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C-Service 3

SPARE-PARTS BOOK

TABLE OF CONTENTS
Model: ZL 250-135
Chapter 6.5.3: SN: 178450 - 179585
32564b Valve system 12 volt 13 l/min Page 4
32565b Valve system 24 volt 13 l/min Page 6

Chapter 6.5.4: SN: 179586 - 195311


32564c Valve system 12 volt 13 l/min Page 8
32565c Valve system 24 volt 13 l/min Page 10

Chapter 6.5.5: SN: 195312 - 199949


32564d Valve system 12 volt 13 l/min Page 12
32565d Valve system 24 volt 13 l/min Page 14

Chapter 6.5.6: SN: 199950 - 206245


32564e Valve system 12 volt 13 l/min Page 16
32565e Valve system 24 volt 13 l/min Page 18

Chapter 6.5.7: SN: 206246 - 209093


32564f Valve system 12 Volt 13 l/min Page 20
32565f Valve system 24 Volt 13 l/min Page 22

Chapter 6.5.8: SN: 209094 -


32564g Ventilsystem 12V 13 l/m Page 24
32565g Ventilsystem 24V 13 l/m Page 26

Chapter 7.1: Electric safety valve


54132 Electric safety valve 24 V Page 28
54131 Electric safety valve 12 V Page 30
54130 Electric safety valve 24 V Page 32
54129 Electric safety valve 12 V Page 34

Chapter 1: Liftchassis
E7Z0344 Chassie Page 36
E7Z0344A Chassie Page 38
E7Z0344B SN: 177052 - Page 40

Chapter 2: Hydraulic hoses


A0Z0338 SN: - 173918 Page 42
A0Z0338a SN: 173919 - 175550 Page 44
A0Z0338b SN: 175551 - 195311 Page 46
A0Z0338c SN: 195312 - Page 48

Chapter 3.1: Standard


ELZ0343 SN: - 179585 Page 50
ELZ0343a SN: 179586 - 184985 Page 52
ELZ0343b SN: 184986 - Page 54

Chapter 3.2: VDHH


ELZ0343c SN: - 179585 Page 56
ELZ0343d SN: 179586 -184985 Page 58
ELZ0343e SN: 184986 - Page 60

Chapter 4.1: Steel platform


PLZ0427 SN: - 177051 Page 62
PLZ0427a SN: 177052 - Page 64

Chapter 4.2: Alu. platform, conical laser M


PLZ0429 Alu. platform Z, conical laser M SN: - 177043 Page 66
PLZ0429a Alu. platform Z, conical laser M SN: 177044 - Page 68

Chapter 4.3: Alu. platform, flat 40mm laser S


PLZ0430 Alu. platform Z, flat 40mm laser S SN: - 177043 Page 70
PLZ0430a Alu. platform Z, flat 40mm laser S SN: 177044 - Page 72

Chapter 5: Cylinders
51581 Lift cylinder Page 74
52021 Tiltcylinder Page 76

Chapter 6.1: SN: -178049


32568 Hydraulic unit 7000, 24V 200B 13 l/min Page 78
32569 Hydraulic unit 7000, 12V 200B 13 l/min Page 80

Chapter 6.2: SN: 178050 - 178449


32568a Hydraulic unit 7000, 24V 200B 13 l/min Page 82
32569a Hydraulic unit 7000, 12V 200B 13 l/min Page 84

Chapter 6.3: SN: 178450 - 204126


32568b Hydraulic unit 7000, 24V 200B 13 l/min Page 86
32569b Hydraulic unit 7000, 12V 200B 13 l/min Page 88

Chapter 6.4: SN: 204127 -


32568c Hydraulic unit 7000, 24V 200B 13 l/min Page 90
32569c Hydraulic unit 7000, 12V 200B 13 l/min Page 92

Chapter 6.5.1: SN: -173918


32564 Valve system 12 volt 13 l/min Page 94
32565 Valve system 24 volt 13 l/min Page 96

Chapter 6.5.2: SN: 173919 - 178449


32564a Valve system 12 volt 13 l/min Page 98
32565a Valve system 24 volt 13 l/min Page 100

1/19/2009
C-Service 3

Model:ZL 250-135 32564b


Chapter 6.5.3 SN: 178450 - 179585 Valve system 12 volt 13 l/min
32564b - Valve system 12 volt 13 l/min

Page 3 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 3
10 33142 O-ring set valve 21621 2
11 22075 Magnet 12V L=350 3
12 32372 O-ring set, magnet 1
13 32961 O-ring set valve 32040 1
14 32466 Nut for valve 3
15 21621 Valve VE 166.22 2
16 32040 Reverse valve excl. magnet 1
17 32356 Piston for valveblock Constant flow 1
18 32971 Spring for valveblock 1

1/19/2009 Page 4 of 100


C-Service 3

Model:ZL 250-135 32565b


Chapter 6.5.3 SN: 178450 - 179585 Valve system 24 volt 13 l/min
32565b - Valve system 24 volt 13 l/min

Page 5 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 3
10 33142 O-ring set valve 21621 2
11 22076 Magnet 24V L=350 3
12 32372 O-ring set, magnet 1
13 32961 O-ring set valve 32040 1
14 32466 Nut for valve 3
15 21621 Valve VE 166.22 2
16 32040 Reverse valve excl. magnet 1
17 32356 Piston for valveblock Constant flow 1
18 32971 Spring for valveblock 1

1/19/2009 Page 6 of 100


C-Service 3

Model:ZL 250-135 32564c


Chapter 6.5.4 SN: 179586 - 195311 Valve system 12 volt 13 l/min
32564c - Valve system 12 volt 13 l/min

Page 7 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 1
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 1
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 1
10 32833 Valve 4/2 man. control 1
11 32764 Magnet 12V L=350mm 1
12 32356 Piston for valveblock Constant flow 1
13 32971 Spring for valveblock 1
14 32831 Valve 2/2 DB man. control 1

1/19/2009 Page 8 of 100


C-Service 3

Model:ZL 250-135 32565c


Chapter 6.5.4 SN: 179586 - 195311 Valve system 24 volt 13 l/min
32565c - Valve system 24 volt 13 l/min

Page 9 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 1
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 1
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 1
10 32833 Valve 4/2 man. control 1
11 32768 Magnet 24V L=350mm 1
12 32356 Piston for valveblock Constant flow 1
13 32971 Spring for valveblock 1
14 32831 Valve 2/2 DB man. control 1
Kit 32534 Valve housing cpl. 1
1 32566 Adapter 3/8"-1/4" 1
2 20356 Adapter 1/4"-1/4" 1
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 1
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1

1/19/2009 Page 10 of 100


C-Service 3

Model:ZL 250-135 32564d


Chapter 6.5.5 SN: 195312 - 199949 Valve system 12 volt 13 l/min
32564d - Valve system 12 volt 13 l/min

Page 11 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 1
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 1
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 32833 Valve 4/2 man. control 1
10 32764 Magnet 12V L=350mm 1
11 32356 Piston for valveblock Constant flow 1
12 32971 Spring for valveblock 1
13 32831 Valve 2/2 DB man. control 1

1/19/2009 Page 12 of 100


C-Service 3

Model:ZL 250-135 32565d


Chapter 6.5.5 SN: 195312 - 199949 Valve system 24 volt 13 l/min
32565d - Valve system 24 volt 13 l/min

Page 13 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 1
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 1
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 32833 Valve 4/2 man. control 1
10 32768 Magnet 24V L=350mm 1
11 32356 Piston for valveblock Constant flow 1
12 32971 Spring for valveblock 1
13 32831 Valve 2/2 DB man. control 1

1/19/2009 Page 14 of 100


C-Service 3

Model:ZL 250-135 32564e


Chapter 6.5.6 SN: 199950 - 206245 Valve system 12 volt 13 l/min
32564e - Valve system 12 volt 13 l/min

Page 15 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 3
9 33142 O-ring set valve 21621 2
10 22075 Magnet 12V L=350 3
11 32764 Magnet 12V L=350mm 1
12 32372 O-ring set, magnet 1
13 32833 Valve 4/2 man. control 1
14 32466 Nut for valve 2
15 21621 Valve VE 166.22 2
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 16 of 100


C-Service 3

Model:ZL 250-135 32565e


Chapter 6.5.6 SN: 199950 - 206245 Valve system 24 volt 13 l/min
32565e - Valve system 24 volt 13 l/min

Page 17 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 3
9 33142 O-ring set valve 21621 2
10 22076 Magnet 24V L=350 2
11 32764 Magnet 12V L=350mm 1
12 32372 O-ring set, magnet 1
13 32833 Valve 4/2 man. control 1
14 32466 Nut for valve 2
15 21621 Valve VE 166.22 2
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 18 of 100


C-Service 3

Model:ZL 250-135 32564f


Chapter 6.5.7 SN: 206246 - 209093 Valve system 12 Volt 13 l/min
32564f - Valve system 12 Volt 13 l/min

Page 19 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 33142 O-ring set valve 21621 2
10 22075 Magnet 12V L=350 3
11 32372 O-ring set, magnet 3
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 2
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 20 of 100


C-Service 3

Model:ZL 250-135 32565f


Chapter 6.5.7 SN: 206246 - 209093 Valve system 24 Volt 13 l/min
32565f - Valve system 24 Volt 13 l/min

Page 21 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20105 Adapter 1/4"-3/8" NV22 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 33142 O-ring set valve 21621 2
10 22076 Magnet 24V L=350 3
11 32372 O-ring set, magnet 3
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 2
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 22 of 100


C-Service 3

Model:ZL 250-135 32564g


Chapter 6.5.8 SN: 209094 - Ventilsystem 12V 13 l/m
32564g - Ventilsystem 12V 13 l/m

Page 23 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 53902 Adapter 1/4"-3/8" NV19 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 33142 O-ring set valve 21621 2
10 22075 Magnet 12V L=350 3
11 32372 O-ring set, magnet 3
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 2
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 24 of 100


C-Service 3

Model:ZL 250-135 32565g


Chapter 6.5.8 SN: 209094 - Ventilsystem 24V 13 l/m
32565g - Ventilsystem 24V 13 l/m

Page 25 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 53902 Adapter 1/4"-3/8" NV19 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 33036 Adapter 3/8" 1
9 33142 O-ring set valve 21621 2
10 22076 Magnet 24V L=350 3
11 32372 O-ring set, magnet 3
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 2
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 26 of 100


C-Service 3

Model:ZL 250-135 54132


Chapter 7.1 Electric safety valve Electric safety valve 24 V
54132 - Electric safety valve 24 V

Page 27 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 54132 El. safety valve cpl. 24V tilt 1
1 54135 Cable set L=1800 white/blue 1
2 66752 Valve housing 1
3 31845 Swivel joint cpl. 1
4 21662 Magnet 24V AMP 1
5 31521 O-ring set 1
6 31174 Swivel joint cpl. D=1/4" 1
7 22199 Valve excl. magnet CE6 1

1/19/2009 Page 28 of 100


C-Service 3

Model:ZL 250-135 54131


Chapter 7.1 Electric safety valve Electric safety valve 12 V
54131 - Electric safety valve 12 V

Page 29 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 54131 El. safety valve cpl. 12V tilt 1
1 54135 Cable set L=1800 white/blue 1
2 66752 Valve housing 1
3 31845 Swivel joint cpl. 1
4 21663 Magnet 12V AMP 1
5 31521 O-ring set 1
6 31174 Swivel joint cpl. D=1/4" 1
7 22199 Valve excl. magnet CE6 1

1/19/2009 Page 30 of 100


C-Service 3

Model:ZL 250-135 54130


Chapter 7.1 Electric safety valve Electric safety valve 24 V
54130 - Electric safety valve 24 V

Page 31 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 54130 El. safety valve cpl. 24V lift 1
1 54134 Cable set L=1650mm white/yellow 1
2 54114 Valve housing lift 1
3 31845 Swivel joint cpl. 1
4 21662 Magnet 24V AMP 1
5 31521 O-ring set 1
6 31174 Swivel joint cpl. D=1/4" 1
7 22199 Valve excl. magnet CE6 1

1/19/2009 Page 32 of 100


C-Service 3

Model:ZL 250-135 54129


Chapter 7.1 Electric safety valve Electric safety valve 12 V
54129 - Electric safety valve 12 V

Page 33 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 54129 El. safety valve cpl. 12V lift 1
1 54134 Cable set L=1650mm white/yellow 1
2 54114 Valve housing lift 1
3 31845 Swivel joint cpl. 1
4 21663 Magnet 12V AMP 1
5 31521 O-ring set 1
6 31174 Swivel joint cpl. D=1/4" 1
7 22199 Valve excl. magnet CE6 1

1/19/2009 Page 34 of 100


C-Service 3

Model:ZL 250-135 E7Z0344


Chapter 1 Liftchassis Chassie
E7Z0344 - Chassie

Page 35 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 52677 Support frame 1
2 52050 Lift arm (-135) 1
3 51581 Liftcyl. D=70 (-135) 2
4 52021 Tilt cyl. MA D=90 (-135) 2
5 52679 Bumper bar, center 1
6 52678 Bumper bar, outer part L=319 2
7 52090 Bumper bar inner part 4
8 20281 Plastic cover 6
9 22183 Plastic cover 70x70 4
10 21597 Screw M12x100 12
11 21828 Screw M12x80 12
12 21664 Nut M12 24
13 32176 Bushing cpl. 4
14 32343 Pivot bolt D=30 L=176 4
15 32552 Pivot bolt D=30/35 L=104 2
16 32553 Pivot bolt D=30 L=116 2
17 32037 Lock 1
18 51509 Bracket cpl. 2
19 20171 Nut M22 4
20 21429 Washer 23x40x3 4
Kit 32673 Mounting bracket cpl.:
18 51509 Bracket cpl. 1
19 20171 Nut M22 2
20 21429 Washer 23x40x3 2

1/19/2009 Page 36 of 100


C-Service 3

Model:ZL 250-135 E7Z0344A


Chapter 1 Liftchassis Chassie
E7Z0344A - Chassie

Page 37 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 52677 Support frame 1
2 52050 Lift arm (-135) 1
3 51581 Liftcyl. D=70 (-135) 2
4 52021 Tilt cyl. MA D=90 (-135) 2
5 52679 Bumper bar, center 1
6 52678 Bumper bar, outer part L=319 2
7 52090 Bumper bar inner part 4
8 20281 Plastic cover 6
9 22183 Plastic cover 70x70 4
10 21597 Screw M12x100 12
11 21828 Screw M12x80 12
12 21664 Nut M12 24
13 32176 Bushing cpl. 4
14 32343 Pivot bolt D=30 L=176 4
15 32552 Pivot bolt D=30/35 L=104 2
16 32695 Pivot bolt D=30 L=120mm 2
17 32037 Lock 1
18 51509 Bracket cpl. 2
19 20171 Nut M22 4
20 21429 Washer 23x40x3 4
Kit 32673 Mounting bracket cpl.:
18 51509 Bracket cpl. 1
19 20171 Nut M22 2
20 21429 Washer 23x40x3 2

1/19/2009 Page 38 of 100


C-Service 3

Model:ZL 250-135 E7Z0344B


Chapter 1 Liftchassis SN: 177052 -
E7Z0344B - SN: 177052 -

Page 39 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 53577 Support frame 1
2 53624 Lift arm (-135) 1
3 51581 Liftcyl. D=70 (-135) 2
4 52021 Tilt cyl. MA D=90 (-135) 2
5 52679 Bumper bar, center 1
6 52678 Bumper bar, outer part L=319 2
7 52090 Bumper bar inner part 4
8 20281 Plastic cover 6
9 22183 Plastic cover 70x70 4
10 21597 Screw M12x100 12
11 21828 Screw M12x80 12
12 21664 Nut M12 24
13 32176 Bushing cpl. 4
14 32785 Pivot bolt D=30 L=176 4
15 32782 Pivot bolt D=30/35 L=106 2
16 32784 Pivot bolt D=30 L=120 2
17 32037 Lock 1
18 51509 Bracket cpl. 2
19 20171 Nut M22 4
20 21429 Washer 23x40x3 4
Kit 32673 Mounting bracket cpl.:
18 51509 Bracket cpl. 1
19 20171 Nut M22 2
20 21429 Washer 23x40x3 2

1/19/2009 Page 40 of 100


C-Service 3

Model:ZL 250-135 A0Z0338


Chapter 2 Hydraulic hoses SN: - 173918
A0Z0338 - SN: - 173918

Page 41 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 21025 Nut M8 2
2 52083 Clamp 2
3 20942 Washer D=1/4" 4
4 20356 Adapter 1/4"-1/4" 4
5 21672 Hydr. hose D=1/4" L=1070 4
6 22179 Hydr. hose D=1/4" L=620mm 1/4" 1/4" 2
7 22061 Hydr. hose D=1/4" L=850mm 4
7 22061 Hydr. hose D=1/4" L=850mm 4
8 22224 Hydr. hose D=1/4" L=650mm 2
9 33066 Swivel joint cpl. 2
10 31174 Swivel joint cpl. D=1/4" 16
11 54131 El. safety valve cpl. 12V tilt 1
12 54132 El. safety valve cpl. 24V tilt 1
13 54129 El. safety valve cpl. 12V lift 1
14 54130 El. safety valve cpl. 24V lift 1
15 32373 Swivel joint cpl. 2
16 22158 O-ring 13,3x2,4 4
17 20515 Plug incl. washer 4
18 52043 Sealing 1
19 67771 Pressure cylinder for autotilt 1
20 22218 Hydr. hose D=1/4" L=500mm 1/4" 3/8" 2
21 22215 Pressure guard 210B Incl. cable 1.0m 1
22 52199 Adapter pressure guard 1
23 32193 Swivel joint cpl. D=3/8" 2
24 31174 Swivel joint cpl. D=1/4" 1
25 32694 Swivel joint cpl. L=43mm 1
26 21025 Nut M8 2
27 21775 Pressure guard 60B Incl. cable 1.5m 1
28 32718 Connection block cpl. 1
29 32562 Alu. rail cpl. L=1430 1
30 20515 Plug incl. washer 2
31 54238 Pressure guard 210B 1
32 54177 Cable + pressure switch 60B 1
33 54251 Hyd. autotilt cpl. 1
34 52263 Connection adapter 2

1/19/2009 Page 42 of 100


C-Service 3

Model:ZL 250-135 A0Z0338a


Chapter 2 Hydraulic hoses SN: 173919 - 175550
A0Z0338a - SN: 173919 - 175550

Page 43 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 21025 Nut M8 2
2 52083 Clamp 2
3 20942 Washer D=1/4" 4
4 20356 Adapter 1/4"-1/4" 3
5 21672 Hydr. hose D=1/4" L=1070 3
6 22179 Hydr. hose D=1/4" L=620mm 1/4" 1/4" 2
7 22061 Hydr. hose D=1/4" L=850mm 4
8 22224 Hydr. hose D=1/4" L=650mm 2
9 33066 Swivel joint cpl. 2
10 31174 Swivel joint cpl. D=1/4" 16
11 54131 El. safety valve cpl. 12V tilt 1
12 54132 El. safety valve cpl. 24V tilt 1
13 54129 El. safety valve cpl. 12V lift 1
14 54130 El. safety valve cpl. 24V lift 1
15 32373 Swivel joint cpl. 2
16 22158 O-ring 13,3x2,4 4
17 20515 Plug incl. washer 4
18 52043 Sealing 1
19 67771 Pressure cylinder for autotilt 1
20 22218 Hydr. hose D=1/4" L=500mm 1/4" 3/8" 2
21 22215 Pressure guard 210B Incl. cable 1.0m 1
22 52199 Adapter pressure guard 1
23 32193 Swivel joint cpl. D=3/8" 2
24 31174 Swivel joint cpl. D=1/4" 1
25 32694 Swivel joint cpl. L=43mm 1
26 21025 Nut M8 2
27 21775 Pressure guard 60B Incl. cable 1.5m 1
28 20105 Adapter 1/4"-3/8" NV22 1
29 22322 Hydr. hose D=3/8" L=1070mm 3/8" 3/8" 1
30 32718 Connection block cpl. 1
31 20515 Plug incl. washer 2
32 54238 Pressure guard 210B 1
33 54177 Cable + pressure switch 60B 1
34 54251 Hyd. autotilt cpl. 1
35 32562 Alu. rail cpl. L=1430 1
36 52263 Connection adapter 2

1/19/2009 Page 44 of 100


C-Service 3

Model:ZL 250-135 A0Z0338b


Chapter 2 Hydraulic hoses SN: 175551 - 195311
A0Z0338b - SN: 175551 - 195311

Page 45 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 21025 Nut M8 2
2 52083 Clamp 2
3 20942 Washer D=1/4" 4
4 20356 Adapter 1/4"-1/4" 3
5 21672 Hydr. hose D=1/4" L=1070 3
6 22179 Hydr. hose D=1/4" L=620mm 1/4" 1/4" 2
7 22061 Hydr. hose D=1/4" L=850mm 2
8 22224 Hydr. hose D=1/4" L=650mm 2
9 33066 Swivel joint cpl. 2
10 31174 Swivel joint cpl. D=1/4" 16
11 54131 El. safety valve cpl. 12V tilt 1
12 54132 El. safety valve cpl. 24V tilt 1
13 54129 El. safety valve cpl. 12V lift 1
14 54130 El. safety valve cpl. 24V lift 1
15 32373 Swivel joint cpl. 2
16 22158 O-ring 13,3x2,4 4
17 20515 Plug incl. washer 4
18 52043 Sealing 1
19 67771 Pressure cylinder for autotilt 1
20 22218 Hydr. hose D=1/4" L=500mm 1/4" 3/8" 2
21 22215 Pressure guard 210B Incl. cable 1.0m 1
22 52199 Adapter pressure guard 1
23 32193 Swivel joint cpl. D=3/8" 2
24 31174 Swivel joint cpl. D=1/4" 1
25 32694 Swivel joint cpl. L=43mm 1
26 21025 Nut M8 2
27 21775 Pressure guard 60B Incl. cable 1.5m 1
28 20105 Adapter 1/4"-3/8" NV22 1
29 22322 Hydr. hose D=3/8" L=1070mm 3/8" 3/8" 1
30 22335 Hydr. hose D=3/8" L=550mm 3/8" 1/4" 1
31 21796 Adapter 1/4"-1/4" 1
32 20942 Washer D=1/4" 1
33 22312 Hydr. hose D=1/4" L=850mm 2
34 32718 Connection block cpl. 1
35 20515 Plug incl. washer 2
36 54238 Pressure guard 210B 1
37 54177 Cable + pressure switch 60B 1
38 54251 Hyd. autotilt cpl. 1
39 32562 Alu. rail cpl. L=1430 1
40 52263 Connection adapter 2

1/19/2009 Page 46 of 100


C-Service 3

Model:ZL 250-135 A0Z0338c


Chapter 2 Hydraulic hoses SN: 195312 -
A0Z0338c - SN: 195312 -

Page 47 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 21025 Nut M8 2
2 52083 Clamp 2
3 20942 Washer D=1/4" 4
4 53902 Adapter 1/4"-3/8" NV19 4
5 22322 Hydr. hose D=3/8" L=1070mm 3/8" 3/8" 4
6 22179 Hydr. hose D=1/4" L=620mm 1/4" 1/4" 2
7 22061 Hydr. hose D=1/4" L=850mm 2
8 22224 Hydr. hose D=1/4" L=650mm 2
9 33066 Swivel joint cpl. 2
10 31174 Swivel joint cpl. D=1/4" 16
11 54131 El. safety valve cpl. 12V tilt 1
12 54132 El. safety valve cpl. 24V tilt 1
13 54129 El. safety valve cpl. 12V lift 1
14 54130 El. safety valve cpl. 24V lift 1
15 32373 Swivel joint cpl. 2
16 22158 O-ring 13,3x2,4 4
17 20515 Plug incl. washer 4
18 52043 Sealing 1
19 67771 Pressure cylinder for autotilt 1
20 22218 Hydr. hose D=1/4" L=500mm 1/4" 3/8" 2
21 22215 Pressure guard 210B Incl. cable 1.0m 1
22 52199 Adapter pressure guard 1
23 32193 Swivel joint cpl. D=3/8" 2
24 31174 Swivel joint cpl. D=1/4" 1
25 32694 Swivel joint cpl. L=43mm 1
26 21025 Nut M8 2
27 21775 Pressure guard 60B Incl. cable 1.5m 1
30 22335 Hydr. hose D=3/8" L=550mm 3/8" 1/4" 1
31 21796 Adapter 1/4"-1/4" 1
32 20942 Washer D=1/4" 1
33 22312 Hydr. hose D=1/4" L=850mm 2
34 32718 Connection block cpl. 1
35 20515 Plug incl. washer 2
36 54238 Pressure guard 210B 1
37 54177 Cable + pressure switch 60B 1
38 54251 Hyd. autotilt cpl. 1
39 32562 Alu. rail cpl. L=1430 1
40 52263 Connection adapter 2

1/19/2009 Page 48 of 100


C-Service 3

Model:ZL 250-135 ELZ0343


Chapter 3.1 Standard SN: - 179585
ELZ0343 - SN: - 179585

Page 49 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 54122 Cable cpl. L=1700 red connector 1
7 54121 Cable cpl. L=1700 blue connector 1
8 32626 Connector cpl. red for 35mm² cable 1
9 32625 Connector cpl. blue for 35mm² cable 1
10 32054 Battery cable L=13m red 35mm² 1
11 51035 Cable cpl. L=13m black 35mm² 1
12 21570 Screw M6x35 1
13 20165 Screw M8X16X12 3
14 21606 Cable seal PG 16 12
15 21722 Connection block 1
16 52104 Connection box cpl. 1
17 54125 Cable cpl. L=1900 1
18 54126 Cable cpl. L=1250 1

1/19/2009 Page 50 of 100


C-Service 3

Model:ZL 250-135 ELZ0343a


Chapter 3.1 Standard SN: 179586 - 184985
ELZ0343a - SN: 179586 - 184985

Page 51 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 54122 Cable cpl. L=1700 red connector 1
7 54121 Cable cpl. L=1700 blue connector 1
8 32626 Connector cpl. red for 35mm² cable 1
9 32625 Connector cpl. blue for 35mm² cable 1
10 32054 Battery cable L=13m red 35mm² 1
11 51035 Cable cpl. L=13m black 35mm² 1
12 21570 Screw M6x35 1
13 20165 Screw M8X16X12 1
14 21606 Cable seal PG 16 12
15 21724 Terminal block 8-pole 1
16 52104 Connection box cpl. 1
17 54951 Cable cpl.L=1900 1
18 54126 Cable cpl. L=1250 1
19 33146 Connector 8-pol - cable 12V with 15A fuse 1
20 33147 Connector 8-pol - cable 24V with 10A fuse 1

1/19/2009 Page 52 of 100


C-Service 3

Model:ZL 250-135 ELZ0343b


Chapter 3.1 Standard SN: 184986 -
ELZ0343b - SN: 184986 -

Page 53 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 55179 Cable cpl. L=10m 35mm² blue connector 1
7 32626 Connector cpl. red for 35mm² cable 1
8 32625 Connector cpl. blue for 35mm² cable 1
9 22360 Conduit entry PG21 3
10 32978 Connector cpl. red pin for 35mm² cable 1
11 32977 Connector cpl. blue pin for 35mm² cable 1
12 55220 Cable cpl. L=6,5m red connector 1
13 22360 Conduit entry PG21 1
14 55219 Cable cpl. L=6,5m blue connector 1
15 20165 Screw M8X16X12 3
16 21570 Screw M6x35 4
17 21606 Cable seal PG 16 12
18 21773 Lock nut PG21 1
19 21724 Terminal block 8-pole 1
20 52104 Connection box cpl. 1
21 55171 Cable cpl. L=2,95m 1
22 55178 Cable cpl. L=10m 35mm² red connector 1
23 33146 Connector 8-pol - cable 12V with 15A fuse 1
24 33147 Connector 8-pol - cable 24V with 10A fuse 1

1/19/2009 Page 54 of 100


C-Service 3

Model:ZL 250-135 ELZ0343c


Chapter 3.2 VDHH SN: - 179585
ELZ0343c - SN: - 179585

Page 55 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 54122 Cable cpl. L=1700 red connector 1
7 54121 Cable cpl. L=1700 blue connector 1
8 54451 Cable L=1m 1
9 54126 Cable cpl. L=1250 1
10 54125 Cable cpl. L=1900 1
11 52104 Connection box cpl. 1
12 21570 Screw M6x35 1
13 20165 Screw M8X16X12 3
14 21606 Cable seal PG 16 12
15 21722 Connection block 1

1/19/2009 Page 56 of 100


C-Service 3

Model:ZL 250-135 ELZ0343d


Chapter 3.2 VDHH SN: 179586 -184985
ELZ0343d - SN: 179586 -184985

Page 57 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 54122 Cable cpl. L=1700 red connector 1
7 54121 Cable cpl. L=1700 blue connector 1
8 54451 Cable L=1m 1
9 54126 Cable cpl. L=1250 1
10 54951 Cable cpl.L=1900 1
11 52104 Connection box cpl. 1
12 21570 Screw M6x35 1
13 20165 Screw M8X16X12 3
14 21606 Cable seal PG 16 12
15 21724 Terminal block 8-pole 1
16 33146 Connector 8-pol - cable 12V with 15A fuse 1
17 33147 Connector 8-pol - cable 24V with 10A fuse 1

1/19/2009 Page 58 of 100


C-Service 3

Model:ZL 250-135 ELZ0343e


Chapter 3.2 VDHH SN: 184986 -
ELZ0343e - SN: 184986 -

Page 59 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 33071 Plastic nut cpl. 1
2 52105 Plastic cover cpl. 1
3 54175 Circuit card config. 1 1
4 32664 Circuit card Z, Config. 2 1
5 32665 Circuit card Z, Config. 3 1
6 22360 Conduit entry PG21 3
7 55219 Cable cpl. L=6,5m blue connector 1
8 54451 Cable L=1m 1
9 21724 Terminal block 8-pole 1
10 55220 Cable cpl. L=6,5m red connector 1
11 52104 Connection box cpl. 1
12 21570 Screw M6x35 1
13 20165 Screw M8X16X12 3
14 21606 Cable seal PG 16 12
15 33147 Connector 8-pol - cable 24V with 10A fuse 1
16 33146 Connector 8-pol - cable 12V with 15A fuse 1
17 21773 Lock nut PG21 3
18 32977 Connector cpl. blue pin for 35mm² cable 1
19 32978 Connector cpl. red pin for 35mm² cable 1
20 55171 Cable cpl. L=2,95m 1

1/19/2009 Page 60 of 100


C-Service 3

Model:ZL 250-135 PLZ0427


Chapter 4.1 Steel platform SN: - 177051
PLZ0427 - SN: - 177051

Page 61 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20774 Cover guard 1
1 21143 Cover guard without holes 1
2 20145 Platform lock 1
3 31112 Locking bar set 1
4 31137 Warning flags pair cpl. 1
5 20273 Profile for warning flag 2
6 32343 Pivot bolt D=30 L=176 1
7 32343 Pivot bolt D=30 L=176 1
9 21674 Washer 31x58x4 2
10 50755 Support wheel 93/55 mm L=49,5mm 1
11 51564 Spacing sleeve 2
13 32052 Rollstop cpl pair after mountable 900mm 90° 1
14 32419 Rollstop cpl. pair after mountable 1
15 20803 Nut 4
16 51563 Support wheel cpl. 2
25 sign Decals, signs 1
51563 Support wheel cpl. 1

1/19/2009 Page 62 of 100


C-Service 3

Model:ZL 250-135 PLZ0427a


Chapter 4.1 Steel platform SN: 177052 -
PLZ0427a - SN: 177052 -

Page 63 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20774 Cover guard 1
1 21143 Cover guard without holes 1
2 20145 Platform lock 1
3 31112 Locking bar set 1
4 31137 Warning flags pair cpl. 1
5 20273 Profile for warning flag 2
6 32785 Pivot bolt D=30 L=176 1
7 32785 Pivot bolt D=30 L=176 2
8 21674 Washer 31x58x4 1
9 50755 Support wheel 93/55 mm L=49,5mm 1
10 51564 Spacing sleeve 2
11 32052 Rollstop cpl pair after mountable 900mm 90° 1
12 32419 Rollstop cpl. pair after mountable 1
13 20803 Nut 1
14 53696 Support wheel cpl. 2
25 sign Decals, signs 1

1/19/2009 Page 64 of 100


C-Service 3

Model:ZL 250-135 PLZ0429


Chapter 4.2 Alu. platform, conical laserAlu.
M platform Z, conical laser M SN: - 177043
PLZ0429 - Alu. platform Z, conical laser M SN: - 177043

Page 65 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20273 Profile for warning flag 2
2 31137 Warning flags pair cpl. 1
3 32343 Pivot bolt D=30 L=176 2
4 31114 Wear protection bracket pair cpl. 1
5 32343 Pivot bolt D=30 L=176 2
6 21674 Washer 31x58x4 4
7 50755 Support wheel 93/55 mm L=49,5mm 2
8 51564 Spacing sleeve 2
9 52556 Bracket Left 1
10 52555 Bracket right 1
11 52560 Platta, ej reg. ännu 2
12 33058 Profile PML L=450mm right up to 177043 1
13 33059 Profile PML L=450mm left. Up to 177043 1
14 32894 Side profile cpl L=2100 2
15 32896 Side profile cpl L=2300 2
16 32898 Side profile cpl L=2500 2
17 32900 Side profile cpl. L=2525 2
18 51563 Support wheel cpl. 2

1/19/2009 Page 66 of 100


C-Service 3

Model:ZL 250-135 PLZ0429a


Chapter 4.2 Alu. platform, conical laserAlu.
M platform Z, conical laser M SN: 177044 -
PLZ0429a - Alu. platform Z, conical laser M SN: 177044 -

Page 67 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20273 Profile for warning flag 2
2 31137 Warning flags pair cpl. 1
3 32785 Pivot bolt D=30 L=176 2
4 31114 Wear protection bracket pair cpl. 1
5 32785 Pivot bolt D=30 L=176 2
6 21674 Washer 31x58x4 4
7 50755 Support wheel 93/55 mm L=49,5mm 2
8 51564 Spacing sleeve 2
9 53694 Bracket Z/ZL left Kolas M 1
10 53693 Bracket Z/ZL right Kolas M 1
11 52560 #Plate# Not yet registrated! 2
12 32636 Side profile right L=450 1
13 32637 Side profile left L=450 1
14 32902 Side profile cpl. right L=1575 1
14 32904 Side profile cpl. left L=1575 1
15 32906 Side profile cpl. right L=1975 1
15 32908 Side profile cpl. left L=1975 1
16 32910 Side profile cpl. right L=2100 1
16 32912 Side profile cpl. left L=2100 1
17 32914 Side profile cpl. right L=2375 1
17 32916 Side profile cpl. left L=2375 1
18 32918 Side profile cpl. right L=2575 1
18 32920 Side profile cpl. left L=2575 1
19 32922 Side profile cpl. right L=2600 1
19 32924 Side profile cpl. left L=2600 1
20 51563 Support wheel cpl. 2
21 53696 Support wheel cpl. 2
35 sign Decals, signs 1
103 32343 Pivot bolt D=30 L=176 2
105 32343 Pivot bolt D=30 L=176 2
109 52556 Bracket Left 1
110 52555 Bracket right 1

1/19/2009 Page 68 of 100


C-Service 3

Model:ZL 250-135 PLZ0430


Chapter 4.3 Alu. platform, flat 40mmAlu.
laser S
platform Z, flat 40mm laser S SN: - 177043
PLZ0430 - Alu. platform Z, flat 40mm laser S SN: - 177043

Page 69 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20273 Profile for warning flag 2
2 31137 Warning flags pair cpl. 1
3 32343 Pivot bolt D=30 L=176 2
4 31114 Wear protection bracket pair cpl. 1
5 32343 Pivot bolt D=30 L=176 2
6 21674 Washer 31x58x4 4
7 50755 Support wheel 93/55 mm L=49,5mm 2
8 51564 Spacing sleeve 2
9 32636 Side profile right L=450 1
9 32637 Side profile left L=450 1
10 32638 Side profile L=1270 2
10 32639 Side profile L=1470 2
10 32640 Side profile L=1620 2
10 32641 Side profile L=1920 2
10 32642 Side profile L=2170 2
11 52547 Bracket ZS left 1
12 52546 Bracket ZS right 1
13 51563 Support wheel cpl. 1
35 sign Decals, signs 1

1/19/2009 Page 70 of 100


C-Service 3

Model:ZL 250-135 PLZ0430a


Chapter 4.3 Alu. platform, flat 40mmAlu.
laser S
platform Z, flat 40mm laser S SN: 177044 -
PLZ0430a - Alu. platform Z, flat 40mm laser S SN: 177044 -

Page 71 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 20273 Profile for warning flag 2
2 31137 Warning flags pair cpl. 1
3 32785 Pivot bolt D=30 L=176 2
4 31114 Wear protection bracket pair cpl. 1
5 32785 Pivot bolt D=30 L=176 1
6 21674 Washer 31x58x4 4
7 50755 Support wheel 93/55 mm L=49,5mm 2
8 51564 Spacing sleeve 2
9 32636 Side profile right L=450 1
9 32637 Side profile left L=450 1
9 32972 Side profile steel Right L=450 1
9 32973 Side profile steel Left L=450 1
10 32941 Side profile L=490 2
10 32943 Side profile L=890 2
10 32945 Side profile L=1310 2
11 53663 Bracket ZS left 1
12 53662 Bracket ZS right 1
13 53696 Support wheel cpl. 2
14 51563 Support wheel cpl. 2
35 sign Decals, signs 1
103 32343 Pivot bolt D=30 L=176 2
105 32343 Pivot bolt D=30 L=176 2
111 52547 Bracket ZS left 1
112 52546 Bracket ZS right 1

1/19/2009 Page 72 of 100


C-Service 3

Model:ZL 250-135 51581


Chapter 5 Cylinders Lift cylinder
51581 - Lift cylinder

Page 73 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 51581 Liftcyl. D=70 (-135) 1
1 32572 Cylinder case D=70 L=444 1
2 32590 Piston D=70 1
3 32594 Piston rod D=45 L=418 1
4 32592 Cylindercover D=70 1
5 32573 Pressure rod D=45 L=38 1
6 32724 Bushing set 2
7 32622 Gasket set D=70 1
8 21376 Grease nipple M6 1

1/19/2009 Page 74 of 100


C-Service 3

Model:ZL 250-135 52021


Chapter 5 Cylinders Tiltcylinder
52021 - Tiltcylinder

Page 75 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 52021 Tilt cyl. MA D=90 (-135) 1
1 32576 Cylinder case D=90 L=388 1
2 32596 Piston D=90 1
3 32598 Piston rod D=45 L=336 1
4 32597 Cylindercover D=90 1
5 32577 Pressure rod D=45 L=339 1
6 32724 Bushing set 1
7 31194 Clevis bearing 1
8 32595 Limit stop 1
9 32601 Locknut M45x1,5 1
10 32624 Gasket set D=90 1
11 21376 Grease nipple M6 1

1/19/2009 Page 76 of 100


C-Service 3

Model:ZL 250-135 32568


Chapter 6.1 SN: -178049 Hydraulic unit 7000, 24V 200B 13 l/min
32568 - Hydraulic unit 7000, 24V 200B 13 l/min

Page 77 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32568 Hydr. unit 24V 200B 2,5cc 13 l/min 1
1 32207 Electric Motor 2,0 kW 24V 1
2 32204 Pump cpl. 2,5cc 1
3 32565 Valve system 24V 13 l/min 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32485 Strain tube 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32059 Carbon brush kit 24V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32536 Switch 24V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 78 of 100


C-Service 3

Model:ZL 250-135 32569


Chapter 6.1 SN: -178049 Hydraulic unit 7000, 12V 200B 13 l/min
32569 - Hydraulic unit 7000, 12V 200B 13 l/min

Page 79 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32569 Hydr. unit 12V 200B 2,0 cc 13 l/min 1
1 32206 Electric Motor 2,0kW 12V 1
2 32559 Pump 2,0cc cpl. 1
3 32564 Valve system 12V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32485 Strain tube 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32058 Carbon brush kit 12V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32535 Switch 12V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 80 of 100


C-Service 3

Model:ZL 250-135 32568a


Chapter 6.2 SN: 178050 - 178449 Hydraulic unit 7000, 24V 200B 13 l/min
32568a - Hydraulic unit 7000, 24V 200B 13 l/min

Page 81 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32568 Hydr. unit 24V 200B 2,5cc 13 l/min 1
1 32207 Electric Motor 2,0 kW 24V 1
2 32204 Pump cpl. 2,5cc 1
3 32565 Valve system 24V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32940 Strain tube 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32059 Carbon brush kit 24V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32798 Switch 24 V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 82 of 100


C-Service 3

Model:ZL 250-135 32569a


Chapter 6.2 SN: 178050 - 178449 Hydraulic unit 7000, 12V 200B 13 l/min
32569a - Hydraulic unit 7000, 12V 200B 13 l/min

Page 83 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


1 32206 Electric Motor 2,0kW 12V 1
2 32559 Pump 2,0cc cpl. 1
3 32564 Valve system 12V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32940 Strain tube 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32058 Carbon brush kit 12V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32797 Switch 12V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1
32569 Hydr. unit 12V 200B 2,0 cc 13 l/min 1

1/19/2009 Page 84 of 100


C-Service 3

Model:ZL 250-135 32568b


Chapter 6.3 SN: 178450 - 204126 Hydraulic unit 7000, 24V 200B 13 l/min
32568b - Hydraulic unit 7000, 24V 200B 13 l/min

Page 85 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32568 Hydr. unit 24V 200B 2,5cc 13 l/min 1
1 32207 Electric Motor 2,0 kW 24V 1
2 32204 Pump cpl. 2,5cc 1
3 32565 Valve system 24V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32940 Strain tube 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32059 Carbon brush kit 24V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32798 Switch 24 V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 86 of 100


C-Service 3

Model:ZL 250-135 32569b


Chapter 6.3 SN: 178450 - 204126 Hydraulic unit 7000, 12V 200B 13 l/min
32569b - Hydraulic unit 7000, 12V 200B 13 l/min

Page 87 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32569 Hydr. unit 12V 200B 2,0 cc 13 l/min 1
1 32206 Electric Motor 2,0kW 12V 1
2 32204 Pump cpl. 2,5cc 1
3 32564 Valve system 12V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 32217 Strainer 104µ 1
8 32940 Strain tube 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32058 Carbon brush kit 12V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32797 Switch 12V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 88 of 100


C-Service 3

Model:ZL 250-135 32568c


Chapter 6.4 SN: 204127 - Hydraulic unit 7000, 24V 200B 13 l/min
32568c - Hydraulic unit 7000, 24V 200B 13 l/min

Page 89 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32568 Hydr. unit 24V 200B 2,5cc 13 l/min 1
1 32207 Electric Motor 2,0 kW 24V 1
2 32204 Pump cpl. 2,5cc 1
3 32565 Valve system 24V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 33067 Strainer 400µ 1
8 33070 Strain tube 6615, 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32218 Motor brace 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32059 Carbon brush kit 24V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
21 32798 Switch 24 V 1
22 32560 Plastic tank cpl. 1
23 32567 Adapterblock cpl. 200B 1

1/19/2009 Page 90 of 100


C-Service 3

Model:ZL 250-135 32569c


Chapter 6.4 SN: 204127 - Hydraulic unit 7000, 12V 200B 13 l/min
32569c - Hydraulic unit 7000, 12V 200B 13 l/min

Page 91 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32569 Hydr. unit 12V 200B 2,0 cc 13 l/min 1
1 32206 Electric Motor 2,0kW 12V 1
2 32204 Pump cpl. 2,5cc 1
3 32564 Valve system 12V 13 l/min 1
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1
6 32561 Fillercap 1
7 33067 Strainer 400µ 1
8 33070 Strain tube 6615, 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
11 32797 Switch 12V 1
12 52038 Assembly plate 1
13 22434 Gasket 1
14 52035 Clamp 1
15 32058 Carbon brush kit 12V 1
16 32060 Heat guard 1
17 31836 O-ring set cpl. 1
18 32691 Ground plate 1
19 22161 Screw M10x12 2
20 22162 Screw M10x25 1
Kit 32560 Plastic tank cpl.:
6 32561 Fillercap 1
7 33067 Strainer 400µ 1
8 33070 Strain tube 6615, 7000 1
9 32482 Return tube D=10 L=300mm 1
10 32483 Return tube D=1/4" L=250 1
Kit 32567 Adapterblock cpl. 200B
4 32432 Overflow valve 170-250B 1
5 32214 Reverse valve 1

1/19/2009 Page 92 of 100


C-Service 3

Model:ZL 250-135 32564


Chapter 6.5.1 SN: -173918 Valve system 12 volt 13 l/min
32564 - Valve system 12 volt 13 l/min

Page 93 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 32566 Adapter 3/8"-1/4" 1
9 33142 O-ring set valve 21621 2
10 22075 Magnet 12V L=350 3
11 32372 O-ring set, magnet 1
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 3
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 94 of 100


C-Service 3

Model:ZL 250-135 32565


Chapter 6.5.1 SN: -173918 Valve system 24 volt 13 l/min
32565 - Valve system 24 volt 13 l/min

Page 95 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 3
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 32566 Adapter 3/8"-1/4" 1
9 33142 O-ring set valve 21621 2
10 22076 Magnet 24V L=350 3
11 32372 O-ring set, magnet 1
12 32961 O-ring set valve 32040 1
13 32466 Nut for valve 3
14 21621 Valve VE 166.22 2
15 32040 Reverse valve excl. magnet 1
16 32356 Piston for valveblock Constant flow 1
17 32971 Spring for valveblock 1

1/19/2009 Page 96 of 100


C-Service 3

Model:ZL 250-135 32564a


Chapter 6.5.2 SN: 173919 - 178449 Valve system 12 volt 13 l/min
32564a - Valve system 12 volt 13 l/min

Page 97 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32564 Valve system 12V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 2
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 1
10 33142 O-ring set valve 21621 2
11 22075 Magnet 12V L=350 3
12 32372 O-ring set, magnet 1
13 32961 O-ring set valve 32040 1
14 32466 Nut for valve 3
15 21621 Valve VE 166.22 2
16 32040 Reverse valve excl. magnet 1
17 32356 Piston for valveblock Constant flow 1
18 32971 Spring for valveblock 1

1/19/2009 Page 98 of 100


C-Service 3

Model:ZL 250-135 32565a


Chapter 6.5.2 SN: 173919 - 178449 Valve system 24 volt 13 l/min
32565a - Valve system 24 volt 13 l/min

Page 99 of 100 1/19/2009


C-Service 3

Pos Part No Description Quantity


0 32565 Valve system 24V 13 l/min 1
1 32534 Valve housing cpl. 13 l/min 1
2 20356 Adapter 1/4"-1/4" 2
3 31850 Adjusting screw incl. washer 1
4 32213 Overflow valve 50-170B 1
5 32701 Constant flow valve Fixed 13 l/min 1
6 20942 Washer D=1/4" 3
7 21877 O-ring 15,3x2,4 1
8 20105 Adapter 1/4"-3/8" NV22 1
9 32566 Adapter 3/8"-1/4" 1
10 33142 O-ring set valve 21621 2
11 22076 Magnet 24V L=350 3
12 32372 O-ring set, magnet 1
13 32961 O-ring set valve 32040 1
14 32466 Nut for valve 3
15 21621 Valve VE 166.22 2
16 32040 Reverse valve excl. magnet 1
17 32356 Piston for valveblock Constant flow 1
18 32971 Spring for valveblock 1

1/19/2009 Page 100 of 100

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