Lebanese International University 

School of Engineering

Department of Mechanical Engineering

MENG501L-Mechanical Enginnering Workshop.

Section ID: B

Engineering Workshop Project :

Light Spots
                                                           
                     

Student Name: Mohammad Hassan.  

Student ID:  11432026.

Lab Instructor: Ibrahim Mjallal.

Date: 31\ 05\ 2021.

Spring 2020-2021
Question 1:
Dimensions of each Piece of the project:
Piece 1 Piece 2 Piece 3 Piece 4
F 290 20
D 90 8
C 80 11
G 15 15
A 70 190 8.4
B 70 16 16
I 130
MH 10 10 10 10
L 25
J 40
DA 60
DB 55
DC 40
DD 35
DK 10
E 40 14
YY 2
ww 3
xx 1
z 4
Question 2:
The machines used to manufacture piece1, piece2 & piece3:
• Lathe machine

• Milling machine

• Drilling machine

Steps to draw piece1, piece2 & piece3:

Piece 1 :

Steel material S 235 with dimension 290 x 90 (mm) , height G= 15 mm . By

using the milling machine and by the milling cutter with a diameter 10 mm and
mill this piece from the begin of it till the end , and keep 2 edges each one of
thickness equal 5 mm .Finally by using drill machine we make 2 holes each one
of diameter MH = 10 mm .

Piece 2 :

Bring a cylinder of diameter DA = 60 mm and length I= 130 mm , by using the

lathe machine we reduce the main diameter till it reach E = 40 mm at a
distance of G= 40 mm . After that use the turning tool to evacuate the piece
from its middle at a distance equal 60 mm to make this conic shape , then we
use boring tool to make a hole at a distance L = 25 mm and from the downward
side we use the drill machine MH= 10 mm .

Piece 3 :

Bring a steel cylinder of diameter 20 mm and length 190 mm , using the

turning tool we reduce the diameter from the first side till it reach MH = 10 mm
, after finishing we reduce at a distance 11 mm the diameter till it reach D= 8
mm and from the other side we also reduce diameter till it reach MH =10 mm.

Question 4:
The necessary tools for piece1, piece2 & piece3:
Piece 1 :

• Side milling cutter

• Portable drilling machine

Piece 2 :

• Boring tool

• turning tool

• drill tools

Piece 3 :

• Turning tool
Question 3:

The speed of rotation ‘N’ (in RPM) and the feed rate of each tool
during roughing and finishing:

A) Speed of rotation “N” during roughing and finishing for

different tools:
N=(V*1000)/¿*D)

For piece 1:

N(Roughing) V D
3183.098 100 10

N(Finishing) V D
3819.719 120 10

For piece 2:

N(Roughing) V D
1193.662 150 40

N(Finishing) V D
1989.437 250 40
For piece 3:

N(Roughing) V D
4774.648(MH) 150 10
5968.310(Z) 150 8
3410.463(E) 150 14

N(Finishing) V D
7957.747(MH) 250 10
9947.183(Z) 250 8
5684.105(E) 250 14

B) Feed rate “Fr” during roughing and finishing for

different tools :
Fr=N*f

For piece 1:

Fr(Roughing) N f
636.6196 3183.098 0.2

Fr(Finishing) N f
267.3803 3819.719 0.07

For piece 2:

Fr(Roughing) N f
238.7324 1193.662 0.2
Fr(Finishing) N f
198.9437 1989.437 0.1

For piece 3:

Fr(Roughing) N f
954.929(MH) 4774.648 0.2
1989.436(Z) 9947.183 0.2
682.092(E) 3410.463 0.2

Fr(Finishing) N f
795.774(MH) 7957.747 0.1
596.831(Z) 5968.310 0.1
568.410(E) 5684.105 0.1