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MASTERBOOK
TOPFLOOR PLANS,
PRODUCES AND PROPOSES
A NEW GENERATION OF
RAISED ACCESS FLOORS
COMPOSED BY TRADITIONAL
HI-QUALITY ACCESS
FLOORS AND INNOVATIVE
ENCAPSULATED PANELS
WITH CHIPBOARD AND
CALCIUM SULPHATE CORE.
THANKS TO AN INNOVATIVE
DESIGN AND 30 YEARS OF
EXPERIENCE TOPFLOOR
PANELS ARE SYNONYMOUS
OF QUALITY.
Index
The Company 2
Our Numbers 3
25 PANEL S GW SERIES
GWT 26
Raised Access Floors™ Certification 5
Steel Encapsulated Chipboard Core
GWI/S 28
The Components of the Raised Access Floor 10
Steel Encapsulated Calcium Sulphate Core
The Structures 11
Coverings 30
14 PANEL S W SERIES
How to choose 36
W30 LZ 16
Accessories 37
Chipboard 28 mm + Steel Sheet
W40 LZ 18
Certifications 47
Chipboard 38 mm + Steel Sheet
19 PANEL S FF SERIES
FF35/30 20
Calcium Sulphate 30 mm
FF35/30LZ 21
Calcium Sulphate 30mm + Steel Sheet
FF35 22
Calcium Sulphate 34mm
FF35LZ 23
Calcium Sulphate 34mm Thickness +
Steel Sheet
MASTERBOOK 1
The Company
2 MASTERBOOK
Topfloor worldwide
We export to over
Europe 25 countries
Japan
Caribbean
Middle East
Hong Kong
South America
Our Numbers
350.000/year 1986
we produce
founded in
m 2
973panels
.000
5.000 m2
900
/hour
panels
production
CARSOLI (AQ) area
+60
increase in turnover *
%
* 2014-2016
MASTERBOOK 3
Raised Access Floors
Flexible Space
Modern office environment requires flexibility and
accessibility. Raised access flooring is used to meet
these requirements by creating a plenum space where
high concentrations of power/data cabling and other
mechanical services can be concealed under the
walking surface. These subfloor services remain easily
accessible due to the modular design of the raised
access floor system, thus providing flexibility for quick
and easy layout changes, installation of new equipment
or repair and maintenance.
Product
Applications
The evolution in the raised floor industry has widened
the application range from the original computer areas
to bank counters, expo stands, shopping centres, hotel
halls, pubs, hospitals, surgeries, industrial production
sites, data processing centres, clean rooms, recording
studios, casinos, dance floors stages, bowling alleys,
museums and in the restoration of historical sites.
Nowadays, raised floors can be also used in modern
houses where domestic innovations need a continuous
evolution of layout.
4 MASTERBOOK
Environmental respect and leedtm certification
Green Design
Green design has a strong positive impact on public health and environment,
reducing at the same time operating costs, enhancing building and organizational
marketability, potentially increasing occupant productivity and helping to create a
sustainable community. Through an Eco-Design approach it is possible to integrate
and control environmental aspects directly at the design stage, considering the
whole life-cycle of construction sites, from the purchasing of raw materials to the
production and final disposal of materials.
What is LEEDTM
LEED (Leadership in Energy and Environmental Design) is a rating systems developed
by USGBC to evaluate the impact of buildings on people’s lives and on the health of the
planet. Since 1999 the LEED Green Building Rating System for New Construction has Topfloor produce with chipboard
been helping professionals to improve the quality of buildings and their impact on the (E1) and calcium sulphate from
environment. recycled papers and inerts
LEED promotes a whole building approach to sustainability by recognizing performance
in five key areas of human and environmental health: sustainable site development, water savings, energy efficiency,
materials selection and indoor environmental quality.
LEED system is voluntary, consensus-based, market-driven, based on accepted energy and environmental principles,
striking a balance between established practices and emerging concepts.
In particular, TOPFLOOR panels are the best in class for their ecologic profile, according to their high loading
performances and low weight and energy consumption during their whole life-cycle.
Percentage of recycled content of the core 100% 50% 100% 50% 50%
Percentage of recycled content of the finished panel 98% 49% 66% * 38% 42%
*The same amount of the recycled content (66%) in weight is from rapidly renewable sources and the chipboard core has an FSC certification issued by the Ecological Panel
Consortium, according to LEED MR Credit 6 and 7.
MASTERBOOK 5
European standard EN 12825
This European Standard, approved by CEN, got the status of a National Standard so that within 5 years from its approval
any project in CEE would have to comply with it. From February 2007, this standard is the only one that governs the
characteristics and performance requirements of raised access floors for internal finish of buildings, allowing full access
to the services in the plenum.
It is applicable to modular, factory made flooring elements, comprising panels and pedestals, and defines their methods
of testing and measurements.
The ultimate load is the main criterion of classification. This is the value measured at the failure of the component during
a specific ultimate load test with a point load of 25mm x 25mm.
The elements subjected to the procedure have to meet the following criteria:
– before the element collapses, it has to withstand the relevant ultimate load for its class, given in table 1.
– when the load applied is equivalent to the working load, which is the ultimate load divided by a safety factor, the
deflection has not to exceed the value of table 2.
TOPFLOOR usually applies Safety Factor 2 and 2,5 mm of deflection. Any technical specifications is in accordance to
these values.
6 MASTERBOOK
Table 1 Table 2
CLASS ULTIMATE LOAD CLASS MAXIMUM
DEFLECTION mm
1 ≥4
A 2,5
2 ≥6
B 3,0
3 ≥8
C 4,0
4 ≥9
5 ≥ 10 Table 3
6 ≥ 12 IDENTIFICATION DEVIATION mm
CLASS 1 CLASS 2
Static load
Squareness of panel ± 0,3 ± 0,5
A bedding-in load consisting of the working load stated by the manufacturer shall be applied and maintained for
a period of 5 min via the indentor and then
released.
1 –Measurement Table 4 – Rigid Frame
The deflection sensor is zeroed after (5 ± 2 – Pedestal 5 - Indentor (25x25mm)
3 – Panel F - Load
1) min loading of 200 N. This load has to be A,B,C,D) Indenter positions
released before the beginning of the test.
A steadily increasing load shall be applied at a 3 4
speed of 120 N/s ± 10 % until failure of any 5
part of the element occurs. The deflection F
on the underside of the panel shall be
continuously recorded from the beginning up D A
to the point of failure. 1 C
Expression of results and precision of test
2
methods A graph shall be produced showing
deflection against the applied test load.
The deflections at the points where the test
load equals the specified working load and
failure load shall be specifically marked on the
graph. The maximum deflection permitted
at the working load shall be indicated on the
graph. Precision of equipment: Load rate: 120N/s ± 10%;
Deflection eligible error: ±0,01mm; Load eligible error: ± 1%;
MASTERBOOK 7
The Product Range
TOPFLOOR Group is the only in Europe able to offer all the typologies of raised access floors required on
the market.
Panels of wood chipboard or calcium sulphate are introduced both in the classical version with
bordering side and in the new generation of steel encapsulated.
To integrate and satisfy any specific request in its 30 years of activity, TOPFLOOR studied, in
collaboration with famous architects and engineers, dedicated solutions of applications of covering as
for ceramics, parquets, natural stones, textiles and resilient materials with an high aesthetic custom
value. Furthermore, a complete range of new conception loose laid coverings enlarges the possible
design choices.
VINYL COVERINGS
ITALIAN CERAMIC
MULTI-LAYERED PARQUET
8 STAINLESS STEEL
LOOSE-LAID
MAGNETIC CERAMIC
LOOSE-LAID CARPET
SPECIAL MODULES
CUSTOM PANELS
Coverings surfaces
Panels cores
W: chipboard core
Factory glued
High pressure laminate / Vinyl / Rubber
FF: calcium sulphate core
/ Linoleum / Real wood / Ceramic /
GW: encapsulated panel with
Natural Stones
ABS side edges chipboard/calcium sulphate core
Loose-lay coverings
Vinyl / Rubber / Ceramic
Bottom
surfaces
Aluminum - High
pressure laminate -
Steel sheet
Acoustic
stringers Steel stringers
gasket Galvanized steel open
or closed section
Steel Pedestal
Galvanized steel head
and base plate
Acoustic pedestal
head gasket
10 MASTERBOOK
The Structures
The types of substructure vary mainly depending on the height of the finished floors and the requested performance load.
The substructure TF3/SA (pedestals only) can be used for floor heights up to 400 mm with all the panels series.
In case of heights over 400 mm it is always advisable to use stringers.
It’s possible to choose between the substructure type TF3/ST1 - TF3/ST2 - TF3/STH - TF2/50S to match the right need.
Substructure
TF3 / SA
Steel pedestals with
threaded rod and
adjustment nut.
Square shake head
90x90 mm base Ø
95mm. All elements are
supplied with acoustic
gasket.
Steel pedestals with threaded rod and adjustment nut. Steel pedestals with threaded rod and adjustment nut.
Square shake head 90x90 mm base Ø 95mm. ST1 U section 1,0 mm Square shake head 90x90 mm base Ø 95mm. ST2 U section 1,0 mm
galvanized steel stringers 18x28x18mm. Acoustic gasket included. galvanized steel stringers 38x28x38mm. Acoustic gasket included.
Steel pedestals with threaded rod and adjustment nut. Steel pedestals with special design suitable receive box
Square shake head 90x90 mm base Ø 95mm. ST3 boxed section 1,0 section structural stringers 50x25 mm bolted with screws and
mm galvanized steel stringers 25x25mm. screwed to the pedestals completed with acoustic gasket (mainly used in switch gear rooms).
heads. Acoustic gasket and screws included.
MASTERBOOK 11
Structure TF3 / SA
Substructure completely in galvanized steel available in two models:
6
1
1 Flat head 90x90x2,5 3,2
Nominal Heights
2 Threaded rod 16 (16 MA) 3,2 from 40mm
to 105 mm
2 3 Nut with nicks 24x9 3,2
3
4 Threaded tube 22x3 3,2 Adjustments:
4 from 40 mm + 25 mm
5 Circular base 95x1,5 3,2 from 105 mm +/-
25mm
5
6 Gasket 90x90x2 3,2
12 MASTERBOOK
Structure TF3 / ST2
Substructure in galvanized steel, with open shape high stringers that engage on head
5
8 Gasket stringer 540x30x1 5,6
5
6 Long stringer 1800x50x25x1 0,9 Adjustments:
7 Short stringer 550x50x25x1 3,2 +/- 25 mm
MASTERBOOK 13
Panels Core
Wood Chipboard
Ecologic wood chipboard core constituted by different, post use, recycled wooden essences, FSC
(Forest Stewardship Council) certificated, bound with thermosetting resins and hot pressed to obtain a
monolayer panel with high performances of mechanical resistance and density (700 kg/m3, +/- 5%).
Formaldehyde content lower than European limits.
600 x 1200 mm
450 x 900 mm
Thickness 28 mm, 38 mm
Calcium Sulphate
Ecologic monolayer of anhydrite mineral core with high density (1200 ÷ 1600 kg/m3) constituted of
gypsum and bound with high mechanical resistance cellulose fibers, without wood particles.
600 x 1200 mm
450 x 900 mm
Thickness 30 mm, 34 mm
14 MASTERBOOK
SERIE W
CHIPBOARD PANELS
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
16
W40 Panels
CHIPBOARD 38 mm
High density (700 kg/m3) chipboard core recycled and ecological, FSC certified mixed with thermosetting resin.
Bottom surface made by alluminium foil 0,05 mm tck. that provide a barrier for the humidity and as equipotential
reinforcement to maintain the floor’s electrical continuity properties. Perimetral edge with plastic material no
creaking with thickness from 0.45 to 0.70 mm
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
17
W40 LZ Panels
CHIPBOARD 38 mm + STEEL SHEET
High density (700 kg/m3) chipboard core recycled and ecological , FSC certified mixed with thermosetting resin. Bottom
surface made by galvanized steel sheet 0,5mm tck. that provide a barrier for the humidity, increase mechanical
resistance and as equipotential reinforcement for the purpose of maintaining the floor’s electrical continuity properties
Perimetral edge with plastic material pvc free no creaking with thickness from 0.45 to 0.70 mm. Perimetral edge with
plastic material no creaking with thickness from 0.45÷0.70 mm.
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING
Chipboard core Covering
DIMENSIONAL
W40LZ DEVIATION CLASS 1
RULE density 700 kg/m3 Surface
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
18
SERIE FF
CALCIUM SULPHATE PANELS
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
20
FF35/30LZ Panels
CALCIUM SULPHATE THICKNESS 30 mm + STEEL SHEET
High density Calcium Sulphate panel high(1500 kg/m3) thick single-ply; bottom surface made by galvanized steel sheet 0,5mm
tck. that provide a barrier for the humidity, increase mechanical resistance and as equipotential reinforcement for the purpose of
maintaining the floor’s electrical continuity properties. Perimetral edge with plastic material no creaking with thickness from 0.45 to
0.70 mm.
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING
Calcium sulphate Covering
DIMENSIONAL
FF35/30LZ tck 30mm + steel sheet DEVIATION CLASS 1
RULE core density 1500 kg/m3 Surface
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
21
FF35 Panels
CALCIUM SULPHATE 34 mm
High density Calcium Sulphate panel high(1500 kg/m3) thick single-ply; bottom surface made by alluminium foil 0,05 mm
tck. that provide a barrier for the humidity and as equipotential reinforcement to maintain the floor’s electrical continuity
properties. Perimetral edge with plastic material no creaking with thickness from 0.45 to 0.70 mm.
UNI EN
13501-2:2016
RESISTANCE TO FIRE REI 60 ’
1366-6:2005
1363-1:2012
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
22
FF35 LZ Panels
CALCIUM SULPHATE 34 mm THICKNESS + STEEL SHEET
High density Calcium Sulphate panel high(1500 kg/m3) thick single-ply; bottom surface made by galvanized steel sheet
0,5mm tck. that provide a barrier for the humidity, increase mechanical resistance and as equipotential reinforcement
for the purpose of maintaining the floor’s electrical continuity properties. Perimetral edge with plastic material no
creaking thickness from 0.45 to 0.70 mm.
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING
Calcium sulphate Covering
DIMENSIONAL
FF35 LZ tck 34mm DEVIATION CLASS 1
RULE core density 1500 kg/m3 Surface
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
23
European Patent n. 1409812
The Topfloor GW range panels are produced under the
European Patent n. 1409812; this patent provides a
vertical and re-entrant structural reinforcement along
the whole perimeter of the two steel trays, doubled
along the edges and clinched together. This design
grants high load performances while micro areas for
dilations ensure dimensional stability against high
humidity.
3
4° lateral micro area
1 profile for dilation
structural
reinforcement
Production Plant
From the innovative patent, Topfloor developed a fully automatic production line, one of the most modern in
the world, that can produce up to 900 panels per hour. The two steel plates, formed from steel coils, are glued
to both sides and clinched by a 250T mechanical press, without any kind of welding.
24 MASTERBOOK
SERIE GW
STEEL ENCAPSULATED PANELS
Chipboard core
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING density 700 kg/m3
DIMENSIONAL
GWT DEVIATION CLASS 1
RULE
Micro Area
for Dilation
Length ± 0,2 mm EN 12825
DIMENSION 600x600 mm Squareness ± 0,3 mm EN 12825
28,0 29,3
Straightness ± 0,3 mm EN 12825
Thickness ± 0,3 mm EN 12825
NOMINAL Twist 0,5 mm EN 12825
29,30 mm Structural
THICKNESS
Vertical warping Reinforcement
EN 12825
0,3 mm
Chipboard density
CORE OF THE PANEL ± 5%
700 kg/m3
WEIGHT 10,3 kg ± 5%
DEFLECTION 2,5 mm CLASS A EN 12825
CLASS 1 UNI EN
FIRE REACTION
Euroclass Bfl-s1 13501-1
UNI EN
RESISTANCE TO FIRE REI 30 r
13501-2
ELECTRICAL RESISTANCE ≥ 107 Ω EN 1081
HORIZONTAL
UNI EN ISO
TRANSMISSION OF > 33 dB*
140-12
AIRBORN NOISE
VERTICAL TRANSMISSION UNI EN ISO
> 28 dB*
OF IMPACT NOISE 140-8
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
Vinyl CV
Linoleum CL
26
GWI
STEEL ENCAPSULATED CALCIUM SULPHATE CORE
Galvanised steel encapsulated panel with vertical and re-entrant structural reinforcement along the whole
perimeter comprising two steel trays doubled along the edges and clinched together.
Micro area for perimeter dilations. Calcium sulphate core.
Calcium Sulphate
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING density 1200 kg/m3
DIMENSIONAL
GWI DEVIATION CLASS 1
RULE
Micro Area
for Dilation
Length ± 0,2 mm EN 12825
DIMENSION 600x600 mm Squareness ± 0,3 mm EN 12825
28,0 29,3
Straightness ± 0,3 mm EN 12825
Thickness ± 0,3 mm EN 12825
NOMINAL Twist 0,5 mm EN 12825
29,30 mm Structural
THICKNESS
Vertical warping Reinforcement
EN 12825
0,3 mm
Calcium sulphate
CORE OF THE PANEL ± 5%
density 1200 kg/m3
WEIGHT 15,2 kg ± 5%
DEFLECTION 2,5 mm CLASS A EN 12825
CLASS 0 UNI EN
FIRE REACTION
Euroclass A2fl-s1 13501-1
UNI EN
RESISTANCE TO FIRE REI 30 r
13501-2
ELECTRICAL RESISTANCE ≥ 107 Ω EN 1081
HORIZONTAL
UNI EN ISO
TRANSMISSION OF > 36 dB*
140-12
AIRBORN NOISE
VERTICAL TRANSMISSION UNI EN ISO
> 31 dB*
OF IMPACT NOISE 140-8
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
Vinyl CV
Linoleum CL
27
GWI/S
STEEL ENCAPSULATED CALCIUM SULPHATE CORE
Galvanised steel encapsulated panel with vertical and re-entrant structural reinforcement along the whole
perimeter comprising two steel trays doubled along the edges and clinched together.
Micro area for perimeter dilations. Calcium sulphate core.
Calcium Sulphate
PHYSICAL FEATURES OF THE PANEL WITHOUT COVERING density 1500 kg/m3
DIMENSIONAL
GWI/S DEVIATION CLASS 1
RULE
Micro Area
for Dilation
Length ± 0,2 mm EN 12825
DIMENSION 600x600 mm Squareness ± 0,3 mm EN 12825
28,0 29,3
Straightness ± 0,3 mm EN 12825
Thickness ± 0,3 mm EN 12825
NOMINAL Twist 0,5 mm EN 12825
29,30 mm Structural
THICKNESS
Vertical warping Reinforcement
EN 12825
0,3 mm
Calcium sulphate
CORE OF THE PANEL ± 5%
density 1500 kg/m3
WEIGHT 18,3 kg ± 5%
DEFLECTION 2,5 mm CLASS A EN 12825
CLASS 0 UNI EN
FIRE REACTION
Euroclass A2fl-s1 13501-1
UNI EN
RESISTANCE TO FIRE REI 30 r
13501-2
ELECTRICAL RESISTANCE ≥ 107 Ω EN 1081
HORIZONTAL
UNI EN ISO
TRANSMISSION OF > 38 dB*
140-12
AIRBORN NOISE
VERTICAL TRANSMISSION UNI EN ISO
> 33 dB*
OF IMPACT NOISE 140-8
(1) The classification EN 12825 is defined by: loading class (tab1), deflection class (tab2)
(2) Value not mentioned on EN 12825 rule.
(3) With covering type 2 the max deflection will be 1,0mm (higher deflection might damage the covering) , specific data sheets available under request.
Vinyl CV
Linoleum CL
28
Corner Lock System
MASTERBOOK 29
Coverings
In the following table are presented all the possible combinations of panels and coverings.
For a guide to the choice, please see the following sections.
Laminate √ √
Ceramic √ √ √
Marble / Granit √ √ √
Monolayer Parquet √ √
Multilayer Parquet √ √ √
Galvanized Steel √
Stainless Steel √
The technical specifications in the following sections give a general indication on the
characteristics of the coverings and refers to average values of the most common suppliers.
Only technical data guaranteed by the supplier of the specific material, available on request,
are the exact parameters of reference.
30 MASTERBOOK
High Pressure Laminate
Decorative high pressure laminate made of different layers of kraft paper bound with thermosetting resins and one
or more superficial layers of decorative paper bound with melamine resins, characterized by high performances of
electrostatic charge dissipation.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
Weight 1,2 Kg
Vinyl / PVC
Plastic product, homogeneous, resilient and calendered, made of polyvinyl chloride (PVC), plasticizing and stabilizing
resins, inert materials and colored pigments.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
MASTERBOOK 31
Rubber
Civil floor, made of 100% synthetic rubber, not regenerated, calendered, vulcanized and stabilized. In the monochromatic
based, some grains of the same composition but different colors are inserted. The surface is smooth and the finishing
is opaque, not porous and impermeable. During the production, a natural treatment eases the future cleaning and dirt
removal.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
Linoleum
Resilient floor made of natural raw materials: linseed oil, wood flour, cork flour, colored pigments calendered on natural
jute textiles. Ecologic antistatic product, resistant to oils, greased acids and alkali.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
32 MASTERBOOK
Natural Marbles and Granites
Bright and polished calibrated slabs to glue on panel without side bordering.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
Thickness 12 ÷ 18 mm
Porcelain gres
Product obtained by mixing ceramic clays, feldspars, kaolin and sand. All the raw materials are first grinded then
finely atomized to reach a powder with homogeneous granulometry, suited to be pressed. Cooking at 1150-1250 °C
determines ceramization/vitrification of the mix, giving to it the typical characteristics of robustness, impermeability
and longevity.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
Weight 20 ÷ 28 kg/m2
Reaction to fire A1 fl
MASTERBOOK 33
Parquet
Natural wood finishing, FSC certificated, made of laminas (4mm of thickness) and dimensions depending on a set of
possible drawings, resistant to mechanical effects of expansion and contraction of the solid wood; micrometrical
precision of joints, multilayer painting resistant to abrasion and without formaldehyde.
For the application on raised access floor, parquet can be glued on both wood chipboard and calcium sulphate panels.
Many essences and geometries are available.
TECHNICAL PROOF
VALUE
CHARACTERISTICS METHOD
Thickness 4,0 mm
Wood essence floorings, with an high aesthetic value, are suitable for representation office, both for office and
commercial centers; particular attention is required during storage, installation and use, due to the sensibility of the
wood to temperature and humidity variations. Natural wood is also sensible to change of color (oxidation) depending on
the exposure to the light. It is important that, after the installation, the relative humidity range is between 40% and 60%
as, outside these values, wood structure can present deformations.
Parquet Parquet
Frame Design Industrial
Parquet Parquet
N.4x30 Square Design “Tolda” Irregular Design
34 MASTERBOOK
The Loose-lay Coverings
ADVANTAGES:
- installation on raised access floor without adhesives
- optimal horizontal adherence
- ease of removal and reinstatement after under-floor
inspections
- ease of future replacement of the coverings
- improvement of acoustic performances
- improvement of building site management
- total flexibility of format and design
- finishing solutions tailored to the end-user Loose-laid PVC
requirements
Carpet / PVC /
Linoleum
loose-lay tiles Loose-laid Linoleum / PVC / Rubber
Ceramic tiles
Ceramic with protective edge-trim coupled with cork
acoustic backing thickness 2mm; also available with
acoustic magnetic backing. Dimensions: 600x600 mm,
300x300 mm, 300x600 mm.
Loose-laid Carpet
Natural
Stone tiles
Marble/granite with bevelled edges coupled with a cork
acoustic backing thickness 2mm; also available with Loose-laid Ceramic
acoustic magnetic backing. Dimensions: 600x600 mm.
Special dimensions upon request.
Loose-laid Ceramic
MASTERBOOK 35
How to choose
The choice of the suitable raised access floor the panels; in case of heights over 300 mm it is
system depends firstly on the intended use, as for always advisable to use stringers (substructure
office spaces, housing or technical rooms. type TF3/ST1 - TF3/ST2 - TF3/STH - TF2/50S) to
ensure the correct lateral stability. The choice of
PANELS AND FLOOR COVERINGS the substructure changes the total supported load
The first criterion of selection is the working load: of the system, particularly for not encapsulated
it is advisable to preliminary check the comparison panels. The final choices can be made according
table (pag 16 - 28). The load classes from 3 to 5 to the specific comparative cards (pag 16 - 28).
efficiently fits most of functional requirements. Only for GW panels, as an alternative to stringers
The load class 2 is more suitable to non-permanent or to guarantee a better protection of the subfloor
loads whilst class 6 is normally used for areas with plenum, a “corner lock” (pag 29) system can be put
specific and extremely high load requirements. in place, with the panels screwed to the pedestals
At the same time, it is necessary to choose the heads.
most suitable finishes for the intended use, to be
compatible with the desired type of panel (pag. ACOUSTIC REQUIREMENTS
30-35). Density and weight of the materials determine
In general, within the wide range of choice, it is significant variations of the acoustic properties.
advisable to use stone or ceramic finishes in Calcium Sulphate raised floor systems, especially
high traffic areas, such as corridors, lift entrances those with calcium sulphate core, have high
and halls; moreover these finishes can also be soundproofing features. Care must also be taken
applied in all those office or housing spaces with in the choice of the final floor covering (textile,
an a high profile appearance. Resilient materials resilient, stone or metallic) as it can determine
(PVC, rubber, linoleum) can be used for almost all variations of the acoustic performances.
operational office spaces. It is also possible to provide the system with
About wood, the extremely natural beauty of the special acoustic pads to apply under the base of
essences has to be preserved by a careful use, the pedestals for a general improvement of the
particularly focusing on humidity control and
acoustic performances, if required. Due to the
maintenance, in total absence of water.
complexity of this subject, it is recommended, if in
It’s possible to use the bare encapsulated GW
doubt, to consult our Technical Department.
panels as walking surface, along with possible
variations in stainless steel, to fit specific
ANTISTATIC CHARACTERISTICS AND
minimalist or hi-tech aesthetic and architectural
CONDUCTIVITY
choices. It can be successfully applied with
Problems due to electrostatic charges generated
no particular restrictions in modern offices,
on the floor surface can be avoided by an
show-rooms, display areas and shops.
A further element to evaluate in the panel/covering appropriate choice of the materials.
matching process is the flexibility of use along In particular could be used coverings, insulatings,
with an optimal site management feature offered antistatics, static-dissipatives, conductive with
by the magnetic loose-lay tiles. In this case, the electrical resistance ranging between 104 and 1010
bare faced steel encapsulated floor can be first Ohms, can be chosen depending on the intended
installed on site, leaving the option to loose-lay use of the areas.
the desired final covering at a later stage, ithout
using adhesives, thanks to the magnetic layer of RESISTANCE TO HUMIDITY
the tiles. The final coverings/finishes will so avoid Raised access floors can notoriously be sensitive
all the potential post-installation damages caused to sudden changes of temperature or to high
by working operations during the building process relative humidity rates. First, a correct use, from
of the site. Furthermore the choice of loose-lay storage to maintenance and cleaning of the
covering can be customized area by area, even raised access floor system is needed. In case, for
at different times and without interfering or instance, of constructions like high raise buildings
operating on the main steel encapsulated raised or skyscrapers, where many months can pass
access floor. The total flexibility also involves before the air conditioning is fully functioning, or
format and design, allowing future variations at in geographical areas like the Middle or Far East,
low costs. The magnetic loose-lay tiles is perfect characterized by high temperatures and humidity,
to developers wishing to offer, in business or GW panels are the perfect choice, both with
commercial centres, finishing solutions that are chipboard or especially with calcium sulphate core.
tailored to the end-users or easy-to-change
destination of use. One of the main characteristics of TOPFLOOR is
the high degree of specialization and experience
SUBSTRUCTURES on field: our Technical Department is always at
The type of substructure to match the chosen your disposal at info@topfloor.it where all the
panel/covering mainly depends on the height design specifications will be analysed in details
of the finished floor; for floor heights up to 300 to identify the best panel/covering/substructure
mm pedestals only (TF3/SA) can be used with all that can fit all the requirements.
36 MASTERBOOK
Accessories
TOPFLOOR offers a wide range of accessories for raised access floor system:
Charateristic Curves
Q= air flow ∆p = pressure drop
70
25% 50% 100%
60
50
40
∆P (Pa)
Free panel
30
20
10
0
Q (m3/h)
MASTERBOOK 37
Accessories
ramps, vertical
and horizontal EXTERNAL RAMP INTERNAL RAMP
connections
Accessories designed to solve difference of level and connections.
Fascia
Acoustic pads
To improve acoustic characteristics of the flooring system, acoustic pads can be posed between the original floor and
the base of the substructure, in different versions of thickness and density, according to the desired level of absorption.
38 MASTERBOOK
Installation
For a better installation of the raised access floor it subfloor by means of adequate adhesive and
is advisable to follow some important indications. pedestrian traffic can only be allowed after at least
12 hours from the installation. Installation of floor
STORAGE accessories i.e. electrical and data outlet boxes
Immediately after offloading, the materials must should be done following the layout specified in
be stored for at least 24 hours in a dry area, the contractor’s shop drawing. The installation is
protected from bad weather conditions, preferably to be completed with all the required accessories.
in an environment at temperatures ranging
between 5°C and 35°C and relative humidity
between 40% and 70%.
B Dimensions
SITE PREPARATION Starting A B C
point
In case of newly constructed buildings, the screed Less than
600 mm 3 4 5
/ subfloor must be free of moisture and properly
A
at any point
C
6 8 10
cured (for at least 2 months if made of traditional 9 12 15
concrete). The screed must be free of debris or 15 20 25
dirt and sufficiently flat, treated with anti dust Less than 600mm 18 24 30
at any point
sealants.
Windows and door frames must be in place and
all other trades must have finished their work
(i.e. installation of ceilings, ducts/piping, electrical
fixtures, plastering, cladding, curtain walling, etc.) SUBSTRUCTURE WITH STRINGERS
and removed their equipments at least 24 hours The installations starts from the point before
prior to starting the raised access floor installation. determined. Once the installation of the structure
Services must be finished before the installation is finished, it is necessary to regulate the general
starts and must be situated following the height with spirit levels, levelling bars or rotating
designed positioning in the pedestal grid. The grid laser devices. When everything is plain, the panels
must have previously been traced on the subfloor can be posed, starting from the first internal row
with paint so that ductworks, piping, cabling or of the two orthogonal axes.
obstructions do not interfere with the raised
access floor substructure pedestals. Services
should not be placed in close vicinity of perimeter
walls or columns in the room. The layout of the
above mentioned grid must allow, where possible,
for perimeter cut panels at least 15/18 cm wide for
stability and aesthetic reasons. It is good practice
to check with a rotating laser that doors thresholds
and/or other traditional floors areas are all levelled
at the same height.
INSTALLATION
After having verified the conditions before
mentioned, it’s necessary to clean the subfloor and SUBSTRUCTURE WITHOUT STRINGERS
coat it with inalterable, anti-dust, polyurethane or If the structure is without stringers, it is necessary
epoxy paint. This treatment, always advisable, is to fix the support to the ground with adhesives.
absolutely necessary is the plenum between the Supports and panels are simultaneously posed
screed and the raised access floor is used for air and verified with spirit levels, levelling bars or
conditioning. It is important to determine carefully rotating laser devices each time. Before posing
the staring point for the installation, taking as this type of floor, it is necessary to wait 24 hours
reference of the structure two orthogonal axes to let the adhesive that fixes the supports to dry.
and laying out the control lines verifying their
accuracy with the Pythagorean Theorem (see
table). While the installation proceeds, it is very
important to keep checking the levelling of the
system by means of spirit levels, levelling bars or
rotating laser devices.
Moving heavy equipment (safes, heavy filing
cabinets, etc.) must be carried out by using
spreader plates or special trolleys to spread the
weight onto the raised access floor system and,
at the same time, avoiding damaging the floor
coverings.
It is mandatory to attach the pedestals to the
MASTERBOOK 39
Installation
INSTALLATION TIME
The time needed to install TOPFLOOR raised
access floor depends on the dimensions, the shape,
and the accessibility of the rooms, the type of the
panels and their coverings and the substructure.
A team of two people can install from about 30 m2
of floor a day, in small surface rooms, to more than
90 m2 a day in medium or big surface rooms as
trimming and posing perimeter panels takes a lot
of time and accuracy.
40 MASTERBOOK
Portfolio
MASTERBOOK 41
Portfolio
42 MASTERBOOK
Portfolio
MASTERBOOK 43
44 MASTERBOOK
NATO HEADQUARTERS · Bruxelles
System GWT TF3 ST2 System FF TF3 ST2
114.000 m2 8.600 m2
MASTERBOOK 45
Portfolio
PUBLIC SECTOR
PRESS
AUTOMOTIVE
46 MASTERBOOK
Certifications
All the elements of the Topfloor systems are directly tested in our production site where an internal
test laboratory is equipped of the most modern quality control machinery
MASTERBOOK 47
(Test report No. 283024 dated 01/06/2011) sheet 4 of 10 follows (Test report No. 283024 dated 01/06/2011) sheet 10 of 10 follows
Specimen thickness: 70
200 mm 65
60
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
Frequency [Hz]
Normative References
Test plot
The test was carried out in accordance with the requirements of the following standards:
– UNI EN ISO 10140-3:2010 dated 21/10/2010 “Acoustics - Laboratory measurement of sound insulation of
building elements - Part 3: Measurement of impact sound insulation”;
– Annex H “Floor coverings - Improvement of impact sound insulation” of standard UNI EN ISO 10140-
1:2010 dated 21/10/2010 “Acoustics - Laboratory measurement of sound insulation of building elements -
Part 1: Application rules for specific products”;
– UNI EN ISO 717-2:2007 dated 19/07/2007 “Acoustics - Rating of sound insulation in buildings and of build-
ing elements - Part 2: Impact sound insulation”.
Test Technician: Chief Executive Officer
Dott. Ing. Roberto Baruffa (Dott. Arch. Sara Lorenza Giordano)
Head of Acoustics and Vibrations Laboratory:
Dott. Ing. Roberto Baruffa ............................................
Firmato digitalmente da GIORDANO SARA LORENZA
(Rapporto di prova n. / Test report No. 324437 del / dated 12/05/2015) segue - foglio 16 di 16 / sheet 16 / 16 follows (Rapporto di prova n. / Test report No. 324437 del / dated 12/05/2015) segue - foglio 8 di 16 / sheet 8 / 16 follows
Livello di pressione sonora di calpestio per trasmissione laterale normalizzato "Ln,f" [dB]
45,52 m² 75
74,1 m³ 55
50
Esito della prova*:
Test result*:
45
Indice di valutazione a 500 Hz
nella banda di frequenze com-
40
prese fra 100 Hz e 3150 Hz:
Single-number rating at 500 Hz in the
frequency range 100 Hz to 3150 Hz: 35
Ln,f,w = 73 dB**
30
Termine di correzione:
Adaptation term: 25
Cl = -12 dB
20
(*) Valutazione basata su risultati di mi-
surazioni di laboratorio ottenuti 15
mediante un metodo tecnico.
Evaluation based on laboratory measurement
results obtained by an engineering method. 10
(**) Indice di valutazione del livello di
pressione sonora di calpestio per
5
trasmissione laterale normalizzato
elaborato procedendo a passi di
0,1 dB e incertezza di misura 0
dell’indice di valutazione U(Ln,f,w):
100
125
160
200
250
315
400
500
630
800
1000
1250
1600
2000
2500
3150
4000
5000
Simbolo Descrizione
Symbol Description
Parete divisoria
1
Dividing wall
Campione
2
Test sample
Il Responsabile Tecnico di Prova Il Responsabile del Laboratorio L’Amministratore Delegato 3 Rivestimento in lana minerale
Test Technician di Acustica e Vibrazioni Chief Executive Officer Mineral wool covering
(Geom. Omar Nanni) Head of Acoustics and Vibrations Laboratory (Dott. Arch. Sara Lorenza Giordano)
(Dott. Ing. Roberto Baruffa)
48 MASTERBOOK
TOPFLOOR IS ONE OF THE MAJOR
SPECIALISTS IN THE PRODUCTION OF
RAISED ACCESS FLOORS IN EUROPE.
THROUGH ITS RESEARCHES,
TOPFLOOR DEVELOPED ADVANCED
SOLUTIONS FOR THE BROAD USE
OF RAISED FLOORS, COMBINING
INNOVATIVE PRODUCTS AND
ITALIAN DESIGN
www.topfloor.it
Topfloor reserves the right to change without notice all the products and the data provided in this
catalogue. Topfloor is the sole and exclusive owner of the copyrights.
All use as distribution reprinting or adaptation of this document shall only be allowed with express written
approval by Topfloor.
Head Office and Export Department
00198 Roma - Corso Trieste, 63
Tel. +39 06 8551788 - Fax +39 06 8558451
Production Site
67061 Carsoli (AQ) - Via Turanense Km 44,00
Tel. +39 0863 995222 - +39 0863 997014
www.topfloor.it · info@topfloor.it