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The Alcohol Alphabet 347

The Alcohol Alphabet

A glossary of terms used in the ethanol-producing


industries

Compiled by John E. Murtagh

Italic type denotes words (or minor variations of words) defined under separate entries.

A Acetobacter A genus of Gram-negative, aerobic


bacteria comprising ellipsoidal to rod-shaped
cells as singles, pairs or chains. Otherwise
Å Abbreviation for Angstrom. known as acetic acid or vinegar bacteria, they
are able to oxidize ethanol to acetic acid. They
Absolute ethanol A pharmaceutical term for may be responsible for loss of yield in ethanol
anhydrous ethanol. It is generally defined as production if a fermented mash is agitated or
having less than 1% water. aerated excessively.
Acetaldehyde Otherwise known as ethanal, Acetone Otherwise known as 2-propanone,
acetic aldehyde or ethylaldehyde. A clear dimethyl ketone or pyroacetic ether. It is a
flammable liquid with a characteristic pungent volatile, ver y-flammable liquid with a
odor. Chemical formula CH3CHO. Boils at characteristic pungent ‘mousey’ odor and a
21oC and freezes at -123.5oC. It is miscible in sweetish taste. Chemical formula CH3COCH3.
both ethanol and water. It has a narcotic effect Boils at 56.5oC and freezes at -94oC. It is
on humans, and large doses may cause death miscible with water, ethanol and most oils.
by respiratory paralysis. It is a congener in the Inhalation may cause headaches, and in large
production of ethanol by fermentation, and is amounts, narcosis. It is a congener in the
usually a major constituent of the heads production of ethanol by fermentation,
fraction removed in rectification. particularly from molasses mashes. It is also a
Acetic acid A colorless liquid with a pungent by-product of the production of butanol by
odor. Flammable at high concentrations. anaerobic fermentation using the bacterium
Chemical formula CH3COOH. Acetic acid Clostridium acetobut ylicum. It tends to
may be produced from ethanol by Acetobacter concentrate in the heads fraction in the
bacteria under aerobic conditions such as rectification of neutral spirit.
when a completed fermentation is agitated or Acid-acid process Term used in starch processing
aerated excessively. when acid hydrolysis is used to accomplish
348 J.E. Murtagh

both the initial liquefaction and the final vaporize more readily and may accumulate
saccharification to simple sugars. as a ‘heads’ fraction in the distillation process.
Acid-enzyme process Term used in starch Alpha-amylase ("-amylase) An enzyme used in
processing when acid hydrolysis is used to the liquefaction of starch in the grain mashing
accomplish the initial liquefaction, and an process prior to saccharification and
enzyme such as amyloglucosidase is used for fermentation. "-amylase hydrolyzes the long-
the saccharification to simple sugars. chain starch molecules into short-chain dextrins.
These are more suitable for subsequent
Acid hydrolysis The hydrolysis of a polymer by
saccharification by other enzymes to
the use of acid. In the case of starch hydrolysis,
fermentable glucose. (" -amylase is an
acids may be used as an alternative to enzymes
endoenzyme in that it works from the inside
in either (or both) the liquefac tion or
of the amylose molecule). In beverage
saccharification processes.
alcohol production "-amylase may be derived
Acid washing A process in which yeast recovered from malt (sprouted barley), but in fuel ethanol
from a finished fermentation is acidified to production the enzyme is obtained solely as
reduce the level of bacterial contamination a bacterial product. The enzyme molecule
prior to recycling into a new fermentation. contains a calcium atom, which is essential
Aguardiente An unaged alcoholic beverage for its activity.
produced in Central and South America by American Society for Testing and Materials
the distillation of beer derived from the (ASTM) A scientific and technical organization
fermentation of sugarcane juice or molasses. with headquarters in Philadelphia, PA
It is similar to crude rum. established for ‘the development of standards
Alcohol A member of a class of organic on characteristics and performance of
compounds containing carbon, hydrogen and materials, products and services and the
oxygen. Considered to be hydroxyl derivatives promotion of related knowledge’. It sets
of hydrocarbons produced by the replacement voluntary consensus standards through
of one or more hydrogen atoms by one or committees representing producers and users.
more hydroxyl (OH) groups. Under the ASTM has published standards for fuel ethanol
International Union of Pure and Applied and gasoline that have been adopted by many
Chemistry (IUPAC) naming system, the name states.
given to an alcohol is derived from the parent Amyl alcohol The principal constituent of fusel
hydrocarbon with the final ‘e’ changed to ‘ol’. oil. Otherwise known as pentanol. Chemical
Thus methane-methanol, ethane-ethanol etc. formula C5H11OH. Eight isomers exist, the most
The principal alcohol in fuel and beverage use common being primary isoamyl alcohol.
is ethanol (otherwise known as ethyl alcohol.)
Amylase The name given to any enzyme that
Alcohol Fuel Permit (AFP) A permit issued by hydrolyzes (or breaks down) amylose, which
the Bureau of Alcohol, Tobacco and Firearms is a major component of starch.
allowing the holder to engage in the
Amyloglucosidase An enzyme, also known as
production of ethanol solely for fuel use.
glucoamylase, which hydrolyzes amylose into
Aldehyde A member of a class of organic its constituent glucose units. It is an exoenzyme
compounds considered to be derived by the in that it works from an outer end of the
removal of hydrogen atoms from an alcohol. molecule. It is normally used in conjunction
Aldehydes tend to be produced as congeners, with "-amylase for the liquefaction and
or by-products of fermentation; and having a saccharification of starch in the grain mashing
lower boiling point than ethanol, they tend to process, prior to fermentation. Amylo-
glucosidase is a product of fungal growth.
The Alcohol Alphabet 349

Amylopectin A major component of starch Antifoam (or defoamer) A preparation


(together with amylose). The molecule is composed of substances such as silicones,
composed of large, branched chains of organic phosphates and alcohols that inhibits
thousands of glucose units. The branching of formation of bubbles in a liquid during
the molecule distinguishes it from amylose and agitation by reducing the surface tension.
makes it less-easily hydrolyzed into its Antifoam may be used in ethanol production
constituent glucose units for fermentation. to control the development of foam in
fermenters. Antifoam may also be used to
Amylose A major component of starch (together
control foam in beer distillation to increase the
with amylopectin). The amylose molecule is
stripping capacity of a column.
composed of straight chains of hundreds of
glucose units. In the grain-mashing process Antiscalant (or scale inhibitor) A chemical
for ethanol production, amylose may first be compound or mixture of compounds added
broken down into short-chain dextrins by a- to water or molasses beer to reduce the
amylase, which are in turn broken down into incidence of scaling in heat exchangers or
single glucose units by amyloglucosidase. distillation columns. Usually, the principal
ingredients of antiscalants are chelating
Anaerobic Literally means ‘without air’. The
compounds.
opposite of aerobic. For example, yeast
propagation (or multiplication) is more rapid Arabinose A pentose sugar comprising a major
with aeration (i.e., under aerobic conditions), constituent of hemicellulose. Chemical formula
while yeast produces ethanol under anaerobic C5H10O5. It is not fermented by normal strains
conditions of fermentation. of distillers yeasts. Also known as pectin sugar
or gum sugar.
Anaerobic digestion Process of breaking down
waste materials by anaerobic bac terial Archer Daniels Midland (ADM) Based in
degradation. Normally accompanied by the Decatur, IL. The largest US fuel ethanol
production of methane gas. producer and a major producer of beverage
and industrial alcohol.
Angstrom (Å) A unit of length equal to one
hundred-millionth (10-8) of a centimeter, used Atomic weight The relative mass of an atom
for measuring the diameter of chemical based on a scale in which a specific carbon
molecules. Thus, in ethanol dehydration, a atom (carbon 12) is assigned a mass value of
molecular sieve material with holes 3 12. Also known as relative atomic mass.
Angstroms in diameter may be used to
Azeotrope The term used to describe a constant
separate water, which has a 2.5 Å diameter,
boiling mixture. It is a mixture of two (or more)
from ethanol, which has a 4.5 Å diameter.
components with a lower boiling point than
Anhydrous Literally means ‘without water’. The either component alone. For example water,
term used for a substance that does not which boils at 100oC, and anhydrous ethanol,
contain water. Ethanol for fuel use is which boils at 78.5oC, form a constant boiling
commonly referred to as anhydrous, because mixture (azeotrope) at 78.15 oC. The vapor of
it has had almost all of the water removed. the mixture has the same composition as the
See absolute ethanol. liquid and therefore no further concentration
can be achieved by normal distillation. Under
Antibiotic A chemical substance produced by
normal pressures it contains approximately
microorganisms with the capacity to inhibit
97% by volume ethanol (1940 proof). It is very
growth or kill other microorganisms. The
expensive in terms of energy to attempt to
antibiotic most commonly used in ethanol
reach 1940 proof, so 1900 proof is generally
production is penicillin.
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considered to be the practical, economic established in a fermenting mash and reduce


azeotrope limit for fuel ethanol distillation. the ethanol yield. The bacteria use available
sugars to produce various compounds
Azeotropic distillation A distillation process in
(congeners), particularly acids, which may
which a liquid compound (entrainer) is added
inhibit yeast activity. In severe situations,
to the mixture to be separated to form an
bacterial contamination may cause serious
azeotrope with one or more of the
economic losses.
components. Normally, the entrainer selected
is easily separated from the component to be Balling (or Brix) A scale used to measure the
removed. For example, when benzene is used specific gravity of a liquid in relation to that of
in azeotropic distillation to dehydrate ethanol, a solution of sugar in water. Each unit on the
the overhead condensate phase-separates to scale is equivalent to 1% by weight of sugar.
yield a water-rich layer that can be withdrawn Thus a mash of 20o Balling has the same
and a benzene-ethanol layer which is refluxed. specific gravity as a 20% w/w sugar solution.
The scale is frequently considered to indicate
% dissolved solids in a liquid, although this is
only true of solutions of pure sugar.
B Traditionally, the term ‘Balling’ has been used
in grain distilleries, while ‘Brix’ has been used
in sugar mills and rum or molasses alcohol
Backset Recycled thin stillage. It may be added distilleries. The measurement is accomplished
to the cooker or to the fermenter and serves by use of a Balling (or Brix) hydrometer.
as a source of nutrients. It reduces the water
required for mashing and reduces the volume Barbet time See Permanganate time.
of liquid residue to be evaporated. Improperly Bargeload Generally refers to a river barge with
handled, it may be a major source of bacterial a capacit y of 10,000 barrels or 420,000
contamination. gallons.
Bacteria Any of a large group of microscopic Barrel A liquid measure equal to 42 US gallons
plants constituting the class Schizomycetaceae or 5.6 cubic feet. Or, a wooden container used
having round, rod-like, spiral, or filamentous for the aging and maturation of alcoholic
single-celled bodies that are often aggregated beverages. Barrels used for whiskey
into colonies, are often motile by means of maturation are made of oak wood and have a
flagella, and reproduce by fission or by the capacity of about 52 US gallons. Barrels may
formation of asexual resting spores. They may only be used once for aging bourbon whisky,
live in soil, water, organic matter or the live so there is a worldwide trade in used bourbon
bodies of plants and animals. In ethanol barrels for aging other alcoholic products such
production, bacteria are significant in that they as Scotch whisky and rum.
compete with yeast to ferment the available
sugars in a mash to products other than ethanol Base losses The percentage of ethanol lost in
and cause losses in yield. However, some the stillage at the base of a beer stripping
bacterial cultures may be added deliberately column or a rectifying column. It is virtually
to rum fermentations to help produce certain impossible to achieve zero base losses, and it
desired congeners. One genus of bacteria, would be wasteful of steam. The base losses
Zymomonas, is being examined commercially are generally monitored and controlled in an
for its ability to ferment sugars to ethanol. optimal range determined by steam costs, etc.

Bac terial contamination The condition BATF Abbreviation for US Bureau of Alcohol,
occurring when undesirable bacteria become Tobacco and Firearms.
The Alcohol Alphabet 351

Batch cooking Cooking a set amount of grain Beta-amylase (ß-amylase) An enzyme that
meal, water and backset (if any) in a single hydrolyses the long-chain amylose molecules
vessel as a discontinuous operation. One or in starch into fermentable maltose, the dimer
more batch cooks may be used to fill a single (or double-molecule) of glucose. (It is an
batch fermenter. Batch cooking is mainly exoenzyme in that it works from an outer end
confined to the beverage alcohol industry and of the molecular chain. It is found in malt
smaller plants in the fuel ethanol industry. (sprouted barley) in association with "-
amylase. With the advent of microbial
Batch distillation Distilling batches of beer in a
amyloglucosidase enzymes, malt amylases are
discontinuous operation. It is not commonly
generally only used in the production of
used in fuel ethanol production, but is used in
heavily-flavored beverage alcohol.
the beverage ethanol industry particularly for
the production of special types of heavily- Betaglucan (ß-glucan) Gum-like polymers of
flavored distillates. ß-linked glucose as in cellulose instead of the
"-linked glucose units as in starch (amylose).
Batch fermentation The fermentation of a set
Betaglucan is commonly present in barley
amount of mash in a single vessel in a
mashes. It is not broken down by "-amylase
discontinuous operation. In the ethanol
and causes foaming problems due to its
production industries, batch fermentation
viscous elastic nature.
predominates over continuous fermentation.
Betaglucanase (ß-glucanase) An enzyme which
Beer The name given to the product of
hydrolyses betaglucan. It is frequently used in
fermentation. In grain alcohol production beer
barley mashing to reduce foaming and
may contain about 9-12% ethanol.
viscosity problems.
Beer preheater A heat-exchanging device used
Beverage alcohol Any form of distilled ethanol
for heating beer before it enters a beer still.
with or without congeners considered by law
Usually, it also serves as the first condenser
to be fit for human consumption. The laws in
for the beer still, so that the overhead vapors
many countries confine beverage alcohol to
heat the beer.
that produced by fermentation as opposed to
Beer still The distillation unit used for the initial alcohol of synthetic origin.
removal of ethanol from finished beer. It
Binary azeotrope An azeotrope or constant
generally consists of a stripping section that
boiling mixture having two components such
extracts the ethanol from the beer and a
as ethanol and water.
concentrating or rectifying section, which
normally takes the ethanol up to 1900 proof Bio-ethanol See fermentation ethanol.
(95o GL). Beer stills may consist of a single tall
Bio-gas The gas produced by anaerobic digestion
column, or two or more columns standing side
of wastes. It is mainly methane.
by side, linked by vapor pipes.
Biological oxygen demand (BOD) A measure
Beer stripping column See Beer still.
of the oxygen-consuming capacity of organic
Beer well The holding vessel into which finished matter contained in effluents. During
beer is transferred prior to distillation. decomposition, organic effluents have an
oxygen requirement that may deplete the
Benzene Colorless, flammable, aromatic
supply in a waterway and result in the death
hydrocarbon liquid. Chemical formula C6H6.
of fish and other aquatic life. BOD is normally
Boils at 80.1OC and freezes at 5.4OC. Used as
measured on the basis of the weight of oxygen
an entrainer for the dehydration of ethanol by
required per unit volume of an effluent.
azeotropic distillation. Known to be
carcinogenic.
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Biomass Any renewable organic matter such manner that the distillate possesses the taste,
as agricultural crops, crop waste residues, aroma and characteristics generally attributed
wood, animal and municipal wastes, aquatic to the product’.
plants, fungal growth, etc.
British Thermal Unit (BTU) The amount of heat
Blackstrap See molasses. required to raise the temperature of one
pound of water one degree Fahrenheit under
Blended whisky Defined by the US Bureau of
defined pressure conditions. It is the standard
Alcohol, Tobacco and Firearms as a mixture
unit for measuring heat energy in the US.
containing at least 20% of straight whisky on
a proof gallon basis, together with other Brix See Balling.
whiskies or neutral spirits. When a blend
BTU Abbreviation for British Thermal Unit.
contains more than 51% of a straight whisky,
it may be designated by that specific type, such BTX Abbreviation for the three related octane
as ‘blended rye whisky’. enhancers, benzene, toluene and xylene.
Blender Tax Credit A US federal income tax Bubble cap A contacting device used on some
credit granted to blenders of ethanol and distillation plates. It consists of a cylindrical
gasoline as an alternative to the excise tax chimney set in a hole in the plate and covered
exemption. It was originally introduced under by a dome-shaped cap, which deflects the
the Crude Oil Windfall Profits Tax Act of 1980, vapors rising up the chimney to cause them
at a level of 40 cents per gallon, and was to pass through the liquid layer on the plate.
subsequently raised to 50 cents by the Surface Bureau of Alcohol, Tobacco and Firearms
Transportation Assistance Act of 1982, and to (BATF) An agency of the US Department of
60 cents by the Deficit Reduction Act of 1984. the Treasury entrusted with enforcing laws
BOD (See Biological Oxygen Demand) covering the production, distribution and use
of alcohol, tobacco and firearms.
Boiler efficiency The thermal efficiency of a
boiler in terms of the usable energy output (in Bushel A unit of dry volume equal to 2150.42
the form of steam) in relation to the energy cubic inches or 1.244 cubic feet. When used
input in the form of fuel. Boiler efficiencies to measure grain, bushel weight depends on
are commonly in the 70-80% range. the type and condition of the grain. In the
case of corn, bushel volume generally averages
Boiling point The temperature at which the
about 56 lbs by weight. This has led to the
transition occurs from the liquid to the gaseous
use of a distillers bushel, which represents 56
phase. In a pure substance at a fixed pressure
lbs of grain, regardless of type or volume.
the boiling point does not vary.
Butanol (butyl alcohol) A minor constituent of
Bourbon whisky Defined by the BATF as whisky
fusel oil. Chemical formula C4H9OH. Four
produced at not more than 1600 proof from a
isomers exist. They are all colorless, toxic
fermented mash of not less than 51% corn,
flammable liquids. n-Butanol may be
and stored at not more than 1250 proof in
produced as a co-product with acetone and
charred, new oak barrels. In practice, the
ethanol by the fermentation of selected
bourbon whisky mash bill is frequently about
carbohydrates with the anaerobic bacterium
65% corn, 25% rye, and 10% barley malt.
Clostridium acetobutylicum. Butanols are used
Brandy Defined by the BATF as ‘an alcoholic as solvents and chemical intermediates.
distillate from the fermented juice, mash or
By-products Products that are secondary to the
wine of fruit, or from the residue thereof,
principal product of a process. In ethanol
produced at less than 1900 proof, in such a
production, carbon dioxide and distillers dried
The Alcohol Alphabet 353

grains are normally considered by-products; and rolled, and is used in steel plates and
but in certain circumstances they may be beams. It is easily welded, but is readily subject
viewed as co-product s, in that they may to rusting and other forms of corrosion.
contribute significantly to the overall process
Caribbean Basin Initiative (CBI) The program
economics.
arising from the Caribbean Basin Economic
Recovery Act passed by the US Congress in
1983 to encourage industrial development in
the Caribbean islands and Central America.
C Under this program, fuel ethanol and other
products from the region may enter the US
Carbohydrate Any of a group of compounds without being subject to customs duties.
composed of carbon, hydrogen and oxygen Cassava A root crop with a high starch content
including the sugars, starches, dextrans and grown in the tropics and subtropical regions.
celluloses. They are the most abundant class Known in Brazil as manioc, it is used as an
of organic compounds in nature, constituting alternative to sugarcane as a feedstock for
approximately 75% of the dry weight of all ethanol production. It is also processed for
vegetation. food as ‘tapioca’.
Carbon dioxide A colorless non-flammable gas. CBI Abbreviation for Caribbean Basin Initiative.
Composition CO2. It does not support human
respiration; and in high concentrations it CCC Abbreviation for Commodit y Credit
causes asphyxiation. It is approximately 1.5 Corporation.
times the weight of air, and tends to CDA Abbreviation for completely denatured
accumulate in floor drains, pits and in the alcohol.
bottoms of unventilated tanks. It is produced
by various means, notably the combustion of Cell recycle The process of recovering yeast from
fuels in an excess of air and is a by-product of fermented beer to return it to the starting vessel
yeast fermentation. It may be recovered from of a continuous fermentation or to a new vessel
fermentations and compressed to a liquid or in a batch fermentation system. It may include
solid (dry ice). an acid washing step to reduce bacterial
contamination.
Carbon monoxide A colorless, odorless,
flammable gas (‘coal gas’). Composition CO. Cellulase An enzyme capable of hydrolyzing
It is poisonous if inhaled, as it combines with long-chain cellulose molecules into simple
blood hemoglobin to prevent oxygen transfer. sugars or short-chain polymers.
It is very slightly lighter than air. It is produced Cellulose The principal polysaccharide in living
by the incomplete combustion of fuels with a plants. It forms the skeletal structure of the
limited oxygen supply, as in auto engines. It is cell wall, hence the name. It is a polymer of
a major component of urban air pollution, glucose units coupled by ß-type linkages into
which can be reduced by blending an oxygen- chains of 2,000-4,000 units. Cellulose normally
bearing compound (or oxygenate) such as occurs with other polysaccharides and
ethanol into hydrocarbon fuels. hemicelluloses derived from sugars such as
Carbon steel A steel deriving its particular xylose, arabinose and mannose.
properties from its content of carbon. These Celsius (or centigrade) A temperature scale in
steels may range from ‘low-carbon’, (having which (at normal atmospheric pressure) water
less than 0.25% carbon), to ‘high-carbon’). freezes at zero degrees and boils at 100
Low carbon or ‘mild’ steel is easily hot-worked degrees.
354 J.E. Murtagh

Centrifugal pump A machine for moving liquids -59oC. Chlorine dioxide may be used as a
by accelerating them radially outwards by sterilant, and may be produced in situ for
means of a rotating impeller contained within sterilizing yeast mashes by addition of sodium
a casing. It is the most common and most chlorite solution in the presence of acids or
versatile type of pump in normal industrial use. chlorine (or hypochlorite solution). It is
It has an advantage in that it does not force a considerably more effective as a sterilant than
positive displacement of liquids, so it may be straight chlorine.
used in systems where output must be
Chromatography A method for separating a
throttled or completely closed by control
mixture of chemical compounds into
valves. This feature makes centrifugal pumps
individual components by selective
unsuitable for moving heavy viscous liquids
distribution between two immiscible materials
such as molasses and syrups.
(or phases), one stationary and the other
Centrifuge A machine for separating insoluble mobile. The phases are selected so that the
liquids or solids from liquids by the application mobile phase will carr y the various
of centrifugal force. The two main types of components through the stationary (or solid)
centrifuges are filter and sedimenter. In phase at differing rates to give separation. Gas
filtering centrifuges, solids are retained in a chromatography may be used to separate
rotating perforated basket while liquid passes ethanol from the other congeners produced
through the perforations. In sedimenting in fermentation and to measure them
centrifuges, the mixture is thrown against a quantitatively. High performance liquid
solid-walled cylinder and the heavier solid chromatography may be used to follow starch
particles collect against the wall for removal hydrolysis in grain alcohol production.
while the lighter liquid collects in the central
CIP Abbreviation for cleaning-in-place system.
part. Centrifuges are commonly used in
ethanol plants for yeast recovery and in stillage Citrus molasses A by-product of the citrus juice
dewatering. industry. Citrus residue, mainly peel, is treated
with lime and then passed through a press.
Chemical oxygen demand (COD) A laboratory
The press liquor is then evaporated to a
test to determine the oxygen requirements for
viscous, dark brown molasses of about 72o Brix.
the chemical digestion of effluents. It should
Citrus molasses is similar to cane blackstrap
be distinguished from the BOD test, which
molasses, having about 45% total sugars.
determines the total of both chemical and
However, it has more protein and a much
biological oxygen requirements. COD is
lower ash content. Citrus molasses may be
measured in a rapid test that involves heating
diluted and fermented for ethanol production,
the effluent in the presence of an oxidizing
but it may need pretreatment to reduce the
agent such as potassium dichromate and then
content of d-limonene (commonly referred to
determining the amount of oxygen absorbed
as ‘citrus-stripper oil’), which tends to inhibit
by the effluent.
yeast growth.
Chlorine dioxide Chemical formula ClO2. It is
Cleaning-in-place system (CIP) A system
a strongly-oxidizing, yellow-to-reddish-yellow
designed to permit process equipment to be
gas at room temperature. It has an unpleasant
cleaned without disconnecting or dismantling.
odor similar to that of chlorine and reminiscent
A sophisticated automatic CIP system may
of nitric acid. It is unstable in light. It reacts
provide a sequence of water flushing cycles,
violently with organic materials and is easily
detergent washing and chemical sterilizing of
detonated by sunlight or heat in
equipment at the press of a button.
concentrations greater than 10% at atmos-
pheric pressure. Boils at 11oC and freezes at
The Alcohol Alphabet 355

Closed receiver (See Receiver.) may be concentrated to about 60o Brix (or
approximately 60% solids) to be sold as a
CMS Abbreviation for condensed molasses
substitute for molasses in animal feeds as a
solubles.
caking agent and dust suppressant. It contains
Coccus (plural: cocci) A type of bacteria with high concentrations of salts.
spherically-shaped cells. They may occur as
Condenser A heat exchange device connected
single cells, clusters or long chains.
to the vapor discharge pipe of a column to
COD Abbreviation for chemical oxygen demand. permit the vapor to be cooled and condensed
Column A vertical cylindrical vessel containing to a liquid. Condensers are commonly
a series of perforated plates or other contact cylindrical vessels containing tubes through
devices through which vapors may pass to which cooling water is passed.
effect a separation of liquid mixtures by Congeners Chemical compounds produced
distillation. with ethanol in the fermentation process. They
Co-mingled tank The term used for fuel ethanol are frequently referred to as impurities.
tanks at refineries or pipeline terminals where Common congeners are methanol
two or more suppliers may share the same acetaldehyde, esters (such as ethyl acetate) and
tank for storing ethanol. fusel oils (higher alcohols, particularly amyl
alcohols.) Fermentation conditions may be
Commodity Credit Corporation (CCC) An adjusted to control congener formation
agency of the USDA established to stabilize depending on the requirements for the end
and protect farm incomes and prices by product.
maintaining balanced and adequate supplies
of agricultural commodities. Constant boiling mixture See Azeotrope.

Completely denatured alcohol (CDA) A term Continuous cooker A system into which a mash
used by the BATF to describe ethanol made of water, grain and enzymes may be fed
unfit for human consumption by addition of continuously to be cooked and discharged to
specified denaturants such as methyl isobutyl the fermentation system. Continuous cookers
ketone, kerosene or gasoline. generally consist of a slurry tank connected
by a pump to a steam jet heater, a holding
Concentrating column A column where hydrous vessel or lengths of piping (to provide some
ethanol is concentrated to decrease water residence time at the cooking temperature),
content. A beer still may consist of a stripping one or more flash vessels (to cool the cooked
column in which dilute ethanol is removed mash), a holding vessel for enzymatic
from beer and a concentrating column, which liquefaction and a heat exchanger for final
receives ethanol vapor from the stripping mash cooling. Continuous cookers are more
column and concentrates it up to about 1900 common in fuel ethanol plants than in
proof (95 oGL). If provision is made in a beverage alcohol plants.
concentrating column to remove impurities
such as fusel oil, then it is more correctly a Continuous fermentation A system into which
rectifying column. cooked mash may be fed continuously to be
fermented and then discharged to the beer
Condensate Liquid condensed from vapor in a well and distillation system. Continuous
condenser. fermentation systems generally consist of a
Condensed molasses solubles (CMS) The term series of interconnected tanks sized to provide
used to describe molasses stillage sufficient residence time for the fermentation
concentrated by evaporation. The molasses to proceed to completion. The ethanol
residue (after fermentation and distillation) industry is divided on fermentation systems,
356 J.E. Murtagh

with more gallonage produced by batch considered a co-product of the production of


fermentation than by continuous fermentation. ethanol from dry milled grain.
Continuous distillation A process using Cordials See liqueurs.
specially-designed equipment to permit a
Corn steep liquor The sulfurous liquid that has
volatile component such as ethanol to be
been used for steeping and softening corn
separated by distillation from a continuous
prior to wet milling. It contains extracted
flow of an aqueous solution such as beer.
nutrients and serves as a nutrient source in
Control loop A portion of a process control subsequent fermentation of the starch stream.
system that includes a sensing device
Corn whisky Defined by the BATF as ‘whisky
connected to a signal transmitter, a controller,
produced at under 160 0 proof from a
another signal transmitter and an actuator. For
fermented mash containing not less than 80%
example, a pressure control loop on a
corn grain’. If corn whisky is stored in oak
distillation column may have a pressure sensor
barrels, the BATF stipulates that the proof
connected through a controller to a steam flow
should not be more than 125o, and that the
regulating valve.
barrels be used, or uncharred if new.
Cooker A device for heating a slurry of grain Furthermore, the whisky cannot be subjected
and water to a sufficiently-high temperature to any treatment with charred wood.
for sufficient time to release and gelatinize the
Corrosion The destruction, degradation or
starch in the grain and thereby render it
deterioration of material (generally metal) due
susceptible to enzymatic hydrolysis. Live steam
to the reaction between the material and its
is normally used for heating the slurry; and
environment. The reaction is generally
pumps or agitators are used to ensure mixing
chemical or electrochemical, but there are
and even heating. Cooking may be performed
often important physical and mechanical
continuously or in a batch mode.
factors in the corrosion process.
Cooling tower A tower or other type of structure
Corrosion inhibitor A substance that reduces
where air (the heat receiver) circulates in direct
corrosion. For example, corrosion-inhibiting
or indirect contact with warmer water (the
compounds may be added to fuel ethanol
heat source) to cool the water. Cooling towers
(particularly methanol) to reduce corrosion of
are used in ethanol production plants to
tanks and automobile engine parts.
recirculate cooling water and to minimize the
amount of water used from wells, rivers or Co-solvent A liquid required to keep another
public sources. liquid in solution in a third liquid. For example,
in the Dupont Waiver for the use of 5%
Cooper A person who makes or repairs wooden
methanol in gasoline, 2.5% ethanol (or a higher
barrels.
alcohol) is required as co-solvent to improve
Cooperage A place where wooden barrels are the miscibility of the methanol in the gasoline.
made or repaired. Also used to refer to a
Crude Oil Windfall Profits Tax Act of 1980 US
supply of barrels (i.e., the product of the work
federal legislation that extended to 1992 the
of a cooper).
excise tax exemption for ethanol-gasoline
Co-produc ts Where the economics of a blends granted under the Energy Tax Act of
production process depend on the value of 1978. It also introduced a blender tax credit
more than just the primary product, the of 40 cents per gallon of ethanol as an
secondary products are referred to as co- alternative to the excise tax exemption.
products rather than as by-products. For
Cyclohexane A colorless, flammable, alicyclic
example, distillers dried grain may be
hydrocarbon liquid of chemical formula C6H12,
The Alcohol Alphabet 357

that boils at 80.3oC, and freezes at 6.5oC. It is fractionating column used to remove methanol
used as an alternative to benzene as an in the production of neutral spirit and is located
entrainer in the dehydration of ethanol by after the rectifying column. The demethylizing
azeotropic distillation. column is heated indirectly via a reboiler. The
impure spirit enters part way up the column
and the methanol is removed in the overhead
vapor together with some ethanol, while the
D bulk of the ethanol descends to be removed
at the base of the column as a product
relatively free of methanol.
DDG Abbreviation for distillers dried grain.
Denaturant A substance added to ethanol to
DDGS Abbreviation for distillers dried grain with make it unfit for human consumption so that
solubles. it is not subject to taxation as beverage alcohol.
DE Abbreviation for dextrose equivalent. The BATF permits the use of 2-5% unleaded
gasoline (or similar, specified substances) for
Deadleg A length of mash piping closed either use as denaturants for fuel ethanol. (See also
temporarily by a valve, or permanently to leave specially-denatured alcohol)
a dormant pocket of mash that may become Department of Energy (DOE) A department of
a source of bacterial contamination. the US federal government established in 1977
Dealer tank wagon (DTW) Used in reference to consolidate energy-orientated programs and
to fuel ethanol and gasoline sales, it is generally agencies. The department’s mission includes
of 7,000-8,000 gallons capacity. the coordination and management of energy
conservation, supply, information dissemi-
Decanter Vessel used for the separation of two-
nation, regulation, research, development and
phase liquids. In a fusel oil decanter, an upper
demonstration. The department includes an
fusel oil phase is separated from a lower
Office of Alcohol Fuels.
aqueous ethanol phase. In a benzene column
reflux decanter, the upper, mainly-benzene, Dephlegmator Name commonly used for the
phase is separated from the lower, mainly- first of two or more condensers attached to
water, phase. the overhead vapor line of a distillation column.
It literally means an entrained liquid separator.
Deficit Reduction Act of 1984 US federal
legislation that increased the excise tax Desiccant A substance that absorbs water and
exemption on ethanol-gasoline blends from 5 can be used for drying purposes. For example,
cents (as set by the Surface Transportation potassium aluminosilicate is used as a desiccant
Assistance Act of 1982) to 6 cents per gallon. in molecular sieve systems for ethanol
It also increased the alternative blender tax dehydration.
credit to 60 cents per gallon of ethanol. Detergent package A combination of detergents
Defoamer See Antifoam. and corrosion inhibitors normally added to fuel
ethanol to impart a cleaning action to ethanol-
Dehydration The process of removing water
gasoline blends and thereby reduce engine fuel
from a substance, particularly the removal of
injector blockages.
most of the remaining 5% of water from 1900
proof ethanol in the production of absolute or Dewatering The removal of water (or other
anhydrous ethanol. liquids) from a solid material, particularly the
use of screens or centrifuges in the initial
Demethylizing column Occasionally referred
separation of thin stillage (liquid) from the
to as a supplementary column, it is a
358 J.E. Murtagh

solids contained in whole stillage in DDG sucrose yields glucose and fructose, while
processing. maltose yields two glucose units.
Dextran A non-fermentable, large, branched- Disc and donut column A beer distillation
chain polymer of sucrose molecules produced column patented by Raphael Katzen with trays
in molasses by bacterial contamination (mainly alternately consisting of annular shelves with
Leuconostoc mesenteroides). It gives a ropey open centers (donuts) and discs (of a slightly
appearance to molasses when stirred or larger diameter than the donut holes) placed
poured, and reduces ethanol yield on centrally below the holes. The effect is to give
fermentation. a circular curtain of liquid descending from
tray to tray, through which the rising vapors
Dextrin Short-chain polymers of glucose
must pass. It has the advantage of being
molecules produced by the partial hydrolysis
unaffected by the solids content of the beer
of starch with "-amylase or acid in the initial
feed or any scaling that may occur in a typical
stage of conversion to fermentable sugars.
tray column.
Dextrose An alternative name for glucose.
Distilland Material to be distilled, such as beer.
Dextrose equivalent (DE) A measure of the
Distillate The portion of a liquid (distilland)
degree of hydrolysis of starch. It is no longer
removed as a vapor and condensed during a
considered as significant as previously in
distillation process.
ethanol production with the more general
acceptance of simultaneous saccharification Distillation The process by which the
and fermentation. components of a liquid mixture are separated
by differences in boiling point by boiling and
Diethyl ether The traditional anaesthetic ether,
recondensing the resultant vapors. In ethanol
which is employed as an entrainer in some
production, it is the primary means of
azeotropic distillation processes for fuel
separating ethanol from aqueous solutions.
ethanol dehydration (as an alternative to the
more commonly-used benzene). It is a Distilled spirits permit (DSP) A permit issued
colorless, flammable liquid that boils at 34.6oC by the BATF allowing the holder to engage in
and freezes at -117 oC. Chemical formula the production or warehousing of
(C2H5)2O. It readily forms explosive mixtures undenatured ethanol for beverage, industrial
with air. or fuel use.
Differential pressure cell (DP cell) A device Distillers bushel 56 lbs of any grain, regardless
for measuring the difference in pressure of of volume.
liquid on either side of a restricting orifice. It
Distillers dried grain (DDG) The dried residual
is used in flow measurement. (See Orifice
by-product of a grain fermentation process. It
meter).
is high in protein, as most of the grain starch
Dimer A compound produced by linking has been removed. It is used as an animal
together two molecules of a simpler feed ingredient. By strict definition, DDG is
compound (or monomer). It is the simplest produced only from the solids separated from
form of polymer. For example, maltose is a whole stillage by centrifuging or screening. In
dimer composed of two linked glucose practice, the term is commonly used to
molecules. describe the entire dried stillage residue,
making it synonymous with DDGS.
Disaccharide A compound sugar that yields two
monosaccharide units on hydrolysis. For Distillers dried grain with solubles (DDGS) The
example, lactose yields glucose and galactose, product derived by separating the liquid
The Alcohol Alphabet 359

portion (thin stillage or solubles) from grain Scotland for corn milling in grain whisky plants
whole stillage by screening or centrifuging, then and is used in the production of corn flakes;
evaporating it to a thick syrup and drying it but is not commonly used in the US ethanol
together with the grain solids portion. production industry.
Distillers dried solubles The product derived Dry milling In the ethanol production industry
from separating the liquid portion (thin stillage) dry milling refers to the milling of whole dry
from grain whole stillage, evaporating it to a grain where, in contrast to wet milling, no
thick syrup and then drying it to a fine powder. attempt is made to remove fractions such as
germ and bran. It may be carried out with
Distillers feeds The by-products of fermentation
various types of equipment, including hammer
of cereal grains. See DDG and DDGS.
mills and roller mills.
Distillers Feeds Research Council An
DSP Abbreviation for Distilled Spirits Permit.
organization established in 1945 to fund and
coordinate universit y research into the DTW Abbreviation for Dealer Tank Wagon.
utilization of DDG.
Dual-flow plate (or tray) A perforated plate
Distillers wet grain (DWG) The wet grain similar to a sieve plate, without downcomers.
residue separated from whole stillage by The perforations are of such a size and open
screening or centrifuging. It has a very limited area that the liquid descends by weeping
storage life and is generally used only where through the holes.
cattle feedlots are located near ethanol
Dunder A Caribbean synonym for vinasse or
production plants.
molasses stillage. It is commonly used to refer
Distillery A building or premises where alcohol to vinasse that has been stored for some time
is distilled. to allow bacterial development prior to being
used as backset in the production of heavily-
Distillery run barrels Recently-emptied, used
flavored rums.
whiskey barrels that have not been sorted to
remove those with or without defects. Dupont waiver The waiver received by Dupont
from the EPA in 1985 for a blend of gasoline
DMA 67Y A detergent produced by Dupont. It
containing a maximum of 5% methanol plus
is added to fuel ethanol to ensure that the
a minimum of 2.5% ethanol or other approved
resultant blend with gasoline will have clean-
co-solvent, together with an approved
burning characteristics similar to detergent
proprietary corrosion inhibitor.
gasolines supplied by major oil companies.
DWG Abbreviation for distillers wet grain.
Downcomer (or downpipe) A device used in
distillation columns to allow liquid to descend
from one plate to another. Downcomers may
take the form of one or more round, oval or
rectangular section pipes, or chordal baffles. E
The downcomer usually has a weir-type seal
at the bottom to prevent vapors passing ED Abbreviation for extractive distillation.
upward.
Effect In the context of evaporators, the term is
DP cell. See differential pressure cell. used to describe one vessel in a series. For
Dry degermination A process for the removal example a quadruple effect evaporator consists
of germ from grain without the need for of four linked vessels.
steeping and wet milling. It may involve some EITC Abbreviation for energy investment tax
pretreatment of the grain to raise the moisture credit.
content before processing. It is used in
360 J.E. Murtagh

Endoenzyme An enzyme acting on internal to ethanol in addition to the standard 10%


portions of a large polymeric molecule rather investment tax credit.
than around the periphery. For example, the
Entrainer A substance used to assist in the
"-amylase enzyme hydrolyzes linkages within
dehydration of ethanol by azeotropic
amylose and amylopectin molecules. In
distillation. Examples are benzene, cyclo-
contrast, amyloglucosidase acts as an
hexane and pentane. (See azeotropic
exoenzyme by only hydrolyzing the outermost
distillation.)
linkages.
Environmental Protection Agency (EPA) A US
Energy investment tax credit (EITC) A 10%
government agency established in 1970. EPA
income tax credit for investments in
responsibilities include the regulation of fuels
equipment for the production of fuels such as
and fuel additives, including ethanol gasoline
ethanol from biomass. This credit was
blends.
originally introduced under the Energy Tax Act
of 1978, modified and extended under the Enzymatic hydrolysis The hydrolysis of a polymer
Crude Oil Windfall Profits Tax Act of 1980 and by the use of enzymes. In the case of starch
finally phased out in 1987 under the Tax- hydrolysis, an "-amylase enzyme may be used
Reform Act of 1986. in the initial hydrolysis to achieve liquefaction
and an amyloglucosidase enzyme may be used
Energy Policy Act of 1992 US federal legislation
to complete the hydrolytic saccharification to
that amended the provisions of the Omnibus
fermentable sugars.
Reconciliation Act of 1990 to allow the
proration of the excise tax exemption of 5.4 Enzyme Any of a class of complex proteinaceous
cents per gallon on ethanol gasoline blends substances (such as amylases and lactases)
that use less than the standard content of 10% produced by living organisms that catalyze
ethanol. This was to meet the requirements chemical reactions without being destroyed.
of the Clean Air Amendments Act that Enzymes may act outside the producing
required that oxygenate blends with 2.1% or organism and maybe used in industrial
2.7% oxygen be used in gasolines in processes such as saccharification.
designated areas suffering from severe air EPA Abbreviation for Environmental Protection
pollution. (These oxygen rates correspond to Agency.
ethanol usages of 6% and 7.7%, respectively.)
Ester The product derived by the reaction of an
Energy Security Ac t of 1980 US federal acid with an alcohol or other organic
legislation that supported the emerging fuel compound having hydroxyl groups. For
ethanol industr y by establishing an example, ethyl acetate is an ester produced
independent Office of Alcohol Fuels within the by reacting acetic acid with ethanol. Esters tend
Department of Energy and authorized to accumulate in distillation in the heads at
programs of loan guarantees, price guarantees the top of the column.
and purchase agreements with fuel ethanol
producers. ETBE Abbreviation for ethyl tertiary butyl ether.
Energy Tax Act of 1978 US federal legislation Ethanol Otherwise known as ethyl alcohol,
that instituted the first excise tax exemption for alcohol, grain-spirit or neutral spirit, etc. A clear,
gasoline blended with 10% fermentation colorless, flammable oxygenated hydrocarbon.
ethanol. It exempted the blends from the tax Chemical formula: C2H5OH. It has a boiling
of 4 cents per gallon. It also created an energy point of 78.5 o C in the anhydrous state.
investment tax credit (EITC) of 10% that However, it forms a binary azeotrope with
applied to equipment for converting biomass water with a boiling point of 78.15oC at a
composition of 95.57% by weight ethanol.
The Alcohol Alphabet 361

Ether One of a class of organic compounds in (TBA) or isobutylene. It is of similar structure


which an oxygen atom is interposed between to methyl tertiary butyl ether (MTBE), having
two carbon atoms in the molecular structure. similar octane-enhancing properties, but has
Ethers may be derived from alcohols by the a significantly lower effective Reid vapor
elimination of water. Ethers such as diethyl pressure in blending with gasoline.
ether and isopropyl ether may be used as
Evaporation The process by which a substance
entrainers in the dehydration of ethanol by
in the liquid state is converted into the vapor
azeotropic distillation. Other ethers such as
state.
MTBE and ETBE may be used as octane
enhancers in gasoline. Ethers are dangerous Evaporator A device used to evaporate part or
fire and explosion hazards. When exposed all of a liquid from a solution. In the case of
to air they form peroxides that may detonate grain stillage processing, evaporators may be
on heating. used to concentrate screened thin stillage to a
syrup of about 35% solids, which may then
Ethyl acetate Chemical formula CH3COOC2H5.
be fed to a dryer. Evaporators are normally
A clear, volatile, flammable liquid with a
operated under vacuum (to obtain a lower
characteristic fruity odor. It has a pleasant,
boiling point of the liquid) and may consist of
sweet taste when diluted. Boils at 77oC and
a series of interlinked vessels or effect s
freezes at -83oC. It is produced by the reaction
operating under differing degrees of vacuum.
of ethanol with acetic acid and is a major
component of the esters that give rum its Excise tax exemption When fermentation
characteristic odor. ethanol is blended at a 10% concentration
with gasoline, it is effectively exempted from
Ethyl alcohol See Ethanol.
the US federal excise tax at the rate of 60 cents
Ethyl carbamate Otherwise known as urethane per gallon of ethanol used or 6 cents per gallon
or carbamic acid ethyl ether. A carcinogenic of blend. This comes from the fact that the
compound produced by heating urea with ethanol itself is exempted from the entire 9
ethanol under pressure. Chemical formula cents per gallon of tax, and each of the 9
NH2COOC2H5. It is very soluble in ethanol gallons of ethanol required to make a 10%
or water. Traces of ethyl carbamate may be blend is exempted from 5.66 of the 9 cents
formed in the distillation of beers produced per gallon tax. This exemption was first
with the use of urea as a yeast nutrient. It does introduced under the Energy Tax Act of 1978
not present a significant hazard if such ethanol at a rate of 4 cents per gallon (the entirety of
is only used for fuel purposes, but may present the tax at that time). It was increased to 5 cents
problems in the production of whiskies. per gallon under the Surface Transportation
Assistance Act of 1982 when the excise tax
Ethylene glycol A slightly viscous, sweet-tasting,
was raised to 9 cents. It was increased to the
poisonous liquid. Chemical formula
current effective level of 6 cents per gallon
CH2OHCH2OH. It has a boiling point of
under the Deficit Reduction Act of 1984. It
197.6oC, and is considerably hygroscopic. It
was scheduled to expire in 1992, but was
is commonly used as an antifreeze. It may
extended to September 30, 1993 under the
also be used as an extractant in extractive
Surface Transportation and Uniform Relocation
distillation processes for the dehydration of
Assistance Act of 1987.
ethanol. (See extractive distillation.)
Extractant A substance such as ethylene glycol
Ethyl tertiary butyl ether (ETBE) A colorless,
or glycerol be used in extractive distillation
flammable, oxygenated hydrocarbon.
processes for the dehydration of ethanol.
Chemical formula C2H5OC4H9. It may be
produced from ethanol and tertiary butanol
362 J.E. Murtagh

Extractive distillation A process where an freezing point is 32oF. (The zero point was
extractant is added to a mixture being distilled originally established as the lowest point
to change the volatilit y of one or more obtainable with a mixture of equal weights of
components. The less volatile mixture will then snow and common salt.)
descend in a continuous distillation column
Farmers Home Administration (FmHA) A
while the more volatile components may be
division of the US Department of Agriculture
removed in the condensed overhead vapors.
which among other activities is empowered
In the use of extractive distillation in the
to make loan guarantees for the establishment
dehydration of ethanol, liquid extractants such
of ethanol production plants.
as ethylene glycol, or glycerol, may be used.
Salts such as potassium and sodium acetates Federal Excise Tax Exemption See Excise tax
may also be used alone in molten form or in exemption.
mixtures with glycerol, etc. Anhydrous ethanol Feed plate (or feed tray) The plate or tray onto
is recovered in the overhead condensate while which the distilland (liquid to be distilled) is
the water combines with the extractant to introduced in a distillation column. In theory,
emerge from the bottom of the column. (This it is the point in a column above which
is the reverse of the situation in azeotropic enrichment or concentration occurs and
distillation.) The extractant is then separated below which stripping occurs.
from the water in another column (or an
evaporator) and is recycled. Feedstock The raw material used in a process.
For example, corn, molasses, whey, etc. may
In the production of neutral spirit, light rums be used as feedstocks for ethanol production.
or whiskies, extractive distillation may be used
to remove fusel oils and some other congeners Fermentable sugars Simple sugars such as
in the condensed overhead vapors. In this glucose and fructose that can be converted
instance the extractant is water, as some of into ethanol by fermentation with yeast. They
the congeners with lower volatilit y than may be derived by the hydrolysis of starch or
ethanol in a concentrated state may have cellulose feedstocks or obtained from other
higher volatility than ethanol when diluted with sources.
water and therefore rise up the extractive Fermentation The enzymatic transformation by
distillation column while the ethanol descends. microorganisms of organic compounds such
as sugars. It is usually accompanied by the
Exoenzyme An enzyme restricted to acting on evolution of gas as in the fermentation of
the outer end of large polymeric molecules glucose into ethanol and carbon dioxide.
and cleaves molecules one by one. (See
Endoenzyme.) Fermentation efficiency The measure of the
actual output of a fermentation product such
as ethanol in relation to the theoretical yield.
Fermentation ethanol The term used to
F distinguish ethanol produced by fermentation
from synthetic ethanol produced from
Facultative anaerobe Term used to describe a ethylene, etc. The difference is significant in
microorganism (such as a yeast) that is that only fermentation ethanol qualifies for US
essentially aerobic (or air-requiring), but can federal and state excise tax exemptions for
also thrive under anaerobic (or air-free) automotive fuel use. Furthermore, only
conditions. fermentation ethanol may be used for
beverage purposes.
Fahrenheit scale A temperature scale in which
the boiling point of water is 212oF and the
The Alcohol Alphabet 363

Fermenter The vessel in which mash potential combustion efficiency. The system
fermentation takes place. The vessel may be has the advantage that limestone may be
fabricated from steel, fiber glass, etc. and is added to the coal fuel to absorb sulfur gases
normally fitted with an internal or external to reduce emissions.
cooling system for controlling temperature of
Fossil fuel Any naturally-occurring fuel of an
the fermenting mash.
organic nature that originated in a past
FFV Abbreviation for Flexible Fueled Vehicle. geologic age such as coal, crude oil or natural
gas.
Flame arrester A device installed on the vapor
vents of alcohol storage tanks and distillation Fractional distillation A process of separating
columns to prevent entry of flames that might mixtures such as ethanol and water by boiling
cause an explosion. It normally contains fine and drawing off the condensed vapors from
metal meshes with holes large enough to allow different levels of the distillation column.
vapors to escape, but too small to allow flames
Fructose A fermentable monosaccharide(simple
to pass in the opposite direction.
sugar) of the chemical formula C6H12O6. Its
Flash cooling The rapid cooling achieved when chemical structure is similar to that of glucose,
a hot liquid is subjected to a sudden pressure but it is sweeter to the taste. It may be
drop to reduce its boiling point. produced from glucose by enzymatic
isomerization, as in the production of high
Flash point The minimum temperature at which
fructose corn syrup (HFCS).
a combustible liquid will ignite when a flame
is introduced. It depends on the volatility of Fuel grade ethanol See motor fuel grade ethanol.
the liquid to provide sufficient vapor for
Fuel ethanol Usually denotes anhydrous ethanol
combustion. For example, anhydrous ethanol
that has been denatured by addition of 2-5%
has a flash point of 51oF, while 900 proof
unleaded gasoline and is intended for use as
ethanol has a flash point of 78oF.
an automotive fuel in blends with gasoline.
Flexible fueled vehicle (FFV) A vehicle designed
Fungible Literally means ‘interchangeable in
to operate on a variety of fuels such as
trade’. Commonly used to denote products
methanol, ethanol or gasoline alone or in
suitable for transmission by pipeline. Ethanol
combinations without requiring major
is not considered fungible in this sense
adjustments.
because it would absorb any water
Flocculation The aggregation or coalescing of accumulating in pockets in a pipeline.
fine suspended particles or bodies into loose
Fusel oil Term used to describe the higher
clusters or lumps. The flocculation
alcohols, generally the various forms of
characteristics of yeast or other microorganisms
propanol, butanol and amyl alcohol that are
may be important features in their recovery
congeners or by-produc t s of ethanol
for cell recycling.
fermentation. Normally, predominantly
Flowmeter A device for measuring the rate of isoamyl alcohol. Their presence in alcoholic
flow of a liquid. beverages is known to be a cause of
headaches and hangovers. The fusel oils have
FmHA Abbreviation for the Farmers Home
higher boiling points than ethanol and are
Administration.
generally removed in the distillation process
Fluidized bed combustion boiler A boiler in to avoid accumulation in the rectifier. They
which the coal or other fuel particles are kept may be subsequently added back into the
in suspension by a rising column of gas rather anhydrous product for motor fuel grade
than resting on a conventional grate. The ethanol.
system gives greater heat transfer and higher
364 J.E. Murtagh

Fusel oil decanter A device used to separate agricultural products’ with gasoline (not
accumulations of fusel oil from ethanol based necessarily unleaded). The committee has
on the fact that fusel oil has a lower miscibility freely granted permission for commercial use
in water than ethanol and can therefore be of the trade name provided it is not used for
removed by dilution with water. It generally blends containing alcohols other than ethanol.
consists of a tank with windows or sight glasses
Gasoline A volatile, flammable, liquid
to permit the operator to observe and control
hydrocarbon mixture suitable for use as a fuel
the separation.
in internal combustion engines. Normally
consists of a blend of several products from
natural gas and petroleum refining together
with anti-knock agents and other additives. It
G is a complex mixture of hundreds of different
hydrocarbons, generally in the range of 4-12
Galactose A monosaccharide of chemical carbon atoms per molecule. The components
formula C6H12O6 that along with glucose is a may have boiling point s ranging mainly
constituent of the disaccharide lactose. It is between 30 and 200oC with blends being
an isomer of glucose, but is less-readily adjusted to altitude, season and legal
fermented by yeasts to ethanol. requirements.
Gas chromatography (GC) A technique for Gasoline extender The term used to describe
separating chemical substances in which the ethanol when it is simply used as a partial
sample is carried by an inert gas stream replacement for gasoline without any
through a tube (or column) packed with a consideration for its value as an octane
finely-divided solid material. The various enhancer or oxygenate.
components in the sample pass through the Gay Lussac (GL) The name given to a scale of
column at differing velocities and emerge from the concentration of ethanol in mixtures with
the column at distinct intervals to be measured water where each degree is equal to 1% by
by devices such as a flame ionization detector volume (i.e., 1o GL is equivalent to 2o US
or a thermal conductivity detector. (Where proof). It takes the name from the French
the solid material in the column is pretreated chemistry pioneer, Joseph-Louis Gay Lussac.
with a liquid to achieve the component
separation, the process may be referred to as Gay Lussac equation The equation for the
gas liquid chromatography) The technique fermentation of sugar by yeast to carbon
may be used for separating and measuring the dioxide and ethanol, established by the French
amount of ethanol and the various by-products chemist Joseph-Louis Gay Lussac in 1815:
formed in fermentation. C 6 H 12 O 6 ÷ 2CO 2 + 2C 2 H 5 OH. (See
Stoichiometric yield).
Gas liquid chromatography See gas
chromatography. GC Abbreviation for gas chromatograph.

Gasohol (or gasahol) A trade name registered Gear pump A positive displacement rotary pump
by the Nebraska Agricultural Products containing two intermeshed gear wheels in a
Industrial Utilization Committee, later renamed suitable casing. The counter rotation of the
the Nebraska Gasohol Committee. (The gears draws fluid between the gear teeth on
committee was responsible for laying the one side and discharges it on the other side.
groundwork for the development of the It is commonly used for viscous liquids such
present day US fuel ethanol industry). The as molasses and stillage syrup.
trade name, in either spelling, covers a blend Gelatinization In reference to the cooking of
of anhydrous ethanol ‘derived from starchy feedstocks, gelatinization is the stage
The Alcohol Alphabet 365

in which the starch granules absorb water and chemical formula of CH2OHCHOHCH2OH,
lose their individual crystalline structure to having three hydroxyl (OH) groups. It is a by-
become a viscous liquid gel. Gelatinization is product of alcoholic fermentations of sugars.
significant in that it is the preliminary process It is hygroscopic and may be used as an
necessary to render starch susceptible to extractant in the dehydration of ethanol.
enzymatic hydrolysis for conversion to
Grain alcohol Term used to distinguish ethanol
fermentable sugars.
produced from grain from ethanol produced
Gin Defined by the BATF as ‘a product obtained from other feedstocks, or from wood alcohol
by original distillation from mash, or by (methanol).
redistillation of distilled spirits, or by mixing
Grain whisky The term used in Scotland to
neutral spirits with or over juniper berries and
distinguish the bland, nearly-neutral,
other aromatics, or with or over other extracts
continuous distillation product that forms the
derived from infusions, percolations or
base of blended Scotch whisky from the malt
maceration of such materials, and includes
whiskies that contribute most of the flavor in
mixtures of gin and neutral spirits. It shall
the blend. Grain whisky is usually produced
derive its main characteristic flavor from
from corn or barley.
juniper berries and be bottled at not less than
80 0 proof. Gin produced exclusively by Grain sorghum Otherwise known as milo, a
original distillation or redistillation may be sorghum grown for grain production, as
further designated as distilled’. distinct from sweet sorghum grown for the
sugar content of its stem. It may be used as a
GL Abbreviation for Gay Lussac.
feedstock for ethanol production.
GLC Abbreviation for gas-liquid chromatography.
Gram-negative See Gram stain.
Glucoamylase. An enzyme that hydrolyses starch
Gram-positive See Gram stain.
into its constituent glucose units. (See
Amyloglucosidase.) Gram stain A widely-used microbiological
staining technique that aids in the identification
Glucan. See Betaglucan.
and characterization of bacteria. It was
Glucanase An enzyme that hydrolyses glucan. devised by Danish physician, Hans Christian
(See Betaglucanase.) Gram. Bacteria are described as Gram-positive
if their cell walls absorb the stain and Gram-
Glucose A fermentable sugar otherwise referred
negative if they do not. The technique is
to as dextrose. It is a monosaccharide and has
particularly useful in examining bacterial
the formula C6H12O6. Glucose is the ultimate
contaminants in fermentations, as most Gram-
product in the hydrolysis of starch and
positives are susceptible to control by
cellulose, which are both polymers of hundreds
penicillin.
or thousands of glucose units.
Glucose isomerase An enzyme that converts
glucose into its isomer, fructose. It is used in
the production of high fructose corn syrup
(HFCS).
H
Glucosidase See Amyloglucosidase or Hammer mill A type of impact mill or crusher
Glucoamylase. in which materials such as cereal grains are
Glycerol (or glycerine) A clear, colorless, reduced in size by hammers revolving rapidly
viscous, sweet-tasting liquid belonging to the in a vertical plane within a steel casing. A
alcohol family of organic compounds. It has a screen with numerous holes of a selected
366 J.E. Murtagh

diameter is installed in the casing to control molecule. They have the formula C6H12O6.
the size of particles produced. It is commonly Common examples are glucose, fructose and
used for grinding corn as a fermentation galactose.
feedstock.
HFCS Abbreviation for high fructose corn syrup.
Heads Term used to describe the impurities
Hiag process A process developed in Germany
produced in ethanol fermentations (congeners)
in the 1930s for the dehydration of ethanol by
that have lower boiling points than ethanol.
extractive distillation using a mixture of sodium
They include methanol and aldehydes.
and potassium acetates as the extractant.
Heads concentrating column A distillation
High boilers Term used to describe the
column used to concentrate heads removed
impurities produced in ethanol fermentation
in the production of neutral spirit, light rums
(congeners) that have higher boiling points
and whiskies.
than ethanol. Otherwise referred to as tails,
Heat exchanger Device used to transfer heat they include the higher alcohols, propanols,
from a fluid on one side of a barrier to another butanols and amyl alcohols or fusel oils. In
fluid flowing on the other side of the barrier. the context of gasoline, the term refers to
Common forms include shell-and-tube heat components with boiling points considerably
exchangers and plate-type heat exchangers. above the mid-range.
Various types of heat exchangers are used in
ethanol plants for mash cooling, indirect steam Higher alcohols Alcohols having more than two
heating (reboilers), overhead vapor carbon atoms. They exist in various isomeric
condensing, etc. forms. As the number of carbon atoms
increases, so does the number of isomers, but
Heat of condensation The heat given up when
at a greater rate. The lower members of this
a vapor condenses to a liquid at its boiling
group, namely propanol, butanol and amyl
point.
alcohol are major constituents of fusel oil.
Heat of vaporization The heat input required
High fructose corn syrup (HFCS) A product in
to change a liquid at its boiling point to a vapor
which a large percentage of the glucose
at the same temperature.
derived from starch hydrolysis has been
Hemicellulose Term used to describe non- converted into its sweeter-tasting isomer
cellulosic polysaccharide components of plant fructose by use of enzymes. It is frequently
cell walls. The most common hemicelluloses used as a substitute for cane or beet sugar as
are composed of polymers of xylose (a 5- a sweetener in soft drinks, etc. It is a seasonal
carbon sugar, or pentose) together with a alternative to ethanol production in some corn
uronic acid (a sugar acid), arabinose (another processing plants.
pentose) and mannose (a hexose).
High performance liquid chromatography
Hemicelluloses have no chemical relationship
(HPLC) An advanced form of liquid
to cellulose. They frequently surround the
chromatography used for the separation of
cellulose fibers and increase their bonding and
complex mixtures of non-volatile materials for
tensile strength. The presence of
analytical purposes. It involves very small
hemicelluloses (and lignins) in close
particles packed in columns through which the
association with cellulose tends to impede the
liquids flow and high pressures to increase the
extraction and hydrolysis of wood cellulose to
rate of flow and shorten the time required to
sugars for ethanol production.
achieve the separation. The process is
Hexose A class of monosaccharides (simple coupled with other devices to identify the
sugars) containing six carbon atoms in the constituents. It may be used in the analysis of
The Alcohol Alphabet 367

the sugars and dextrins produced by hydrolysis measures the content of ethanol in a mixture
of starch. with water. A Brix or Balling hydrometer
measures on a scale equivalent to the
High test molasses (HTM) See molasses.
percentage of sugar by weight in an aqueous
Hogshead A wooden barrel with a capacity of solution.
approximately 66 US gallons (250 liters) used
Hydroselection column Synonym for extractive
in Scotland for aging whisky. It is usually
distillation column.
constructed from shooked bourbon whiskey
barrels of 52 gallons capacit y by using Hydrous ethanol Term used for ethanol that has
additional staves and larger heads and hoops. not been subjected to dehydration. It may refer
to any mixture of ethanol and water, but
HPLC Abbreviation for high performance liquid
frequently is used to denote ethanol at a
chromatography.
concentration of about 190-1920 proof, close
HTM Abbreviation for high test molasses. to the azeotropic point.
Hydrocarbon A member of a class of organic Hygroscopic Term used to describe a substance
chemical compounds containing only with the property of absorbing moisture from
hydrogen and carbon. It should be clearly the air. Anhydrous ethanol is hygroscopic, and
differentiated from carbohydrates, which its exposure to moist air should therefore be
contain oxygen as well as hydrogen and minimized.
carbon. The main natural sources of
Hydroxyl group A combination of one atom of
hydrocarbons are petroleum, coal, natural gas
oxygen and one atom of hydrogen (OH)
and bitumens.
forming an essential part of any alcohol. The
Hydrolysis Literally means the breakdown, spare atomic bond of the group is linked to a
destruction or alteration of a chemical carbon atom as in ethanol (C 2H 5OH) or
substance by water. In the case of starch and methanol (CH3OH).
other polymers of glucose, a molecule of water
is divided between two adjacent glucose units,
in order to cleave the linkage. For example,
maltose (C 12 H 22O 11), which contains two
glucose rings, requires the addition of a
I
molecule of water (H2O) to yield two separate
glucose molecules (C6H12O6). The hydrolysis IDRB Abbreviation for Industrial Development
may be accomplished with the use of acids or Revenue Bonds.
enzymes. Imperial gallon A measure of volume in the
Hydrometer An instrument measuring the British system defined in 1824 as the volume
densit y, specific gravit y or other similar occupied by 10 pounds of water at 62oF and
characteristics of liquids. It is generally 30 inches of barometric pressure. It is the
comprised of a long-stemmed glass tube with equivalent of 1.2 US gallons, or 4.546 liters.
a weighted bottom which floats at different Industrial alcohol Denotes any ethanol intended
levels in liquids of different densities. The for industrial uses such as solvents, extractants,
reading is taken at the meniscus (where the antifreezes and intermediates in the synthesis
calibrated stem emerges from the liquid). The of innumerable organic chemicals. The term
liquid temperature is normally determined covers ethanol of both synthetic and
when taking a reading; and reference is made fermentation origin of a wide range of qualities
to hydrometer tables to obtain a correction and proofs, with or without denaturants.
to a standard temperature. A proof hydrometer
368 J.E. Murtagh

Industrial development revenue bonds (IDRB) glucose into its sweeter-tasting isomer fructose
Debt incurred through local industrial in the production of high fructose corn syrup
development authorities in numerous US (HFCS).
states. Such bonds were a popular way to
Isomerization The process of converting a
finance fuel ethanol plants in the past because
chemical compound into its isomer such as
the interest on the bonds was not subject to
converting glucose to fruc tose in the
income tax and the bonds could be sold with
production of high fructose corn syrup (HFCS).
interest rates substantially below the prime rate.
In petroleum refining, the term describes
Inoculum The portion of a culture of yeast (or methods used to convert straight-chain to
bacteria) used to start a new culture or a branched-chain hydrocarbons, or acyclic to
fermentation. aromatic hydrocarbons to increase their
suitability for high octane gasoline.
Inulin A storage polysaccharide found in the
roots and tubers of various plants, particularly Isopropyl ether (IPE) An ether (otherwise
Jerusalem artichokes. It consists of chains of known as di-isopropyl ether) used in some fuel
an average of 30 fructose units. It is only slightly ethanol plants as an entrainer in the
soluble in cold water, but dissolves readily in dehydration process as an alternative to
hot water. Unlike starch, it does not give a color benzene, etc. It is a colorless, volatile liquid
reaction with iodine. with chemical formula (CH3)2CHOCH(CH3)2,
which boils at 67.5oC and freezes at -60oC. It
Inulinase An enzyme capable of hydrolyzing
readily forms explosive mixtures with air.
inulin to its component fructose units.
Inhalation of vapors may cause narcosis and
IPE Abbreviation for isopropyl ether. unconsciousness.
Isoamyl alcohol The principal alcohol in fusel
oil. It is an isomer of pentanol, of composition
C5H11OH. It is a colorless liquid with a pungent
taste and disagreeable odor. Boils at 132oC
J
and freezes at -117.2oC. It is only slightly
soluble in water but miscible with ethanol. It Jet cooker An apparatus for the continuous
may be recovered by fractionation of fusel oil, cooking of grain mashes in which the mash is
and has a wide range of uses in organic pumped past a jet of steam that instantly heats
synthesis, pharmaceuticals, photographic the mash to gelatinize the starch.
chemicals and as a solvent for fats, etc. The Jobber A gasoline wholesaler. Some jobbers may
vapors are poisonous and at low operate under contract to one or more major
concentrations may cause headaches and oil companies, distributing gasoline to branded
dizziness. gas stations. Other jobbers may operate
Isomer One of a series of two or more molecules independently, buying gasoline from various
with the same number and kind of atoms and sources for distribution to unbranded retail
hence the same molecular weight, but differing outlets. Independent jobbers are frequently
in respect to the arrangement or configuration major buyers and blenders of fuel ethanol.
of the atoms. For instance, glucose and fructose
have the formula C 6 H 12O 6 , but different
molecular structures.
K
Isomerase An enzyme that can convert a
compound into an isomeric form. For instance,
Karl Fischer titration A method to chemically
the glucose isomerase enzyme converts
determine the amount of water present in a
The Alcohol Alphabet 369

sample of ethanol and/or other substances. reason for loss of yield in contaminated
When correctly practiced, the method ethanol fermentations. Pure lactic acid is a
provides an extremely accurate measurement colorless, odorless, hygroscopic, syrupy liquid
of very small quantities of water in ethanol with a boiling point of 122oC and a formula
even if gasoline denaturant is present. (See CH3CHOHCOOH.
titration).
Lactobacillus A genus of bacteria that produce
Kerosene One of the three permissible lac tic acid as a major product in the
denaturants for fuel ethanol as specified in fermentation of carbohydrates. Lactobacilli are
BATF regulations. It is a refined petroleum found extensively in fermenting food products
fraction used as a fuel for heating, cooking such as souring milk and in grain dust. They
and for jet engines. It has a boiling point range are the principal cause of loss of yield in
somewhat higher than that of gasoline, ethanol fermentations. Otherwise referred to
generally between 180oC and 290oC. as lactic acid bacteria, they are generally Gram-
positive and controllable with penicillin and
Kjeldahl method An analytical method for the
certain other antibiotics.
determination of nitrogen in organic
compounds. As nitrogen is an essential Lactose The principal sugar in milk and cheese
element in protein, the method may be used whey. It may be fermented by suitable yeasts
for determining protein in such materials as to ethanol. It is a disaccharide readily
distillers dried grains. Kjeldahl protein, or crude hydrolysed to its two components, glucose and
protein, is Kjeldahl N x 6.25. galactose. Lactose has the formula C12H22O11.
Kluyveromyces fragilis (or marxianus) A lactose- Lag phase Applied to yeast propagation, lag
fermenting yeast used in the production of phase refers to the initial period in which the
ethanol from cheese whey. yeast inoculum becomes adapted to the mash
prior to the rapid increase in cell numbers
Kubierschky process The first patented process
referred to as the logarithmic phase.
for the continuous dehydration of ethanol with
benzene. With relatively minor variations, the Latent heat The quantity of energy absorbed or
process developed in 1914 based on Young’s released when a substance undergoes a
earlier batch process is still used today in many change of state, i.e., from a solid to a liquid
fuel ethanol plants. (melting) or from a liquid to a vapor, or vice
versa. No change in temperature is involved.
For example, water requires a large amount
of latent heat (measured in BTUs or calories)
L to convert from the liquid to vapor state
(steam) at 100oC, while steam releases the
latent heat again on condensing back to the
Lactase An enzyme that hydrolyzes lactose into liquid state.
glucose and galactose. This hydrolysis allows
lactose-containing feedstocks such as cheese Lead phase-out The reduction in the amount of
whey to be fermented by the common lead (normally in the form of tetraethyl lead)
Saccharomyces cerevisiae yeasts. A principal that could be used as an octane enhancer in
source of lactase is the yeast Kluyveromyces leaded gasoline in the US. The reduction,
fragilis, which can also directly ferment lactose which went from 1.1 grams per gallon prior
to ethanol. to July 1, 1985 to less than 0.1 grams per gallon
after January 1, 1986 caused an increase in
Lactic acid The organic acid produced in the demand for alternative octane enhancers such
fermentation of carbohydrates by Lacto- as ethanol and MTBE.
bacillus bacteria. Its production is the principal
370 J.E. Murtagh

Light whisky Defined by the BATF as whisky construction of fuel ethanol plants by acting
produced at more than 1600 proof and stored as guarantors for up to 90% of the amount of
in used or uncharred oak barrels. loans made by banks and other lenders to
approved borrowers.
Lignin A polymeric, non-carbohydrate
constituent of wood that functions as a Logarithmic phase Applied to yeast
support and plastic binder for cellulose fibers. propagation, it refers to the period in which
It may comprise 15-30% of wood and can only cell numbers increase at an exponential rate
be separated from the cellulose and after the initial lag phase.
hemicellulose components by chemical
Low boilers In reference to ethanol distillation,
reaction at high temperatures. Its presence in
the term is applied to the congeners, or
wood is a major barrier to the hydrolysis of
fermentation by-products, which boil at a lower
cellulose to sugars for fermentation purposes.
temperature than ethanol. More commonly
Lignocellulose Woody materials made up largely referred to as heads, these compounds are
of lignin, cellulose and hemicelluloses. The principally aldehydes and methanol.
chemical bonding between the constituents
LPA Abbreviation for liters of pure alcohol.
renders it resistant to hydrolysis.
Lime A white alkaline powder composed of
calcium oxide. It is added to grain mash to
adjust the pH and to provide calcium ions in
order to prevent the inactivation of the "-
M
amylase enzyme molecule by the loss of its
essential calcium atom. Macromolecule A giant molecule in which there
is a large number of one or more relatively
Liquefaction Conversion of a solid substance simple structural units or monomers.
to the liquid state. In reference to starch, it is
the stage in the cooking and saccharification Malt Barley grains that have been steeped in
process in which gelatinized starch is partially water and then allowed to germinate. The
hydrolyzed by "-amylase (or occasionally by germination is normally halted by drying the
an acid) to give soluble dextrins. This converts grains when the sprouts are about the same
the starch mash into a free-flowing liquid. length as the grains. At this stage, the malt (or
‘malted barley’) contains considerable
Liqueurs and cordials Defined by the BATF as amounts of "- and ß-amylase enzymes that
‘products obtained by mixing or redistilling saccharif y the barley starch and other
distilled spirits with or over fruits, flowers, plants additional starch in a mash to yield fermentable
or pure juices therefrom, or any other natural sugars. (In Scotland, the drying may be done
flavoring materials, or with extracts derived by exposing the malt to a flow of peat smoke
from infusions, percolation or maceration of to impart a smoky odor to the malt.) Malt is
such materials, and containing sugar, dextrose used in whisky production, mainly for its
or levulose, or a combination thereof, in an contribution to product flavor. In fuel ethanol
amount not less than 2.5% by weight of the production the necessary saccharif ying
finished product’. enzymes are normally derived from microbial
Liter A metric measurement of volume defined sources.
as the equivalent of 1000 cubic centimeters Malt whisky In the US malt whisky is defined
or 0.2642 US gallons. by the BATF as a whisky produced at less than
Loan guarantee A procedure by which the DOE 1600 proof from a fermented mash containing
and FmHA separately encouraged the at least 51% malted barley, and stored at under
The Alcohol Alphabet 371

1250 proof in charred, new oak barrels. In Mechanical vapor recompression (MVR) A
Scotland, malt whiskies are made from a 100% method used in evaporation in which the water
malted barley mash and may be aged in vapor leaving the evaporator is recompressed
previously-used oak barrels. Malt whiskies may and recycled to heat the same vessel. This
be mixed with grain whiskies to impart much means that mechanical energy is used rather
of the characteristic flavor of blended Scotch than heat energy. The recompressor may be
whisky. operated by electricity or by a steam turbine
(if high pressure steam is available and there
Maltase An enzyme capable of hydrolyzing
is a demand elsewhere for the low pressure
maltose sugar molecules into their two
turbine exhaust steam). Mechanical vapor
component glucose units. Occasionally the
recompression can greatly increase the steam
name is loosely applied to the
usage efficiency, but the capital costs for
amyloglucosidase enzyme, which hydrolyzes
equipment are also greater.
polysaccharides to glucose.
Metabolism The chemical processes in living
Maltose A fermentable sugar which is a dimer
cells by which energy is derived for vital
(or disaccharide) of glucose in that it is
processes, growth and activities.
comprised of two linked glucose units. It is
the normal end product of starch Methane A colorless, odorless, tasteless, readily-
saccharification by the ß-amylase enzyme in combustible, asphyxiant, lighter-than-air gas.
malt. The first member of the paraffin (or alkane)
series of hydrocarbons, it has a formula CH4.
Manioc See cassava.
It occurs in high proportions in natural gas,
Mannose A fermentable 6-carbon sugar (or and is produced by decaying vegetation and
hexose) which is an isomer of glucose. other organic matter as in landfills and marshes.
Chemical formula C6H12O6. It is a constituent The methane produced in sealed landfills or
of hemicellulose. from the anaerobic digestion of thin stillage
Mash A mixture of milled grain or other and other wastewaters is used for boiler fuel
fermentable carbohydrate in water used in the in some ethanol plants.
production of ethanol. The term may be used Methane digester (or anaerobic digester) A
at any stage from the initial mixing of the system of covered tanks used for treatment of
feedstock in water prior to any cooking and organic waste streams such as thin stillage. The
saccharification through to the completion of system is initially inoculated with a suitable
fermentation, when it becomes referred to as culture of methane-producing bacteria and
beer. operates on a continuous basis to generate
Mash bill The percentages of different types of methane for use as a boiler fuel.
grains used in the preparation of a mash in Methanol (or methyl alcohol) A colorless
beverage alcohol production. For example, a poisonous liquid with essentially no odor and
typical bourbon whisky mash bill may consist very little taste. It is the simplest alcohol and
of 65% corn, 25% rye and 10% barley malt. has the formula CH3OH. It boils at 64.7oC. It
McCabe-Thiele diagram A graphic method for is miscible with water and most organic liquids,
calculation of the number of theoretical plates including gasoline. It is extremely flammable,
(or trays) required in a distillation column to burning with a nearly invisible blue flame. It is
achieve a desired separation of two a congener of ethanol fermentations. Having
components. a lower boiling point than ethanol, it tends to
be a major component of the heads stream
Meal The floury or granular product resulting on distillation. Due to its miscibility with
from milling or grinding of cereal grains.
372 J.E. Murtagh

benzene, its presence in a hydrous ethanol subjected to at least three evaporating and
feed may reduce the efficiency of dehydration centrifuging cycles to remove the crystalline
processes where benzene is used as an sucrose. Its analysis varies considerably,
entrainer. Methanol is produced commercially depending on many factors including sugar
by the catalyzed reaction of hydrogen and mill equipment and operational efficiency; but
carbon monoxide. It was formerly derived it may contain approximately 45-60%
from the destructive distillation of wood, which fermentable sugars by weight and
caused it to be known as wood alcohol. approximately 10% ash (or minerals). It is
Methanol may be blended with gasoline, but commonly used as an ethanol feedstock when
requires a co-solvent such as ethanol or a prices are favorable. High test molasses (HTM)
higher alcohol to maintain it in solution. (See is not a true molasses as it is the mother liquor
Dupont waiver. See Demethylizing column). from which no crystalline sugar has been
removed by centrifugation but which has been
Methyl tertiary butyl ether (MTBE) A colorless,
treated with acid to reduce crystallization. It
flammable, liquid oxygenated hydrocarbon.
may contain approximately 80% sugars by
Chemical formula (CH3)3COCH3. It contains
weight and is very low in ash. Typically HTM
18.15% oxygen and has a boiling point of
is only produced in years when the sugar price
55.2oC. It is produced by reacting methanol
does not justify its recovery. It may be used as
with isobutylene. It is used as an octane
an ethanol feedstock when prices are
enhancer in gasoline.
favorable, and has the advantage over
MFGE Abbreviation for motor fuel grade ethanol. blackstrap of causing less distillation column
Microorganism A collective term for scaling. However, it requires more nutrients
microscopic organisms including bacteria, for fermentation. (See also citrus molasses).
yeasts, viruses, algae and protozoa. Mole A quantity of a chemical compound or
Milo (or millet, or grain sorghum) Much smaller element equal to its molecular weight in grams.
than corn, this cereal grain has a similar starch By this definition, moles of different
content and yields almost the same amount compounds or elements contain the same
of ethanol per bushel on fermentation. Milo is number of molecules. Thus in the vapor state,
more drought-resistant than corn and is as ideal gases, moles of different compounds
frequently grown in areas unsuited to corn. occupy the same volume at the same
Milo fermentations may tend to foam more temperature and pressure. This leads
than corn fermentations and will produce a distillation equipment designers to base their
characteristic surface crust if not agitated. calculations on the mole percentages of
different compounds in a mixture to be
Molar solution A solution of salts or other separated, such as ethanol and water, rather
substances in which one molecular weight of than the percentages by weight or volume.
the substance in grams (one mole) is dissolved
in enough solvent to make up to one liter. Molecule The smallest unit into which a pure
Molarity (or molar concentration) is a measure substance can be divided and still retain the
of moles per liter of a solution and is indicated composition and chemical properties of the
by the letter M as in 1M, 10M, etc. substance. For example the formula for water
is H2O; and the smallest unit recognizable as
Molasses The thick liquid remaining after sucrose water is the single molecule of two atoms of
has been removed from the mother liquor (of hydrogen linked to one atom of oxygen.
clarified concentrated cane or beet juice), in
sugar manufacture. Blackstrap molasses is the Molecular sieve A microporous substance
syrup from which no more sugar may be composed of materials such as crystalline
removed economically. It has usually been aluminosilicates belonging to a class known
The Alcohol Alphabet 373

as zeolites. The size of the pores in the propagation cycle. By adding acid to maintain
substance may vary with its chemical structure, a low pH in the propagator it may be possible
being generally in the range of 3 to 10 to repeat the process for numerous cycles
Angstrom units in diameter. With material without excessive bacterial contamination.
having a very precise pore size, it is possible
Motor fuel grade ethanol (MFGE) Refers to
to separate smaller molecules from larger ones
anhydrous ethanol prior to denaturation to fuel
by a sieving action. For example, in ethanol
ethanol. The term is used to distinguish it from
dehydration with a potassium aluminosilicate
the various grades of industrial and beverage
material prepared with pores of a diameter of
alcohol. MFGE is relatively crude, with
3Å units, water molecules with a diameter of
considerable impurities, but conforms to legal
2.5 Å may be retained by adsorption within
anhydrous standards. It has not undergone the
the pores while ethanol molecules of a
rectification required to make it suitable for
diameter of 4 Å cannot enter and therefore
industrial or beverage uses.
flow around the material.
Motor octane number (MON) One of two
The term molecular sieve is frequently used
methods commonly used to assess the octane
loosely to describe the entire ethanol
rating of an automobile fuel. (See Octane
dehydration apparatus holding the beads of
rating.)
sieve material and includes the equipment and
controls necessary to regenerate them when MSW Abbreviation for municipal solid waste.
saturated with water. MTBE Abbreviation for methyl tertiary butyl
Molecular weight The sum of the atomic weights ether.
of the atoms in a molecule. For example, water Multiple effect evaporator A system comprising
molecules are composed of two atoms of a series of interlinked evaporator vessels (or
hydrogen (atomic weight of one) and one ‘effects’) operating under increasing degrees
atom of oxygen (atomic weight of 16) to give of vacuum. As liquids boil at lower
a total molecular weight of 18. temperatures with increasing vacuum, it is
MON Abbreviation for motor octane number. possible to use the latent heat of the vapors
from one vessel to heat the next (and so on
Monomer A single molecule of a substance of
through a series of up to about six vessels
relatively low molecular weight and simple
under increasing vacuums) with steam or other
structure, which is capable of conversion to
external source of heat only being introduced
polymers by combination with other identical
to the first vessel. This allows considerable
or similar molecules. For example, glucose is
economy in energy consumption. Multiple
a monomer, which by interlinking of molecules
effect evaporators are commonly used for
can be built into large polymers such as the
concentrating thin stillage solids into a syrup.
amylose and amylopectin contained in starch.
Municipal solid waste (MSW) Regular city trash
Monosaccharide A sugar monomer. Examples
or garbage. There have been numerous
are glucose, fructose and galactose. These are
proposals and some pilot-scale attempts to
the simplest forms of sugars, which are more
produce ethanol from MSW by hydrolyzing
readily fermented by yeasts than their polymers
and fermenting the cellulosics contained in the
(or polysaccharides).
material. Such efforts have, however, generally
Mother yeasting A system of yeast propagation run into problems due to the normal wide
frequently used for molasses fermentations in variability of MSW.
which the propagator is not emptied entirely
MVR Abbreviation for mechanical vapor
when inoculating a fermenter and the portion
recompression.
retained is used for starting another yeast
374 J.E. Murtagh

N politan areas. Other nitrogen oxides of less


significance are nitrogen tetroxide (N2O4) and
nitrogen pentoxide (N2O5). Nitrogen oxides
Nebraska Gasohol Committee A committee are sometimes collectively referred to as NOx
previously known as the Nebraska Agricultural (or Nox) where x represents any proportion
Products Utilization Committee. Starting in of oxygen to nitrogen.
1973, it was responsible for initiating trials on
the use of ethanol-gasoline blends, which led Normal solution A solution containing one
to the development of a nationwide fuel equivalent weight of a dissolved substance per
ethanol industry. It is the registered owner of liter. One volume of a normal acid will
the trade name ‘Gasohol’ or ‘Gasahol’. neutralize an equal volume of a normal alkali
(or vice versa). This principle is used in
Net energy balance The amount of energy measuring the acidity in fermentations by
available from a fuel by combustion, less the titration with a standardized alkali. The
amount of energy taken for its production. In ‘normality’ of solutions is indicated by the letter
the early 1980s a lot of emphasis was placed N, as in 0.1N, 2N, etc.
on the need for a net energy balance in the
production of fuel ethanol to be used as a
gasoline extender. The emphasis was later
reduced when it became appreciated that a)
much of the energy used in ethanol production O
may come from low quality sources such as
coal, wood or bunker-C oil, which cannot be Occupational Safety and Health Administration
used as automobile fuels, and b) that ethanol (OSHA) An agency of the US Department of
has a value as an octane enhancer and Labor with the mission of developing and
oxygenate and not just as a gasoline extender. promulgating occupational safety and health
standards, developing and issuing regulations
Neutral spirit Defined by the BATF as ‘distilled
and conducting inspections and investigations
spirits produced from any material at or above
to ensure their compliance.
190 0 proof’. In practice, neutral spirit is
purified, odorless, tasteless and colorless Octane A flammable liquid hydrocarbon of
ethanol produced by distillation and chemical formula C8H18 found in petroleum.
rectification techniques that remove any One of the eighteen isomers of octane, 2,2,4-
significant amount of congeners. It is used in trimethylpentane is used as a standard in
the production of beverages such as vodka, assessing the octane rating of fuels.
gin, cordials and cream liqueurs.
Octane enhancer Any substance such as
Nitrogen oxides Air-polluting gases contained ethanol, methanol MTBE, ETBE, benzene,
in automobile emissions, which are regulated toluene, xylene, etc., that will raise the octane
by the EPA. They comprise colorless nitrous rating when blended with gasoline.
oxide (N2O) (otherwise know as dinitrogen
Octane rating (or octane number) A laboratory
monoxide or as the anaesthetic ‘laughing gas’),
assessment of a fuel’s ability to resist self-
colorless nitric oxide (NO) and the reddish-
ignition or ‘knock’ during combustion in a
brown nitrogen dioxide (NO2). Nitric oxide is
spark-ignition engine. A standardized-design,
very unstable and on exposure to air it is
single-cylinder, four-stroke engine with a
readily converted to nitrogen dioxide, which
variable compression ratio is used to compare
has an irritating odor and is very poisonous.
the knock resistance of a given fuel with that
It contributes to the brownish layer in the
of reference fuels composed of varying
atmospheric pollution over some metro-
proportions of two pure hydrocarbons. One
The Alcohol Alphabet 375

component is the octane isomer 2,2,4- considered to cover the range of 2-8 units.
trimethylpentane (sometimes referred to as Short dextrins produced by hydrolysis of starch
isooctane), which has a high resistance to are included in this category.
knock and is given the arbitrary rating of 100.
Omnibus Reconciliation Act of 1990 US federal
The other component, heptane, has a very low
legislation that established a ‘small-producer’
knock resistance and is given the base rating
tax credit of 10 cents per gallon on the first
of zero. For fuels with a rating higher than 100
15 million gallons of fuel ethanol produced
octane, the rating is obtained by determining
annually by plants with a production capacity
how much tetraethyl lead needs to be added
of under 30 million gallons per year. It also
to pure isooctane to match its knock
reduced the excise tax exemption (provided
resistance.
under the Deficit Reduction Act of 1984) for
The engine knock tests are performed under gasoline blends containing 10% ethanol from
two sets of operating conditions, the so-called 6 to 5.4 cents per blended gallon and the
‘motor’ or M method, and the ‘research’ or R alternative blender tax credit from 60 to 54
method. The average of the two results is taken cents per gallon of ethanol used. The Act took
to be a good indicator of a fuel’s performance effect on December 1, 1990 and extended
in a typical automobile on the road. Hence, the tax exemptions to September 30, 2000
the use of the (R+M)÷2 octane rating on labels and the tax credits to December 31, 2000.
on service pumps.
OPIS Abbreviation for Oil Price Information
OFA Abbreviation for Oxygenated Fuels Service.
Association.
Organic Adjective for chemical compounds
Office of Alcohol Fuels A division of the US containing carbon and hydrogen with or
Department of Energy charged with a wide without oxygen, nitrogen or other elements.
range of activities to promote the development
Organoleptic testing The quality control process
of the production and use of alcohol fuels. It
of checking samples of alcoholic products on
was established by the Energy Security Act of
the basis of odor and taste. It is normally
1980.
performed by comparing samples of new
Oil Price Information Service (OPIS) A service production with older samples of acceptable
based in Bethesda, Maryland that publishes a quality that have been designated as standards.
weekly bulletin of prices of gasoline and other
Orifice meter An instrument used to measure
petroleum products at various distribution
fluid flow by recording the differential pressure
terminals nationwide. Reference is sometimes
across a restriction (or ‘orifice plate’) placed
made to OPIS prices for a particular terminal
in the flow stream and the static or actual
location and grade of gasoline when a precise
pressure acting on the system.
basis is required in sales contracts where the
price of fuel ethanol is to be related to that of OSHA Abbreviation for Occupational Safety and
gasoline. Health Administration.
Oligomer A macromolecule formed by the Overhead vapors The vapors emerging from the
chemical union of two, three or four identical top of a distillation column that are conducted
units known as monomers. The oligomers of to a condenser system.
two units are dimers, three units are trimers Oxygenated fuels Literally meaning any fuel
and four units are tetramers. (The prefix oligo- substance containing oxygen, the term is
means ‘few’.) commonly taken to cover gasoline-based fuels
Oligosaccharide Short-chain polymers of simple containing such oxygen-bearing compounds
sugars (or monosaccharides) generally as ethanol, methanol, MTBE, ETBE, etc.
376 J.E. Murtagh

Oxygenated fuel tends to give a more summary or introduction, the legal essence
complete combustion of its carbon to carbon of a patent is in the very precisely and
dioxide (rather than monoxide) and thereby narrowly-defined claims appearing at the end
to reduce air pollution from exhaust emissions. of the text. Generally, the patent examiner
does not revise the summary of a patent to
Oxygenated Fuels Association (OFA) An
comply with the claims that are finally
organization founded in 1983 by the leading
approved; so that the summaries published in
US producers of methanol and ethanol to
various journals can be quite misleading as to
address the uses, growth and application of
the scope of the respective patents.
alcohol fuels as oxygenates and to develop
industry standards. Its headquarters are located Penicillin The collective name for salts of a series
in Washington, DC. of antibiotic organic acids produced by a
number of Penicillium and Aspergillus molds
that are active against most Gram-positive
bacteria and some Gram-negative cocci. (See
P Gram stain) The commonest type of penicillin
used in ethanol fermentations to control
bacterial contamination is the potassium G
Packed distillation column A column filled with form, otherwise known as benzyl penicillin
a packing of ceramic, metal or other material potassium.
designed to increase the surface area for
contact between liquids and vapors. Pentane A colorless, highly-flammable
hydrocarbon liquid with a pleasant odor.
PADD Abbreviation for Petroleum Administration Chemical formula C5H12, boiling point 37.1oC,
for Defense District. freezing point -129.7 oC. It is used as an
Pasteurization A method devised by Pasteur to entrainer for the dehydration of ethanol by
partially sterilize a fluid by heating to a specific azeotropic distillation. It presents a severe
temperature for a specific length of time. explosion risk at low concentrations in air.
Pasteurization does not greatly change Pentanol See amyl alcohol.
chemical composition, but destroys
undesirable bacterial contaminant s. The Pentose General term for sugars with five carbon
practice may be applied to molasses or other atoms per molecule such as xylose and
liquid fermentation feedstocks to reduce the arabinose, which are constituents of
initial level of bacterial contamination. hemicellulose. Pentoses are not fermented by
normal strains of distillers yeasts.
Patent A certificate or grant by a government of
an exclusive right with respect to an invention Permanganate (or Barbet) time A laboratory
for a limited period of time. In the US the test used for assessing the quality of samples
effective period is normally 17 years from the of industrial or beverage alcohol. It is the time
date of granting. Patents may cover processes, required for an alcohol sample to decolorize
machines or other apparatus, methods of a standard potassium permanganate solution.
manufacture, composition of materials and The time is an indication of the reducing
designs. Patents are published and freely (deoxidizing) power of the sample, and is
available and are required to provide sufficient considered to be a crude measure of the
information on an invention so that anyone presence of congeners.
‘reasonably versed in the art’ would be able Petroleum A naturally-occurring complex
to implement it. Thus, patents can be very hydrocarbon, which may be liquid (crude oil),
useful sources of technical information. gaseous (natural gas), solid (asphalt, tar or
Regardless of what may be stated in the title, bitumen) or a combination of these forms.
The Alcohol Alphabet 377

Petroleum Administration for Defense District ethanol and a little water, while the lower
(PADD) A designation of regions in the US contains most of the water with some ethanol
for the purposes of the Department of Energy’s and a little benzene. The lower layer is
presentation of statistics on the usage of removed and redistilled in an entrainer
petroleum-based fuels including diesel fuel, recovery column to recover the benzene and
gasoline and gasoline-ethanol blends. The term ethanol and to discharge the bulk of the water.
originated in World War II as ‘Petroleum
Plate (or tray) A contacting device placed
Administration for War Districts’. The boundary
horizontally at intervals within a distillation
lines were drawn to reflect the natural logistical
column. Plates may be simple perforated discs
regions of the petroleum economy. Thus, the
with or without downcomers as in the sieve
country is divided into 5 PADDs: No. 1 (east
plate and the dual flow plate, or they may have
coast) includes primarily the area receiving
bubble caps, tunnel caps or various types of
most of its supply of crude oil by tanker, No. 2
floating valves to improve the contact between
(midwest) and No. 3 (Gulf coast) are defined
the rising vapor and descending liquid. Sieve
in light of normal transport and supply
plates and tunnel caps are the most common
operations, No. 4 (Rocky Mountains) is largely
form of plates used in ethanol production
self-contained, No. 5 (west coast) is naturally
facilities.
isolated from the rest of the country.
Plate (or tray) distillation column A distillation
PG Abbreviation for proof gallon.
column with horizontally arranged contacting
pH A value measuring the acidity or alkalinity plates located at intervals up the column; as
of an aqueous solution. Defined as the compared to a packed column, which is filled
logarithm of the reciprocal of the hydrogen randomly with contacting devices.
ion concentration of a solution. Pure water is
Polymer A macromolecule formed by the
used as the standard for arriving at pH because
chemical union of identical combining units
water molecules dissociate into H and OH ions
known as monomers. While generally referring
with recombination at such a rate that at 22oC
to a combination of at least five monomers,
there is a concentration of oppositely-charged
in many cases the number of monomers is
ions of 1/10,000,000 or 10-7 mole per liter.
quite large, such as the average of 3,500
This is defined as a pH of 7. Solutions with a
glucose monomers in cellulose.
pH of less than 7 are acidic, and greater than
7 are alkaline. As the pH scale is logarithmic, Polysaccharide A polymer composed of
a solution with a pH of 5 has 10 times the numerous sugar monomers or mono-
acidity of a solution of pH 6. Control of pH is saccharides. Examples are cellulose and the
important in ethanol production both for amylose and amylopectin in starch. For
obtaining optimal enzymatic activity and in fermentation purposes, polysaccharides must
controlling the growth of bac terial be subjected to hydrolysis to yield their
contaminants. component fermentable monosaccharides.
Phase separation The phenomenon of a Positive displacement pump A class of pumps
separation of a liquid (or vapor) into two or in which the displacement is accomplished
more physically distinct and mechanically mechanically. They may take various forms
separable portions or layers. It is used to such as the reciprocating cylinder-piston, gear
advantage in the dehydration of ethanol by or lobe mechanisms. Generally, they are used
azeotropic distillation with an entrainer such to move relatively low volumes of fluid at high
as benzene. When the overhead vapors are pressures. As they force a positive
condensed, the liquid separates into two displacement, they may not be used in systems
distinct layers or phases. The upper phase where the output may be throttled or closed
contains most of the benzene with some off without incorporating a pressure relief or
378 J.E. Murtagh

recycle system. Positive displacement pumps Yeast dry matter is approximately 50% protein.
are frequently used for moving molasses and Corn DDG generally contains over 27% crude
stillage syrups. protein.
Potassium aluminosilicate A zeolite. (See PSI Abbreviation for pounds per square inch.
molecular sieve).
PSIG Abbreviation for pounds per square inch
Pot still A simple batch distillation unit used for gauge.
the production of heavily-flavored distillates for
beverage use. It consists of a tank (heated
either by an internal steam coil or by an
external fire) and an overhead vapor pipe
leading to a condenser. It may be used in the
R
production of heavily-flavored rums and
whiskies. Rack price Used in reference to gasoline and
fuel ethanol, it is the wholesale price at the
Prefermenter See yeast propagator. tank-truck loading terminal exclusive of any
Proof A measure of the absolute ethanol content federal, state or local taxes.
of a distillate containing ethanol and water. In Reboiler A device for supplying heat to a
the US system, each degree of proof is equal distillation column without introducing live
to 0.5% ethanol by volume, so that absolute steam. It generally consists of a shell-and-tube
ethanol is 2000 proof. In the Imperial system heat exchanger connected to the base of the
100 proof is equal to 57.06% ethanol by column with liquid from the column entering
volume, or 48.24% by weight, while absolute inside the tubes to be heated indirectly by
ethanol is 75.25 over proof, or 175.25 proof. steam on the shell side.
Proof gallon (PG) The volume of a liquid that Receiver A tank into which new distillates flow
contains the equivalent of one gallon of from the still for verifying proof, quantity and
ethanol at 1000 proof. quality before transfer to shipping or storage
Proof tables Books of tables compiled by the tanks. Where the tank is sealed or has locks
BATF and other organizations for the on the valves to meet government excise
calculation of proof of ethanol-containing regulations for preventing unlawful access, it
liquids with adjustments for varying may be referred to as a ‘closed receiver’.
temperatures. Recoopered barrels Used wooden barrels that
Propagation The process of increasing numbers have been repaired to replace any cracked
of organisms by natural reproduction. In the staves or heads to be suitable for reuse in the
case of yeast, under aerobic conditions aging of alcoholic beverages.
propagation occurs by budding to form new Rectification The process of concentrating and
cells. (See yeast propagator). purifying ethanol or other materials in a
Propanol (or propyl alcohol) A minor rectif ying column. The process may be
constituent of fusel oil. Chemical formula operated simultaneously with beer distillation
C3H7OH. It exists as either of two isomers. with the rectifying column directly connected
Both are colorless, toxic, flammable liquids with to a beer stripping column. In beverage
odors similar to that of ethanol. ethanol production the rectification process
may involve concentration and removal of
Protein Any of a class of high molecular weight fusel oil, esters and heads. In fuel ethanol
polymer compounds composed of a variety production the process commonly only
of linked amino acids. Proteins are an essential involves concentration and the removal of
ingredient in the diets of animals and humans. fusel oil. In some instances, where benzene
The Alcohol Alphabet 379

is to be used as an entrainer in the subsequent liquid in a suitable apparatus to force pure


dehydration process, the heads may also be water through a membrane that does not allow
removed in the rectification process. the passage of dissolved ions.
Rectif ying column (rectifier, rectification RFA Abbreviation for Renewable Fuels
column or rectifying section) The portion Association.
of a distillation column above the feed tray in
(R+M)÷2 The formula for calculating octane
which rising vapor is enriched by interaction
rating.
with a countercurrent descending stream of
condensed vapor. In the case of ethanol Roller mill A mill for crushing or grinding grain
production, the rectifying column may have or other solid material by passing it between
valves at draw-off points on various trays to two steel rollers. The rollers may be smooth,
allow the removal of accumulated fusel oil and or serrated to shear the grain, and they may
other congeners. In some instances the ethanol turn at differing speeds to increase the
product is withdrawn from the reflux of the abrasion. Roller mills are suitable for small
overhead vapor condensate, but in others the grains such as wheat, but do not perform as
product may be drawn from one of the upper well as a hammer mill on corn.
trays to permit the heads or low boilers to be RON Abbreviation for research octane number.
purged from the reflux. (See Concentrating
column). Rotameter A commonly-misused brand name
of a type of flowmeter.
Reflux The portion of the condensed overhead
vapors returned to a distillation column to Rum Defined by the BATF as ‘an alcoholic
maintain the liquid-vapor equilibrium. distillate from the fermented juice of
sugarcane, sugarcane syrup, sugarcane
Reflux ratio The ratio of the amount of molasses, or other sugarcane by-products,
condensate refluxed to the amount withdrawn produced at less than 1900 proof, in such a
as product. Generally, the higher the reflux manner that the distillate possesses the taste,
ratio the greater the degree of separation of aroma and characteristics generally attributed
the components in a distillation system. to rum’. Unlike the specifications for whiskies,
Reid vapor pressure (Rvp) A measure of the the BATF does not require that rum be aged
vapor pressure in pounds per square inch of a in oak barrels. British regulations specify that
sample of gasoline at 100oF. It is an indication rum be produced ‘from sugarcane products
of the volatility of a gasoline. The blending of in sugarcane-growing countries’.
ethanol with gasoline tends to increase Rvp Rvp Abbreviation for Reid vapor pressure.
while the blending of MTBE, and more
particularly ETBE, tends to reduce Rvp. Rye whisky Defined by the BATF as whisky
produced at not more than 1600 proof, from
Renewable Fuels Association (RFA) The a fermented mash of not less that 51% rye
Washington DC-based trade association for and stored at not more than 1250 proof in
the US fuel ethanol industry. Its membership charred, new oak barrels.
includes companies involved in the
production, blending and marketing of
ethanol-blended fuels.
Research octane number (RON) See Octane
rating.
S
Reverse osmosis A technique used in water Saccharification The process of converting a
purification and wastewater and stillage complex carbohydrate such as starch or
treatment in which pressure is applied to the cellulose into fermentable sugars such as
380 J.E. Murtagh

glucose or maltose. It is essentially a hydrolysis. conducted correctly. The meal is added to the
The process may be accomplished by the use top of a stack of sieves with increasingly fine
of enzymes or acids. mesh sizes descending downwards. The sieve
stack is vibrated for a standard time period
Sacc’ tank (or saccharification tank) A vessel
and the weight percentage retained on each
where cooked mash is held for the
screen is determined. With hammer mills, the
saccharification process. Sacc’ tanks are
sieve analysis will generally show that the meal
generally going out of use with the adoption
gradually becomes more coarse as the
of simultaneous saccharification and
hammers wear and need turning or
fermentation in the fermenter.
replacement.
Saccharomyces A genus of unicellular yeasts of
Sieve plate (or sieve tray) A distillation column
the family Saccharomycetaceae distinguished
plate with perforations of precise number and
by the general absence of mycelium and by
size such that the ascending vapor passes
their facilit y to reproduce asexually by
through the plate vertically to mix with the
budding. This genus includes the species
descending liquid held on the plate. A sieve
Saccharomyces cerevisiae, which is the yeast
plate differs from a dual flow plate in that it is
most commonly used by bakers, brewers,
designed for the descending liquid to overflow
distillers and wine producers.
down a downcomer, instead of weeping
SBA Abbreviation for Small Business through the perforations.
Administration.
Simultaneous saccharification and
Scale inhibitor See Antiscalant. fermentation (SSF) A procedure in which
Scaling The precipitation of salts in a distillation saccharification of a cooked starch mash
column or heat exchanger which if occurs in the fermenter (by addition of
uncontrolled may reduce capacit y and enzymes) simultaneously with the
eventually block the equipment and make it commencement of fermentation (by yeast).
unusable. Scaling occurs because some salts This procedure is replacing the traditional
such as calcium sulfate and oxalate are less process taken from the whisky industry in
soluble at high temperatures and/or in the which there is a specific holding stage for
presence of ethanol. Scaling problems are saccharification with malt or microbial
more common in molasses beer distillation, enzymes (in a sacc’ tank) before the mash goes
but may occur in grain beer distillation when to a fermenter.
conducted under pressure (i.e., at high Slurrying tank The vessel in which grain meal
temperatures). is mixed into a slurry with water before being
Scrubber A device for the removal of entrained pumped through a continuous cooking
liquid droplets in a gas stream. Scrubbers may system.
be used to recover ethanol from the carbon Small Business Administration (SBA) A US
dioxide vented from fermenters. federal government agency charged with
SDA Abbreviation for specially denatured encouraging and assisting the development
alcohol. of small businesses. It offers financial
assistance such as direct loans, loan
SG Abbreviation for specific gravity. guarantees and direct participation loans for
Shooked barrel (or shook) A used bourbon virtually any legitimate small business
whisky barrel that has been dismantled to reduce development. The SBA has assisted in the
the space requirements for transportation. financing of many small fuel ethanol facilities.

Sieve analysis A laboratory test made on grain Solute One or more substances dissolved in
meal to check that the milling process is being another substance (a solvent) to form a
The Alcohol Alphabet 381

solution. The solute is uniformly dispersed in Starch may be subjected to hydrolysis


the solvent in the form of molecules (as with (sacchar-ification) to yield dextrins and glucose.
sugars) or ions (as with salts).
Still An apparatus used in distillation comprising
Solution A uniformly dispersed mixture at the a vessel in which the liquid is vaporized by
molecular or ionic level of one or more heat and a cooling device in which the vapor
substances (the solute) in one or more other is condensed. It may take the form of a batch
substances (the solvent). Ethanol and water or continuously operable unit.
form a liquid-liquid solution, while sugar and
Stillage The mixture of non-fermentable (or non-
water form a solid-liquid solution.
fermented) solids and water, which is the
Solvent A substance capable of dissolving residue after removal of ethanol from a
another substance (a solute) to form a fermented beer by distillation. Stillage may be
uniformly-dispersed mixture (solution) at the dried to recover the solid material (as DDG in
molecular or ionic level. the case of grain feedstocks).
Specially denatured alcohol (SDA) The term Stoichiometric yield The yield of a product of a
used to describe ethanol denatured with any chemical reaction as calculated from the
formulation of compounds selected from a list theoretical equation. For example, in the Gay
approved by the BATF. The denaturant renders Lussac equation for the fermentation of glucose
the ethanol unfit for beverage purposes to ethanol by yeast, C 6H 12O 6 ÷ 2CO 2 +
without impairing its usefulness for other 2C2H 5OH, 100 parts (by weight) glucose
applications. should yield 48.89 parts carbon dioxide and
51.11 parts ethanol. Due to a variety of factors,
Specific gravity (SG) The ratio of the density of
this yield is not achieved in practice.
a material to the densit y of a standard
reference material such as water at a specific Stoichiometry The branch of chemistry that
temperature. For example, the specific gravity deals with the quantities of substances that
of ethanol is quoted as 0.7893 at 20/4oC. This enter into and are produced by chemical
means that a given volume of ethanol at 20oC reactions.
weighs 0.7893 times the weight of the same
Stover The dried stalks and leaves remaining from
volume of water at 4oC.
a crop, particularly corn, after the grain has
Spent sulfite liquor (SSL) See sulfite waste been harvested. It is of interest as a potential
liquor. source of cellulose feedstock for ethanol
production.
Spirit whisky Defined by the BATF as a mixture
of neutral spirits with at least 5% on a proof Straight whisky Defined by the BATF as a
gallon basis of whisky or straight whisky. product conforming to the requirements for
the whisky designation, which has been stored
SSF Abbreviation for simultaneous sacchari-
in charred, new oak barrels for a period of at
fication and fermentation.
least two years. The straight whisky definition
SSL Abbreviation for spent sulfite liquor. (See may include mixtures of straight whiskies of
sulfite waste liquor). the same grain type, produced at the same
Starch A mixture of two carbohydrate polymers distillery, all of which are not less than four
(amylose and amylopectin), both of which are years old.
composed of glucose monomers linked by Strain See Yeast strain.
glycosidic bonds. Starch is a principal energy
Stripping column (or stripping section) The
storage product of photosynthesis and is
portion of a distillation column below the feed
found in most roots, tubers and cereal grains.
tray in which the descending liquid is
382 J.E. Murtagh

progressively depleted of its volatile Surface Transportation Assistance Act of 1982


components by the introduction of heat at the US federal legislation that increased the excise
base. tax exemption originally granted under the
Energy Tax Act of 1978 from 4 to 5 cents per
Sub-octane blending The practice of blending
gallon of ethanol-gasoline blend when the tax
ethanol with selected gasoline components
on gasoline was raised to 9 cents per gallon.
that have oc tane ratings below the
It also increased the alternative blender tax
commercially or legally acceptable level. It
credit to 50 cents per gallon of ethanol.
takes advantage of the fact that ethanol can
enhance the octane rating of the mixture to Sweet sorghum A plant of the species Sorghum
bring it to an acceptable level. bicolor, closely related to milo or grain
sorghum, which is cultivated primarily for the
Sucrose Common table sugar, derived from beet
sweet juice in its stem. It is widely used for
or cane sources. It is a disaccharide comprising
cattle fodder and silage. The juice contains
a monomer of glucose linked to a monomer
sucrose, which may be extracted by crushing
of fruc tose. It has a chemical formula
with modified sugar mill equipment. The juice
C 12 H 22 O 11 . It is directly fermentable by
may be used in the fermentative production
common yeasts to produce ethanol.
of ethanol. The plant has an advantage over
Sugar Any of a class of water-soluble, simple sugarcane in that it can be grown over a much
carbohydrate, crystalline compounds that vary wider range of climatic regions.
widely in sweetness includeing the mono-
SWL Abbreviation for sulfite waste liquor.
saccharides and lower oligosaccharides. Sugars
may be chemically reducing or non-reducing Synthetic ethanol Ethanol produced by any of
compounds and are typically optically active. several synthetic processes such as the
Examples include the monosaccharides catalytic hydration of ethylene, the sulfuric acid
glucose, fructose, mannose and xylose, and the hydration of ethylene and the Fischer-Tropsch
disaccharides sucrose, maltose, lactose, and the process, in which it is a major by-product of
trisaccharides raffinose and maltotriose. the synthesis of methanol by catalytically
reacting carbon dioxide and hydrogen.
Sulfite waste liquor (SWL) An effluent produced
Synthetic ethanol is chemically identical to
in the sulfite pulping process used in some
fermentation ethanol, but does not qualify for
paper mills. It partly consists of a dilute
US federal or state incentives for blending with
solution of sugars produced by the acid
gasoline and may not be used in the
hydrolysis of cellulose. It may be used as a
production of alcoholic beverages.
feedstock for the production of ethanol by
fermentation using selected yeast strains after
stripping out the sulfite (or sulfur dioxide) with
steam.
Supplementary column See Demethylizing
T
column.
Tafia An unaged Caribbean or South American
Surface Transportation and Uniform Relocation alcoholic beverage produced by batch
Assistance Act of 1987. US federal legislation distillation of beers obtained by the
which extended to September 30, 1993 the fermentation of sugarcane juice or molasses.
excise tax exemption for ethanol-gasoline It is similar to aguardiente and rum.
blends, as originally granted by the Energy Tax
Act of 1978 and subsequently increased by Tails See high boilers.
the Surface Transportation Assistance Act of TBA Abbreviation for tertiary butyl alcohol. See
1982 and the Deficit Reduction Act of 1984. butanol.
The Alcohol Alphabet 383

Tequila Defined by the BATF as ‘an alcoholic Thermal vapor recompression A method using
distillate from a fermented mash derived the same recompression and recirculation
principally from Agave tequilana Weber (‘blue’ principles as in mechanical vapor
variety) with or without additional fermentable recompression (to enhance the efficiency of
substances, distilled in such a manner that the evaporation) except that recompression is
distillate possesses the taste, aroma and performed by passing steam through a venturi
characteristics normally attributed to tequila. jet on the vapor line.
It is a distinctive product of Mexico,
Thermophilic Literally meaning ‘heat loving’, it
manufactured in that country in compliance
refers to microorganisms such as bacteria that
with the laws regulating the manufacture of
thrive at warm temperatures, generally in the
tequila for consumption in that country’.
range of 35-60oC. Lactobacillus is an example
Tequila may be matured in wooden containers
of a thermophilic bacterium that multiplies
to acquire a light gold color.
rapidly at around 55oC. Appreciation of this
Ternary azeotrope An azeotrope or constant fact has been a reason why the use of sacc’
boiling mixture made up of three components. tanks has fallen into disfavor.
For example, a mixture of 74% volume
Thin stillage The liquid portion of stillage
benzene, 18.5% ethanol and 7.5% of water
separated from the solids by screening or
forms an azeotrope boiling at 64.9oC.
centrifuging. It contains suspended fine
Tetramer A macromolecule produced by linking particles and dissolved material. It is normally
four identical units known as monomers. (See sent to an evaporator to be concentrated to a
oligomer). thick syrup and then dried with the solids
portion to give DDGS.
Tetraethyl lead (or lead tetraethyl) An organo-
metallic compound used as an oc tane Titration A method of volumetrically
enhancer in gasoline. Its use is regulated by determining the concentration of a substance
the EPA to control air pollution. If added to in solution by adding a standard solution of
gasoline on its own, tetraethyl lead would leave known volume and strength until the reaction
combustion residues of lead and lead oxide between the two is completed, usually as
on engine c ylinder walls. To prevent indicated by a change in color due to an added
accumulation of these deposits, ethylene chemical indicator. For instance, it is common
dibromide and dichloride are also added to practice to perform a titration with 0.1 Normal
convert the lead to volatile halides before sodium hydroxide solution using phenol-
release into the atmosphere. phthalein as indicator to determine the acidity
of a mash or beer.
Theoretical plate (or tray) A distillation column
plate or tray that produces perfect distillation Toluene An aromatic hydrocarbon compound
i.e. it would yield the same difference in that can be used as an octane enhancer in
composition between liquid and vapor as that gasoline. It is a colorless, flammable liquid with
normally existing between the liquid and the a benzene-like odor. Chemical formula
vapor when in equilibrium. A distillation C6H5CH3. It boils at 110.7oC and freezes at -
column giving the same separation as 10 94.5 o C. It is derived from the catalytic
simple theoretical distillations is said to have reforming of gasoline or the distillation of coal
10 theoretical plates. tar light oil. It is known to be carcinogenic.
Theoretical yield See stoichiometric yield. Total sugars as invert (TSAI) A simple crude
analytical measure of reducing sugars in
Thermal efficiency The ratio of the energy
molasses.
output of a process to the energy input.
384 J.E. Murtagh

Transglucosidase An enzyme with the opposite USDA Abbreviation for United States
effect of amyloglucosidase in that it brings Department of Agriculture.
about a polymerization of glucose into
US gallon A measure of 231 cubic inches liquid
polysaccharides. It may be present as an
at 60oF. It is the equivalent of 3.785 liters in
impurity in commercial enzyme preparations.
the metric system or 5/6 of an Imperial gallon.
Trimer A macromolecule produced by the
linking three identical units known as
monomers. (See oligomer).
Tray See plate. V
TSAI Abbreviation for total sugars as invert.
Vacuum distillation A process that takes
Tunnel cap A contacting device used advantage of the fact that liquids boil at lower
occasionally on distillation plates. It is temperature under reduced pressure. Thus,
essentially an elongated bubble cap, consisting distillation under vacuum may be used for
of a chimney portion and a domed cover that substances that otherwise have a relatively
deflects the vapors rising through the chimney, high boiling point such as ethylene glycol
causing them to pass down through the liquid (which may be used in the dehydration of
layer on the plate. Tunnel caps may be made ethanol). The process may also be used in
from interlocking metal channels to form an the distillation of ethanol-water mixtures, as
integral part of the plate. the azeotrope is formed at a higher proof under
lower pressures. Vacuum distillation may be
used in the production of rum or ethanol from
molasses to reduce the incidence of scaling in
U the column that occurs at high temperatures.
Vacuum fermentation A process of operating a
Upgrading A term used loosely to mean the fermentation under vacuum, so that the
dehydration of hydrous ethanol. ethanol or other product is vaporized and
Ultrafiltration A process for the separation of removed as it is formed to avoid its
colloidal or very fine solid materials, or large concentration becoming inhibitory to the
dissolved molecules, by filtration through yeast. In a patented variation known as the
microporous or semi-permeable membranes. Vacuferm process, instead of maintaining the
The process may be used for removal of entire fermenter under vacuum, the
protein from cheese whey prior to fermenting beer is circulated through a
fermentation. vacuum chamber to flash off the ethanol
before returning the beer to the fermenter.
United States Department of Agriculture
(USDA) A federal government department Vapor A dispersion in air of molecules of a
with the mission to improve and maintain farm substance that is liquid or solid in its normal
income, to develop and expand markets for state at standard temperature and pressure.
agricultural products, etc. Through such An example is water vapor or steam.
agencies as the Farm Home Administration Vaporization (or Volatilization) The conversion
(FmHA) and the Commodit y Credit of a chemical substance from a liquid or solid
Corporation (CCC) the USDA has been state to a vapor or gaseous state by the
involved in assisting the development of the application of heat, by the reduction of
fuel ethanol industry. pressure or by a combination of these
Urethane See Ethyl carbamate. processes.
The Alcohol Alphabet 385

Vapor pressure The saturation pressure exerted fiber mills and passed through stationary
by vapors when in equilibrium with their liquid screens to separate the starch and gluten from
or solid forms. the fibrous portion. The heavier starch is then
separated from the gluten by use of centrifuges.
Vent condenser The final condenser in a series
The starch portion may then be processed into
of two or more connected to the overhead
commercial starch, or it may be used as a
vapor line of a distillation column. As the final
feedstock for production of ethanol or HFCS.
condenser, it is the one from which non-
condensed (or non-condensable) gases and Weeping The condition when droplets of liquid
vapors are vented to the atmosphere or to a fall through the holes of a sieve plate in a
scrubber system. distillation column. It may be caused by a)
steam flow that is too low, or b) too low a
Vinasse The term sometimes applied to the
liquid flow to maintain a level on the plate, or
stillage of molasses, grape juice or other liquid
c) having a tilted plate such that liquid depth
ethanol feedstocks.
is uneven.
Vodka Currently defined by the BATF as ‘neutral
Whey The serum or watery part of milk
spirit so distilled, or so treated after distillation
separated from the curd in the process of
with charcoal or other materials as to be
making cheese. It contains lactose and may
without distinctive character, aroma, taste or
be used as a feedstock for ethanol production.
color’. It should be noted that the charcoal
treatment is now optional, whereas in earlier Whisky Defined by the BATF as ‘an alcoholic
BATF regulations it was mandatory and the distillate from a mash of grain, produced at
minimum time of treatment and amounts of less than 190° proof, in such as manner that
fresh charcoal to be used were specified. the distillate possesses the taste, aroma and
characteristics generally attributed to whisky’.
Volatile Adjective to describe a solid or liquid
With the exception of corn whisky, it should
that readily converts to the vapor state.
be stored in oak barrels.
Volatility The tendency of a solid or liquid to
Whole stillage The entire stillage emerging from
pass into the vapor state at a given
a distillation unit before any removal of solids
temperature. With automotive fuels, the
by screening or centrifuging.
volatility is determined by measuring the Reid
vapor pressure (Rvp). Wine gallon A US gallon of liquid measure as
distinct from a proof gallon.
Volatilization See Vaporization.
Wood alcohol See methanol.
Wort A brewery term used occasionally in
distilleries. It refers to an unfermented mash,
W particularly if produced from a liquid feedstock
or if the solids have been removed to yield a
Wash A British synonym for distillers beer. relatively clear, free-flowing liquid.
Wet milling A process in which corn is first
steeped (or soaked) in water containing sulfur
dioxide. This softens the kernels and loosens
the hulls. (The liquid when separated is known X
as corn steep liquor.) The grain is then
degermed by abrasion and liquid separation. Xylene One of a group of three isomeric,
Oil is extracted from the germ, while the aromatic hydrocarbons having a formula of
remainder of the kernel is ground in impact C6H4(CH3)2. Commercial xylene is normally a
386 J.E. Murtagh

mixture of the o- m- and p- isomers with a Yeast propagator (or prefermenter) A tank
boiling point range of 137-145oC. It is a clear, used for the propagation or development of
flammable liquid. Derived from catalytic a yeast culture prior to transfer to a fermenter.
reforming of napthas or the distillation of coal It is normally fitted with aeration, agitation and
tar, it may be used as an octane enhancer in cooling devices and is designed for ease of
gasoline. cleaning and sterilization.
Xylose A pentose (or 5-carbon sugar) derived Yeast recycle See cell recycle.
from the hydrolysis of hemicellulose. Chemical
Yeast strain A pure culture of yeast derived from
formula C5H10O5. It is not fermented by normal
a single isolation. Strains may be specially
strains of distillers yeasts.
selected for certain characteristics such as the
ability to efficiently produce and tolerate high
levels of ethanol.

Y
Yeast Any of certain unicellular fungi, generally Z
members of the class Ascomycetaceae ( a few
are members of the class Basidiomycetaceae).
Zeolite See Molecular sieve.
Many yeasts are capable of producing ethanol
and carbon dioxide by the anaerobic Zymomonas A genus of the Pseudomon-
fermentation of sugars. Yeasts are composed adaceae family of bac teria which are
of approximately 50% protein and are a rich characterized by being Gram-negative and
nutritional source of B vitamins. non-spore-forming. The genus Zymomonas is
distinguished by its fermentation of sugar to
Yeast autolysis The disintegration of yeast cells ethanol. The principal species being examined
by the action of their own enzymes. commercially for fuel ethanol production is
Zymomonas mobilis. It is, however, considered
Yeast cream Yeast concentrated by centrifuging
an undesirable contaminant in beverage
or decanting from the contents of a propagator
alcohol fermentations in that it tends to
or fermenter to be used as inoculum in another
produce hydrogen sulfide from sulfur
fermenter.
compounds in the mash, particularly that
derived from molasses.

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