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FEED CONVEYOR COMPONETS Hardware:

HHCS 3/4-10 x 1 1/4” lg.


Part No. 50010188
Lock Washer 3/4”
Part No. 50010395
Torque 300ft/lbs,
Use Blue Loctite

Take-up Rod
Part No. 4101057P2-D
Includes hardware

Take up Bearing
Part No. 71013003

Hardware:
HHCS 1/2-13 x 1 1/2” lg.
Part No. 50010114
Lock Washer 1/2” (top)
Part No. 50010394
Flat Washer 1/2” (bottom)
Part No. 50010363
Lock Nut 1/2-13
Part No. 50010678

Return Idler (w/brackets)


Part No. 71014025

Belt Scraper Bracket


Part No. 41910216-B
w/idler keeper
Hardware:
HHCS 1-8 x 3 1/2” lg.
Part No. 50010621
Flat Washer 1” (2X)
Part No. 50010853
Lock Nut 1-8
Part No. 50010605
(Bracket floats up and down )

Belt Scraper Blade


Part No. 41011161P1-RH
Part No. 41011161P2-LH

Hardware (3X):
HHCS 5/8-11 x 2 3/4” lg.
Part No. 50010165
Flat Washer 5/8 (6X)
Part No. 50010350
Lock Nut 5/8
Part No. 50010602
4/15/200 FEED CONVEYOR. 1
9
FEED CONVEYOR HEAD PULLEY AND
BOTTOM FEED ROLL ASSEMBLY (D.S.) Hardware (12X):
SHCS 5/8-11 x 6” lg.
Part No. 50010989
Lock Washer 5/8” Hi Collar
Part No. 50011009
Torque to170 ft/lbs
Use Blue Loctite

Pack Spline area with Grease

Spline Adapter
Part No. 31910019-D
Note: Must sit flush on bothl
roll assembly

Flinger Plate
Part No. 41910024

Hardware (12X):
HHCS 5/8-11 x 2” lg.
Part No. 50010162
Lock Washer 5/8”
Part No. 50010394
Torque to 170 ft/lbs
Use Blue Loctite

Gearbox Breather
Part No. 70013261

Brevini Gear Box


Part No. 71011037

Sight Glass

Spline Adapter
NOTE: Included with Gear Box

Flange Adapter
Part No. 71011055

2
4/15/2009 F.C. and B.F.R.
FEED CONVEYOR HEAD PULLEY AND
BOTTOM FEED ROLL ASSEMBLY (N.D.S.)
Hardware (8X):
SHCS 5/8-11 x 6” lg.
Part No. 50010989
Lock Washer 5/8” hi collar
Part No. 50011009
Torque to150 ft/lbs
Use Blue Loctite

Stub Shaft
Part No. 41910071-A
Bolts into this side of Head
Pulley or Bottom Feed Roll

Hardware (4X):
HHCS 3/4-10 x 2” lg.
Part No. 50010191
Lock Washer 3/4”
Part No. 50010395
Torque to 300 ft/lbs
Use Blue Loctite

Flange Bearing
Part No. 70013338
Note: Bearing is same for both
Rolls

Bearing Nut
Part No. 41910103

Locking Washer
Part No. 70010345
Spacer Washer
Part No. 41910101-A
Located behind Lock Washer

Pack groove between Nut


and Stub Shaft with grease
to retard rusting.
4/15/2009 F.C. and B.F.R. 3
BREVINI GEARBOX PARTS

Parts inside on the shaft


Spline Shaft BEARINGS
P/N 71011058 Inner P/N 71011082
Outer P/N 71011081
Lock Ring P/N 71011083
Lock Nut P/N 71011084

BREVINI GEARBOX
P/N 71011037 Lip Seal
P/N 70013262

Seal Kit for Breini Gearbox P/N 71011059

4/10/09 4
BREVINI PARTS
GRATE FRAME SHEAR PIN SYSTEM (D.S.)
Test Point
Part No. 70011284

Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)

Shear Pin Retainer


Part No. 31910023

Hardware:
SHCS 1/2-13 x 1 1/2” lg.
Part No. 50010485
Lock Washer 1/2” Hi Collar
Part No. 50010991

Flushing Valve
Feed Conveyor
Part No. 71015170

Hydraulic Motor
Regrind Conveyor
Part No. 70013322

Hardware: 2x
HHCS ½ - 13 x 1 ¾ lg.
½ Lock Washer
Torque 100 ft/lbs
use Blue Loctite

Grate Frame Stop


Part No. 31910096

4/15/2009 GRATE FRAME SHEAR PIN SYSTEM 5


GRATE FRAME SHEAR PIN SYSTEM (N.D.S.)

Shear Pin Retainer


Part No. 31910023

Hardware:
HHCS 5/8-11 x 2” lg.
Part No. 50010162
Lock Washer 5/8”
Part No. 50010394
Use Blue Loctite

Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)

Split Bushing 2X
Part No. 71010022

Shear Pin Block


Part No. 41910036-B

Shims
1/16” to 3/4” Thick
Part No. 41910010P1-P5

Hardware:
HHCS 1 1/4-7 x 6” lg.
Part No. 50010282
Flat Washer 1 1/4”
Part No. 50010370
Lock Washer 1 1/4”
Part No. 50010399
Hex Nut – 1 1/4-7
Part No. 50010336
Torque to 600 ft/lbs

Head Pulley
Regrind Conveyor
Part No. 71014240-B

Head Pulley Bearing


Regrind Conveyor
Part No. 70013337

4/15/2009 GRATE FRAME SHEAR PIN SYSTEM 6


Belt Scraper
FEED CONVEYOR ASSEMBLIES & DRIVES Part No. 41910034-B

Return Idler
(w/brackets & keeper)
Feed Conveyor
Part No. 71014025

Tail Pulley Bearings


Regrind Conveyor
Part No. 71210068

Take-up Rod
Regrind Conveyor Tail Pulley
Part No. 31910025-B

Tail Pulley
Regrind Conveyor
Part No. 71014239-B

Stub Shaft
Bottom Feed Roll
Part No. 41910071-B

Flange Bearing
Bottom Feed Roll
Part No. 70013338

Stub Shaft
Feed Conveyor Head Pulley
Part No. 41910071-B

Flange Bearing
Feed Conveyor Head Pulley
Part No. 70013338

Return Idler (w/brackets)


Feed Conveyor
Part No. 71014025

Tail Pulley Bearings


Regrind Conveyor
Part No. 71210068

4/15/2009 FEED CONVEYOR ASSEMBLIES 7


WIRE SCRAPER BOLTS FOR F.C. HEAD PULLEY
AND BOTTOM FEED ROLL

N.D.S. IS SHOWN
WIRE STOP BOLT ASSEMBLY
TYP. 6 PER SIDE

HARDWARE:
WIRE STOP BOLTS
P/N 41910051-A
1” HEX NUT
P/N 50010332

WIRE STOP BOLTS ON


N.D.S., JAM NUT AGAINST
BOLT HEAD AND ADD NUT
TO INSIDE OF BOLT/NUT.

ON D.S. ADD BOLT AGAINST


MOUNT AND ADD NUT
ON INSIDE.

04-13-09 WIRE STOP BOLTS, TYP. BOTH SIDES 8


Hydraulic Cylinders
Top Feed Roll Arm Assembly
Part No. 71015123-B

Cylinder Pins
Retrofit Kit
Part No. 81910088

Lock Pins Cylinder


Upper Hog Box
Part No. 71110002

Lock Pin s
Upper Hog Box
Part No. 31910173

Hardware:
Pins (2X)
Part No. 71015314
Flat Washer (4X)
Part No. 50010351
Cotter Pin (4X)
Part No. 50011050

Belt Clamp Backing Bar


Part No. 41910011-A

Hardware (10X):
HHCS 1/2-13 X 1 1/2” lg.
Part No. 50010114
Lock Washer 1/2”
Part No. 50010392

Skirt Rubber
Part No. 41910010-D

Regrind Conveyor Belt


Part No. 70013335-B

Belt Splice
Flexco R2 Fasteners
4/15/2009 FEED CNVR. VARIOUS ASSEMBLIES 9
REGRIND CNVR. HEAD PULLEY (DRIVE AND NON DRIVE SIDE)

NOTE: Apply grease to motor splines


Before installing motor.

HARDWARE: 4X
SHCS 1/2 – 13 x 1 1/2 lg. P/N 50010485
1/2 HI COLLER lock washer P/N 50010991
Torq. 100 ft. lbs. with blue loctite

REGRIND CONVEYOR MOTOR


P/N 70013322

HARDWARE: 4x
SHCS 1/2 - 13 x 1 1/2 lg. P/N 50010485
1/2 HI COLLER lock washer P/N 50010991
Torq. 100 ft. lbs. with blue loctite

HARDWARE: 4x
HHCS 7/16 – 14 x1 1/2 lg. P/N 50010089
7/16 Lock washer P/N 50010391
Tighten with blue loctite
Washer P/N 70010342
Lock Nut P/N 70010341
Regrind Cnvr. Flange Bearing
P/N 70013337
Mounting plate for Flange Bearing
P/N 41910047-D

4/03/09 REGRIND HEAD PULLEY 10


HOG BOX SIDE LINERS – DRIVE SIDE
Side Liner
Part No. 31910075P2-D

Note: This liner must be removed


to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 41910199

Note: This liner must be removed


to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910029P2-E

Note: Removal of this liner is not


necessary for Drum or Chipper
Rotor installation.

Hardware (24x):
HHCS 3/4-10 x 1 3/4” lg.
Part No. 50010190
Lock Washer 3/4”
Part No. 50010395
Torque to 300 ft/lbs
Use Red Loctite
NOTE: if bolt extends pass
The face of liner inside, grind
flush.

4/15/2009 HOG BOX SIDE LINERS – DRIVE SIDE 11


HOG BOX SIDE LINERS – NON DRIVE SIDE Side Liner
Part No. 41910199

Note: This liner must be removed


to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910075P1-D

Note: This liner must be removed


to provide clearance when
installing Drum Rotor. Liner
removal is not necessary when
installing Chipper Rotor.

Side Liner
Part No. 31910029P1-E

Note: Removal of this liner is not


necessary for Drum or Chipper
Rotor installation.

Hardware (24x):
HHCS 3/4-10 x 1 3/4” lg.
Part No. 50010190
Lock Washer 3/4”
Part No. 50010395
Torque to 300 ft/lbs
Use Red Loctite
NOTE: if bolt extends pass
the surface of the inside liner
face grind flush.

MSD Probe

4/15/2009 HOG BOX SIDE LINERS – NON DRIVE SIDE 12


Pivot Pin
UPPER HOG BOX & ASSEMBLIES Hog Box .
P/N 31910007

Hardware:
HHCS 1 1/2-6 x 6” lg.
Part No. 50010307
Flat Washer 1 1/2” (2x)
Part No. 50010357
Lock Nut 1 1/2”-6 UNC
Part No. 50010644

Safety Brace
Part No. 31910027-C

Cylinder
Part No. 71015145-B (D.S.)
Part No. 71015025-A (N.D.S.)

Safety Brace Cover


Part No. 41910049

5 Button Control Box


Part No. 81910011

Rubber Mount
Part No. 60010135

Hardware:
HHCS 1/4-20 x 1” lg.
Part No. 50010004
Lock Washer 1”
Part No. 50010388
Flat Washer
Part No. 50010359
Lock Nut 1/4”
Part No. 50010596
Track Alarm
Part No. 60010641

13
4/15/2009 UPPER HOG BOX & ASSEMBLIES
UPPER BOX WELDMENT & F.C. AND B.F.R. DRIVES Hinge Pin Retainer
Part No. 41110109

Hardware:
HHCS 5/8-11 x 2” lg.
Part No. 50010162
Lock Washer 5/8”
Part No. 50010394
Use Blue Loctite

Pivot Pin
Top feed Roll
Part No. 41110103-A

Top Feed Roll


Split Bushing
Part No. 41110123-A
(Press Fit)

Shear Pin Retainer


Part No. 31910023
Water Inlet
(Pipe Nipple)

Shear Pin
Grate Frame
Part No. 41010164-C
(Chipper & Segmented)
Part No. 41010929-B
(Drum)

Split Bushing 2X
Part No. 71010022

Gearbox Breather
Part No. 70013261

Brevini Gearbox
Part No. 71011037

Hydraulic Motor
Feed Conveyor
Part No. 71011045

Hydraulic Motor
Bottom Feed Roll
Part No. 71011006

Test Point
Part No. 70011284

Regrind Conveyor Motor


Part No. 70013322

Flushing Valve
Part No. 71015170

4/15/2009 UPPER BOX WELDMENTS & F.C. AND B.F.R. DRIVES 14


ROTOR INSTALLATION N.D.S.

Locking Assembly
Two at each end of rotor
P/N 70013356

Rotor Shaft N.D.S. shown


P/N 41910174-A

15
4/15/2009 ROTOR INSTALLATION
ROTOR SLEEVE INSTALLATION

Rotor Shaft Sleeve N.D.S.


P/N 41910027-E

O-ring
P/N 70010415

Apply grease around


O-ring before assembly

Beveled edge

Rotor Shaft Sleeve slid


onto the rotor shaft,
insure that beveled
edge is inward

Tapped holes are


For Jacking Bolts 10x

Through holes into


backing tapped holes
are for Mounting 10x

4/15/2009 ROTOR SLEEVE INSTALLATION 16


BEARING HOUSING PREPRARATION

HARDWARE: 4x
SHCS 5/8-11x2 3/4 lg.
Torque 170 ft lbs w/red loctite

SPACER DONUT D.S. only


P/N 41910190-B

Fill Labyrinth grooves


with CM grease, before
assembly

O-Ring 14” D.S.


P/N 70010347

Apply CM grease to
O-rings before assembly
Both sides

Bearing Housing D.S.


P/N 31910021-E

O-ring 16” D.S.


P/N 70010348

4/15/2009 BEARING HOUSING DRIVE SIDE 17


BEARING HOUSING INSTALLATION

Rotor Shaft D.S. shown


P/N 41910174-A

Bearing Housing N.D.S.


P/N 31910022-F

Shaft Seal
P/N 70013328
Retaining Ring
P/N 70013330
Common to both sides

When installing housing


align using dowel pin
located near bottom

4/15/2009 ROTOR BEARING HOUSING INSTALLATION N.D.S. 18


ROTOR BEARING INSTALLATION

Rotor Bearing N.D.S.


P/N 71013026
Seats in housing

Pull back With Drawl sleeve


P/N 70013331
and nut P/N 70013333
on rotor shaft

Pull Bearing tight


against gage, then
install Hyd. nut

Gage used to set distance


to bearing 1 1/2” Drive side
Only (38mm)

4/15/2009 ROTOR BEARING INSTALLATION 19


DRIVE SIDE ROTOR BEARING

Rotor Bearing D.S.


P/N 70013106

Install withdrawal sleeve into


bearing, slid assembly onto
the rotor shaft and install
the nut, snug assembly
at this point

Withdrawal sleeve
P/N 70013221
Removal Nut
P/N 70013223

HYDRAULIC NUT
DRIVE SIDE used to set
bearing
P/N 70010372

After the initial setting of


the bearing, use a flat
punch to insure the
bearing is seated in the
correct position

4/15/2009 DRIVE SIDE ROTOR BEARING 20


MACHINE ASSEMBLIES
Top Feed Roll Assembly
Part No. 21910007-C

Feed Conveyor Belt


Part No. 70013313

Tail Pulley
Feed Conveyor
Part No. 71014211

Top Feed Roll Assembly


Part No. 21910007-C

Chipper Rotor Assembly


2-Pocket
Part No. 21910055-C

Bottom Feed Roll Assembly


Part No. 21910029-D

Scraper Tooth
Top Feed Roll
Part No. 41910004-A

Tooth
Top Feed Roll
Part No. 41010811-A

4/15/2009 MACHINE ASSEMBLIES 21


TOP FEED ROLL ARM ASSEMBLY

Top Feed Roll ARM (D.S.)


P/N 30410092-E

Grease Fitting

HARDWARE: 14x
FHSCS 3/4-10x3” lg
P/N 50010661
Torque 300 ft lbs use
Red Loctite

Scraper clean out

Top Feed Roll Arm (N.D.S.)


P/N 30410092-E

Stainless Steel Hyd. Lines

Top Feed Roll Hyd. Motor


P/N 71011460

HARDWARE: 14x
FHSCS 3/4-10 x 9” lg.
Torque 300 ft. lbs. use
Red Loctite

Hyd. Motor Cover Plate


P/N 71011536

4/15/2009 TOP FEED ROLL 22


TOP FEED ROLL ARM MOTOR

Top Feed Roll Motor


P/N 71011460
Stud to be cut off flush
In order to install Anchor
block

Top Feed Roll Motor


P/N 71011460

Anchor Block Flange Kit


P/N 70010288 2x
Kit contains:
1 – Anchor Block Flange
4 – SHCS 20Mx75MM
4 – 20M lock washers
1 – O-ring seal
Torque 100 ft/lbs using
Blue loctite

4/15/2009 TOP FEED ROLL


23
TOP FEED ROLL BUSHINGS

Split Bushing (2X)


Part No. 71011309

Compress bushing and


install flush to mount

Top Feed Roll Arm


Weldment
Part No. 30410092-E

Bushing
Top Feed Roll
Part No. 41110123-A

Press fit into arm

TOP FEED ROLL 24


4/15/2009
FLIP SECTION CYLINDER MOUNT

Split Bushing (2X)


Part No. 71011309

Compress bushing and


install flush to arms

FLIP SECTION CYLINDER INSTALLATION

Hydraulic Cylinder
Discharge Conveyor Flip Section
Part No. 71011392-A

Extend rod end of Hydraulic


Cylinder. Apply Red Loctite to
Clevis Bolts at each end of
Cylinder, then secure tightly

4/15/2009 FLIP SECTION 25


Hydraulic Motor
DISCHARGE CONVEYOR ASSEMBLIES Discharge Conveyor
Part No. 70011689
Shaft Collar
Part No. 71012015
Head Pulley w/Shaft
Part No. 71014235

Head Pulley Bearings


Part No. 70013187 (D.S.)
Part No. 70013188 (N.D.S.)

Coupling Assembly:
Coupler P/N 70012020
Step Key P/N 70010714
Bushing 1 ¼” P/N 70012044
Bushing 2 7/16” P/N 70012334

Telescoper
Part No. 71014184

Torque Arm
Part No. 41110021-A

Aluminum Filler Plate


Part No. 31110103-A

Hydraulic Cylinder
Conveyor Fold
Part No. 71011392-A

Belt Scraper Bracket


Part No. 41110290

Belt Scraper Blade (UHMW)


Part No. 41110288-A (D.S.)
Part No. 41110289-A (N.D.S.)

Flow Control
Conveyor Fold Out
Part No. 70011283

Flow Control
Conveyor Fold In
Part No. 70011283

Quick Disconnect Male


Part No. 71011336

Quick Disconnect Female


4/15/2009 DISCHARGE CONVEYOR ASSEMBLIES 26
Part No. 71011337
DISCHARGE CONVEYOR UHMW PLASTIC

DISCHARGE CONVEYOR METAL FLOOR

UHMW PLASTIC FLOOR


HARDWARE: 8x
P/N 41910009
(NOT SHOWN) FHSCS 1/2-13 x 1 1/2 lg.
P/N 50010719
1/2” FLAT WASHER
P/N 50010348
1/2” HEX LOCK NUT
P/N 50010600

04-14-09 DISCHARGE CONVERYOR 27


DISCHARGE CONVEYOR IDLER ROLLS
Flat Top Idler w/Brackets
P/N 70014395

HARDWARE: At each end


HHCS 1/2-13X1 3/4 lg.
P/N 50010115
1/2 Flat Washer 2X
P/N 50010348
1/2” Lock Washer
P/N 50010392
1/2-13 Lock Nut
P/N 50010600

RETURN IDLER ROLL


P/N 70013211
RETURN IDLER BRACKET (2X)
P/N 71014145

HARDWARE: At each end


HHCS 1/2-13X1 lg.
P/N 50010110
1/2 Flat Washer
P/N 50010348
1/2 Lock Washer
P/N 50010392

04/10/09 DISCHARGE CONVEYOR IDLER ROLLS 28


DISC. CNVR. FLIP SECTION
DISCHARGE CONVEYOR P/N 31910001-A
Pivot Pin Lock
P/N 41110141
HHCS 3/4-10 x 1” lg.
P/N 50010187
3/4” Lock Washer
P/N 50010385
Pivot Pin Flip Section
P/N 41110140

Hyd. Cylinder Flip Section


P/N 71011392-A

DISC. CNVR. FLIP SECTION


P/N 31910001-A

DISC. CONVEYOR
TELESCOPER (1 PER SIDE)
P/N 71014184

HARDWARE:
4-HHCS 5/8-11x1 ½ lg
P/N 50010160
8-5/8” Flat Washers P/N 50010365
4-5/8” Hex Lock Nut P/N 50010602
NOTE: Bolt heads are on the
Inside of the frame

4/15/2009 DISCHARGE CONVEYOR 29

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