Professional Documents
Culture Documents
Airframe &Powerplant
MECHANICS
Certification Guide
Revised
1976
-
U.S. DEPARTMENT OF TRANSPORTATION
PREFACE
This guide was prepared by Flight St.andards Service, Federal Aviation
Administration, to provide information to prospective airframe and power
plant mechanics and other persons interested in the certification of mechanics.
It contains information about the certificate requirements, application pro
cedures, and the mechanic written, orat and practical tests.
This guide supersedes AC 65-2C, Airframe and Powerplant Mechanics
Certification Guide, dated 1973.
iii
CONTENTS
Page
v
CONTENTS-Continued
Page
Aircraft instrument systems ------------------------------------ 24
Communication and navigation systems -------------------------- 24
Aircraft fuel systems ------------------------------------------- 24
Aircraft electrical systems -------------------------------------- 25
Position and warning systems ----------------------------------- 27
Ice and rain control systems ------------------------------------ 27
Fire protection systems ----------------------------------------- 27
AVIATION MEcHANIC PoWERPLANT TEsT ------------------------------ 29
Section 1. Powerplant theory and maintenance __________...__________ 29
]Reciprocating engines ------------------------------------------ 29
Turbine e~es ----------------------------------------------- 31
~~ne inspection ---------------------------------------------- 31
Section 2. Powerplant systems and components -------------------- 33
~ngine instrument systems -------------------------------------- 33
~~e fire protection systems ----------------------------------- 33
~ngine electrical systems --------------------------------------- 33
Lubrication systems -------------------------------------------- 35
Ignation systenns ----------------------------------------------- 36
Fuel metering systems ------------------------------------------ 37
~ngine fuel systems -------------------------------------------- 39
Induction systems ---------------------------------------------- 39
~ngine cooling systems ----------------------------------------- 40
~~e exhaust systems ---------------------------------------- 40
Propellers ----------------------------------------------------- 40
~ AND ~~CAL 1r.EsTS ----------------------------------------- 43
1rhe oral test ---------------------------------------------------- 43
Sample oral test questions -------------------------------------- 43
1rhe practical test ------------------------------------------------ 44
Sample practical test projects ----------------------------------- 44
SA~LE VVRrrTEN 1rEBT ~~TIONS ----------------------------------- 47
RECOMMENDED STUDY MATERIALs
Federal Aviation Regulations (FAR) ----------------------------- 55
FAA Advisory Circulars ----------------------------------------- 55
Miscellaneous FAA publications ---------------------------------- 57
APPENDIX
FEDERAL AVIATION REGULATIONS ------------------------------------- 59
MAP SHOWING FAA REGIONS --------------------------------------- 61
FAA REGIONAL 0F:FrCEs AND FLIGHT STANDARDS DisTRicT. OFFICES ------ 62
Vl
INrRODUCTION
The requirements for a mechanic certificate and ratings, and the privi
leges, limitations, and general operating rules for certificated mechanics are
prescribed in Federal A vi ation Regulations Part 65-Certification: Airmen
Other Than Flight Crewmembers. Any person who applies and meets the
requirements is entitled to a mechanic certificate.
Briefly, the requirements for a mechanic certificate are concerned with
age, language ability, experience, knowledge, and skill. The sections of this
guide explain the procedure for either substantiating or demonstrating that
each requirement has been met.
The sections that deal with the written test (to demonstrate knowledge)
and the oral and praotical tests (to demonstrate skill) describe the types of
tests used and what they contain. The subject listings and the sample ques
tions and projects should be helpful during preparation for the tests.
Portions of the Federal Aviation Regulations (FAR) conoerning gen
eral eligibility and experience requirements for a mechanic certificate and
ratings have been included~ Since regulations are subject to amenflment,
applicants should be alert for changes that may have occurred since publi
cation of this guide. Change information may be determined by referring
to the most recent FAR Status Sheet mentioned in the Appendix, or by check
ing -with an FAA Flight Standards district office. The F .ARs hav~ been
organized and printed in eleven volumes of interrelated Parts. Refer to the
.Appendix, FAR Status Sheet, for information about the FAR rearrangement.
FAA Flight Standards district offices are listed in the appendix and
each office serves the geographical area in which it is located. .Applicants
should contact the most convenient office.
vii
ELIGffiiLITY REQUIREMENTS FOR CERTIFICATION
Mechanic certificate requirements can be practical tests prescribed by § 65.79. A report
classified as general eligibility requirements, of the written test is sent to the applicant.
knowledge requirements, experience require
"§ 65.77 Experience requirements.
ments, and skill requirements. The following
Each applicant for a mechanic certificate
excerpts from FAR Part 65 pertain to eligi
or rating must present either an appropriate
bility for a mechanic certificate and rating( s).
graduation certificate or certificate of comple
"§ 65.71 Eligibility requirements: general. tion from a certificated aviation maintenance
(a) To be eligible for a mechanic certificate technician school or documentary evidence,
and associated ratings, a person must satisfactory to the Administrator, of
(a) At least 18 months of practi cal experi
(1) Be at least 18 years of age;
ence with the procedures, practices, materials,
(2) Be able to read, write, speak, and
t~ls, machine t~ls, and equipment generally
un:derstand the English language, or in the
used in constructing, maintaining, or altering
case of an applicant who does not meet this
airframes, or powerplants appropriate to the
requirement and who is employed outside
rating sought; or
of the United States by a U.S. air carrier,
(b) At least 30 months of practical experi
have his certificate endorsed 'Valid only
ence concurrently performing the duties ap
outside the Unit.ed States';
propriate to both the airframe ami powerplant
(3) Have passed all of the prescribed ratings.''
tests within a period of 24 months; and The documentary evidence specified in
(4) Comply with the sections of this sub § 65.77 may take any of various forms, such
part. that apply to the rating he seeks. <\S letters from present and former employers,
(b) A certificat-ed mechanic who applies for miJita.ry service records, business record·s , etc.,
lUI. a·d ditional rating must meet the require as Jong as the F A.A. inspector or advisor who
ments of § 65.77 and, within a period of 24 reviews it is able t:o determine that the type
months, pass the tests prescribed by § § 65.75 and amount of experience meets the require
and 65.79 for the additional rating sought. ments.
"§ 65.75 Knowledge requirements. "§ 65.79 Skill requirements.
(a) Each app1i"Cant for a mechanic certifi Ea·c h applicant for a mechanic certificate
cate or rating must, after meeting the appli or rating must pass an oral and a practical
cable experience requirements of § 65.77, pass test on the rating he seeks. The tests cover
a wrillten test covering the construction and the applicant's basic skill in performing prac
maintenance of aircraft appropriate to the tical projects on the subjects covered by the
rating he seeks, the regulations in this sub written test for that rating. An applicant
part, and the applicable provisions of Parts for a powerplant rating must show his ability
43 and 91 of this chapter. The basic prin to make satisfactory minor repairs to, and
ciples covering the installation and ma.inte mirror alterations of, propellers.
nan'Ce of propellers are included in the power "§ 65.80 Certificated aviation maintenance
plant test. technician school students.
(b) The applieant must pass each section Whenever an aviation maintenance techni
of the test before applying for the oral and cian school certificated under Part 147 of this
chapter shows to an FAA inspector that any subjects of his training in the approved cur
of its students has made satisfactory progress riculum, before he meets the applicable ex
at the school and is prepared to take the oral perience requirements of§ 65.77 and before he
and practical tests prescribed by § 65.79, that passes each section o£ the written test pre
student may take those tests during the final scribed by § 65.75."
Written Test Report 73125. Give the title of the test, the place
where it was administered, and the approxi
Written test grades are reported to appli
mate date that the test was taken.
cants on AC Form 8080-2, Airman ·written
Test Report. The report indicates the numeri An applicant who fails a test, or any section
cal grade for each test section and an expira there9f~
may apply for a retest of the test
tion date of each test section pa~sed. AC secyiqn._~s) failed as prescribed in FAR Part
Form 8080-2 is the only acceptable evidence 65. The following excerpts from § 65.19 per
of having passed any part of the written test tain to retesting after failure.
or the entire test.
In addition to grade information, the com~ "§ 65.19 Retesting after failure.
puter-rendered AC Form 8080-2 provides a An applicant who fails a written, oral, or
coded print~out of the subject areas for which practical test for a certificate and rating, or
questions were answered wrong. The subject for an additional rating, under this Part may
area codes indicated on AC Form 8080-2 apply for retesting
correspond to the ·subject headings indicated (a) After 30 days after the date he failed
on pages 7 through 42 of this advisory the test; or
circular; however, the number of questions (b) Upon presenting a statement frorh
missed cannot be determined by the number
whichever of the following persons is ap
of codes listed on AC Form 8080-2.
plicable, certifying that he has given the
When an applicant applies for the oral and applicant at least 5 hours of additional in~
practical test, the Airman Written Test Re~ struction in each of the subjects failed and
port must be surrendered. now considers that the applicant is ready
If the Airman Written Test Report is lost for retesting. .. . .
or destroyed, a duplicate copy may be obtained (3) For the mechanic certificate-a
by sending $2.00 (money order or check pay certificated and appropriately rated me~
able to FAA) to the Federal Aviation Ad chanic or ground instructor, or a certifi~
ministration, Airman Certification Branch, cated repairman who is experienced in
P.O. Box 25082, Oklahoma City, Oklahoma the subject failed."
This listing of the subject material covered of aircraft. The operations necessary to com
by the questions in the mechanic tests shows plete Level 3 items mugt be performed skill
w ha't the applicant should know and be able fully enough so that, if performed on an air
to do. Each listing contains major headings craft, the aircraft could be returned to service.
(identified by letters A, B, C, etc.) under A detailed description of the meaning of
which are listed one or more action lines. each level is :
Each action line is ma-de up of 3 elements: Level 1:
(1) the action, (2) the subject, and (3) the Know-basic facts and principles.
level. For instance, the major heading "C. Be able to-find information and follow
5
AVIATION MECHANIC
General Test
Determine the power required by an elec The factors that affect the voltage drop
The test instruments used to check con Read and interpret electrical circuit
tinuity. diagrams.-Level 3:
The basic operating principle o£ d.c. elec Trace electrical circuits using aircraft
Connect voltmeters and ammeters into an Identify the commonly used aircraft elec
title blocks.
ratings.
Install and modify component parts by
on battery operation.
Identify the changes made to a blueprint.
The effects of connecting battery cells in
series or parallel.
Use graphs and charts.-Level 3:
Determine electric cable size and current
The relative advantages of lead-acid and
carrying capacity.
nickel-cadmium batteries for use in air
craft.
Determine engine power requirements.
The principles of battery construction.
C. WEIGHT AND BALANCE.
Check battery electrolyte levels. Weigh aircraft.-Level 2:
The r~elationship between battery state of Use aircraft specifications for weighing
charge and t he temperature at which the purposes.
electrolyte will freeze.
Locate jacks and scales in the correct
The purpose of and requirements for ven position.
tilating batteries and battery compart
Prepare aircraft for weighing.
ments in civil aircraft.
The effect of excessive charging rates on Perform complete weight-and-balance
batteries. check and record data.-Level 3:
Determine that the forward or rearward
B. AIRCRAFT DRAWINGS. cen ter-of-gravity (e.g.) limit is not ex
Use drawings, symbols, and schematic ceeded on a specified a ircraft.
diagrams.-Level 2 : The point of reference for all weight
Interpret the various types of lines em and-balance measurements.
ployed in blueprints and schematics.
~he procedure for computing "minimum
Use schematic diagrams to analyze sys fuel."
tem malfunctions. Locate the information that should be
Extract a specific electrical circuit from krrown to compute weight and balance.
a system drawing. The method of expressing additions or
Know why dimensions are used and how rem~vals of equipment for weight-and
they are shown on aircraft drawings. balance purposes.
Use installation diagrams to locate and Determine the fully loaded center of grav
ident ify components. ity of an aircraft.
8
Determine the "maximum authorized
Route fluid lines adja~nt to electrical
weight" of an aircraft.
power cables.
balance data.
and balance.
gen fittings.
equipment.
The use of radiography in aircraft and
component inspection.
Account for tare weight When weighing
an aircraft.
The use of ultrasonic inspection methods
for detecting cracks.
D. FLUID LINES AND FITI'INGS. The applicability of magnetie particle
Fabricate and install rigid and flexible inspection methods to engine crankshafts.
fluid lines and fittings.-Level 3: The method for detecting surface cracks
Single- and double-flare tubing. in aluminum castings and forgings.
Install Military Standard (MS) flareless The teehnique for locating cracks in ma
fittings.
terials when only one side of the materi'8.1
The significance of the identification
is a.ccessib1e.
stripes that appear on aircrdt hose.
Perform penetrant, chemical etching, and
Fabricate and install beaded tubing.
magnetic particle inspections.-Level 2:
Use lubricants and sealants in the assem
The general procedure for performing
bly of lines and fittings.
magnetic particle inspection.
Identify :flexible hydraulic lines.
Demagnetize steel parts after magnetic
particle inspection.
The ptocedure for using dye penetrants. Detennine the correct length bolt to use.
Distinguish between heat-treated and non Determine correct torque values for tight
heat-treated aluminum alloys when the ening aircraft nuts and bolts.
identification marks are not on the ma Determine rivet composition, condition,
terial. shape, and dimension by referring to rivet
Perform basic heat-treating processes. code.
Level 2: Identify materials suitable for use for
The types of aluminum alloys considered firewalls and exhaust shrouds.
to be heat treatable. Install castle nuts.
Anneal copper tubing.
The strength characteristics of type "A"
The steps in heat treatment of aluminum
rivets.
alloys.
The characteristic of aluminum a:lloy
The effects of various forms of heat treat
rivet material that causes some rivets to
ment.
require several days to reach their ulti
mate strength.
The effect of incorrect heat treatment on
standards.
num alloy products from code designators.
ICING.
The SAE system of identifying steel.
10
Use hand signals to direct aircraft move~ The characteristics and use of chemical
ment.
cleaners.
storage.
control.-Level 3:
of hydraulic power.
lock.
The cause and corrective procedures for
fretting corrosion.
corrosiOn.
Identify and select fuels.-Level 2: The effect of oi'ly, dirty surfaces on the
The identifying color of various grades and alummum tubing against corrosion.
kerosene for use as fuel for turbine en Clean corrosion-resistant parts by blast
Determine the type o£ fuel to be used Use paints and similar organic coatings
ORDS.
The relationship of work, force, and
structure.
The relationship between air velocity and
State aircraft condition based upon in ·pressure on the upper surface of an air
spection. foil.
12
13
14
AVIATION MECHANIC AIRFRAME TEST
15
plastic materials.
comb structures.
of a straight line.
windshield materials.
closure materials.
Level 2:
Secure transparent plastic endosures to
ameter.
Protect transparent plastic enclosure ma
The stresses that a rivet is designed to Repair shallow surface scratches in trans
16
fuselage.
Remove rivets.
metal structures.
metal repair.
wmg.
Adjust and use an air-operated riveting
Countersink a hole.
The mechanical properties of heat~trea.ted
Use a reamer.
Determine the flat layout dimensions of
bending.
17
The preparation of stainless steel for to shield the arc in certain types of
soldering. welding.
specified material.
control of a helicopter.
component.
18
peller-driven aircraft.
The correct method of inserting bolts in
angle.
tack" of an airfoiL
'8Jlgle" of an airfoiL
tudinal axis.
paration for control surface rigging.
tachment fittings.
Prepare fuse:lage for alignment check. The purpose and operation of control
surface locks.
controls.
The methods of safetying aircraft screws, Splice control cables using Nicopress
19
The probable causes of control surface Use ballast when jacking aircraft with
flutter. engine removed;
The maintenance requirements of control The effects of wind when jacking aircraft.
surface trim tab systems.
The purpose of counterweights incor G. AIRFRAME INSPECTION.
porated in'to the leading edges of some Perform airframe conformity and air
•primary control surfaces. worthiness inspections.~Level 3:
The purpose and function of "spring The maximum period of time an aircraft
tabs" and "servo tabs". can be flown before an annual inspection
Measure control surface movement and is required.
adjust control stops. Determine the condition of airframes,
The types and characteristics of cables instruction can be flown before being in
The use of correct capacity jacks. Directives have been complied with.
Protect aircraft from damage during lift Co:n'duct a thorough and detailed inspec
ing and lowering operations. tion of an aircraft.
20
TEMS. brakes.
Inspect, check, service, and repair land The method of equalizing braking pres
ing gear, retraction systems, shock struts, sure on both sides of the rotating disc of
aircraft tires.
Replace actuating cylinders.
brake assembly.
brake assem:blies.
Inspect brake drums.
fluids.
pedal travel.
"parked" brakes.
tires and tubes.
brakes.
The pul"pose and operation of a d~booster
struts.
Detect internal leakage in a brake master
aircraft brakes.
21
Determine the correct seal type to use Identify the types of hydraulic power
with ester-base, petroleum-base, and vege systems.
table-base fluids. The purpose, location, and operation of
Remove .and install hydraulic selector a hydraulic fuse.
valves. Protect a hydraulic system against con
Remove and install a spool-type or bal tamination during a component replace
anced-type pressure regulator. ment.
Determine the cause of excessive oil in an Inspect a hydraulic system for water and
aircraft pneumatic power system. metal contamination.
The operating principles of a pneumatic Service a pneumatic system moisture
power system multistage reciprocating separator.
compressor. The purpose, location, and operation of
Identify hydraulic seals and pa:ckings. an orifice check valve in the wing flap
Protect packing rings or seals against actuating system.
thread damage during installation. . The purpose, location, and operation of
a wing fl.a·p overload valve.
Identify and select hydraulic 1luids.
Level 3: The purpose, location, and operation of
a hydraulic system pressure regulator.
Determine the fluid type for use in a speci
fied aircraft hydraulic system. The purpose, location, and operation o:f
a sequence valve.
The method of ·measuring the viscosity
of a liquid. The purpose, location, and operation of
a crossfiow valve.
Identify ester-base, petroleum-base, and
vegeta.ble...base fluids. The purpose, location, and operation of
a hydraulic system pressure accumulator.
Inspect, check, service, troubleshoot, and
repair hydraulic and pneumatic power sys The purpose, location, and operation of
tems.-Level 3: a shuttle valve.
Determine the air pressure in a hydraulic
The purpose, location, and operation o£
accumulator.
a check valve.
The location and use of quick-disconnect
Install and remove engirie-driven hydrau
fittings in hydraulic and pneumatic sys
lic pumps.
tems.
The indications of a worn or damaged
The mounting position of diaphragm and
hydraulic pump shaft.
bladder-type hydraulic accumulators.
The operating prin-ciples of hydraulic
Service hydraulic reservoirs.
hand pumps.
Determine the causes of incorrect system
The cause of hydraulic pump chatter
pressure.
during operation.
Service porous paper and micronic filter
The operating principles of a constant
ing elements.
displacement hydraulic pump.
Adjust the pressure setting of the mam
The operating principles of a variable
system relief vrulve.
displacement hydraulic pump.
Purge air from a hydraulic system.
The purpose of the shear section on the
The term used to indicate force per unit
shaft of an engine-driven hydraulic power
area.
pump.
22
The purpose and operation of a hydraulic The methods used to control cabin pres
actu'a..ting cylinder. sure of a pressurized aircraft.
Determine the cause if a constant-pressure The protective features included in the
hydr~ulic system with no external leakage control circuits of surface combustion
will not hold pressure when the power heaters.
pump is not operating. The purpose and operation of check
Determine the cause if an engine-driven valves in the delivery air ducts of a pres
power pump will not maintain system surization system.
pressure during t'he actuation of a unit The basic principles of providing and
in the system. contro'lling aircraft pressurization.
The general features and operating prin The inspection requirements of cabin
ciples of aircraft pneumatic power sys heating systems that utilize an exh:aust
tems. heat exchanger as a source of heated air.
The purpose of pressurized reservoirs in The method of checking a oombustion
some hydraulic systems. heater fuel system for leaks.
The purpose and location of a standpipe The function of t:he condenser in a freon
The causes of too frequent cycling of a The function of the evaporator in a freon
constant-pressure hydraulic system. cooling system.
Operate and check a hydraulically aper The function of an expansion valve in a
ated flap system.
freon cooling system.
The operating mechanism of most hy
The location, in relationship to each other,
draulic pressure gauges.
of the units in a freon cooling system.
The indications of a low fluid supply The method oi determining the liquid
during system operation. level in a vapor-cyde cooling system.
C. CABIN ATMOSPHERE CONTROL The procedure for servicing a V'ILpor-cycle
SYSTEMS. air-conditioning system that has lost all
Repair heating, cooling, air-conditioning, its freon charge.
pressurization, and oxygen system compo The basic operating principles of an air
nents.-Level 1 : cycle cooling system.
The usual reasons a surface combustion The function of a jet pump in a pres
heater fails to operate. surization and air-conditioning system.
The effects of cracks or holes in an ex The function of ·a mixing valve in an air
haust-type heat exchanger. conditioning system.
The usual sources of contamination of a The function of the negative pressure
freon system. relief valve in a pressurization system.
The method of protecting a freon system The function of the outflow valve in a
from contamination during replacement pressurization system.
of a component.
The function and principles of operation
Inspect, check, troubleshoot, service, and of an automatic ca:bin rate-of-climb con
repair heating, cooling, air-conditionipg, trol system.
and pressurization systems.-Level 1:
The operating principles of a thermo Inspect, check, troubleshoot, service and
statically controlled surface combustion repair oxygen systems.-Level 2:
heater. Check oxygen system for leakage.
23
Service oxygen system with breathing The purpose and operation of the auto
oxygen. pilot.
Inspect a breathing oxygen system for The purpose of a ser vomobor in an auto
contamination. pilot system.
D. AIRCRAFT INSTRUMENT SYS The insta:ll'ation requirements for auto
TEMS. pilot units.
Inspect, check, service, troubleshoot, and The function of a position transmitter in
repair heading, speed, altitude, time, atti an autopilot system.
tude, temperature, pressure, and position
indicating systems.-Level 1: Inspect, check, and service aircraft elec·
The procedure fur "swinging" an aircraft tronic communication and navigation sys
rn.agnetic compass. tems.-Level 1:
The meth'Ods used to test a static air sys The FCC regulations pertaining to the
te~ for leakage. operation of two-way radio.
The significance of various types of marks The principal conditions which must be
on the face of an instrument. oonsidered in the insta!llation of radio.
The operating princi!ples of a themlo The protect ion of radio equipment from
coup'le temperature-indicating circuit. shock and vibration.
The service requirements of instrument The methods of reducing engine noise in
system filters. radio receivers.
The effect of a ruptured or disconnected
static pressure line located inside a pres Inspect and repair antenna and electronic
surized cabin. equipment installations.-Level 2:
The preferred location and methods of
Install instruments.- Level 2 :
mounting external antennas.
The installation and connection of shock
mounted vacuum instruments to their The procedure for returning an aircraft
power system. to service after a radio installation has
been made in accordance with approved
The types of hardware used to install
installation data.
instruments.
handling.
F. AIRCRAFT FUEL SYSTEMS.
The installation practices necessary to
Level 1:
The installation practices used in making
systems.
ments.
24
Perform fuel management, transfer, and Troubleshoot, service, and repair ftuid
defueling.-Level 1: pressure and temperature warning systems.
The precautioPc; required when defueling -Level2 :
an aircraft. Determine and adjust the pressure or
temperature at which warning systems
The tank-to-engine combinations possible
operate.
with a crossfeed system.
Determine the cause of incorrect warning
The method of maintaing e.g. limits
system indications and make corrections.
using fuel transfer technique.
Test the operation of temperature and
The arrangement of fuel system controls,
pressure warning systems.
indicators, and warning lights.
Inspect, check, service, troubleshoot, and
Inspect, check, and repair pressure fuel repair aircraft fuel systems.-Level 3:
ing systems.-Level 1:
The fuel system inspection requirements
The method of controlling fuel level dur for aircraft operating in areas of high
ing pressure fueling operations. humidity or wide temperature changes.
The methods used to operate fueling The design and installation requirements
erations.
The marking requirements for fuel filler
aircraft.
The reason for using booster pumps with
Repair aircraft fuel system components. The purpose of baffte plates in fuel tanks.
25
The effect of changes in speed and load
Instant check, and service airframe elec
on generator output.
trical wiring, controls, switches, indicators,
The function of a commutator in a direct
and protective devices.-Level 3:
current electric motor.
The purpose, applicability, and operation
Seat new or replacement generator
of electrical fuses and circuit breakers.
brushes.
The types and operation of electrical
The effect of incorrect generator brush
switches.
spring tension on generator operation.
Install and wire electrical switches.
The methods of reducing armature reac
Splice wiring in aircraft electrical sys
tion in aircraft generators.
tems.
voltage regulators.
low-tension electrical wiring.
tric motor.
of an electrical circuit.
The methods used to protect armature
motors.
The metliod of protecting electricaUy op
generators.
Select and install electrical bonding
lators.
circuits.
cal systems.
erators.
quired to carry a ground load for a unit
of electrical equipment.
electric motors.
and equipment.
26
27
Check fire extinguisher container pressure. Determine the cause for the system failing
to function.
Check continuity and resistance of the Check fire 'Yarning sensors or detectors
ele~trical circuit. for open or short circuits.
28
face angles.
sembly.
seats.
craft engines.
bearings.
Determine the cylinder firing order for has come up to operating temperature.
The purpose and operating principles of Check valve stems for stretch.
designs.
Prepare engine for disassembly before
bores.
The construction characteristics of air
walls. valves.
29
The construction characteristics of aircraft The effect of a low oil supply on engine
The purpose of using more than one spring The probable cause of oil being thrown
The operating principles and construction Determine the source and cause of metallic
of spur and pinion-type and planetary particles found on the oil screen during
Inspect, check, service, and repair opposed engine dynamic suspension systems.
and radial engines and reciprocating engine Install and time a magneto.
installations.-Level 3:
Install, troubleshoot, and remove recipro
Check and adjust engine valve clearances.
cating engines.-Level 3:
Determine the speed and direction of rota
tion of the cam ring in various radial The effect of throttle position upon fuel
engines. air mixture in the cylinders during start
mg.
The·effect of excessive or insufficient valve
clearance on engine operation. Pre-oil an overhauled engine before start
ing.
check.
pressure on master rod bearing load.
Determine the condition of cable-operated The effect of air density on engine power
Check and adjust engine idling spel'ld and The causes of engine backfire.
mixture.
The basic operational sequence for in
Detect and determine the cause of a "cold" creasing or reducing the power output of
critical ranges for certain engine-propeller ·The factors that affect an engine's tend
The operating indications of a worn or The effect of induction system air leaks
The effect of a leaking oil dilution valve The indications of a leaking primer sys
30
The effect of e:x:ha.ust back pressure on The types of compressors most commonly
The result of incorrect ·fuel-air mixture The construction and operating charac
The indication and effect of carburet{)r The advantages of the axial-flow com
Operate and adjust mechanical push-pull The function and location of the diffuser
total thrust of a turbine engine. The type failures to which turbine com
engine. perature.
compressors.
engine.
a turbine engine.
surge.
turbine engine.
trol devices.
The operating charact~ristics and types The cause of hot spots on the outer com
of combustion chambers.
bustion casing.
sor sections.
Adjust turbine engine fuel controls.
C. ENGINE INSPECTION.
Inspect, check, service, and repair turbine
engines and turbine engine installations. Perform powerplant conformity and air
Level 2: worthiness inspections.~Level 3 :
The principles of operation of thrust re Determine that applicable Airworthiness
versing systems used with turbine engines. Directives are complied with.
The advantages of a gas turbine geared Determine that the powerplant conforms
to a propeller. with the applicable FAA Specification.
31
gine instruments.
systems.
system.
The procedures for correcting generator
couple leads.
tor or generator a.r mature.
33
Determine the cause of solder deposits on Determine the output frequency of an al
the armature cover plate of a generator. ternating current generator.
The purpose of a ripple filter in a gen
The methods used to protect armature
erator power circuit.
shafts from overloads.
The type of electric motor used with
Seat ne'v or replacement generator
direct-cranking engine starters.
brushes.
The types of voltage regulators used with
The effect of incorrect generator bruS'h
high output direct current generators.
spring tension on generator operation.
The results of short or open circuits in a
The speed and loa.d characteristics of
generator control circuit.
series-, compound-, and shunt-woun'd elec
The effect of sticking ·points in a reverse
tric motors.
current cutout relay.
The basic principles of electric generators.
The method of providing and controlling
The basic internal electrical circuits of
the field current of a.ircraft generators.
series-, compound-, and shunt-wound gen
The methods of controlling parallel direct
erators.
current generators.
The applicability and use of intermittent
The .methods used to control output fre
duty·· electric motors.
<Juency and voltage of alternating current
The operating principles of magnetic
generators.
clutches and brakes ·commonly used ·with
The methods of reducing armature reac
electric motx>rs.
tion in aircraft generators.
The requirements and methods for con
The metho'ds of controlling current and
trolling a malfunctioning generator.
voltage output of compound direct current
The purpose and operation of reversible
gene;mtors.
electric motors.
The operating principles of -carbon-pile
V'Oltage regula.tors.
circuits.
The types of electrical switches and their
operation.
The general operating characteristics of
34
Identify aircraft electric cables. The purpose of using synthetic lubricants
Determine the current-carrying capacity for turbine engines.
of an electrical circuit. The effect of heat on lU'bricants.
Install electrical wiring in conduits. The grade designations for aviation oils.
Use electric cable selection chart for de The designations for synthetic turbine oil.
termining the corre:ct ca'ble to use in speci The results of operating an engine using
fied circumstances. an incorrect lubricant.
The strength requirements for electric The functions of engine oil in addition
cable terminals.
to lubricating the engine.
Select and install electrical bonding
nents.-Level 2:
The installation requirements for electri
Clean and repair aluminum alloy external
cal junction boxes.
oillines. ·
The installation and wiring o£ solen'Oid
Clean external lubrication system compo
operat~d switches.
nents.
The chara-cteristics of single-wire electri The function and location o£ an oil tem
cal systems. ·
perature regulator.
The use of quick-disconnect electrical
The size requirement for the oil inlet line.
plugs and sockets.
chatter.
The operating principles of lubrication
pumps.
T·h e method of providing dire·c t current
35
oil supply.
The materials used in the construction of
fillers.
Check the strength of a rotat ing magnet
valve.
sembly.
systems.
The effect of cam-follower wear on pivot
blies.
lubricating systems.
nets commonly used in aircraft magnetos.
ation.
Install high-tension ignition cables in a.
system.
couplings used with aircraft magnetos.
36
The results of operating a magneto with Recognize and interpret basic ignition
a broken impulse coupling spring. analyzer patterns.
The methods used to secure ignition leads The purpose and operating principles of
in harnesses and distributor blocks. spark advance systems.
Measure breaker point spring tension. The effect of using condensers of incorrect
capacity in an ignition system.
Repair engine ignition system compo-
nents.-Level 2: The operating principles of low-tension
ignition systems.
The purpose and operation of magneto
breaker points. The effect a shorted primary winding in
a low-tension ignition coil has on engine
Measure the capacity o£ a condenser.
operation.
Check ignition coil windings for shorts
operation.
plugs.
timed.
tion harnesses.
w1rmg.
tems.
F. FUEL METERING SYSTEMS.
Inspect, check, service, troubleshoot, and Inspect, check, and service water injec
repair reciprocating and turbine engine tion systems.- Level 1 :
ignition systems.-Level 3: The purpose and effect of injecting water
The purpose of shielding aircraft engine
or water-alcohol during periods of high
ignition systems.
engine power output.
The purpose ·a nd principles of staggered
The means used to prevent the freezing
~anition timing.
of the water or ADI liquid.
Install and time an ignition system dis
The effect of atmospheric humidity on
tributor.
engine power when using water injection.
37
The effect of exhausting the water supply The effect of a ruptured diaphragm in a
during takeoff operations utilizing water pressure-type carburetor on engine oper
injection. ation. ·
The purpose and effect of the derichment The basic function of a manual mixture
valve in the water~alcohol injection sys control in an aircraft carburetor.
tem. The location and operating principles of
The results of detonation within an engine. discharge nozzles used with pressure car
The procedure to follow when detonation buretors.
occurs.
Repair engine fuel metering system com
The factor that determines the amount of
ponents.-Level 2:
water flow during ADI operation.
The operating principles of piston-type
The method for preventing corrosion of and single- and double-diaphragm ac
lines and fittings used in ADI systems. celeration pumps.
The purpose of the oil-pressure-operated The operating principles of direct fuel
valve in the ADI system. injection systems.
The purpose and operation of a venturi.
Overhaul earburetor.-Level 2:
The function of a metering jet.
The fuel metering forces of a conven
tional float-type carburetor and a pres
The purpose of an air bleed in a carbu
sure-type carburetor.
retor.
The rel.&tionship between carburetor ven
·The purpose of an economizer valve in a
turi size and. engine displacement volume. carburetor.
The fuel-air mixture requirements of an Clean carburetor parts.
engme during idling and during high
Repair a. leaking float.
power settings.
The adjustments that may be made on a
engine operation.
Check and adjust the float level of a float The function and operation of the ma.in
type carburetor.
38
H. INDUCTION SYSTEMS.
with direct cylinder fuel injection systems.
-Level2:
The difference between a fuel injection
The principles of alcohol injection to con
system and a fuel injection carburetor.
trol induction system icing.
The cause of lean mixtures in a conven
The effect of ice within the induction sys
tional carburetor system.
tem on engine operation.
The effect an inoperative vapor vent in a
The operating principles of carburetor air
operation.
in an engine induction system.
engines.
The causes of carburetor and induction
The purpose and operation of a fuel pump
system icing.
bypass valve.
Inspect, check, service, and repair heat
The purpose and operation of fuel boost
exchangers and superchargers.-Level 2:
pumps.
The effect of using heated air during
periods of high engine power output.
Inspect, check, service, troubleshoot, and
repair engine fuel systems.-Level 3: The pressures present in various portions
of the induction system of supercharged
The causes of fuel pres!:)ure fluctuation. and unsupercharged reciprocating engines.
The characteristics of centrifugal-type The principles of operation and control
fuel boost pumps. of tul"bosuperchargers.
The fuel system requirements for aircraft The principles of operation and control
certificated in the "standard" classification. of integral superchargers.
The usual sources of aircraft fuel system The purpose and operation of the induc
contamination.
tion system impeller used in some radial
The purpose and requirements for strain
engmes.
ers in fuel tank outlets.
Inspect, cheek, service, and repair carbu
Inspect aircraft fuel tank sumps and fuel retor air intake and induction manifolds.
strainers.
Level 3:
Adjust engine-driven fuel pump output
The position of the carburetOr heat con
pressure.
trol during engine starting.
39
intake ducts on reciprocating engines. The methods used to compensate for the
air baffies.
The purpose and operating principles of
of a tur!bo-compound engine.
augmenters.
Inspect, check, troubleshoot, service, and The cause and effect of "frozen" ball
The operating principles of the cooling Clean and test exhaust-type heating muffs.
'helicopter engines.
clamps.
The effects of excessive heat in an air The purpose and construction of exhaust
The purpose of fins on engine cylinders. The effect of exhaust gas leakage on sys
40
Identify and select propeller lubricants. The meaning of propeller blade "back"
gine operation.
The effect on engine operation of ~hang
ing propeller pitch settings before a
Detect and correct vertical and horizontal
steady oil pressure is obtained after en
unbalance in a two.Jblade propeller.
gine starting.
Balance a two-blade propeller that uses
The meaning and significance of "critical
a. separate hub for mounting on the engine ranges" established for some engine-pro
crankshaft.
peller combinations.
Repair propeller control system eompoo- The operation of a propeller during the
nents.-Level 2: feathering cycle.
reversing cycle.
ponents.
The ,purpose of placing a propeller in a
specified position ·prior to stopping the
The purpose and operation of a propeller
governor.
engine.
The relationShip ·between blade position,
The forces acting. on a governor to pro
peller blades.
Determine the direction of rotation for
41
The general procedure to be followed The purpose and use of snap rings on
to inspect aluminum alloy propeller blades. The purpose and use of propeller cones
propeller blade can be repaired by cold Determine the amount of contact between
stant-speed propeller.
on a variable-pitch propeller.
peller.
The operating forces used to make blade The most likely cause of oil leakage
pitch changes on various types of variable around the rear cone of a hydromatic
Iers.-Level 3:
Adjust a propeller governor so that the
Perform an operational check of propeller ·propeller will operate within the correct
Detect and correct front and rear cone The purpose and significance of preload
42
Completion of the oral and practical tests Any assignment or question that you do not
is usually the final step in becoming certificated understand should be clarified before continu
or in adding a rating to a mechanic certificate. ing with the test.
An oral and a practical test must be taken for THE ORAL TEsT
each rating. Oral test questions cover the same subjects
Oral and practical tests are administered as the written tests and are intended to show
by FAA Flight Standards inspectors or by how well the applicant can make use of his
FAA-designated mechanic examiners (DMEs). knowledge. Oral test questions fall generally
If an FAA inspector gives the tests, the re into three types: (a) questions closely related
quired facility, tools, materials, and supplies to assigned practical projects-to further ex
must be furnished or arranged for by the plore the applicant's understanding of the
applicant. The adequacy and suitability of tasks being performed, (b) questions not re
the facilities can be determined at the time lated to a specific project-to evaluate the
arrangements for the tests are being made. applicant's ability in areas in which a skill
If a DME gives the tests, he will furnish the demonstration is not practical, and (c) ques
facility and can usually arrange to furnish the tions to determine whether additional projects
tools, materials and supplies needed. DMEs need t.o be assigned.
are not paid by the FAA for their services or
SAMPLE ORAL TEST QuESTIONS
the use of their facilities and equipment during
the examination of mechanic applicants and Some examples of the type of questions asked
are authorized to charge a fee for administer during the oral test are :
ing oral and practical tests. The names and 1. How would you determine the leveling
addresses of the FAA-designated mechanic ex means for a specific aircraft ~
aminers in each district can be obtained from 2. What is a blind rivet and how is it used~
the FAA Flight Standards district office that 3. What is reinforcing tape and how is it
serves the area or from Advisory Circular No. used?
183--30, Directory of FAA Designated Me 4. What is the difference between welding
chanic Examiners. and brazing~
The person administering the oral and prac 5. What is a circuit breaker and how does
tical tests will provide an application form it work~
and give detailed instructions on how it should
6. What are two causes of vapor lock in a
be filled out. He will explain each of the
fuel line~
projects to be assigned during the practical test
and give some indication of the level of per 7. What is the purpose of a pump-unload
formance expected. ing valve in a hydraulic system?
The oral test may be administered along 8. What cylinder should be removed last
with the practical test in the form of ques during disassembly of a radial aircraft
tions about the projects being performed, or engine~
The practical test consists of assigned work The following are typical of the projects
assigned during mechanic practical tests.
projects to test mechanical skill and ability to
organize work, select and follow correct pro 1. Safety a turnbuckle.
cedures, apply appropriate techniques, and ~e 2. Make a sheet metal splice.
termine an acceptable level of workmansh1p. 3. Inspect a wood structure.
44
4. Remove, clean, inspect, and reinstall a 29. Install engine cylinders and torque the
brake master cylinder. holddown nuts.
5. Gas-weld a steel tube. 30. Perform a cylinder compression test.
6. Attach an electrical cable terminal.
1. Make up a section of fuel line and install Oral and practical tests are graded as soon
fittings. as they are completed, and the applicant is in
8. Bleed and adjust hydraulic brakes. formed of his grade. If any part of either
9. Compute empty weight center of gravity test is failed, the person administering the tests
and the most forward and rearward will issue a notice of disapproval of the appli
loaded center of gravity of an aircraft. cation showing the titles of oral and practical
10. Time the valves of an engine. subjects failed. He will also return the Air
11. Adjust a carburetor float level. man Written Test Report that was presented
12. Remove, clean, inspect, and reinstall an by the applicant as evidence of having passed
engine oil filter. the written test.
13. Install and time magnetos. An applicant who fails a test may apply
14. Remove and install a propeller. for a retest as prescribed in FAR Part 65.
15. Execute FAA Form 337, Major Repair An applicant has the option of returning to
and Alteration. the same FAA office or DME or applying to
16. Perform a gear retraction test on an air any other office or DME for the retest. The
craft. retest will include only the subjects failed.
17. Replace shakeproof cowling fasteners. When all parts of the tests have been passed,
18. Perform a fabric strength test. the FAA office or DME will issue a temporary
19. Flash a direct current generator field. mechanic certificate. The following excerpts
20. Adjust turbine engine fuel controls. from FAR Part 65 pertain to temporary cer
21. Install packing seals and rings on hy tificates.
draulic components.
22. Remove and install engine-driven hy "! 65.13 Temporary certificate.
draulic pumps. A certificate and ratings effective for a pe
23. Check an oxygen system for leaks. riod of not more than 90 days may be issued
24. Remove, clean, inspect, and install a to a qualified applicant, pending review of his
fuel strainer. application and supplementary documents and
25. Connect batteries to a constant-current the issue of the certificate and ratings for
battery charger. which he applied."
26. Locate cracks in welded assemblies using Permanent certificates are prepared and is
dye penetrant. sued by the Airman Certification Branch of
27. Start an engine, and check for proper the Federal Aviation Administration and
operation.
mailed to the address indicated by the appli
28. Adjust idle r.p.m. and mixture on a con
ventional carburetor. cant when he prepares the application form.
SAMPLE ~TTEN TEST QUESTIONS
The questions in this section are similar to those contained in FAA written tests for
mechanics. They are included to show the type of questions used. No attempt has been
made to cover any particular subjects.
ber.
IT
2. After making a major structural repair to
an aircraft that is .to be returned to service,
FAA Form 337, Major Repair and Alteration,
must be prepared. How many copies are re
quired and what is the final disposition of the
completed forms¥
1. Three-one copy for the aircraft owner
and two copies for the FAA. 5. The length of flat A in the above draw-
ing is
2. Tw()-()ne copy for the aircraft owner
1. 3.750 inches.
and one copy for the FAA.
2. 3.875 inches.
3. Three--one copy for the aircraft owner, 3. 3.813 inches.
one copy for the FAA, and one copy 4. 3.937 inches.
47
48
2. be checked to determine that the ball 3. increase the length of the tape's edgt>a
bearing end is properly safetied to the for better doping.
push-pull rod with brass or stainless 4. prevent raveling of the tape.
steel safety wire. 19. Repairs or splices involving stringers on
3. be lubricated with waterproof high
the lower surface of stressed-skin metal wings
pressure grease. are usually
4. not be adjusted in length for rigging
purposes because the rod ends have 1. not permitted.
been properly positioned and staked 2. permitted but are normally more criti
during manufacture cal in reference to strength than simi
lar repairs to the stringers on the upper
15. How should loosely adhering dust and
surface.
.dirt be removed from the exterior surfaces of
aircraft transparent plastics~ 3. permitted but are normally more criti
1. Spray the surface with any commer cal in reference to aerodynamic clean
cial window cleaner. ness than similar repairs to the upper
2. Wipe the surface with a moist chamois. surface.
3. Flush the surface with water. 4. permitted only if the damage does not
4. Wipe the surface with a dry cloth. exceed 6 inches in any direction.
16. When rigging the wings on a monoplane 20. Which of the following is not indicated
equipped with front and rear lift struts, the by the aluminum sheet designation ALCLAD
general practice is to 2024--T36~
1. control dihedral angle by the length 1. The process or ~ombination of opera
of the front struts. tions used to produce the stable temper.
2. establish the incidence angle by the 2. The thickness of the sheet.
length of the front struts, and wash-in 3. Major alloying element. .
and wash-out by adjusting the length 4. Method used to produce stable temper
of the rear struts. (whether strain hardened or heat
3. pre-rig the rear struts and adjust the
treated).
length of front struts for propeller
to-rque correction as required. 21. When steel hi-shear rivets are used to
4. use struts of fixed length and rig in assemble aluminum alloy structural compo
propeller-torque correction by the use nents, they should be
of ground-adjustable rudder tabs. 1. used at no greater ratio than one hi
17. It is not considered good aircraft finish shear rivet for each three aluminum
ing technique to alloy rivets.
1. spray enamels over dopes or lacquers. 2. driven at 830° to 860° F. in order to
2. spray bituminous paint on wood. reduce the possibility of cracking.
3. spray dope or lacquer over unbaked 3. coated with zinc chromate primer prior
enamels. to assembly to reduce dissimilar-metal
4. use zinc chromate primer on aluminum corrosion.
alloy structures. 4. fitted to extremely close tolerances.
18. A lapped and doped spanwise seam at 22. The type of fluid to be used in an air
the trailing edge of a wing should be covered craft hydraulic system can be determined
with surface tape at least 3 inches wide. Prior
1. only by a chemical analysis of a sam
to application, the surface tape should be
notched at inter vals not to exceed 6 inches to ple of fluid from the system.
1. make it easier to put on severe curva 2. by the markings on or near the reser
tures. voir filler opening.
2. prevent the entire tape from loosening 3. by the color code attached to the hy
in the event the tape begins to separate. draulic lines.
49
4. by mixing a sample of the fluid to be category turbojet airplanes are generally pro
added with a sample of the fluid in the tected from ice accumulation by
system and observing the reaction. 1. hot air bleed from the engine com
23. What will cause an engine-driveq hy pressor section to the leading edge.
draulic pump of the correct capacity to fh.il to 2. hot air from combustion heaters which
maintain normal system pressure during the are located in each wing.
operation of a cowl flap actuating unit~ 3. electrically heated synthetic rubber
1. Severe bends in the cowl flap actuating boots over the leading edge.
cylinder lines. 4. pneumatically operated expansion boots
2. Severe restriction in the pump outlet. on the leading edge.
3. A partial restriction in the in-port of 28. Aircraft equipped with a d.c. electrical
the selector valve. system often require a source of a.c. to operate
4. A partial restriction in the out-port of communication or navigation equipment. What
the selector valve. . electrical device is used to convert d.c. to a. c.~
24. Many landing gear systems use sequence 1. A rectifier.
valves to cause one hydraulic operation to fol 2. An inverter.
low another in a definite order. These valves 3. An exciter.
are classified as 4. A capacitor.
1. pressure control valves. 29. Which of the following methods will be
2. flow control valves. effective in reversing the direction of rotation
3. timelag valves. of a d.c. electric motor~
4. automatic crossflow valves. 1. Reverse the direction of current flow
25. Shuttle valves installed in large au through either the field or the arma
craft braking systems allow ture.
1. two independent systems to operate the 2. Reverse the direction of current flow
same actuator if necessary. through the motor.
2. the safe application of brakes regard 3. Rotate the brush assembly approxi
less of ground speed due to the com mately 90 degrees.
pensating action of the valves. 4. Move the starting winding 180 de
3. fluid to bypass from the right wheel grees from its present position.
cylinder to the left wheel cylinder if 30. Which of the following is Mt a recom
braking pressul\es are different. mended aircraft electric cable practice~
4. the compensating port, interconnecting 1. All cables to single items of equipment
both master cylinders, to discharge should be grouped separately.
fluid alternately from one to the other. 2. Insulating tubing should be installed
26. Cabin pressurization differential pressure over terminals and disconnect splices.
is normally controlled by 3. All splices in adjacent parallel con
1. varying the outflow valve position with ductors should be staggered.
changes of engine r.p.m. at constant 4. Alternating current cables should be
altitude. grouped with direct current cables.
2. maintaining cabin supercharger speed 31. What effect will increased humidity have
at a fixed rate regardless of altitude by on engine power output~
a constant-speed drive. 1. No appreciable change in power out
3. constant-volume cabin superchargers put.
and an automatically positioned cabin 2. Power output will decrease at all alti
outflow valve. tudes.
4. manually regulating the setting of the 3. Power output will increase at all alti
butterfly valve located between the tudes.
supercharger and the cabin. 4. No effect at sea level but greater power
2'7. The wing leading edges of transport output at altitude.
50
32. Where in the airstream is the induction 37. Burned or electrically distorted magneto
system screen located in a reciprocating en breaker point contact surfaces usually indicate
gine~ 1. primary circuit condenser not function
1. After the carburetor. ing properly.
2. Before the carburetor if the engine is 2. use of improper fuel.
equipped with a downdraft carburetor 3. poor point lubrication.
and after the carburetor if the engine 4. shorted spark plug leads.
is equipped 'vith an updraft carburetor. 38. To what does the term "spark plug
3. Before the carburetor. reach" refer?
4. Before the carburetor if the engine is 1. The length of the threaded portion of
equipped with an updraft carburetor the shell.
and after the carburetor if the engine 2. The amount of center electrode exposed
is equipped with a downdraft carbu to the heat of combustion.
retor. 3. The heat range within which the spark
33. What method is ordinarily used to make plug is designed to operate.
idle speed adjustments on a float-type carbu 4. The amount of insulator exposed to the
retor~ heat of combustion.
1. An adjustable throttle stop or linkage. 39. An impulse coupling gives a momen
2. A variable restriction in the drilled tary high spin tQ the magneto rotor and
passageway which connects the air 1. retards the spark a predetermined
space of the float chamber and the car amount during the starting process.
buretor venturi. 2. disengages the trailing electrode.
3. An orifice and adjustable tapered 3. feeds battery current into the primary
needle. circuit of the magneto.
4. A variable restriction in the idle sys 4. momentarily shorts out the primary
tem fuel supply. condenser; thus, assists in giving a
very "hot" spark for starting.
34. The use of water injection permits a
reciprocating engine to be operated at high 40. What is the number of crankshaft revo
power output by lutions required to cause the five-lobe cam
plate of a nine-cylinder radial engine to turn
1. enriching the mixture.
one ·complete revolution~
2. suppressing detonation.
1. 2.
3. cooling the fuel-air charge as it passes
2. 5.
through the intake manifold.
4. increasing the octane rating of the fuel. 3. 10.
4. 41fz.
35. Which of the following is not a factor in 41. If an engine equipped with a. constant
the operation of an automatic fuel control unit speed propeller is operated at part throttle and
used on a turbojet engine~ at cruising r.p.m., a reduction in r.p.m. with no
1. Mixture control position. change in throttle setting will result in
2. Compressor inlet air density. 1. no change in manifold pressure.
3. Compressor r.p.m. 2. an increase in manifold pressure.
4. Throttle position. 3. a decrease in bmep.
36. When does ignition occur in a four-stroke 4. a decrease in manifold pressure.
cycle engine ~ 42. Thermocouple-type temperature indicat
1. Before the piston reaches top center on ing instrument systems
the compression stroke. 1. require no external power source.
2. At top center of the compression stroke. 2. are classed as balanced type, variable
3. At the beginning of the power stroke. · resistor circuits.
4. After the piston begins its downward 3. usually contain a balancing circuit in
travel on the power strok~ · the instrument case to prevent ftuctu
ations of the aircraft electrical system 47. Hydraulically operated propellers, that
voltage from affecting the. temperature are in the low r.p.m. position for starting,
reading. should not be changed to the high r.p.m. setting
4. will not indicate a true reading if the until a steady oil pressure is obtained. This
aircraft electrical system voltage varies procedure is followed to prevent
beyond the range for which the in 1. congealing of the oil in the nose case
struments are calibrated. seavenger system.
43. Which of the following is correct in 2. erratic pitch change during later pro
reference to installation of aluminum alloy peller operation.
bafHe brackets under cylinder holddown nuts~ 3. oil starvation of the highly stressed
L The practice is not recommended. engine bearings.
2. It is considered good practice because 4. the possibility of an air lock forming
the soft aluminum will allow the nut to in the propeller governor boost pump.
align perfectly with the cylinder flange 48. What is the primary purpose of propel
surface. ler cones, as used with propellers that are in
3. It is not recommended unless all con stalled on engines with splined shafts~
tact surfaces are properly treated to
1. To prevent contact between the shaft
eliminate the possibility of dissimilar
splines and the propeller hub splines.
metal corrosion.
2. To prevent rotation of the propeller on
4. It is considered good practice unless
the shaft.
the added thickness of the bracket does
not allow the nut slot to line up with 3. To reduce acceleration loads on the
the cotter pin hole within the range of shaft splines.
recommended torque values. 4. To center the propeller on the shaft.
44. What should be done before adjusting 4:9. If a constant-speed propeller control is
(to the "cold" clearance setting) the valve set in the constant-speed range and the engine
clearanc;e of a nine-cylinder radial engine is being operated at cruising power,
equipped with a four-lobe, double-track cam 1. retarding the throttle will result in an
ring~ increase in blade pitch.
1. Remove and visually inspect all cam 2. movement of the throttle will have no
follower assemblies. effect on blade pitch.
2. Open all valve clearances to the "hot" 3. the r.p.m will vary directly with move
or "timing" setting. ment of the throttle.
3. Determine the least worn cam flat on 4. advancing the throttle will result in an
each track. increase in blade pitch.
4. Open all valve clearances to approxi
mately twice the required setting. 50. Why is a double-field winding (split
45. The purpose of the bypass valve on an field) used in some d.c. electric motors ~
oil cooler is to bypass the 1. To allow the motor to operate in either
1. hot oil into the hopper tank directly. direction (reversible motor).
2. cold oil into the oil filter. 2. One set of field windings is used as a
3. hot oil past the "Y" drain. magnetizing coil to actuate the arma
4. cold oil into the hopper tank directly. ture brake.
46. Which of the following is referred to as 3. One set of field windings is used as a
the propeller blade face? magnetizing coil to engage the motor
1. The root end of a propeller blade. clutch.
2. The flat side of a propeller blade. 4. One set of field windings is used as a
3. The cambered side of a propeller blade. magnetizing coil to disengage the
4. The cuff around a propeller blade. motor clutch.
52
53
RECOMMENDED STUDY MATERIALS
55
sponding to the numbering system used for construction, theory of operation, and
Federal Aviation Regulations. maintenance of aircraft powerplants.
The advisory circulars most often used for (GPO)
general study purposes are: AC 65-15 Airframe & Powerplant Me
AC 00-2 [latest revision] Advisory Cir chanics - J..irframe Handbook. This
cular Checklist. Provides a list of cur handbook may be used for training me
rent FAA advisory circulars. (Free chanics or for on-the-job training in
FA.A) airframe construction, repair, and the op
erating theory of airframe systems.
AC 25-5C Plane Sense. Provides gen (GPO)
eral aviation information for the private
aircraft owner. (Free FAA) Many other advisory circulars may be use
ful to a mechanic or mechanic applicant. The
AC 20-9 Personal Aircraft Inspection
Advisory Circular Checklist should be con
Handbook. Provides a general guide, in
sulted for titles, descriptions, and ordering
simple nonteclmical language, for the in
information. A partial list of related circu
spection of aircraft. (GPO)
lars is shown below:
AC 20-23D Interchange of Service Ex AC 20-7 [latest revision] General Avia
perience-Mechanical Difficulties. Ad tion Inspection Aids Summary. Con
vises of the malfunction and defect pro tains information on reported service
gram and its relationship to the General difficulties of various aircraft during the
Aviation Inspection Aids. (Free FAA) year. (Sub. GPO)
AC 20-43A Aircraft Fuel Contamina AC 20-30A Airplane Position Lights
tion. Informs the aviation community of and Supplementary Lights. Provides
the potential hazards of fuel contamina an acceptable means for complying with
tion, its control, and recommended fuel the position light requirements for air
servicing procedures. (Free FAA) plane airworthiness and acceptable criteria
AC 43.13-1A Acceptable Methods, Tech for the installation of supplementary
niques, and Practices-Aircraft Inspec lights on airplanes. (Free FAA)
tion and Repair. Contains methods, AC 20-32B Carbon Monoxide (CO) Con
techniques, and practices acceptable to tamination in Aircraft-Detection and
the Administrator for inspection and re Prevention. Informs aircraft owners,
pair to civil aircraft. (GPO) operators, maintenance personnel, and
AC 43.13-2 Acceptable Methods, Tech pilots of the potential dangers of carbon
niques, and Practices-Aircraft Altera monoxide contamination · and discusses
tions. Contains methods, techniques, and means of detection ·and procedures to fol
practices acceptable to the Administrator low when contamination is suspected.
in altering civil aircraft. (GPO) (Free FAA)
AC 6~9 Airframe & Powerplant Me A C 20-35B Tie-down Sense. Provides
chanics-General Handbook. This hand information of general use on aircraft
book may be used for training mechanics tie-down techniques and procedures. (Free
or for on-the-job training in basic infor FAA)
mation on electricity, weight and balance! AC 20-36D Index of Materials, Parts
physics, mathematics, mechanic privileges and Appliances Certified Under the
and limitations, etc. (GPO) Technical Standard Order System
AC ~12 Airframe & Powerplant Me July 1, 1972. Lists the materials, parts,
chanics-Powerplant Handbook. This and appliances for which the Adminis
handbook may be used for training me trator has received statements of con
chanics or for on-the-job training in the formance under the Technical Standard
56
57
APPENDIX
The F A.A. publishes the Federal Aviation Federal Aviation R~gulat.ions, AC 00-44."
Regulations to make readily available to the Instructions for ordering this free status list
aviation community the regulatory require are given in the front of each single-sale Part.
ments placed upon them. These Regulations The following list indicates the breakdown
are sold as individual Parts by the Superin of the single-sale Parts and the subscription
tendent of Docwnents. Parts. Chec~~ or money order made payable
The more frequently amended Parts are to the Superintendent of Documents should
sold on subscription service (that is, subscrib be included with each order. Submit orders
ers will receive· Changes automatically as for single-sales and subscription Parts on dif
issued), while the less active Parts are sold on ferent order forms. ~o COD orders are
a. single-sale basis. Changes to single-sale accepted. All FAR Parts should be ordered
Parts will be sold separately as issued. Infor from: Superintendent of Documents, U.S.
mation concerning these Changes will be fur "T
Government Printing Office, ashington, D.C.
nished by FA...<\. through its "Status of the :20-102.
Catalog Publication
Part Title number date
59
Catalog Publication
Part Title Number date
27 Airworthiness standards: Xormal category rotorcraft --------- TD 4.6 :27 August 1974
Change 1 ----------------------------- --- ----- ------------ TD 4.6 :27/ Ch 1 Oct. 31, 1974
29 Airworthin€ ' ss standards : Transport category rotorcraft ------- TD 4.6 :29 August 1974
Change 1 ---------------- - ---- - -------------------- - ------ TD 4.6 :29/Ch 1 Oct. 31, 1974
81 Airworthiness standards: Manned free balloons - -------------- TD 4.6 :31 August 1974
Change 1 -------------- ----- - - - - - - - - ----- ----------------- TD 4.6 :171/Ch 1 Aug. 19, 1975
60
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DEPARTMENT OF TRANSPORTATION
ALASKA-Fairbanks 99701 : 3788 DISTRICT OF COLUMBIA-Washing NEW YORK-Roches ter 14624 : Ro
University Ave.; Tel. 907--452 ton 20001: West Bldg., Room chester-Monroe County Arpt.;
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·Tel. 415-569-S879 Arpt.; Tel. 615-749--$61
San Diego 92123: 3750 .Tohn J.
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5280 MISSOURI-St. Louis : 9275 Genaire WASHINGTON-Seattle 98108: King
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Ave.; Tel. 213-785--8624 314-425-7100 Tel. 206-767-2747/2570
62
ALABAMA - Blrm.l.ngbam 35206 : FLORIDA--.Jacksonville 32211 : FAA KANSAS-Kansas City 66115 : Room
Munl. A.rpt. 6500 43rd Ave., IDdg., Craig A.rpt., P .O. Box 8665 100, Admin. Bldg., Fairfax A.rpt.;
North; Tel ~92-6371 TeL 904-641-7311 Tel. 913-281-3491/2
Mlamt : Bldg. 121, Opa Locka Arpt., Wichita 67209 : Flight Standards
P .O. Box 365, Opa Lod<a, Fla. Bldg., Municipal Airport; Tel. 316
ALASKA-Anchorage 99501 : 1511S E. 33054; Tel. 30::Hl81-7431 943-3244 .
13th Ave.; Tel 907-272-1234 &
279-5213 GEORGIA - Atlanta 30336: FAA
Bldg., Rm. 200; Fulton Co. A.rpt.; KENTUCKY -
Louisville 40205 :
3999 Gordon Rd., S.W.; Tel. 404 2nd Fl.,
Central Am. Hanrar
ARKANSAS-Little Rock 72202 : Room 691-2323 Bowman Fld.; Tel. 502-582-6116/
201, FAA & Weather Service 7/8
Bldg., Adams Fld.; Tel. 501-372 IDAHO - Bobe 83705 : 3113 A.rpt.
3437/8 Way; Tel. 208-342-2711 X 238
LOUISIANA-Lafayette 70501: Lafay.
ILLINOIS - Chicago : DoPage Co. ette A.rpt.; Tel. 318-234--2321
CALIFOBNIA-F.resno 93727 : Fresno
A.rpt., P.O. Box B:; West Chicago, New Orleans 70126: Bm. 227,
Air Terminal, 2401 North Ashley;
60185; Tel. 312 584-4490/1/2 New Orleans Lakefront .Arpt. Tel.
Tel. 209-487-11306
504-241-2506
Los Angelea : Suite 3, Mnni. Arpt., Springfield 67205 : Capital Airport,
3200 Airport Ave., Santa Monica, New Terminal; Tel. 217-525 Shreveport 71107 : Rm. 202, Ter
Callf. 90405; Tel. 213-391-6701 4238 minal Bldg., Downtown Arpt.;
Tel. 318-222-8370/79
Ontario 91761 : Ontario Inti. Arpt.;
Tel. 714--984--2411
INDIA.NA-IndianapoUs 46241: FAA
Sacramento 95822 : Executive Arpt.; Bldg. #1, Municipal Airport, P .O.
Tel. 916-449-3169 Box 41525; Tel. 317-247-2491
MAINE - Portland 04102 : General
San Jose 95110 : 1387 Aipt. Blvd.; South Bend 46628: 1843 Commerce Aviation Terminal, Portland Intl.
Tel. 408-27;)-7681 Drive; Tel. 219-232-5843 Jetport; Tel. 207-774-4484
COLORADO - Deuver: FAA Bldg., IOWA-Des Moines 50321: 3021 Army MARYLAND Baltimore 21240 :
Jefferson Co. Arpt., Broom1ield, Post Rd.; Tel. Baltimore-Washington Int'l A.rpt.;
Colo. 80020; Tel. 303--466-7326 515-284--4094 Tel. 301-761-2610
63
MASSACHUSETTS - Norwood 02062 : NORTH CAROLINA Charlotte TENNESSEE- Memphis 38130: 2488
Munl. Arpt.; Tel. 617-762-2436/ 28208: FAA Bldg., Muni. Arpt.; Winche!lter, P.O. Box 30050; Tel.
2675 Tel. 704-392-3214/5 901-398-2353
Westfield 01085 : 1st Floor Terminal Raleigh 27611 : Rm. 324, Terlllinal
Bldg., Barnes Munl. Arpt.; P.O. Bldg., Raleigh-Durham Arpt., P.O. TEXAS--Corpus Christi 78410 : Bled·
Box 544; Tel. 413-568-3121 Box 26807; Tel. 919-755-4240 soe Hangar No. 3, Inti. Arpt.;
Tel. 512-884-9331/2
NORTH DAKOTA - Fargo 58102 :
MICHIGAN - Gl'8lld Rapids 49508: Rm. 216, Admin. Bldg., Hector Dallas 75232 : Redbird Arpt.; Tel.
Kent Co. Arpt., 5500 44th St., Fld., P.O. Box 5496; Tel. 701 214-339-7164
SE.; Tel. 61H56-2427 232-8949 El Paso 79925 : Rm. 202, F A.A.
Aviation Bldg., 6795 Convair Rd.;
OHIO - Cincinnati 45226: Lunken Tel. 915-778-6389
MINNESOTA - Minneapolis 55450; Arpt. Executive Bldg.; 4242 Air
Wold-Chamberlain Arpt., Room port Rd.; Tel. 513-684-2183 Fort Worth 76106: Rm. 201, Admin.
201, 6201 34th Avenue South; Bldg., Meacham Fld.; Tel. 817
Tel. 612-725-3341 Columbus 43219: 424 Lane A via· 624-1184/5
tion Bldg., Port Columbus Arpt.,
Tel. 614-469-7476/7 Houston 77017: 8800 Paul Koonce
Dr., Tel. 713-643-6504
MISSISSIPPI-Jackson 39208: FAA
OKLAHOMA - Oklahoma City: FAA Lubbock 79401 : P.O. Box 194Z
Bldg., Municipal Arpt., Allen C.
Bldg., Wiley Post Arpt., BethanY, Executive Air Terminal, Rt. #3;
Thompson Fld., P.O. Box 6273,
Okla. 73008; Tel. 405-789-5220/ Tel. 806-762-o335
Pearl Branch; Tel. 601~39-5231
1/2
Midland 79701 : Midland Regional
Tulsa 74115: General Aviation Ter Air Terminal; Tel. 915-563-0802
MONTANA - B!llings 59101 : Rm. minal, Rm. 110, Tnisa Inti. Arpt.;
Tel. 918-835-7619 San Antonio 78216: 1115 Paul Willl:
216 Admin. Bldg., Billings-Logan ins Rd., Room 201; Tel. 512-824
Int'l Arpt.; Tel. 406-245-6170/9
OREGON - Eugene 97402 : Mahlon 9535/6/7
Helena 59601: Rm. 3, FAA Bldg., Sweet Arpt., Rt. 1, Box 717; Tel.
Helena Arpt.; Tel. 406-442-4230 503-688-9721 UTAH-Salt Lake City 84116 : 116
Hillsboro 97123: 3355 N. E. Cornell North 2400 West, Room 103;
TeL 801-524-4247
Road; Portland-Hillsboro Arpt.;
NEBRASKA - Lincoln 68524 : Gen. TeL 503-221-2104
Av!ation Bldg., Lincoln Muni.
Arpt.; TeL 402-471-5485 PENNSYLVANIA- Allentown 18103: VmGINlA - Richmond : Byrd Fld.,
Allentown-Bethlehem·Easton Sandston, Va. 23150; Tel 804
Arpt.; Tel. 215 264-2888 222-7494
NEVADA--Las Vegas 89119: 5700 C Ba~risburg : Rm. 201, Admin. Bldg.,
South Haven; TeL 702-736-0666 Capital City Airport, New Cum WASRINGTON--Spokane 99206 : 5629
berland, Pa. 17070; Tel. 717-782 E . Rutter Avenue; Tel. 509-456
Reno S9502: 2601 East Plumb Lane; 4528 4618
Tel. 702-784-5321
Philadelphia 19114: North Phlla·
delphia Arpt.; Tel. 215-673-0250/
1/2
NEW JERSEY - Teterboro 07608 : WEST VffiGINlA - Charleston 25311 :
150 Riser Road; Tel. 201-288 Pittsburgh: Room 213, Allegheny Kanawha Co. Arpt.; Tel. 304 343
1745/1874 Co. Arpt., West M1111in, Pa. 4689
15122; Tel. 412-461-5507