Professional Documents
Culture Documents
1. Specifications.......................................................................................... 2-1
2. Structure .................................................................................................. 2-2
3. Removal and Installation........................................................................ 2-3
3.1 Fan Belt Removal .................................................................................................... 2-3
3.2 Suggestions for Removal ........................................................................................ 2-3
3.3 Installation ............................................................................................................... 2-3 2
4. Inspection and Adjustment .................................................................... 2-4
4.1 Fan Belt Inspection.................................................................................................. 2-4
4.2 Fan Belt Tension ..................................................................................................... 2-4
4.3 Connecting Hoses ................................................................................................... 2-4
4.4 Unit Layout .............................................................................................................. 2-5
4.5 Coolant .................................................................................................................... 2-5
4.6 Radiator Cap ........................................................................................................... 2-5
COOLING SYSTEM
1. Specifications
Truck class
Items
1 ton class 2 ton class 3 ton class
Cooling method Water-cooled, forced circulation
Radiator Corrugated fin (pressure) type
Cooling system
Water pump Centrifugal type
Thermostat Wax pellet type
2-1
COOLING SYSTEM
2. Structure
Radiator
Shroud
Hose layout
K21E, K25E
engines
Lower hose
Reservoir tank
K21E, K25E
Upper hose
217092
2-2
COOLING SYSTEM
Engine
1
217091
217093
3.3 Installation
To install, follow the removal sequence in reverse.
Also follow the instructions given below.
(1) Before installing the belt, turn the fan to check for
smooth rotation. Replace the bearing if it gener-
ates unusual noises.
(2) After installing the belt, push it to make sure that
the tension pulley moves, then tighten the pulley
lock bolt firmly.
2-3
COOLING SYSTEM
Tension pulley
217094
213455
2-4
COOLING SYSTEM
217095
4.5 Coolant
Fill the radiator with coolant containing antifreeze.
After starting the engine and letting it warm up during
operation, check for abnormal noises. Check the cool-
ant level in the reserve tank to ensure it meets the
specification.
Coolant quantity
Unit: liter (cu.in.)
Truck class
Item
1 ton class 2 ton class 3 ton class
Reservoir tank (FULL level) 0.65 (39.7) 0.65 (39.7) 0.65 (39.7)
Total quantity of coolant
6.8 (415.0) 7.4 (451.6) 8.7 (530.9)
(including coolant in hoses)
2-5