Professional Documents
Culture Documents
XC e XC e
F- w F- w
PD
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk Solids – Introduction
.d o .c .d o .c
c u -tr a c k c u -tr a c k
very fine
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk solids technology – what is involveld?
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk Solids – Introduction
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk Solids – Introduction
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk Solids – Problems
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Personal
motivation
low product
system safety
quality
flow problems
lower
complaints
plant throughput
higher cost
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Examples for Damaged Silos
.d o .c .d o .c
c u -tr a c k c u -tr a c k
explosion
collapse
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
History
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Janssen (Germany)
1895: pressure of cereals investigated with silo experiments
Pressure slope trends to a limit value
Jenike (USA)
1960; design fundamentals for mass flow and core flow in silos
Based on experiments
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Content of this Lecture
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Behavior of Bulk Solids
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Pressure and Stress in a Bin
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Experiment von Janssen (1895)
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Importance of Shear Stress
.d o .c .d o .c
c u -tr a c k c u -tr a c k
The friction between the bulk solids and the surface (wall) material results for non-
ideal horizontal surfaces in shear stresses, which act on the bulk solids.
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Forces and Stresses
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Sign Convention and Units for Stresses
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
h
v
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Force Equilibrium
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Mohr-Coulomb Yield Criterion
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Uniaxial Compression Test
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Hollow cylinder with frictionless walls filled with fine grained bulk solids
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question I
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Flow Functions of Bulk Solids
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Measurement of the Unconfined Yield Strength
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
in the ,-Diagram
Circle A: consolidation
Circle Bi: shear to failure
Circle C: only possible when supported in horizontal direction
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Relationship between Mohr‘s Circle,
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Flowability of Bulk Solids
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question II
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
How does the unconfined yield strength change when bulk solids are
stored under a sustained static load?
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Caking
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Yield Loci for the Description
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
of Flow Properties
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Setup of the Jenike Shear Tester
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Setup of the Schulze Ring Shear Tester
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Advantages and Disadvantages
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Strain, Shear Stress and Density
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
of an Under-consolidated Specimen
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
States of Preconsolidation
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Execution of a shear test
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Filling of the shear cell with the bulk solid and take-off of the surface
(without consolidation of the bulk solid)
Hang up of the lid
Eventually placing of shear cell in tester and applying of normal load
Pre-Shearing under fixed normal load until stationary flow is achieved
Sample with defined density and defined stress state
Endpoint of yield locus is determined
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Tensile stress – shear distance – courses for the
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Shearing off
Pre-shearing
Time
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Execution of a shear test
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Filling of the shear cell with the bulk solid and take-off of the surface
(without consolidation of the bulk solid)
Hang up of the lid
Eventually placing of shear cell in tester and applying of normal load
Pre-Shearing under fixed normal load until stationary flow is achieved
Sample with defined density and defined stress state
Endpoint of yield locus is determined
Shearing-off under smaller normal load until flow starts (sample is
plastically deformed)
Tensile stress decreases, density decreases
Point on yield locus is determined
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Tensile stress – shear distance – courses for the
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Shearing off
Pre-shearing
Time
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question III
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Yield Loci for Different Bulk Densities
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question IV
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
How can a shear testing device be used to the measure the time
consolidation of bulk solids?
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Measurement of Time Consolidation
.d o .c .d o .c
c u -tr a c k c u -tr a c k
In between the preshear and the shear (to failure) procedure the sample is stored
under a static normal load σn,t. This normal load is selected to equal the
consolidation stress σ1 during preshear.
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Time Yield Loci
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Time Flow Functions
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Measurement of Wall Friction
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Determination of Wall Friction Angle
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Bulk Solids – Problems
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question V
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Flow Problems
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Flow Profiles in Silos
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Silo design for flow
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Axial-symmetric and Planar Flow
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Conditions at the Outlet
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Boundaries Between Mass Flow and Core Flow
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Question VI
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Hopper Shapes
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Design against arching (principal method)
.d o .c .d o .c
c u -tr a c k c u -tr a c k
In order to avoid an arch at the outlet the stresses acting on the bulk solid
at the outlet must be higher than the strength of the bulk solid. The
stresses acting on the bulk solid are determined by the bearing stress
No arch, if bearing stress > yield strength of bulk solid
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Major Principal Stress, Consolidation Stress
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Determination of the Flow Factor
.d o .c .d o .c
c u -tr a c k c u -tr a c k
For a known set of values e, x and the flow factor can be read (interpolate if
necessary)
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Design against arching (principal method)
.d o .c .d o .c
c u -tr a c k c u -tr a c k
In order to avoid an arch at the outlet the stresses acting on the bulk solid
at the outlet must be higher than the strength of the bulk solid. The
stresses acting on the bulk solid are determined by the bearing stress
No arch, if bearing stress > yield strength of bulk solid
By comparison of bearing stress (= 1 / ff) and yield strength of bulk solid
as function of major principal stress a critical yield strength or bearing
stress respectively can be achieved, at which both stresses have the
same value.
With the critical yield strength and an adaption parameter the minimum
outlet size of the silos can be determined based on the knowledge of the
stress field in the hopper:
c,krit
d krit H0
g b
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Hopper Shapes
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Influence of Flow Properties on Silo Design
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
Rule 1 - Junction to Connected Devices
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Rule 1 – Example Gate/Flap:
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Rule 2 – Example Screw conveyor:
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Dead zone
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Rule 2 – Example Screw conveyor:
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Rule No. 5
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k
Caution:
Problems if hanging hopper is completely filled with bulk solids
Discharge of bulk solids just from a partition of the outlet
Drive hanging hopper at intervals, check filling level if possible
PD
er
er
!
!
W
W
O
O
N
N
y
y
bu
bu
to
to
Rule No. 5
k
k
lic
lic
C
C
w
w
m
m
w w
w
w
o
o
.d o .c .d o .c
c u -tr a c k c u -tr a c k