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Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

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Int. J. Mech. Eng. Autom. International Journal of
Volume 4, Number 4, 2017, pp. 138-148 Mechanical Engineering
Received: August 30, 2017; Published: October 25, 2017 and Automation

Multipurpose Table Lamp: A Functional Improvement of


a Table Lamp

Himadri Sen Gupta, Labiba Noshin and Mst. Nazma Sultana


Department of Industrial Engineering & Management, Khulna University of Engineering & Technology, Khulna 9203, Bangladesh
Corresponding author: Himadri Sen Gupta (himadrisengupta.himu@gmail.com)

Abstract: In the world of modern technology, product development concept is being flourished day by day in order to achieve
customer satisfaction. Multi feature products have brought a tremendous change in modern age. These products are not only a
magnificent sign of improvement of product development but also a reliable medium to ease customer’s day to day life. Today,
customers are more likely to have a product of multi feature elements along with its aesthetic look. Considering customers aspiration
as a focal point, this paper will develop a concept of multipurpose table lamp. The improved table lamp will provide a facility of
certain number of products. This paper shows the construction of a multipurpose table lamp by gathering knowledge from customers
and expert consultations. Various product development tools have been used to implement the desired concepts. Finally an economic
analysis has been shown to justify the feasibility of the product in production.

Keywords: Multi-featured product, table lamp, customer needs, product design and development, concept evaluation.

customer need. The more a company will give


1. Introduction
attention in product development, the less difficulty
Product development refers to the process of will face in the construction of a product. The
adaptation of the existing product by modifying its simplification in existing product development
present feature or construction of a completely new requires a large number of research works. Now a
product in order to meet changing customer needs. It day’s product with multi features has created a new
consists of the activities involving identification of dimension in product design and development. Today
market opportunities, analysis of technical feasibilities, customers prefer smart products not only satisfying
and construction of manufacturing plan and validation their different requirements in limited price but also
of the plan in present market condition [1]. The prime utilizing less space along with aesthetic look. As a
objective of product development is to expand its result the prime focus of the designers is to generate
market share considering all the customer and develop the concept of multipurpose use of a
requirements. It is necessary for a product not only to product in order to keep pace with the present world.
fulfill customer need but also to cope up with target This paper interprets the design and development
market specification. process of a multipurpose table lamp. The design
In the competitive era of industrialization, simplification along with concept generation,
companies are focusing more and more to develop the evaluation and selection are performed by utilizing
existing product concept so to gain higher market product design and development tools. The paper
priority [2]. In order to survive with the present initiates with customer need identification and
market condition, latest technology and market emerges in developing the final design solution. The
policies are to be updated time to time according to economic analysis is shown lastly on the basis of current
Multipurpose Table Lamp: A Functional Improvement of a Table Lamp 139

market observation. unexpected needs on the basis of Kano Model of


The rest of the paper is organized as follows. In customer’s satisfaction. According to the publication
Section 2, we start with the literature review which of Boothroyd in order to attain a successful design,
represents the conceptual background of the research product design for manufacture and assembly
on different table lamp. The problem for which the problems should be taken care of from the initial stage
research on multi-purpose table lamp was done is of design activities [6]. A lot of research has been
represented in Section 3. Section 4 illustrates the done in the development of table lamp design. Initially
different features and functions of the table lamp. In there was a little variation in design but the basic
Section 5, the mission statement of the proposed table feature was only lighting. An articulated table lamp
lamp is stated and the related customer need publication number US D310886 S is an example of
identification is done in Section 6. During Section 7, such design [7]. Another example of such design is an
house of quality is showed which is based on adjustable table lamp, publication number US
identified customer needs. To fulfill the customer D329098 S [8]. Publication number US D370071 S
needs concepts are generated in Section 8 and then in shows the patent of double stem table lamp [9]. Day
Section 9, generated concepts are selected by concept by day the designs got further improvement. Now the
screening and scoring. Section 10 illustrates the designers want multipurpose table lamp which is not
economic analysis for the production of the only limited to lightening feature. Example of multi
multi-purpose table lamp. In Section 11, we discuss featured table lamp involves with a patent, publication
about our result and we conclude in Section 12. number US 4493011 A, having an aroma disk with
traditional table lamp [10]. As long as the lamp is on,
2. Literature Review
aroma disc continues spreading fragrance. Another
The present world is for the innovation and development in table lamp design is found from US
evaluation of new product design and development. patent, publication number US D518584 S1 [11]. Here
The more the world is moving fast, the greater the table lamp design is modified with a torch system.
change is taking place in designing sector. Nowadays, Patent number US 4581684 A shows portable table
product is no longer an outcome of manufacturer’s lamp along with adjustable controlling in several
choice. Customer involvement plays a vital role in the direction [12]. Rechargeable battery cafe table lamp,
initial stages of product development [3]. The research publication number US4764853 A, has a lamp
study of Kaulio displays the correlation between the structure with one or more rechargeable batteries [13].
users and manufacturers during the designing process. This type of lamp has a great application on food and
Another study of Mitsuo Nagamach develops a beverage industry. All this type of progress has
customer-oriented technology while manufacturing a emerged a new way to develop today’s multipurpose
new product [4]. Kansei Engineering combines the table lamp.
customer intuitions with the designing characteristics.
3. Problem Statement
The only reason of customer involvement in product
designing is to earn their satisfaction. A great number Table lamp is a daily need for most of the students
of strategies are being applied in this field to achieve and official personals. Earlier industries focus only on
the goal. The research work of Matzler and its aesthetic look. But now-a-days along with its
Hinterhuber links up the Kano Model of customer aesthetic look, multipurpose use of a lamp has become
satisfaction to Quality Function Deployment [5]. The a vital issue. Today customers are more likely to have
task is to identify consumer’s expected and a product of different features in a single hand. Also
140 Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

cost is a major element in this purpose. Our prime  Pen holder;


concern is to build a multipurpose table lamp in an  Mobile holder;
optimum cost.  Speaker;
 USB port;
4. New Features of Multipurpose Table
 Electric port;
Lamp
 Digital clock;
In the modern era, most of the manufacturers and  Folding flexibility.
designers try to design such a product which can And all of those features can give a lot of benefits
fulfill all customers’ demands covering some extra to the customers, such as:
facilities. This is due to the lot of competition in the  It reduces the space requirement as it integrate
local and international market. So if a product can numbers of product in one;
cover the need of numbers of product it can easily get  It decreases the cost of production;
the market opportunity to attract more customers.  It can continue its operations without creating
Keeping all of those thing in mind multipurpose table high temperature which can make customer happy and
lamp carries some extra features which can fulfill not give comfort;
only the need of a table lamp but also some other  It gives customer a flexible user interface;
products . The designed multipurpose table lamp is  It has the flexibility to fold and which give the
introduced in Figs. 1 and 2. customer a great space to move in one place to another
The extra new features of our multipurpose table very easily.
lamp are
5. Mission Statement [15]
A mission statement narrates the fundamental
matters of a product along with its goal and
opportunities. The mission statement of our
multipurpose table lamp is given below.

5.1 Brief Description

A table lamp with the folding capacity of its body


as well as some extra facilities like mobile and pen
holder, MP3,USB and electric port, clock, calendar.
Fig. 1 Multi-purpose table lamp design (Designed by 5.2 Benefit Preposition
Solidworks 2015).p
Multipurpose activity of the lamp reduces the space
requirement in the table within an optimum cost limit.

5.3 Key Business Goal

The key business goal is to fulfill customers


(primary & secondary) demand in a satisfactory level.

5.4 Primary Market

Fig. 2 Table lamp in working condition (Designed by It is able to serve concurrently educational
Solidworks 2015 and rendered by Lexion Keyshot v5.0.83). personnel and official personnel.
Multipurpose Table Lamp: A Functional Improvement of a Table Lamp 141

5.5 Secondary Market The selection of customers for an interview is a


crucial task and for that reason lead users were
It is able to serve different needs of domestic
selected for the interview in our work. It was assumed
purpose.
that customer can be a great source data for any kind
5.6 Assumption of product. Because first of all, they always try to
expose the problem as they have to straggle for it.
It is an incremental improvement of the existing
Secondly sometimes they can find the solution of their
product with space utilization principle.
problem themselves. In the time of interview mostly
5.7 Stake Holder four system of documentation were used like audio
recording, notes, video recording and still
 Purchaser & user
photography. One filled customer data and need
 Production personnel
interpretation was shown in Table 1 which was taken
 Service centers
from a lead customer.
 Distributor and also sellers.
6.2 Interpretation of Raw Data in Customer Needs
6. Identification of Customer Needs [15]
To develop a new product, the most important step Customer need statements are always in the form of
is to identify the customer needs. The prime concern written statement. It was formed by translating the raw
of the product is to fulfill the latent needs of the data from the customers. It was basically the
customers. So identification of customer need is conversion of VOC (voice of customer) to organized
essential in this purpose. Identification of customer’s customer need statement. An interpretation of our raw
need for multipurpose table lamp involves the data was given in Table 2 in terms of customer needs.
following steps: 6.3 Arrangement of the Needs into Hierarchy
6.1 Gathering Raw Data from Customers
After completing the last two stages, a lot of
Information of the product and lots of customer customer needs were gathered and it was very critical
needs were gathered in this stage. Those were done in for us to analyze these needs arbitrarily. In order to
some particular ways which are given below. organize the needs in a proper way hierarchy was
6.1.1 Interview made. The arrangement of all the customer needs into
Personal interviews were taken from nearby 200 hierarchy is given below.
customers in one by one basis in a customer friendly (a) Use table lamp in multifunctional activity:
environment. (1) A penholder is added on the base of the table
6.1.2 Focus Group lamp;
Nearby 10-15 groups of students were interviewed (2) A digital clock is set up in the upper portion of
in the time of market research .Those group both gave the pen holder;
a lot of ideas about their need and expected table lamp (3) Speakers are attached on the both side of pen
features. holder;
6.1.3 Observing the Product in Use (4) USB ports are included at the lower portion of
In our work, some existing features of table lamp the base;
observing in a customer friendly environment were (5) An electric port is adjusted at the lower portion
used. All the limitation and working conditions was of the base.
observed and noted. (b) Decrease space requirements:
142 Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

Table 1 Gathering of customer needs.


Question Customer statement Interpreted need
Typical use I need to see time and date during study. Table lamp provides the facility of a clock and calendar.
I need a place to keep my phone. Table lamp provides the facility of a mobile holder.
I need to charge my phone Table lamp provides an electric port.
Like I like to move it easily The lamp is light weighted.
I would like to feel a wonderful smell The lamp can carry an aroma disk.
I like to keep my pens in order. Table lamp gives the facility of Pen holder with itself.
I like to listen music at my relaxation. Table lamp allows to have a speaker with itself.
Dislike I don’t like it when the connecting wire is small. Connecting wire is sufficient to move here and there.
Most of the times the table lamp and relevant Multipurpose Table Lamp reduces the space requirement in table.
necessary things cover my table.
Suggested I need to fold the body of the lamp. The lamp body can be folded in both horizontal and vertical direction.
improvement I need the highest level of fire security. The lamp may have a feature of fire alarm.

Table 2 Interpretation of customer needs.


No. Customer need Need statement
(1) There is no opportunity to fold the body of the table lamp. The body can be folded in both vertical and horizontal direction.
(2) I would like to hold my pen in order. The table lamp provides the facility of a pen holder.
(3) I would like to keep my phone safely in a place. The table lamp gives the facility of a phone holder.
(4) I would like to listen music at free time. The table lamp has the facility of a music player.
(5) I hate when the foldable body parts become very loose and Screw can be used to tighten the body.
fold themselves.

(1) A foldable body is provided; 7. House of Quality


(2) A lot of features are integrated on it so it.
After identifying all of the customer requirements,
(c) Ease in movement:
HOQ (house of quality) can be build up to understand
(1) Light weight;
the technical requirement to fulfill the required
(2) It provides the facility of foldable body;
customer needs. HOQ is the pre-stage of all product
(3) It has removable wire.
development. To develop HOQ to find out the
(4) It has less complexity in design so easy to move.
relationship between technical requirements is too
(d) Provide proper safety to customers:
important and for that the required symbols are given
(1) It gives proper balancing of structure;
in Table 3. And the relationship between customer &
(2) Correct material selection is done.
technical requirements are found by some special
(e) It minimizes the cost:
symbols which are noted in Table 4. After that the final
The multipurpose table lamp provides lower cost
Table 3 Relationship between technical requirements.
comparatively to its features.
(f) The multipurpose table lamp provides a Type Symbol

mind-blowing aesthetic appeal. Strong positive

(1) It has chrome-plated shiny surface finish; Positive

(2) It has a marvelous structural view; Strong negative

(3) It gives well organized features layout. Negative


Multipurpose Table Lamp: A Functional Improvement of a Table Lamp 143

Table 4 Relationship between customer & technical


vital step of product design and development. This stage
requirements. consists of numbers of steps which are noted below.
Type Symbol Score 8.1 Search Externally
Strong 9
Medium 3
External search involves finding the existing
Weak 1
solution of the problems defined at problem
identification stage. The required time and utilization
HOQ is prepared which is given in Table 5. of resources can be minimized by expand and focus
strategy. The available information for multipurpose
8. Concept Generation [15]
table lamp is gathered by using following sources.
Concept generation is a process of generating 8.1.1 Lead User Interviews
different concepts for developing the desired product Basically students and official personnel are the
to fulfill all of the customer needs which is the most lead users for multipurpose table lamp. In the interview,
Table 5 HOQ of multipurpose table lamp.

Technical requirement Priority Good physical design Materials of body Light type Lamp layout Flexibility Light weight
Customer requirement
Use as table lamp 5
Use as speaker 2
Use as pen holder 2
Use as mobile holder 2
Ease of use 4
Less space requirement 5
Longevity 3
Aesthetic look 5
Reliability 4
Body folding capacity 3
Ease of portability 4
Less over heating 3
Importance 234 165 89 115 77 132
% Importance 28.82 20.32 10.96 14.04 9.48 16.26
144 Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

they not only exposed many debilitations in the group suggestion in order to develop different solution
existing design but also mentioned various new concepts. We modified a group of well-established
concepts to overcome the weakness. techniques to find solution concepts in the field of
8.1.2 Expert’s Consultation multipurpose table lamp.
In order to develop the solution concept for 8.2.1 Making of Analogies
multipurpose table lamp, several consultations were Huge analysis was made on different company’s
done with the professors of different university existing product to find new solution of the problem.
faculties and professionals in design and Besides the severity of the problems was classified as
manufacturing. They helped to develop concepts well as the natural solutions were developed.
focusing on the feasible features as well as customer 8.2.2 Set of Quantitative Goal
demands. At the end of each concept development,
8.1.3 Patent Searching quantitative goal were mentioned as a driving force of
Numerous patents were found in the field of the activities.
multipurpose table lamp. Some of them feature many 8.2.3 Use of Gallery Method
innovative and interesting concepts. While searching All the concepts were displayed by gallery method
for patents, a patent numbered US494077A shows a in order to have a clear view of each of them. On the
concept of digital time clock with table lamp. Another basis of discussion of one concept, the relevant other
patent numbered US D518584S1 reveals the concept concepts were easily notified.
of torch with table lamp. These patents inspire to
8.3 Concept Classification Tree
develop concept of digital clock and electrical port in
multipurpose table lamp. The concept classification tree is applied to
8.1.4 Related Product Benchmarking differentiate the whole space of possible solutions into
One of the most demandable and best designed numbers of distinct classes which will facilitate
table lamps was dipped chromed metal desk lamp. comparison and pruning. The concept classification
Analyzing different features of it like chrome plated tree for the multipurpose table lamp is illustrated in
metal body with glossy surface finish, low energy Fig. 3.
bulb and repositionable head give a new idea to
9. Concept Selection [15]
develop the concept of multipurpose table lamp.
After identifying customer needs and generating
8.2 Search Internally
various concepts, it is important to select correct
Internal search involves utilization of personal and concept to develop the product. This process is known

Fig. 3 Concept classification tree for the multipurpose table lamp.


Multipurpose Table Lamp: A Functional Improvement of a Table Lamp 145

as concept selection process. This process is typically 10. Economic Analysis [14]
divided into two separate steps known as concept
The feasibility of a product is highly dependent on
screening and concept scoring. Both of them are
the economic analysis. Economic analysis gives the
necessary to select the exact concepts.
idea about the future of the product. To perform
9.1 Concept Screening economic analysis of a new or existing product the
analysis of BOM (bill of materials) and breakeven
The main objective of completing concept
point are too vital.
screening is to minimize the number of different
concepts in order to implement them. The concept 10.1 Bill of Materials
screening done by screening table is given in Table 6.
It is also called the structure of product. Bill of
9.2 Concept Scoring materials contains the list of component,
sub-components, assemblies, sub-assemblies and all
Concept scoring, the immediate next step of
Table 7 Performance rating.
concept screening, is done further to minimize the
Relative performance Rating
developed concepts. In this step, relative importance is
Much worse than reference 1
given to each selection criteria so that the implacable
Worse than reference 2
concepts can be easily selected. Performance rating
Same as reference 3
which is needed to compete the concept scoring is
Better than reference 4
noted in Table 7 and the final concept scoring is
Much better than reference 5
represented in Table 8.
Table 6 Concept screening to develop a multipurpose table lamp.
Concepts
Selection A B C D E F G H I G
criteria Pen holder Mobile holder Speaker USB port Electric port Fire alarm Clock Calendar Folding flexibility Aroma disk
Ease of + + 0 0 - 0 0 0 + +
handling
Ease of use 0 + + + 0 0 0 0 + 0
Ease of + 0 + + 0 - 0 0 - -
manufacture
Ease of + - 0 - - - 0 0 + -
movement
Durability 0 + 0 0 0 - 0 0 + -
Portability 0 0 0 0 0 0 0 0 0 -
Aesthetics 0 + 0 0 - 0 0 0 + +
Sum +’s 3 3 2 2 0 0 0 0 5 2
Sum 0’s 4 2 5 3 4 4 6 6 1 1
Sum -’s 0 1 0 0 3 3 0 0 1 4
Net score 3 3 2 2 -3 -3 0 0 4 -2
Rank 2 2 3 3 5 5 3 3 1 4
Continue Yes Yes Yes Yes No No Combine Combine Yes Yes
146 Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

Table 8 Concept scoring for the development of a multipurpose table lamp (R: Rating, WS: Weighted Score).
Concepts
Selection criteria Weight A B C D E GH I G
Pen holder Mobile holder Speaker USB port Electric port Digital clock Folding flexibility Aroma disk
R WS R WS R WS R WS R WS R WS R WS R WS
Ease of handling 20% 3 0.6 4 0.8 3 0.6 4 .8 3 0.6 4 0.8 4 0.8 3 0.6
Ease of use 25% 4 1 3 0.75 4 1 4 1 4 1 4 1 5 1.25 2 0.5
Ease of manufacture 10% 5 0.5 4 0.4 3 0.3 3 0.3 3 0.3 3 0.3 3 0.3 2 0.2
Ease of movement 15% 3 0.45 3 0.45 2 0.3 3 0.45 4 0.6 3 0.45 4 0.6 3 0.45
Durability 15% 4 0.6 4 0.6 3 0.45 4 0.6 3 0.45 5 0.75 3 0.45 2 0.3
Portability 10% 3 0.3 3 0.3 3 0.3 3 0.3 3 0.3 3 0.3 3 0.3 2 0.2
Aesthetics 5% 4 0.2 4 0.2 5 0.25 4 0.2 4 0.2 5 0.25 5 0.25 4 0.2
Net score 3.65 3.5 3.2 3.65 3.45 3.85 3.95 2.45
Rank 3 4 6 3 5 2 1 7
Continue Yes Yes Yes Yes Yes Yes Yes No

of the required parts along with their quantities which breakeven point of the product is generated in 2564
are needed to finalize the product. Table 9 shows the unit. The graphical representation of the breakeven
BOM of the multipurpose table lamp. analysis is done in Fig. 4.

10.2 Breakeven Analysis 11. Result and Discussion


It is a stage of economic analysis which helps to With the development of modern technology, the
determine the amount of product which a company need of customers is changing and updating day by day.
has to sell to do profit or business by fulfilling the cost
Table 9 Bill of material (BOM) of a multipurpose table
of doing business. It is calculated by considering the
lamp.
fixed cost along with variable cost. During this
Name of items Cost/unit (BDT) Quantity needed Price (BDT)
analysis a breakeven point can be found which
Energy bulb 250 1 250
denoted that the company has to sale that amount of
Wire 10 10 100
product to covers their total cost and then they can
USB port 20 2 40
make profit after selling that amount.
Electric port 30 1 30
After analyze the product it is found that
Speaker 200 2 400
Fixed cost = 1500000 BDT for starting the
Digital clock 300 1 300
production of the multipurpose table lamp.
Mobile phone 70 1 70
Unit cost = 2315 BDT which is found from the bill
holder
of materials of the table lamp.
Screw 5 15 75
Unit revenue/product = 2900 BDT
Pen holder 150 1 150
Let, the unit of product have to sell = Y
Body 350 1 350
To find out the breakeven point,
Glue 50 1 50
Total cost = Total revenue
Assembly cost 300 - 300
1500000 + 2315 * Y = 2900 * Y
Others 200 - 200
Y = 2564 unit (approximately)
Total cost = 2315
From the breakeven analysis, it is noticed that the
Multipurpose Table Lamp: A Functional Improvement of a Table Lamp 147

Fig. 4 Break even analysis (done in Microsoft Excel 2013).

In this era, people are more interested in products of how gracefully they are served. Our aim is to reflect
multipurpose feature. Research work based on the customer’s desire. In this paper, the need for
development of a multipurpose table lamp is for the multipurpose table lamp has been analyzed. The
use of all specially students and official personnel. To reason why customers want a product like
develop this multipurpose table lamp, all the steps of multipurpose table lamp, how their needs are being
product design and development were followed to served through proper customer analysis has been
found the required result. From the survey of customer revealed in this paper. For this, different stages of
needs, a lot of distinguished ideas on different features product development activities have been discussed
were gathered which helped to develop the final here. At the end, economic analysis has been given to
product. The final product is designed by Solid works show the organizational benefits. Because the prime
2015. Initially a large number of features were focus of an organization is to get profit in long run. In
suggested by the potential customers. Among them order to survive in the present world there is no
the most wanted features were selected with the help alternative to keep pace with the changing customer
of concept selection. A lot of problems were faced to needs. In the paper, we have suggested to develop
minimize the number of crucial concepts such as fire product features and architecture according to
alarm and aroma disk etc. Finally the economic customer will. We conclude with the idea of flexibility
analysis was done where the breakeven point of the in designing to fulfill customer’s choice.
product is found 2564 units.
Acknowledgment
12. Conclusion
Thousands of people have been contributed to our
It is necessary for an organization to identify the work. We are indebted to the numerous customers and
customer needs in order to cope up with the present manufacturing persons who helped us a lot by
world of competition. The principle of success of an providing necessary data. We are inspired by idea of
organization is inherent in what customers want and the papers mentioned in reference. Without the help of
148 Multipurpose Table Lamp: A Functional Improvement of a Table Lamp

these things, it was almost impossible to complete our deployment, Technovation 18 (1) (1998) 25-38.
[6] G. Boothroyd, Product design for manufacture and
task. Our heartiest gratitude is for them.
assembly, Computer-Aided Design 26 (7) (1994)
505-520.
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