INSPECTION REPORT

INSP-FIELD INSPECT PRO SLB A/F

Suggested Maintenance Schedule for Adapter Flange

RIG/PLANT REFERENCE REFERENCE DESCRIPTION

ADDITIONAL CODE SDRL CODE TOTAL PGS

This document contains proprietary and confidential information TEXAS OIL TOOLS
which belongs to National-Oilwell Varco, L.P., its affiliates or
subsidiaries (all collectively referred to hereinafter as "NOV"). It is 700 Conroe Park North Drive
REMARKS
loaned for limited purposes only and remains the property of NOV. Conroe, TX 77305
Reproduction, in whole or in part, or use of this design or Phone 936-520-5300
distribution of this information to others is not permitted without the
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express written consent of NOV. This document is to be returned to Fax 936-756-8102
NOV upon request and in any event upon completion of the use for
which it was loaned. This document and the information contained
CLIENT PO NUMBER and represented herein is the copyrighted property of NOV.
 National Oilwell Varco
CLIENT DOCUMENT NUMBER DOCUMENT NUMBER REV

Client Document Number D601002697-REP-001 03

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REVISION HISTORY

03 07/May/13 Revision rs MW MD
02 16/Feb/2011 Revision CP MW
01 06-July-10 Initial Release GS JD MW
Rev Date (dd.mm.yyyy) Reason for issue Prepared Checked Approved

CHANGE DESCRIPTION

Revision Change Description

01 First issue
02 Added Dat in Service Clause
03 Add photo documentation to once a year

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Field Inspection Procedure

Schlumberger
Suggested Maintenance Schedule for Adapter Flanges

Yearly and 5 year inspection shall commence form “Date in Service” as long as Schlumberger can manage
to track “Date in Service” records and conforms to local regulation.

After Each Job or Once a week – depending on local usage.

♦ Clean the Adapter Flange. Remove all trace of well fluids.
♦ Visually inspect seal areas, quick union threads, quick union seals and api ring grooves. Make
sure the seal area is clean and free of debris.
♦ Gouges in the seal area are not acceptable and the part should be repaired or replaced.
♦ Replace the well bore seals if necessary.

Once a Year:
♦ Disassemble completely and thoroughly clean all of the items, remove all trace of well fluids.
♦ Perform a visual inspection.
♦ Dimensional on quick union seal areas.
♦ Dimensional on API flange ring grooves.
♦ Document visual inspection, by taking digital photos of all major components and areas of visual
irregularities. This will include thread damage, pitting and major seal areas (ex: ram bores, API
Flange grooves).

5 Years
♦ A recertification will consist of the following:
• Complete strip down of the Adapter Flange.
• Traceability of critical components
• Blast to remove all paint and build up.
• Dimensional inspection of critical areas
• NDE on all accessible surfaces.
• NDE on all bolting
• Coating for those components that require additional coating.
• Coating of all other alloy components
• Assembly
• Testing to API and TOT requirements
• Painting
• Documentation and Certification of the work

NDE requirements:
All parts exposed to the well fluids will have to be inspected by NDE methods. A qualified
system for NDE must be used. The preferred NDE test would be a wet magnetic particle
testing. Not all parts can be tested in this method. If the parts cannot be inspected with MPI
then a dye penetrant test will have to be conducted. 100% of all accessible surfaces must
be inspected.

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Union Inspection Data:

Seal Bore I.D.
CB34 4.375/4.385
CB44 6.000/6.010
CB54 6.750/6.760

See attached:

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Quick Union Inspection Report

Tolerance Ranges for “CB” Unions
All Units are in Inches

CB34
6.312-4 Acme 4.375 Seal Bore
Maximum Tolerance. Actual MDR Scrap
O-Ring Groove Diameter 4.020-4.010
Union Pin Seal Diameter 4.370-4.360
Union Box Seal Diameter 4.375-4.385
Union Nut Minor Thread Dia. 6.063-6.080
Union Box Major Thread Diameter 6.300-6.287
Maximum Bore Diameter 3.135
Visual Damage Yes No ________

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Quick Union Inspection Report

Tolerance Ranges for “CB” Unions
All Units are in Inches

CB44
8.250-4 D-Acme 6.000 Seal Bore
Maximum Tolerance. Actual MDR Scrap
O-Ring Groove Diameter 5.540-5.530
Union Pin Seal Diameter 5.997-5.987
Union Box Seal Diameter 6.000-6.010
Union Nut Minor Thread Dia. 8.000-8.020
Union Box Major Thread Diameter 8.250-8.237
Maximum Bore Diameter 4.135
Visual Damage Yes No ________

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Quick Union Inspection Report

Tolerance Ranges for “CB” Unions
All Units are in Inches

CB54
9.156-4 D - Acme 6.750 Seal Bore
Maximum Tolerance. Actual MDR Scrap
O-Ring Groove Diameter 6.275-6.265
Union Pin Seal Diameter 6.745-6.735
Union Box Seal Diameter 6.750-6.760
Union Nut Minor Thread Dia. 8.906-8.919
Union Box Major Thread Diameter 9.156-9.143
Maximum Bore Diameter 5.150
Visual Damage Yes No ________

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