC Machining center  Surface Table

 CNC Turning center  Bench Grinding

 Radial drilling machine  TIG Welding machine

 Horizontal boring machine  Arc Welding machine

 Lathe machine  Air compressor

 Hydraulic moulding press  Sander machine

 Hydraulic power press  Band saw cutting machine

 Rubber extruder machine  Fork lifter

 Vertical Milling machine  Hydraulic hand pallet truck

 Tapping machine  Generator


AMAR
POLYMERS

OEM Clients
Reach Us

Factory:
No.54/27, Amman Koil Street,
Athipet kuppam, Chennai-600058,
Tamil Nadu, India

Sales Enquiries:
bala@amarpolymers.com
balamurugan@amarpolymers.com

Mobile:
+91 9787684845
+91 9789899635

Website:
www.amarpolymer.com

AMAR
POLYMERS

You might also like