Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

01 Immediate fixture of broken Tile / floor

Broken tiles observed in Dispatch & Receiving need to be paved / fixed on priority to keep
Area. food manufacturing operations smooth with
rational food safety approach

02 Diesel storage area is identified but containers All kinds of unidentified commodity weather
Dispatch & Receiving Area containing diesel found without tagging for product, ingredient, or its container, or any
identification. utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

03
Wall cracks observed near entrance to store All gaps including, holes, cracks and crevices
corridor area. need to be fixed on priority to avoid pest
entrance, dust accumulation and pest
harborage.

01
7UP bottle is being used for drinking water in A dedicated / identified glass / bottle should
store corridor area. be in use for drinking water bottle
throughout the facility to avoid any cross
contamination chances.

Store Corridor Area

( Chicken & Vegetable
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

02 Alive cockroach observed in store corridor area A comprehensive IPM system needs to be
near underground tank and washing area for introduced in the facility to eliminate pest
chicken & vegetables. related issues

03 A comprehensive IPM system needs to be

Alive lizard observed near goods storage area. introduced in the facility to eliminate pest
related issues

04 Washing & Receiving Area ) Package integrity should consider on a top

Damaged sacs observed for potatoes received
and stored in store corridor.
priority since any dis integrity may lead to
product cross contamination issues and may
have adverse effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.

05
Pallets containing potato sac found dirty from Adequate deep cleaning in hard to excess
underside area with debris and dirt evidence. areas on planned intervals to avoid such
happenings

06 More than 500 Lugs are recommended in

Low light lugs observed in corridor storage area. food operations to execute operational
practices smoothly.

Pallets kept stacked on side found dust A prompt cleaning with proper surveillance
07 accumulated along with cob web presence in to be carried out to avoid such
store corridor area. circumstances.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

08 Rodents droppings observed inside pallet A comprehensive IPM system needs to be

containing onion sacs. introduced in the facility to eliminate pest
related issues
Store Corridor Area

09 ( Chicken & Vegetable Corridor storage area overhead structure found All areas with obstacles and / or hard to
Washing & Receiving Area ) uncovered and contain scrap that has high access area with respect to cleaning should
potential for pest harborage. be identified and cleared on frequent
interval to avoid any pest harborage or
need to be maintained cleaned and fixed
with respect to structural gaps.

01 Package integrity should consider on a top

Inadequate / damaged seal observed in “ Dakni priority since any dis integrity may lead to
Mirch Powder “ with date of Manufacturing 23rd product cross contamination issues and may
Feb 2021 & Expiry instruction use within 01 year have adverse effect on product shelf life.
.

02 Main Store Proper MRD including information such as

“Cinnamon Masala “ found without MRD in
Masala Store.
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.

03 MS Trolly / rack found with flaking paint in Main

Store.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Proper MRD including information such as

Icing sugar bags found without identification & date of receiving, date of production and
01 MRD in pre-Mix Dept. expiry date / limit should be in place on all
Pre-Mix Dept. commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.
All kinds of unidentified commodity weather
product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

02 Expired Product “ Pre Mix Breading Mix “ found Strict FIFO follow ups to be carried out with
with date of production “ 2nd Feb 2021 with strong “ Good Storage Practices & Protocols
expiry instruction use within 03 days in Pre-Mix to avoid such happenings
Area.

Expired Product “ Pre Mix Breading Mix “ found Strict FIFO follow ups to be carried out with
03 with date of production “ 2nd Feb 2021 with strong “ Good Storage Practices & Protocols
expiry instruction use within 03 days in Pre-Mix to avoid such happenings
Area.

Expired Product “ Malli Pre Mix “ found with date Strict FIFO follow ups to be carried out with
04 of production “ 25th Jan 2021 with expiry strong “ Good Storage Practices & Protocols
instruction use within 03 days in Pre-Mix Area. to avoid such happenings
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Expired Product “ Pre Mix Cake Rudk ( Local ) “ Strict FIFO follow ups to be carried out with
05 found with date of production “ 2nd Feb 2021 strong “ Good Storage Practices & Protocols
with expiry instruction use within 03 days in Pre- to avoid such happenings
Mix Area.

06 No MRD is available for an unidentified pouch in Proper MRD including information such as
premix dept. date of receiving, date of production and
expiry date / limit should be in place on all
Pre-Mix Dept. commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.

Expired Product “Pre Mix Zeera Khaari “found Strict FIFO follow ups to be carried out with
07 with date of production “25th Jan 2021 with strong “ Good Storage Practices & Protocols
expiry instruction use within 03 days in Pre-Mix to avoid such happenings
Area.

Expired Product “Pre Mix FERRERO Sponge “ Strict FIFO follow ups to be carried out with
08 found with date of production “2nd Feb 2021 strong “ Good Storage Practices & Protocols
with expiry instruction use within 03 days in Pre- to avoid such happenings
Mix Area.

09 Expired Product “Pre Mix Sugar Free Cupcake “ Strict FIFO follow ups to be carried out with
found with date of production “ 2nd Feb 2021 strong “ Good Storage Practices & Protocols
with expiry instruction use within 03 days in Pre- to avoid such happenings
Mix Area.

10 Proper MRD including information such as

 Internal Audit / Inspection Findings against SFA Checklist
Korangi Factory
S.No # Area SFA Clause # Finding
Unidentified aluminum pouch with no MRD in
premix dept.
Expired Product “ Pre Mix Jam Phool Biscuit “
11 found with date of production “ 25th Jan 2021
with expiry instruction use within 03 days in Pre-
Mix Area.
Expired Product “ Pre Mix Sub Bread “ found with
12 Pre-Mix Dept. date of production “ 2nd Feb 2021 with expiry
instruction use within 03 days in Pre-Mix Area.
Expired Product “ Pre Mix Baqar Khaani “ found
13 with date of production “ 25th Jan 2021 with
expiry instruction use within 03 days in Pre-Mix
Area.
Expired Product “ Pre Mix Sugar Free Pound
14 Cake“ found with date of production “ 2nd Feb
2021 with expiry instruction use within 03 days in
Pre-Mix Area.
Expired Product “ Pre Mix Breading Mix “ Vanila
15 Cup Cake“ 3rd Feb 2021 with expiry instruction
use within 03 days in Pre-Mix Area.
Auditing Date : 07th June 2021
Recommendation Correction Time Follow up
( To be filled by Date
Auditee )
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Expired Product “ Pre Mix Sugar Free Cup Cake “ Strict FIFO follow ups to be carried out with
16 found with date of production “ 3rd Feb 2021 strong “ Good Storage Practices & Protocols
with expiry instruction use within 03 days in Pre- to avoid such happenings
Mix Area.

Expired Product “ Pre Mix Coffee cup cake “ Strict FIFO follow ups to be carried out with
17 found with date of production “ 3rd Feb 2021 strong “ Good Storage Practices & Protocols
with expiry instruction use within 03 days in Pre- to avoid such happenings
Mix Area.

Expired Product “Sugar free Bread “found with Strict FIFO follow ups to be carried out with
18 date of production “ 2nd Feb 2021 with expiry strong “ Good Storage Practices & Protocols
Pre-Mix Dept. instruction use within 03 days in Pre-Mix Area. to avoid such happenings

Expired Product “ Pre Mix Brownie “ found with Strict FIFO follow ups to be carried out with
19 date of production “ 2nd Feb 2021 with expiry strong “ Good Storage Practices & Protocols
instruction use within 03 days in Pre-Mix Area. to avoid such happenings

Expired Product “Pre Mix Bran Bread “ found Strict FIFO follow ups to be carried out with
20 with date of production “ 2nd Feb 2021 with strong “ Good Storage Practices & Protocols
expiry instruction use within 03 days in Pre-Mix to avoid such happenings
Area.

Expired Product “Pre Mix Naan Khatai “ found Strict FIFO follow ups to be carried out with
21 with date of production “ 2nd Feb 2021 with strong “ Good Storage Practices & Protocols
expiry instruction use within 03 days in Pre-Mix to avoid such happenings
 Internal Audit / Inspection Findings against SFA Checklist
Korangi Factory
S.No # Area SFA Clause # Finding
Area.
22 03 expired bottles found containing “Propylene
Glycol “ with date of Production 23rd July 2019 &
expiry 23rd July 2020. In pre-Mix Area.
23
A shopper found containing “Choker “inside with
no identification and MRD in premix area.
24 Personals found wearing domestic slippers that
Pre-Mix Dept. are partially exposed.
25 Ingredient “ Maltitol powder” found with date of
production 27th Sept 2020 and expiry 26th Sept
2023 in Lumps form in pre-mix section since
storage condition recommendation indicates “
keep the container tightly closed in a dry and well
ventilated indoor area, away from light or heat or
moisture since there is no temperature and / or
humidity monitoring device is available in “
Mixing Room “.
26 Under pallets area found containing dust looms
along with cob webs in pre-mix room.
Auditing Date : 07th June 2021
Recommendation Correction Time Follow up
( To be filled by Date
Auditee )
Strict FIFO follow ups to be carried out with
strong “ Good Storage Practices & Protocols
to avoid such happenings
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.
All food handlers must wear proper covered
shoes to avoid cross contamination chances.
Raw materials technical shelf life limit may
need to be revised for commodities that are
critically sensitive to storage conditions
challenges.
Adequate deep cleaning in hard to excess
areas on planned intervals to avoid such
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

happenings

27 Alive cockroach found in Pre-mix room. A comprehensive IPM system needs to be

introduced in the facility to eliminate pest
Pre-Mix Dept. related issues.

28 All machineries need to adequate /

Flour Mixer top cover found missing in pre-mix sufficient with respect to safe food
section. operations all the time. All food safety
maintenance work needs to be carried out
on top priority.

29 Wooden pallet or board found being used as “Slip
Sheet” for storing “Maida” and flour in premix
area.
Since wooden material is not recommended
in food operations as it creats opportunity
with respect to pest harborage and other
critical food safety concerns that may lead
to severe cross contamination.

Store Corridor
01 (Chemical storage area, Freezers underside area found heavily Adequate deep cleaning in hard to excess
Pickles Storage Area, accumulated with dirt and dust in store corridor areas on planned intervals to avoid such
Quarantine & Freezers freezer section. happenings
Dept.)
02
Low light lugs observed in store corridor area. More than 500 Lugs are recommended in
food operations to execute operational
practices smoothly.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

03
Store Corridor Underside racks area found containing dirt and Adequate deep cleaning in hard to excess
(Chemical storage area, debris in multiple racks such as racks in “ areas on planned intervals to avoid such
Pickles Storage Area, Quarantine Area, “ Chemical Area “ etc. happenings
Quarantine & Freezers
04 Dept.)
Rodents droppings evidences observed under A comprehensive IPM system needs to be
rack containing “Chemicals “in store corridor. introduced in the facility to eliminate pest
related issues

05
A chemical “ Hand Foam Sanitizer “ found with All nonfood chemicals need to be kept in
dirty appearance along with eating evidences control area with limited access to avoid
such as a piece of biscuit found along with it in cross contamination.
chemical rack that has potential for pest
harborage in store corridor area.

06
Eating evidence such as Paan Supari wrappers Eating practices should be only allowed in
found fixed in racks corner in chemical storage designated areas only such as canteen area.
area in store corridor.

01
Unidentified product seems to be “ Shaami Kabab All kinds of unidentified commodity weather
Frozen Packing Dept. “ found without any MRD in frozen Packing dept. product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination furthermore Proper MRD
including information such as date of
receiving, date of production and expiry
date / limit should be in place on all
 Internal Audit / Inspection Findings against SFA Checklist
Korangi Factory
S.No # Area SFA Clause # Finding
02 Wrong MRD and identification placement
observed on product
“ Cheese roll ” which has an MRD & identification
of “ Sweet Corn Frozen” with only date of
production mentioned on it as 23rd May 2021. No
expiry date is mentioned on it.
Frozen Packing Dept.
03 Dirty plastic trays found in freezers in frozen
packing area.
04
Samosa trays found uncovered kept in freezer
furthermore it was observed that water droplets
are dropping on product due to temperature
difference on every time a freezer is opened.
An unidentified container found being used for
Auditing Date : 07th June 2021
Recommendation Correction Time Follow up
( To be filled by Date
Auditee )
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately
A prompt cleaning with proper surveillance
to be carried out to avoid such
circumstances.
All product , raw material, packaging
material, semi finished, product contact
surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.
All kinds of unidentified commodity weather
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

05 drinking water storage purpose found in freezer product, ingredient, or its container, or any
in frozen packing dept. utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

06 Flaking paint observed in frozen packing room. All flaking and sprouting paints issues need
to be fixed on priority to avoid any physical
Frozen Packing Dept. and / or chemical contamination chances

07 An unidentified SS drum found being used for
storage of miscellaneous item such as empty
boxes for sheer khorma, tape dispenser, frozen
packaging box
( chatpata samosa, cheese roll etc ).
All kinds of unidentified commodity weather
product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

08 Alive cockroaches found in a “ SS container “ A comprehensive IPM system needs to be

containing miscellaneous items in frozen packing introduced in the facility to eliminate pest
dept. related issues

09 Freezer and packing tables underside area found Adequate deep cleaning in hard to excess
containing dust, dirt and debris accumulation in areas on planned intervals to avoid such
Frozen packing dept. happenings
Biscuit Store

10 Temporary maintenance issues need to be

Open wiring issues observed in switch board for fixed on priority to avoid any food safety
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

freezer in frozen packing dept. outbreak.

01 MS trays found rusty in biscuit store. Food grade material such as SS 316 L should
be in use instead of MS or if not possible so
at least MS material be painted with Epoxy
paint with high surveillance with respect to
tempering that may lead to any flaking paint
and sprouting issues to avoid severe cross
contamination.

02 Flaking paint evidences found in on walls and All flaking and sprouting paints issues need
ceiling structure in Biscuit store. to be fixed on priority to avoid any physical
and / or chemical contamination chances

Eating practices should be only allowed in

03 Biscuit Store Pan spitting evidences observed in biscuit store. designated areas only such as canteen area.
Furthermore pan, naswar and other
unnecessary items need to be eliminated
via screening at gate while employee
entrance to the facility.

04 Non foot operated dustbins found in biscuit Foot operated waste bins are
store. recommended to avoid cross contamination
chances.

05 Flaking paint evidences found on Wall and ceiling All flaking and sprouting paints issues need
structure in biscuit store. to be fixed on priority to avoid any physical
and / or chemical contamination chances
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

06 Containers used for “Pickles “found being used All kinds of unidentified commodity weather
for drinking water purpose in Biscuit store. product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
Biscuit Store avoid any occurrence of cross
contamination

All product , raw material, packaging

Primary packaging material such as “ Cake Cards” material, semi finished, product contact
found kept with inadequate covering in surface equipment are supposed to be kept
01 packaging material store. covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
Packaging Material Store evaluated on frequent basis to avoid such
observations.

Some food ingredients container such as “ Pine Packaging material should be kept away
02 Apple Chunks”, “ Sweet Corn “ etc in packaging with product raw materials to avoid any
material store . cross contamination issues.

Used face mask found kept next to primary All product , raw material, packaging
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

packaging material “ Cake cards “ that are not material, semi finished, product contact
03 properly covered in packaging material store. surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.
Packaging Material Store Furthermore a strict “ GMP “ protocol need
to be in place to keep a hygienic
environment all the time.

Primary packaging material such as “Butter
paper” found kept with inadequate covering in
packaging material store.
04
All product , raw material, packaging
material, semi finished, product contact
surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.

Rodent’s droppings found in different under rack A comprehensive IPM system needs to be
05 areas in packaging material store. introduced in the facility to eliminate pest
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

related issues

Low light lugs observed in packaging material More than 500 Lugs are recommended in
06 store. food operations to execute operational
practices smoothly.
Packaging Material Store

07 Some butter paper sheets that is a primary A comprehensive “ GMP “ approach neeed
packaging found kept inside a pallet in packaging to be develop for all food handlers via
material store. Trainings to avoid such happenings.

Cob webs found under pallet structure in A prompt cleaning with proper surveillance
08 packaging material store. to be carried out to avoid such
circumstances.

09 Used hair nets found inside pallet in packaging Adequate deep cleaning in hard to excess
material store. areas on planned intervals to avoid such
happenings further more comprehensive
GMP protocols need to be practiced to
avoid unhygienic issues.

10 Rodent catching cage found containing poisonous A comprehensive IPM system needs to be
food bait in packaging material store. introduced in the facility to eliminate pest
related issues

Rodents urine / infestation and gnaw marks A comprehensive IPM system needs to be
evidences observed in packaging material store. introduced in the facility to eliminate pest
related issues
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

11 Packaging Material Store

Cold store floor structure found to be made of Wooden material is not recommended in
01 wooden structure. food operations as it promotes pest
harborage and other serious food safety
concerns that may lead to severe cross
contamination chances.

Frozen Samosa unpacked kept in trays found
without covering in cold store with evidence of
02 condensed water droplets dropping on product
and making product contaminated in cold store.
Cold Store
All product , raw material, packaging
material, semi finished, product contact
surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.

Raw chicken meat found kept in cold store All product , raw material, packaging
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

without covering has potential for causing cross material, semi-finished, product contact
03 contamination to other products in cold store. surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
Cold Store observations.

All kinds of unidentified commodity weather

Frozen dough found without any identification product, ingredient, or its container, or any
04 and MRD in cold store. utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination furthermore Proper MRD
including information such as date of
receiving, date of production and expiry
date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.

Boiled chicken / filling stuff (Intermediate All product , raw material, packaging
05 product) found uncovered in cold store. material, semi-finished, product contact
surface equipment are supposed to be kept
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

covered properly to avoid cross

contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
Cold Store All products package integrity should be
evaluated on frequent basis to avoid such
observations.

Expired product “Frozen Lauki Halwa “with date Strict FIFO follow ups to be carried out with
06 of expiry 1st September 2020 “, Expiry date “ 25th strong “ Good Storage Practices & Protocols
October 2020” found in a big amount approx. 6 to avoid such happenings
to 7 cartons.

Expired product “Frozen Daal Halwa “with date of Strict FIFO follow ups to be carried out with
07 expiry 1st September 2020 “, Expiry date “ 25th strong “ Good Storage Practices & Protocols
October 2020” found in a big amount approx. 6 to avoid such happenings
to 7 cartons.

Expired product “Frozen Gajjar Halwa “with date Strict FIFO follow ups to be carried out with
08 of expiry 1st September 2020 “, Expiry date “ strong “ Good Storage Practices & Protocols
25th October 2020” found in a big amount to avoid such happenings
approx. 6 to 7 cartons.

Frozen Paratha packed in plastic packaging found All kinds of unidentified commodity weather
without any identification and MRD in cold store. product, ingredient, or its container, or any
09 utensils and / or equipment should be
identified with its dedicated purpose only to
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

avoid any occurrence of cross

contamination furthermore Proper MRD
including information such as date of
Cold Store receiving, date of production and expiry
date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately

10 Rodents dropping found at the entrance side of A comprehensive IPM system needs to be
cold store. introduced in the facility to eliminate pest
related issues

01 Under rack side area found dirty in plastic tray Adequate deep cleaning in hard to excess
washing room. areas on planned intervals to avoid such
happenings

Plastic Trays washing Area

Rodents droppings observed in plastic tray A comprehensive IPM system needs to be
02 washing area. introduced in the facility to eliminate pest
related issues

Exhaust fan has a prominent opening of more
03 than 10 mm with other opening gaps / fixture in
in plastic tray washing area .
Fixed all gaps on immediate basis ensure
that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

Alive German cockroaches observed in plastic

04 trays washing area. A comprehensive IPM system needs to be
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

introduced in the facility to eliminate pest

related issues

05 Plastic Trays washing Area Flaking paint evidences observed in plastic trays All flaking and sprouting paints issues need
washing area. to be fixed on priority to avoid any physical
and / or chemical contamination chances

06
Fans fixture found dirty in plastic tray washing A prompt cleaning with proper surveillance
area. to be carried out to avoid such
circumstances.

A drain cover observed in egg breaking dept. Fixed all gaps on immediate basis ensure
01 that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
Egg Dept. harborage.

02 Alive German cockroaches observed in egg A comprehensive IPM system needs to be

breaking dept. introduced in the facility to eliminate pest
related issues

03 Dust bin found brimful with egg shells with no
covering in egg breaking dept.
Foot operated waste bins are
recommended to avoid cross contamination
chances. Furthermore waste bins need to
be emptied on a strict follow up to avoid
cross contamination chances.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

04
Rodent catching cage found in egg breaking dept. A comprehensive IPM system needs to be
with food poisoned bait. introduced in the facility to eliminate pest
Egg Dept related issues.
Since rodent cages are placed only for
monitoring of any rodent activity further
bait like food is not recommended as it
allows other pest to enter facility.

05 Underside area of production table found Adequate deep cleaning in hard to excess
containing dirt and debris evidences in egg areas on planned intervals to avoid such
breaking dept. happenings

06 Fans found dirty in egg breaking dept. A prompt cleaning with proper surveillance
to be carried out to avoid such
circumstances.

07 Flaking paint evidences observed in egg breaking All flaking and sprouting paints issues need
dept. to be fixed on priority to avoid any physical
and / or chemical contamination chances

Under side area of racks found dirt and dust Adequate deep cleaning in hard to excess
01 accumulated in metal tray drying area. areas on planned intervals to avoid such
happenings
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

An unidentified nylon brush found inside Adequate deep cleaning in hard to excess
02 underside area of a rack in metal tray washing areas on planned intervals to avoid such
area. happenings further more comprehensive
GMP protocols need to be practiced to
avoid unhygienic issues.

An unidentified shopper (United King Brand)
03 Metal tray washing Area found inside underside area of a rack in metal
tray washing area containing cotton waste inside.
Adequate deep cleaning in hard to excess
areas on planned intervals to avoid such
happenings further more comprehensive
GMP protocols need to be practiced to
avoid unhygienic issues.

Rodents dropping evidences observed in MS tray A comprehensive IPM system needs to be

04 washing area. introduced in the facility to eliminate pest
related issues

Low light lugs found in metal tray washing area. More than 500 Lugs are recommended in
05 food operations to execute operational
practices smoothly.

Soft broom (Corn Husk or grass based) found Wooden / plant based material is not
06 inside a rack in metal tray washing area. recommended in food operations as it
promotes pest harborage and other serious
food safety concerns that may lead to
severe cross contamination chances.

Fans found dirty and dusty in metal tray washing A prompt cleaning with proper surveillance
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

07 area. to be carried out to avoid such

circumstances.

Broken / damage tile structure observed in metal Immediate fixture of broken Tile / floor
08 tray washing area. need to be paved / fixed on priority to keep
food manufacturing operations smooth with
rational food safety approach..

Metal tray washing Area

Open drain found in metal tray washing area. Fixed all gaps on immediate basis ensure
09 that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

No hand dryer found in metal tray washing area. Adequate number of Hand Dryers needs to
10 be in place at all hand washing stations in all
factories

Cracks on wall found on side wall structure of Fixed all gaps on immediate basis ensure
11 metal tray washing area. That no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

Domestic house flies observed in metal tray A comprehensive IPM system needs to be
12 washing area. introduced in the facility to eliminate pest
related issues.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

13 Metal tray washing Area No PVC curtains or air curtains are installed at A comprehensive IPM system needs to be
entrance of metal tray washing area. introduced in the facility to eliminate pest
related issues.

01 Domestic house flies observed in Baking Oven A comprehensive IPM system needs to be
Section introduced in the facility to eliminate pest
related issues

Under side area of production table found dirt Adequate deep cleaning in hard to excess
02 and dust accumulated in Baking room. areas on planned intervals to avoid such
happenings

Side fixture gaps between wall and Production
03 table SS sheets have a prominent gap of more
Baking Oven Section than 5 mm has potential for pest harborage in
baking section.
Fixed all gaps on immediate basis ensure
that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

Oven floor side fixture found extremely dirty in Adequate deep cleaning in hard to excess
04 baking section. areas on planned intervals to avoid such
happenings

Dust and debris evidences observed on side Adequate deep cleaning in hard to excess
05 fixture of oven and wall. areas on planned intervals to avoid such
happenings
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Unidentified buckets found in baking section. All kinds of unidentified commodity weather
06 product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

07 Flaking paint evidences observed in oven section All flaking and sprouting paints issues need
in baking dept. to be fixed on priority to avoid any physical
and / or chemical contamination chances

08 Pans ,trays & trollies found rusty and tempered in A suitable material Such as SS 316 L should
baking section. be in place to avoid tempering and rusting
issues.

09 Baking Oven Section Broken / damage tile structure observed in Immediate fixture of broken Tile / floor
baking dept. need to be paved / fixed on priority to keep
food manufacturing operations smooth with
rational food safety approach..

10 Eating evidences such as spoon and fork Eating practices should be only allowed in
observed on a trolley stand in baking section. designated areas only such as canteen area.

11 Pan or any lubricant stain observed on wall A prompt cleaning with proper surveillance
structure in baking section. to be carried out to avoid such
circumstances.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Exhaust Louver found dirty and with a gap on
12 screen size more than 5mm in baking area has
potential for any pest entrance in baking dept.
Fixed all gaps on immediate basis ensure
that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

13 Hanging aprons, chef uniform and domestic Adequate number of lockers should be in
clothe observed in baking room. place to avoid such scenarios.

14 Baking Oven Section Dirt and debris observed on wall side structure Adequate deep cleaning in hard to excess
adjacent to baking cabinets in bakery room. areas on planned intervals to avoid such
happenings

15 Oven gloves found kept directly on tray trolley in A proper designated area should be in place
baking section. to keep PPE to avoid any cross
contamination.

01 Alive German cock roaches observed on side wall A comprehensive IPM system needs to be
wooden structure fixture in biscuit cutting dept. introduced in the facility to eliminate pest
related issues

02 Under side area of production table found dirt Adequate deep cleaning in hard to excess
Biscuit Cutting Dept. and dust accumulated in biscuit cutting dept. areas on planned intervals to avoid such
happenings.

03 Domestic house flies observed in biscuit cutting A comprehensive IPM system needs to be
dept. introduced in the facility to eliminate pest
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

related issues

04 An unidentified product seems to be “ Crushed All kinds of unidentified commodity weather

Cashew “ found in biscuit cutting dept. product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

05 An unidentified product found “ Fried Onion “ in All kinds of unidentified commodity weather
Biscuit Cutting Dept biscuit cutting dept. product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

06 An unidentified product seems to be “Margarine All kinds of unidentified commodity weather

“ found in biscuit cutting dept. with MRD without product, ingredient, or its container, or any
any expiry instruction. utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

07
Drain is not properly covered in Biscuit cutting Drain should covered properly with no gap
dept. to avoid any pest entrance and harborage.

08 Hand washing station sink underside area found Adequate deep cleaning in hard to excess
 Internal Audit / Inspection Findings against SFA Checklist
Korangi Factory
S.No # Area SFA Clause # Finding
extremely dirty in biscuit cutting dept.
09
An unidentified product seems to be “ Crushed
Cashew “ found in biscuit cutting dept.
Biscuit Cutting Dept.
10 Heavy German cockroaches infestation along
with egg capsules evidences observed on
wooden support structure that is attached with
wall in An unidentified product seems to be “
Crushed Cashew “ found in biscuit cutting dept.
11 Fridge temperature control devices found missing
in biscuit cutting dept.
01 Eating evidence such as “ Mountain Dew “ bottle
found in Biscuit Machine dept.
Auditing Date : 07th June 2021
Recommendation Correction Time Follow up
( To be filled by Date
Auditee )
areas on planned intervals to avoid such
happenings
All kinds of unidentified commodity weather
product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.
A comprehensive IPM system needs to be
introduced in the facility to eliminate pest
related issues
All fridge temperature monitoring device
need to be in place and calibrated to match
the required temperature to avoid storage
condition outbreak.
Eating practices should be only allowed in
designated areas only such as canteen area.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Rodents dropping observed in SS cupboard in A comprehensive IPM system needs to be

02 Biscuit Machine dept. introduced in the facility to eliminate pest
related issues

A comprehensive IPM system needs to be

03 Biscuit Machine dept. Domestic house flies observed in Biscuit Machine introduced in the facility to eliminate pest
dept. related issues.
Since rodent cages are placed only for
monitoring of any rodent activity further
bait like food is not recommended as it
allows other pest to enter facility.

An apron found kept in SS cupboard in biscuit Adequate number of lockers should be in

04 cutting dept. along with biscuit machine parts place to avoid such scenarios.
and dyes.

05 Alive German cockroaches observed inside SS A comprehensive IPM system needs to be

cupboard in Biscuit Machine dept. introduced in the facility to eliminate pest
related issues

06 Pans ,trays & trollies found rusty and tempered A suitable material Such as SS 316 L should
in Biscuit Machine dept. be in place to avoid tempering and rusting
issues.

07 A container found with identification “Bakels All kinds of unidentified commodity weather
Bacom “ Cream with filling date 2ND June 2021 product, ingredient, or its container, or any
 Internal Audit / Inspection Findings against SFA Checklist
Korangi Factory
S.No # Area SFA Clause # Finding
with expiry found to be missing / tampered /
Biscuit Machine dept. unreadable / legible in Biscuit cutting dept.
An unidentified and uncovered bucket found
containing garlic paste inside with date of
01 production 2nd June 2021 with expiry use within
10 days in Baklava dept.
Baklava / cup cake & variety
dept.
Baklava dept has strong smell of onions, ginger,
garlic paste , since dept is being used for “
02 Baklava production in morning and “ Variet
Product “ in Baklava dept.
03 Freezer side fixture from inside found dirty.
Auditing Date : 07th June 2021
Recommendation Correction Time Follow up
( To be filled by Date
Auditee )
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately.
All kinds of unidentified commodity weather
product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination
A robust CIP system need to be in place with
a buffer time of minimum 08 hours with
strict microbial surveillance on a frequent
interval to assess the product
microbiological behavior for both attribute
of products.
Adequate deep cleaning in hard to excess
areas on planned intervals to avoid such
happenings
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Underside rack / production table area found Adequate deep cleaning in hard to excess
04 dirty in baklava room. areas on planned intervals to avoid such
happenings

Domestic house flies observed in Baklava dept. A comprehensive IPM system needs to be
introduced in the facility to eliminate pest
05 related issues
Baklava / cup cake & variety
dept.
Unidentified sanitary utensils observed in baklava All kinds of unidentified commodity weather
06 dept. product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination

Rodents dropping observed under side area of A comprehensive IPM system needs to be
07 production table in baklava dept. introduced in the facility to eliminate pest
related issues

08 Wooden handled Viper found in variety dept. Wooden material is not recommended in
food operations as it promotes pest
harborage and other serious food safety
concerns that may lead to severe cross
contamination chances.

09 No hand dryer found installed at hand washing Adequate number of Hand Dryers needs to
station in “Variety Dept.”. be in place at all hand washing stations in all
factories
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Wooden handled Pan found in variety dept. Wooden material is not recommended in
10 food operations as it promotes pest
harborage and other serious food safety
concerns that may lead to severe cross
contamination chances.

Underside area of production table found dirty in Adequate deep cleaning in hard to excess
11 Variety Dept. areas on planned intervals to avoid such
Baklava / cup cake & variety happenings
dept.

Unidentified product ingredient items such as
“Coriander seeds” & some spice mix “found in
12 variety dept. without MRD.
All kinds of unidentified commodity weather
product, ingredient, or its container, or any
utensils and / or equipment should be
identified with its dedicated purpose only to
avoid any occurrence of cross
contamination
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately

A gap between table side SS fixture and wall side
fixture observed that has potential for pest
13 harborage in variety dept.
Fixed all gaps on immediate basis ensure
that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Baklava / cup cake & variety

dept.

Freezer underside area and backside area found Adequate deep cleaning in hard to excess
01 dirty. areas on planned intervals to avoid such
happenings

Flaking paint observed on side walls of freezer All flaking and sprouting paints issues need
02 dept. 2nd floor. to be fixed on priority to avoid any physical
and / or chemical contamination chances

Freezer dept. 2nd floor

Un baked patties trays found uncovered kept in
freezer furthermore it was observed that water
droplets are dropping on product due to
03 temperature difference on every time a freezer is
opened.
All product , raw material, packaging
material, semi-finished, product contact
surface equipment are supposed to be kept
covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.

Rodents dropping observed under side area of A comprehensive IPM system needs to be
04 freezers in freezer dept. 2nd floor. introduced in the facility to eliminate pest
related issues

01 Toilet Area Hand dryers are missing in toilet area. Adequate number of Hand Dryers needs to
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

be in place at all hand washing stations in all

factories

02 Non foot operated waste bin observed next to Foot operated waste bins are
toilet area. recommended to avoid cross contamination
chances.
Toilet Area
Hand soap dispenser found missing in toilet area. Hand sanitizer/ soap dispenser / station
03 need to be surveillance for consumption
management as well as to observe weather
dispenser is operational.

Exhaust fan louvers found screen gap of more Fixed all gaps on immediate basis ensure
04 than 5mm in toilet section. that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

Space for ventilation found without any
01 ventilation fan and screen in labor change room.
Fixed all gaps on immediate basis ensure that no
Labor Change room opening or gap of 5mm or more remain to be
closed out since this much gap is sufficient
enough for pest entrance and harborage.
Fixed all gaps on immediate basis ensure
that no opening or gap of 5mm or more
remain to be closed out since this much gap
is sufficient enough for pest entrance and
harborage.

02 Flaking paint observed in labor change room. All flaking and sprouting paints issues need
to be fixed on priority to avoid any physical
and / or chemical contamination chances
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

Broken tiles fixture found in hyderabadi cake Immediate fixture of broken Tile / floor
01 Hyderabadi Cake Dept dept. need to be paved / fixed on priority to keep
food manufacturing operations smooth with
rational food safety approach

Cutting board found inadequate with respect to
02 cutting as it has extremely rough surface from
both sides.
Since Cutting boards rough surface have
potential for debris accumulation leading to
cross contamination to avoid this cutting
boards need to be evaluated on frequent
interval and should be replace accordingly
with a suitable one to avoid any cross
contamination occurrence.

A product ingredient “Choco Crave Bar “ packed semi-finished, product contact surface
found unsealed in Hyderabadi cake dept. equipment are supposed to be kept
03 covered properly to avoid cross
contamination as Package integrity should
considered on a top priority since any dis
integrity may lead to product cross
contamination issues and may have adverse
effect on product shelf life.
All products package integrity should be
evaluated on frequent basis to avoid such
observations.

No hand dryer found installed at hand washing Adequate number of Hand Dryers needs to
04 station in “ Hyderabad cake Dept. be in place at all hand washing stations in all
factories
 Internal Audit / Inspection Findings against SFA Checklist

Korangi Factory

Auditing Date : 07th June 2021

S.No # Area SFA Clause # Finding Recommendation Correction Time Follow up

( To be filled by Date
Auditee )

All kinds of unidentified commodity weather

05 A bag found containing “ Dry Fuits “ with no product, ingredient, or its container, or any
identification and MRD in Hyderabadi cake dept. utensils and / or equipment should be
identified with its dedicated purpose only to
Hyderabadi Cake Dept avoid any occurrence of cross
contamination
Proper MRD including information such as
date of receiving, date of production and
expiry date / limit should be in place on all
commodities to make assure operational
functions such FIFO/FEFO & traceability
norms are carried out adequately

Underside area of production table found dirty in Adequate deep cleaning in hard to excess
Hyderabadi Dept areas on planned intervals to avoid such
06 happenings