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Journal of the European Ceramic Society 42 (2022) 307–326

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Journal of the European Ceramic Society


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Review article

Engineered feldspar-based ceramics: A review of their potential in


ceramic industry
V. Fuertes a, b, *, J.J. Reinosa b, J.F. Fernández b, E. Enríquez b, **
a
Centre d’optique, Photonique et Laser, 2375 Rue de la Terrasse, Université Laval, Québec, (QC), G1V 0A6, Canada
b
Dept. Electrocerámica, Instituto de Cerámica y Vidrio, CSIC, Kelsen 5, 28049, Madrid, Spain

A R T I C L E I N F O A B S T R A C T

Keywords: Feldspars are the most abundant mineral in the earth’s crust, however, their interest in ceramic industry goes
Ceramic raw material beyond their abundancy. The unique compositional and structural features as well as the many outstanding
Synthetic feldspar properties that feldspars own, make them to be widely used as raw material for the ceramic industry. Moreover,
Engineered feldspar
multiple works have demonstrated that engineered feldspar-based ceramics are very promising for their use in
Ceramic industry
applications such as ceramic tiles, dielectrics or phosphors, among others, and therefore, in this article, a
Feldspar-based ceramic
comprehensive review on their dielectric, mechanical, optical and thermal properties is presented. This review
intends to provide an up-to-date outlook of the possibilities that engineered feldspars offer to their application in
ceramic industry, discussing future prospects and challenges that might ease the opening up of new horizons for
future applications in ceramic sector.

1. Introduction However, their application is also extended to other fields: fillers and
extenders (in applications such as paints, plastics and rubber), for
Feldspars are anhydrous aluminosilicates that constitute the most biomedical applications (as dental porcelains) or as dating element in
abundant mineralogical group of the earth’s crust, covering around 58 Earth Sciences and Archaeology (K-Ar, Ar-Ar, luminescence dating etc),
% of the composition of many rocks, being an essential component in among others [6,9].
igneous, metamorphic and sedimentary rocks [1,2]. The abundance of Given its economic relevance, more than 40 countries extract feld­
feldspars in nature make that they have received considerable attention spar significantly among the more than 70 countries in the world that
throughout history, having emerged numerous studies trying to char­ possess significant feldspar resources [10]. The annual production of
acterize their structural, physical and chemical features by different feldspars in the world stands at ~26 million metric tons (Mt), in 2019,
material characterization techniques (TEM, HRTEM, Raman and IR being the main feldspar producing countries Turkey (~7.5 Mt), Italy
spectroscopy, XRD, NMR, neutron diffraction, luminescence…) in order (~4 Mt), India (~4 Mt) and China (~2 Mt) [10,11]. The world feldspar
to extract valuable information about Earth from these elements that are market was USD 547.0 million in 2017 and it is estimated to reach USD
abundantly presented in nature [3–6]. However, the interest of feldspars 745.7 million by 2022, being this growth justified by the production
go beyond the basic geology or material science and owing to their increase of ceramics, glasses and fillers products [12].
composition, feldspars are widely used as raw materials in the glass, On the other hand, their structural richness and remarkable prop­
~60 %, and ceramic manufacture, ~35 %. Feldspar raw materials are a erties as minerals have generated abundant scientific literature devoted
source of alumina (Al2O3), alkali (Na2O and K2O), and silica as well as to reproduce them by a wide range of synthesis methods such as hy­
they are used as fluxing agents to form a glassy phase at lower tem­ drothermal route, sol-gel, cationic exchange, glass-ceramic route, etc
peratures [7–9]. Alkali feldspars are principally used in glassmaking and [13–20]). Other studies have been focused on systematic study of their
ceramics, sodium-rich plagioclases are mostly used in ceramics while properties, whereas, recently, a step further in feldspar materials comes
calcium-rich plagioclases in several construction products, such as with their structural and microstructural engineering in order to bestow
fiberglass or to strengthen glass-reinforced plastic products [10]. novel functionalities. All these works have shown that synthetic

* Corresponding author at: Centre d’optique, Photonique et Laser, 2375 Rue de la Terrasse, Université Laval, Québec, (QC), G1V 0A6, Canada.
** Corresponding author at: Dept. Electrocerámica, Instituto de Cerámica y Vidrio, CSIC, Kelsen 5, 28049, Madrid, Spain.
E-mail addresses: victor.fuertes-de-la-llave.1@ulaval.ca (V. Fuertes), esther@icv.csic.es (E. Enríquez).

https://doi.org/10.1016/j.jeurceramsoc.2021.10.017
Received 4 September 2021; Received in revised form 7 October 2021; Accepted 12 October 2021
Available online 18 October 2021
0955-2219/© 2021 The Author(s). Published by Elsevier Ltd. This is an open access article under the CC BY license (http://creativecommons.org/licenses/by/4.0/).
V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

feldspars are very promising materials for their use in several applica­ M’ typically Ca2+, Ba2+ or Sr2+ and rarely Zn2+ and Mg2+), as it can be
tion fields, as ceramics, such as building materials, electronic or opto­ seen in Fig. 2a and b for NaAlSi3O8 and CaAl2Si2O8, respectively. In
electronic sector, among others [21–24]. terms of composition, feldspars are generally described in a ternary
In scientific literature, the features of feldspars as raw minerals are system formed mainly by three large groups: potassium, sodium and
reviewed, justifying their great use, namely, in the glass and ceramic calcium feldspars [3,28,29]. Feldspars appear often mixed, forming
industry [1–3,25–27]. Nevertheless, so far, the enormous potential that solid solutions instead of a pure phase. The range of existing composi­
synthetic feldspars own have been not reviewed, according to the best of tions generally gives rise to two big groups: alkali feldspars and
authors’ knowledge. Thus, this review article intends to give an plagioclase, Fig. 1. The composition in the group of alkali feldspars
up-to-date overview of feldspars in their application to ceramic industry varies in the system K-end member (KAlSi3O8, orthoclase and micro­
via two topical areas, as raw material and as engineered feldspar-based cline), Na-end member (NaAlSi3O8, albite) and in the plagioclase group
materials, in further detail. For that purpose, it will be also revised main in the system Ca-end member (CaAl2Si2O8, anorthite), Na-end member.
aspects about them such as composition and structural features that Plagioclase is commonly defined based on the content of anorthite (An)
justify their wide use in the current ceramic sector and the great range of in the solid solution. Typically, plagioclases are classified as: albite
possibilities that they offer through their engineering and the incorpo­ (An0-An10), oligoclase (An10-An30), andesine (An30-An50), labra­
ration of new functionalities. Finally, some conclusive remarks, future dorite (An50-An70), bytownite (An70-An90) and anorthite (An90
prospects and challenges will be discussed. -An100), as seen in Fig. 1. In the case of the solid solution of alkali
feldspars, a possible classification in terms of composition is: K-sanidine
2. Mineral feldspars: structural and compositional (80–100 % of KAlSi3O8), Sanidine (50–100 % of KAlSi3O8), Na-sanidine
considerations (36–50 % of KAlSi3O8) and anorthoclase, (10− 36 % of KAlSi3O8) [1,6].
However, in the current literature, this mineralogical classification is
Feldspars are minerals that belong to the group of silicates. The broadened and the concept of feldspar is extended to other structures in
fundamental building unit of silicates is the silicon tetrahedron, which the charge balance is kept despite Si or Al are replaced, such as
(SiO4)4− . Depending on how these tetrahedra are joined, different sub­ M+AB3O8 or M’2+A2B2O8 structures where A might be Al or Ga and B
groups will be differentiated. Among them, it is worth mentioning the might be Si or Ge [30,31]. On the other hand, zinc feldspars are also
group of tectosilicates, also known as framework silicates, which are considered, such as CaZnSi3O8 [32], BaZnSi3O8 [33,34] and SrZnSi3O8
characterized by having a structure with rings of tetrahedra joined by [35].
their four vertices, forming a three-dimensional framework. Within the In addition to their chemical composition, a complete characteriza­
tectosilicates we find different groups, such as quartz, zeolites, scapo­ tion of feldspars requires to consider several additional factors such as
lites, feldspathoids and feldspars. the symmetry of their structure (C 1, C2/m or I 1) and the order/disorder
Feldspars are aluminosilicates whose formation occurs when in some in the distribution of Al-Si in the feldspar lattice. Order/disorder in
silicon tetrahedra there is a substitution of Si4+ by Al3+, which causes a feldspar is explained in terms of the tetrahedral positions that Al3+
positive charge defect that will be compensated by different alkali and atoms occupy inside of the lattice. Feldspars can have a triclinic or a
alkaline-earth cations (Fig. 1). The framework of feldspars consists of monoclinic structure. In triclinic structures, as albite or microcline, four
rings of four tetrahedra, where the corners of each one are occupied by symmetrically non-equivalent sites exist (Fig. 2a), designated as T1(0),
oxygens and links two tetrahedra. In their centres, Si4+ or Al3+ cations T1(m), T2(0), and T2(m) while only two exist in the monoclinic structure
are located with a Si4+/Al3+ ratio variable, depending on the feldspar (T1 and T2). In ordered structures, Al is placed in T1(0) positions
composition which also conditions the different alkali and alkaline-earth (Fig. 2a), however when temperature increases, the disordering process
cations that are located in the interstices between such tetrahedra. The starts. Al migrates from T1(0) sites to T1(m), T2(0), and T2(m) sites. In a
Si4+/Al3+ ratio is 3:1 for monovalent cations (MAlSi3O8 with M typically perfect disorder state, 25 % of Al is placed in T1(0) positions, and the
K1+ or Na1+ and rarely Rb1+) and 2:2 for divalent ones (M’Al2Si2O8 with other 75 % is equally distributed between T1(m), T2(0), and T2(m) sites.
Based on that explanation, monoclinic structures cannot be fully ordered
[28].
Taking into account these structural considerations, several poly­
morphs are distinguished for each of the three end-members of feldspar
group (Table 1). Regarding end-members of plagioclase group, albite
might be found with a triclinic (space group C1) or monoclinic structure
(space group C2/m) and have different polymorphs in which Al–Si
order/disorder varies. Low albite is the most ordered specie (Fig. 2a).
Besides, albite has three different high-temperature polymorphs, high
albite, analbite and monoalbite, in which disorder increases regarding
the ordered structure (Table 1). Further details about these polymorphs
goes beyond the scope of this paper and can be found in [3,36,37]. In
contrast, anorthite is generally triclinic with space group I 1, which is
mostly ordered although a partial disordering can be attained by tem­
perature effect, above 2000 ◦ C, far greater than the melting point.
Therefore, anorthite is not as interesting as alkali feldspars for applica­
tions in which the grade of structural order/disorder is seized [28]. The
potassium end-member group is comprised, on the one hand, by
microcline, which has a triclinic structure and can be found as low
microcline (fully ordered) and intermediate microcline (partly disor­
dered) and, on the other hand, orthoclase, which is monoclinic and fully
disordered [1]. All of these features are briefly summarized in Table 1.
At high temperatures, the solid solution of alkali feldspars occurs,
distinguishing sanidine and anorthoclase, both with a monoclinic
structure and belonging to space group C2/m. Regarding order/
Fig. 1. Ternary diagram for the solid solution of feldspars.

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Fig. 2. Four-membered tetrahedral ring characteristic of triclinic a) low albite and b) anorthite structure. Each tetrahedron is centred by Si (yellow atoms) or Al
(blue atoms), with a Si/Al ratio of 3:1 in a) and 2:2 in b). Tetrahedra are linked by oxygen atoms (red atoms). In a) sodium atom appears in orange, while if it is
replaced by potassium one, the triclinic structure of microcline is depicted. In anorthite, b), calcium atom is depicted in pink.

decomposition phenomena. There are different types of intergrowths


Table 1
according to the size of the domains: sub-X ray perthite (less than 15 Å),
Classification of the three end-members of feldspar group attending to their
X-ray perthite (~1 μm), cryptoperthite (1− 5 μm), microperthite (5− 100
chemical composition, Si/Al distribution, structure and space group [3,5,28].
μm) and macroperthite (100− 1000 μm) [42]. The intergrowth is
Chemical Specie Si/Al Structure Space compositionally modulated and different types of intergrowth are pre­
composition distribution group
sented in plagioclase feldspars for the following composition ranges:
Fully An1–25 (peristerite intergrowth), An46–60 (Bøggild intergrowth), and
Orthoclase Monoclinic C2/m
disordered
An67–90 (Huttenlocher intergrowth) [3,28]. Recently, this phenomenon
K-feldspars Low Microcline Fully ordered Triclinic
Intermediate Partly C1 has been also observed in a synthetic Na-rich plagioclase, as first time
Triclinic
Microcline disordered [43].
Analbite
Fully
Triclinic
Spinodal decomposition is not exclusive of feldspars and is a phe­
disordered nomenon of great structural interest from a practical point of view, since
Fully
High albite
disordered
Triclinic
C1 it is a mechanism that which microstructures can be generated that
Na-feldspars Intermediate Partly significantly improve the physical properties of the materials in ques­
Triclinic
albite disordered tion. It has been used in a wide range of materials, such as: thermo­
Low albite Fully ordered Triclinic electric materials, polymers, magnetic materials and glasses, as well as
Fully
Monoalbite Monoclinic C2/m feldspar [28,44–48].
disordered
C1
Apart from the three end-members of the feldspar solid solution
Anorthite Disordered Triclinic
Ca-feldspar Mostly
depicted in Fig. 1, BaAl2Si2O8 and SrAl2Si2O8 feldspars have attracted a
Anorthite Triclinic I1 lot of attention because of its high melting point, low thermal expansion
ordered
coefficient, high mechanical strength, chemical inertness and their
remarkable dielectric properties such as low dielectric constant and
disorder, sanidine is usually classified in high and low sanidines, which dielectric losses [49–53].
are fully and partly disordered, respectively. In the case of anorthoclase,
they are generally disordered feldspars [38]. 3. Uses of feldspars in ceramic industry
However, these three components do not have the ability to mix
completely and there is an unmixed zone, as it can be seen in Fig. 1, also 3.1. Feldspar as raw materials
known as miscibility gap that appears for the compositions between
anorthite and potassium feldspars. In this range of compositions there Feldspars have been used in ceramic industry as flux element
will be no solid solution, but crystals with a composition rich in potas­ (Fig. 3a), to obtain a wide range of ceramics such as stoneware materials
sium on the one hand, and rich in calcium on the other hand. Such [54,55], ceramic wares [56], porcelains [57,58], porcelain stoneware
unmixed zone will depend drastically on the physical and chemical [59], bricks [60] and glass-ceramics [61,62]. The role of alkali feldspar,
conditions of the feldspars involved, being very sensitive to changes in mainly Na and K cations, is to decrease the melting temperature of the
temperature, composition and pressure [3]. glass batch and favors the melting of other minerals that are presented in
According to the free energy diagram of the involved solid solution, the formulation. On the other hand, the contribution of feldspars with
if a solid solution is cooled below the "solvus" temperature, which de­ Al3+ and Ca2+ cations increase both physical and chemical resistance of
fines its solid solubility limit, a phase separation occurs [22]. This pro­ the product [10].
cess is also known as an exsolution or unmixed process and it is Feldspars can be extracted principally from naturally-occurring
energetically more favourable than a solid solution. This process of quarries: granite pegmatite, which is the traditional source of feld­
exsolution can occur through a phenomenon called spinodal decompo­ spars, granitroids, aplites, acid volcanics and subvolcanics, nepheline
sition or by nucleation and growth [39–41]. Spinodal decomposition is a syenites and phonolites, feldspathic arenites, metamorphics, albitites or
mechanism at atomic level that leads to a coherent growth of the epithermal alterations [26,27]. An exhaustive description of these
involved phases. On the other hand, if the end-members of the solid feldspar sources goes beyond the scope of the present paper and the
solution have remarkably different structures, the exsolution is pro­ reader is addressed to other works about flux deposits [25–27]. Their use
duced by nucleation and growth [40]. improves the performance of the final ceramic product, such as dura­
At low temperatures, typically below 600 ◦ C, although it depends on bility, whiteness, strength, toughness, fade, chemical resistance and
the potassium and sodium content, alkali feldspars show spinodal cements the crystalline phases of other ingredients, softening, melting
and wetting other batch constituents [8]. All of these properties make

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Fig. 3. a) Amount of feldspar as flux agent (wt. %) used in industrial compositions for main ceramic products. No variable is depicted in y-axis. b) Ratio between
feldspar production and its demand in ceramic tile industry: global output from1990 to 2016. Adapted from [27].

feldspars being used in many applications of our daily life, in which the price quotations might be only considered as a guide price. For instance,
feldspar content vary, such as dinnerware (17–20 %), sanitary wares, the cost for U.S. ceramic-grade feldspar per metric ton, in 2003, was in
floor tiles (55− 60 % of feldspar content), wall tile (0–11 %), the range of USD 66–83 for sodium feldspar and around USD 138 for
high-tension electrical porcelains (25–35 %), dental porcelains (60− 80 potassium feldspar. These prices does not include insurance or transport
%), kitchen and ovenware (10 %), (Fig. 3a), enamels, frits, tablewares, costs [9].
countertops, refractories, etc [9]. In the manufacture of traditional ce­
ramics, feldspars can be considered as one of the main ‘’backbones of the
3.2. Synthetic feldspar-based materials
ceramic and porcelain industry’’, being the second most large ingredient
after clay [2].
3.2.1. Synthesis and production process
One of the most important aspects to take into account about the use
The great industrial impact mentioned above makes the study of
of feldspars in the ceramic industry is their granulometry, which must be
feldspars interesting, both from a fundamental science point of view and
smaller than 74 μm since its fluxing power is inversely proportional to its
for the possible exploration of their properties for being used in new
grain size [8]. Another important factor is their purity, which is highly
applications. For all these reasons, there is a growing interest to study
determined by the type of final product. One of the most detrimental
the artificially synthetize of feldspars to diversify its field of application.
impurities is iron since when the amount of contaminant is larger than
In ceramic industry, feldspars crystallization usually appear as a sec­
0.5 %, it provides a dark colouring as well as other irregularities to the
ondary phase after the sintering, which can be very varied such as po­
final ceramic product and, therefore, worsens its quality. For example, in
tassium feldspars [59,64], albite [59], anorthite [65,66], plagioclases
the case of the white dishes, the maximum allowed iron amount is 0.1 %
[67,68], or barium feldspar [69], among others. However, the crystal­
whereas when brightness is not concerning, 2–3 % of Fe2O3 can be
lization behaviour of feldspars as an isolated phase is also widely dis­
presented in the composition [8,26].
cussed in literature, partly on account of its complexity. Crystal growth
One of the main applications of feldspars is ceramic tiles (wall tile,
rate strongly depends on the fusion entropy of the involved material that
floor tile, vitrified tile and industrial tile), which simultaneously is one of
for the ternary system is 72.2, 46.3 and 36.0 J/Kmol, respectively for
the most demanded in the ceramic market, with a production of around
anorthite, albite and orthoclase. Consequently, alkali feldspars are much
13.1 billion m2 in 2016. The global ceramic tiles market has being
more difficult to crystallize that alkaline-earth feldspars [29]. Despite of
valued around US$ 70.9 billion in 2018 and represents a Compound
that, most of feldspars might be obtained by several synthesis methods
Annual Growth Rate (CAGR) of 9.1 % during 2011− 2018. This market is
such as hydrothermal method, cation exchange, solid-state method,
expected to reach US$ 107.2 billion by 2024, exhibiting a CAGR of 7.2 %
crystallization of glasses or the corresponding glass-ceramic by devitri­
during 2019–2024 [63]. This is partly accounted for the expecting in­
fication. Other synthesis routes, less common for the synthesis of syn­
crease in construction remodeling market, principally in growing
thetic feldspars, as sol-gel, Pechini, electrofusion, combustion,
economies such as China, Japan or India. In last years, there is an up­
mechanochemical activation, coprecipitation or cellulose assisted liquid
ward trend of using ceramic tiles, instead of marble, wood or other
phase precursor (LPP), among others, have also been implemented, as it
traditional flooring materials because of their highest durability and
is discussed below and described in Table 2.
their frost and thermal shock resistance [10]. Moreover, the recent boom
Solid-state method has been widely considered in literature to obtain
of ceramic tile inkjet technology which allows copying or producing all
feldspar-based materials for several fields of application, especially for
types of realistic designs on ceramic tiles at affordable costs may boost
industry uses due to its low complexity, low cost and reduced pollution,
this continuous growth of the ceramic tile market (Fig. 3b), being one of
among others. The reagents employed are typically oxides and carbon­
the main driven forces for the possible increase in the demand of feld­
ates and the main pursued phases are alkaline-earth ones, such as Ca-,
spars in next years.
Sr- and Ba- feldspars [49,53,70–72]. Although in some other occasions,
The annual production of feldspars in the world is estimated to be
other different raw materials are also used, for instance kaolin or coal fly
around 26 Mt in 2019. The feldspar production is led by Turkey (~7.5
ash, as in the case of celsian and Sr-celsian felspars [52,73–78]. This is
Mt) and followed by Italy (~4 Mt), India (~4 Mt) and China (~2 Mt)
also illustrated in the synthesis of anorthite porcelains, in which very
[10,11]. The world feldspar market was USD 547.0 million in 2017 and
varied sources of calcium oxide have been considered in literature (such
it is estimated to attain USD 745.7 million by 2022. This considerable
as of wollastonite, aluminous cement, calcite, colemanite, limestone, or
growth is justified partly by the production increase of ceramics [12].
dolomite, among others) and as a source of silica or alumina such as
Prices for feldspars are dependent on several factors such as application,
kaolin, kaolinite, ball clay, quartz, or the own feldspars, as it is discussed
particle size, quality, quantity, source, and type of material [9]. Thus,
in Section 3.1 [79–84].

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Table 2
Summarize of main synthesis methods considered in literature for different alkali and alkaline-earth feldspars.
Synthesis Feldspar compositions
method
Na- K- Ca-feldspar Ba-feldspar Sr-feldspar Mg-feldspar Zn- Plagioclase
feldspar feldspar feldspar

Solid-state [85,86] [31,87, [50,70,71,72,79,80,81, [30,49,52,72,74,75, [49,52,53,73,93,101,102, [122,123,124, [33,34, [131,132]


88] 82,83,84,89,90,91,92, 76,77,78,101,102, 108,109,110,111,112,113, 125,126,127, 35]
93,94,95,96,97,98,99, 103,104,105,106, 114,115,116,117,118,119, 128,129,130]
100,101] 107] 120,121]
Hydrothermal [133, [134] [135] [136,137,138,139] [136,140] [32]
134]
Sol-gel [141, [143] [13,144,145,146,147, [150,151,152,153, [151,156] [143]
142,143] 148,149] 154,155]
Pechini [157] [157,158] [157,158,159,160]
Coprecipitation [161,162,163,164]
Cation exchange [165, [165, [168] [168] [51,169]
166] 166,167]
Combustion [170,171]
Electrofusion [172]
Mechanical [173]
activation

In other works, soft chemistry is used to overcome the disadvantages quenching method (in which the precursors in powder form are
of the solid-state method. Having a liquid phase during the synthesis initially mixed, subjected to thermal treatments above their melting
favors a larger homogeneity in the system and, consequently, ease the temperature and finally quenched to obtain the pursued glassy struc­
targeted phase formation. Moreover, the reactions conditions allow ture) such as albite or anorthite glasses, also named as frits [14,
selecting the final particle size, being a very effective method for a 185–187], as well as glasses in the systems BaO-Al2O3-SiO2, SrO-A­
uniform incorporation of dopants in the feldspar structure. Methods l2O3-SiO2, and CaO-Al2O3-SiO2 [188,189]. Hydrous albite glass has also
such as sol-gel allow achieving a uniform composition, high purity, and obtained by this method, since water makes easier its nucleation,
lower synthesis temperature than other methods. For instance, Flehmig favouring the hydrolyzation of tetrahedral-oxygen bonds [141,190].
synthetized potassium feldspars, albites and plagioclases (oligoclase and One of the most common methods for feldspar synthesis is the
andesine) at temperatures as low as 0− 80 ◦ C from gels of their precursor crystallization from the corresponding melt of a precursor glass,
hydroxides in aqueous solutions [143]. Kim et al. used the LPP method obtaining which is known as glass-ceramic. Bahat subjected the parent
to synthetize CaAl2Si2O8:Eu phosphors [174]. This method allows glasses of the systems BaO-Al2O3-SiO2, SrO-Al2O3-SiO2, and CaO- Al2O3-
making small particles, which consequently decreases sintering time and SiO2 to heat treatments at 1000 ◦ C–1100 ◦ C for times between 1 h and
temperature regarding the conventional solid-state reaction method. several days, obtaining the correspondent glass-ceramics [188]. Since
Pechini method has also been considered since it can overcome some of the complexity to crystallize alkali glasses, it has been studied the effect
the difficulties and disadvantages commonly linked to the solid-state of different factors in their crystallization. Due to the presence of water
method (such as long times of calcination or multiple sintering at high vapor under pressure, Bowen and Tuttle crystallized different soda and
temperatures) or the sol–gel process (during condensation and hydro­ potassium feldspars of the solid solution from their glasses [191] and
lysis some segregation might occur, less homogeneity of cation distri­ Mackenzie synthetized albite crystals from an albite glass at tempera­
bution etc). This approach has been used to synthetize alkaline-earth tures between 450 ◦ C and 1000 ◦ C [192]. Liu et al. synthetized albite
feldspars phosphors, MAl2Si2O8:Eu (M = Ca, Sr, Ba) [157–160]. The glass-ceramics from an albite glass by devitrification, thanks to the use
hydrothermal route has been also used to synthetize other less common of anorthite and isostructural seeding [13,14]. They also showed that
feldspars such as Rb [175,176] and Cs-feldspars [175], ammonium isostructural seeding is also effective to crystallize K-feldspars from their
feldspar [177], borosilicate feldspars [18,178].The main drawback of glasses while they proved that seeds have hardly effect in the crystalli­
these methods is the difficult scalability for industrial applications. zation of Ca-, Sr-feldspars glasses neither in Rb- and Cs-feldspars glasses,
On the other hand, the nucleation of a stable phase from an amor­ which could not be crystallized [193]. Barbieri et al. prepared high
phous one has also been extensively pursued. The large influence of the densified celsian and strontium-celsian glass-ceramics [194], Li et al.
differences on the structure between them and the number of bonds that crystallized monocelsian SrAl2SI2O8 glass-ceramics by a two-step sin­
have to be broken strongly determine its achievement [29]. Schairer and tering method [189], while Bansal et al. studied the crystallization
Bowen discussed the great difficulty associated with the nucleation and properties of Sr-Ba feldspars glass-ceramics by sintering them at tem­
growth of alkali feldspars from an anhydrous melt since, as Taylor and peratures of 800–1500 ◦ C for 10 h or 20 h [195]. Bahat synthetized
Brown found [179], albite and sanidine glasses have 6-rings while the SrAI2Si2O8 and CaAI2Si2O8 feldspar glass-ceramics subjecting the parent
corresponding crystal 4-rings, which implies the break of two glass (obtained by using vanadium oxide and molybdenum oxide as
tetrahedral-oxygen bonds. Therefore, the crystal growth rate in alkali nucleating agents, respectively) to thermal treatments at 1000 ◦ C for 1 h
feldspars is much lower than in alkaline earth feldspars, for each given [196], and Ohgaki synthetized glass-ceramics in the system CaO-A­
temperature. In plagioclases, the growth rate decreases as anorthite l2O3-SiO2 [187]. The processing route is even more complicated when
content increases, being the maximum measured growth rate 2⋅10− 4 trying to synthesize a glass-ceramic material with high crystallinity and,
m⋅s− 1 in CaAl2Si2O8 and 3-7⋅10− 11 m⋅s− 1 in NaAlSi3O8 [180–182]. In therefore, a small amount of residual vitreous phase, which usually re­
the alkali series, Fenn reported values of growth rate for hydrous melts, quires the use of long-term thermal treatments [197] and in some cases
which are in the range 2–7⋅10− 8 m⋅s− 1 for Or10Ab90 to Or50Ab50 with 2.7 the use of vacuum systems [198]. In 2008, Bernardo et al. obtained a
wt. % of H2O, respectively [183]. For these reasons, alkali phases are glass-ceramic with an estimated crystallinity of about 80 vol%, based on
typically eluded in glass-ceramics while the obtaining of alkaline-earth crystallization of potassium feldspars (microcline and orthoclase) [17].
is much easier and thus it is one of the major crystalline phases of It was sintered at low temperature, 750 ◦ C with a heating rate of 10
glass-ceramics [15,19,184]. ◦
C/min for 2 h. Recently, in 2019 Enriquez et al. obtained
Feldspar glasses have been prepared by the typical melting- micro-nanostructured feldspar-based glass-ceramics with higher

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crystallinity, > 90 %, based on anorthite [23] and Na-rich plagioclase dielectric constant and dielectric losses of glasses and glass-ceramics are
crystallizations [20] by means of a fast sintering process at 1220 ◦ C for 6 approximately constant with frequency for all in the systems BaO-A­
min, with a heating rate of 30 ◦ C/min. This research group has recently l2O3-SiO2, SrO- Al2O3-SiO2, and CaO- Al2O3-SiO2 at 100 Hz and 10 kHz
introduced the concept of microstructural design in feldspar-based and at different temperatures up to ~500 ◦ C [188]. The slightly larger
glass-ceramics, demonstrating that they are suitable matrices for a dielectric constant values exhibits by BaAl2Si2O8 (Table 3) than SrAl2
microstructural engineering that allows the functionalization of the Si2O8 and CaAl2Si2O8 might be explained by the larger polarizability of
designed glass-ceramic. Ba2+ with respect to Sr2+ and Ca2+ [205]. Volume resistivity was also
evaluated and it resulted to be ~1014 Ω/cm ◦ C at about 300 ◦ C for all
3.2.2. Functional characterization feldspar stoichiometries [188]. In 2000, McCauley [49] evaluated the
Apart from their synthesis, the properties of feldspar crystals give rise dielectric properties of the Ba1-xSrxAl2Si2O8 (with x from 0 to 1) solid
to a growing interest in functional applications. Initially, these studies solution sintered at 1500 ◦ C in the temperature range from -175 ◦ C to
were very systematic and mainly based on the analysis of mechanical, 200 ◦ C and at 1 kHz, 10 kHz and 100 kHz. Dielectric constants were in
electrical or optical features to contrast them with the corresponding the range 7–8 while dissipation factor ~10− 2-10-3. Moreover, it was
ones in the natural counterparts. As ceramic market started to grow, observed that the incorporation of small quantities of Sr regarding the
principally the sector of ceramic tiles, specific mechanical and thermal pure barium phase slightly diminish εr, even below that the corre­
properties were started to be analyzed to ensure that the products met sponding pure Sr phase while enhances the formation of the monoclinic
the demands of the market. In recent years, the advance characterization phase and decreases the duration of heat treatment from 72 h to 24 h
of the feldspars diversifies its field of application paying attention to as [49]. Kobayashi and Inagaki reported low values of εr = 5.3 and tan δ =
electronic or optic applications. For these reasons, in this section, elec­ 5⋅10-5 at 1 MHz for a Sr-hexacelsian ceramic obtained via solid-state
trical, mechanical, thermal and optical properties are reviewed. reaction and sintered at 1100 ◦ C for 1 h [73]. Krzmanc et al. studied
dielectric properties of plagioclases ceramics synthetized by solid-state
3.2.2.1. Electrical properties. Electrical properties of feldspar minerals method, NaxCa1-xAl2-xSi2+xO8, sintered by fast and slow cooling. At 1
have been deeply discussed in literature over the years, principally their MHz, fast-cooled ceramics present εr = 5.1− 9.3 while slow-cooled ce­
electrical conductivity [199–202]. Since one of the main application of ramics present εr = 5.4–8.9, increasing as anorthite content increases
ceramics is as dielectric insulator used in many microelectronic devices, [132]. In 2007, this research team investigated the KxBa1− xGa2− x
the electrical properties of synthetic feldspars-based materials were Ge2+xO8 solid solution of ceramics sintered at 970− 1100 ◦ C and study
studied at low frequency (Table 3) and in the microwave range (Table 3) the phase transition P21/a⇔C2/m, which showed an εr in the range
[203]. The feldspar-based ceramics were studied for low-temperature 5.8− 7.1 at 1 MHz [87]. The substitution of Ba with Sr or Ca in BaAl2
cofired-ceramic (LTCC) technology in microwave applications, which Si2O8 ceramics was also studied. In both compositions, SrxBa1− xAl2Si2O8
have to meet some requirements such as low sintering temperature, (0≤x≤1) and CayBa1− yAl2Si2O8 (0 ≤ y ≤ 0.05), εr was ~7.3 and tanδ <
below 1000 ◦ C, low temperature-stable dielectric constant (εr), in the 10-4 at 1 MHz and therefore, it was established that there is no signifi­
range 5− 10, to enable high speed signal transmission and low dielectric cant effect in dielectric properties despite Ca2+, Sr2+ and Ba2+ have
losses (tanδ) to improve the frequency selectivity, which is translated different dielectric polarizability [101]. Furthermore, they studied the
into high quality factors (Q × f) calculated by the expression 1/tanδ × f dielectric behavior of Sr0.05Ba0.95Al2Si2O8 ceramic and the BaM2M′ 2O8
[204]. (M = Al, Ga; M′ = Si, Ge) family sintered between 1100− 1500 ◦ C for
In the sixties [76] it was stablished that dielectric constant and los­ generally 12 h [30]. Kumar et al. prepared a crystallizable
ses, in hydrothermally synthetized sanidine and celsian feldspars, in­ anorthite-based glass for LTCC applications with remarkable dielectric
crease quickly with decreasing frequency as temperature increases and properties and stable over the evaluated frequency range [206]. The
the most likely source of losses in these materials was cation migration addition of 30 vol% of cordierite to glass composition leads to crystal­
through non-perfect regions of the crystals [136]. Moreover, the lization of anorthite crystalline phase after sinterization at 850− 950 ◦ C

Table 3
Comparative values of dielectric constant (εr) and dielectric losses (tanδ) at low frequencies for synthetic feldspar-based materials at room temperature. In the solid
solutions that appear in the table, x takes values 0 ≤ x ≤ 1, except for the cases in which a different range is indicated. Following abbreviations are used: Ref. =
Reference; G = glass; GC = glass-ceramic and C = ceramic.
Composition State εr tanδ Frequency Ref.
− 3
G 9.4 1.4⋅10
Hexacelsian 5 10 kHz [188]
GC 6.9− 9.3 (9.0− 800.0)⋅10−
G 8.4 1.8⋅10− 3
10 kHz [188]
Hexagonal Sr-feldspar GC 7.5− 7.8 8.0− 9.7⋅10− 3
C 5.3 0.5⋅10− 4 1 MHz [73]
G 7.1 1.6⋅10− 3
Hexagonal Ca-feldspar + traces of An 10 kHz [188]
GC 7.4 2.1⋅10− 3
4
C 7.4− 7.8 (3.0− 223.0)⋅10− 10 kHz [49]
Ba1-xSrxAl2Si2O8
C 7.0 (x = 0.05) – 1 MHz [30]
NaxCa1-xAl2-xSi2+xO8 C 5.1− 9.3 – 1 MHz [132]
KxBa1− xGa2− xGe2+xO8 C 5.8− 7.1 – 1 MHz [87]
SrxBa1− xAl2Si2O8 C 7.3 10− 4 1 MHz [101]
CaxBa1− xAl2Si2O8 (0 ≤ x ≤ 0.05) C 7.3 10− 4 1 MHz [101]
BaAl2Ge2O8 C 7.2 – 1 MHz [30]
BaGa2Si2O8 C 7.6 – 1 MHz [30]
BaGa2Ge2O8 C 6.8 – 1 MHz [30]
G 7.9 7.0⋅10− 4
[206]
Anorthite-based GC 6.0 3.0⋅10− 4 1 MHz
C 5.8 1.310− 3 [71]

Monoclinic Sr-feldspar GC 7.4− 8.4 – 1 MHz [207]


BaAl2-2x(ZnSi)xSi2O8 C 6.6− 7.3 – 1 MHz [34]
Na-rich plagioclase GC 4.6 2.2⋅10− 3 1 MHz [24]

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

for 30 min, as well as cordierite, decreasing εr from 7.4–6 and tan δ to compounds typically have chemical formulas such as A[B2C2]O8
~3⋅10-4 at 1 MHz. In 2014, Qing et al. obtained anorthite-based ce­ (A–– Ca, Sr, Ba; B–– Al, Ga; C–– Si, Ge) and A[BC3]O8 (A– – K, Na; B–– Al,
ramics prepared by solid-state reaction and sintered at 900 ◦ C, with low Ga; C– – Si, Ge). Krzmanc et al. dielectrically characterized different
εr, 5.8, and low tanδ = 1.3∙10-3, at 1 MHz, fulfilling the requirements for feldspars-based ceramics synthetized by solid-state reaction techniques
low temperature co-fired ceramic applications (LTTC) [71]. In 2018, [30,31,87,101,131,132]. Albite and anorthite feldspar-based ceramics
El-Kheshen et al. synthetized monoclinic Sr-feldspar phase via the were synthetized and sintered in the range 1000− 1070 ◦ C and
solid-state reaction of nominal Sr-cordierite and borosilicate glass at 1300− 1500 ◦ C, respectively. They observed that a slow cooling (0.5
temperatures of 1200− 1350 ◦ C for 1 h with dielectric constants in the ◦
C/min) during sintering improved dielectric properties regarding fast
range 7.4− 8.4 at 1 MHz [207]. Song and coworkers measured the cooling. [131]. A wide range of sodium and calcium plagioclases were
dependence of εr, at 1 MHZ, with temperature in zinc feldspar-based also studied, obtaining the best quality factors, Q x f = 17,600 GHz, in
ceramics, in the systems BaAl2− 2x(ZnSi)xSi2O8 with x = 0.2–1.0, sin­ sodium plagioclases with a composition of Na0.8Ca0.2Al1.2Si2.8O8, sin­
tered at 980 ◦ C – 1250 ◦ C for 3 h [34]. Dielectric constant increases as tered at 1100 ◦ C [132]. In these works, it was observed that τf
temperature increases and reaches the lowest value in BaZnSi3O8 approached to zero in Na-rich compositions while is significantly higher
ceramic, εr = 6.6, at room temperature. Fuertes et al. measured dielec­ in Ca-rich ones. Moreover, they studied the influence in dielectric
tric properties of a Na-rich plagioclase-based glass-ceramic from room properties of substitutions of Ba with Sr or Ca in BaAl2Si2O8 ceramics
temperature up to 800 ◦ C and 1 MHz. At room temperature they sintered at 1500 ◦ C. In CayBa1− yAl2Si2O8 (0 ≤ y ≤ 0.05) ceramics Q × f
observed that εr and tanδ are quite stable with frequency, measuring values markedly decrease with substitution, reaching values Q × f ~28,
values as low as εr = 4.6 and tanδ = 2.2⋅10-3 at 1 MHz. As temperature 000–61,000. In the case of SrxBa1− xAl2Si2O8 (0≤x≤1), it is observed a
increases, both parameters increase since the electrical conductivity of linear decrease of Q × f values up to x = 0.4, followed by an increase for
the system is thermally activated and based on hopping processes of x = 0.5 and a decrease again for 0.5≤x≤1. The maximum Q × f values
alkaline elements, being more pronounced at low frequencies [24]. are up to 77,700 GHz which are obtained by sintering for 40 h, while a
According to values tabulated in Table 3, the lowest εr is reached in this reduction of sintering time to 12 h leads to a decrease of Q × f values to
micro-nanostructured Na-rich plagioclase-based glass-ceramic, while 70,600 GHz, which can be associated with a decrease of Al:Si ordering.
keeping low dielectric losses. The authors synthetized this For both compositions, ε = 7.2 at 10.5 GHz and remains independent of
glass-ceramics by a fast-sintering route at 1220 ◦ C for 6 min with very the substitutions, whereas τf decreases in SrxBa1− xAl2Si2O8 from -22
high crystallinity, >94 vol.%, which is a key parameter to take into ppm/◦ C (x = 0) to -30 ppm/◦ C (x = 1) [101]. Based on these results, this
consideration since in this kind of system, glassy phase provides a free research team optimized the Sr0.05Ba0.95Al2Si2O8 composition, by sin­
path to these mobile ions alkali and alkaline-earth ions to move, tering at 1400 ◦ C for 162 h [30]. Furthermore, the family BaM2M′ 2O8 (M
increasing the conductivity of the system. = Al, Ga; M′ = Si, Ge) sintered at 1100− 1450 ◦ C for 12 h was investi­
The works discussed above evince that dielectric properties of feld­ gated. At 12 GHz, all the compounds exhibit an εr 7–8 and a τf of that
spars are dependent on composition, cooling rate and sintering tem­ ranges from − 26 to -32 ppm/◦ C. Regarding Q × f values, the highest
perature, which is interesting for potential applications, since the adjust ones and the best reported one in literature, are obtained in BaGa2Ge2O8
of their dielectric constant and dielectric losses is possible by the opti­ ceramic, with Q × f values 106,400 GHz [30]. Ge-O bonds are weaker
mization of those factors. Most of the works previously discussed, do not than Si-O bonds which increases the tetrahedral ordering kinetics of
take into account the crystalline phase content reached in the synthetic Ge-containing feldspars and consequently make that sintering temper­
feldspar-based material despite its direct influence in its dielectric ature and time are considerably reduced. This formulation seems to be
properties since glassy phase increases dielectric losses, complicating even more promising for microwave applications and LTCC technology
partly their comparison. Therefore, future works on this line should than traditional MAl2Si2O8 feldspars (M = Ca, Sr, Ba). In 2018 Yao et al.
consider it and carry out more in-depth studies to improve the current studied the effect of the addition of ZBAS glass (ZnO-Al2O3-SiO2-B2O3)
state-of-the-art and allow the comparison of the same compositions into the barium feldspar system BaAl2Si2O8 obtaining Q × f of 28,058
between different works. GHz, εr = 6.7 and τf=–29.79 × 10–6 ◦ C–1 for a 3% of ZBAS addition and a
In recent years, there have been several works focused on feldspar- sintering temperature of 1360 ◦ C [208]. Moreover, the addition of
based microwave dielectric ceramics (see Table 4), based on plagio­ Li2O-B2O3-SiO2 (LBS) glass was also studied, reaching the best results for
clase feldspar-type and alkali-feldspar-type structures. These 0.3 wt. % of addition, Q x f values of 34,570 GHz, εr = 6.7 and τf =–15.97

Table 4
Comparative values of dielectric constant (εr), Q x f and τf at microwave frequencies for feldspar-based ceramics. The considered temperature range for τf analysis is
also indicated. Following abbreviations are used: Freq. = frequency; Ref. = Reference.
εr Q×f Freq. (GHz) τf τf Tª range Ref.
(ppm/◦ C) (◦ C)

NaAlSi3O8 – 11,200 – − 5
20− 60 [131]
CaAl2Si2O8 – 11,000 – − 130
NaxCa1-xAl2-xSi2+xO8 4.0− 8.0 4,400− 17,600 10.5 (− 130) - (− 5) 20− 60 [132]
KxBa1− xGa2− xGe2+xO8 5.9− 7.0 12,680− 106,400 12 (− 27) - (− 21) 20− 60 [87]
SrxBa1− xAl2Si2O8 7.2 ~35,000− 77,700 10.5 (− 30) - (− 22) 20− 60 [101]
Sr0.05Ba0.95Al2Si2O8 7.1 92,600 12 − 22 20− 60 [30]
CaxBa1− xAl2Si2O8
7.2 ~28,000− 61,000 10.5 – 20− 60 [101]
(0 ≤ x ≤ 0.05)
CaxBa1− xAl2Si2O8
6.1− 7.2 12882− 24335 8 (− 119) - (19) 25− 85 [72]
(0≤x≤0.75)
BaAl2Ge2O8 7.5 74,100 − 32
BaGa2Si2O8 7.6 62,300 12 − 32 20− 60 [30]
BaGa2Ge2O8 6.9 106,400 − 26
Ba1-xMgxAl2Si2O8 5.6− 6.4 11,046− 16,943 12 (− 52) - (− 31) 25− 85 [210]
BaAl2Si2O8-ZBAS 6.1− 6.9 13,110− 28,058 12 (− 52) - (− 26) 25− 85 [208]
BaAl2Si2O8-LBS 6.1− 6.7 13110− 34570 12.5 (− 52)- (− 16) 25− 85 [209]
BaAl2− 2x(ZnSi)xSi2O8 6.5− 7.3 ~5,000− 52,401 15 (− 63) - (− 22) 30− 80 [34]
Ba1-xSrxZnSi3O8 6.1− 6.6 28,986− 78,064 12− 14 (− 33) - (− 24) 30− 80 [35]

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× 10–6 /℃, lowering sintering temperature, for any addition of LBS, was based on Na transport, increasing with temperature and water
from 1400 ◦ C to 1275 ◦ C [209]. Xiaojing studied the Ba1-xCaxAl2Si2O8 content but decreasing with pressure (Fig. 4a) [186].
(0≤x≤0.75) solid solution and determined that Ca favours the trans­ Afterwards, in 2015, Hu et al. [213] analyzed the behavior of
formation from hexacelsian to celsian, which is complete for x≥0.05. anorthite synthetized by solid-state method at 873–1173 K and pres­
The best results were obtained for x = 0.05 [72]. Recently, in 2018 and sures of 1.0–3.0 GPa (Fig. 4b). They observed a rise of electrical con­
2019, Song and coworkers have studied the microwave properties of a ductivity with increasing temperature and a slightly decrease with the
new family with feldspar structure, zinc feldspar-based ceramics, in the rise of pressure (at constant temperature), obtaining activation en­
systems BaAl2− 2x(ZnSi)xSi2O8 and Ba1-xSrxZnSi3O8 with x = 0.2–1.0 [34, thalpies of 1.86− 1.91 eV for 1.0–3.0 GPa, respectively. It was proposed
35]. The best dielectric properties are exhibited for x = 1, in the two new that the dominant charge transport mechanism was the hopping of Ca2+
kinds of plagioclases developed, BaZnSi3O8 sintered at 1100 ◦ C and from aluminum positions to near oxygen positions. Conductivity values
SrZnSi3O8 at 1150 ◦ C. reported by Bagdassarov et al. [212] in anorthite glass at 3 GPa were
Generally, the best dielectric behaviors at high frequency are ach­ more than half order of magnitude larger than in anorthite crystalline
ieved for ceramics that require very long thermal treatments, 12− 162 h, (Fig. 4b), while activation enthalpies were much lower (1.17 eV at 3.0
to obtain a good densification. Future works in this field should be GPa and 1.22 eV at 4.5 GPa). These observed differences might be
focused on optimizing green body preparation and sintering processes in explained by the stronger linkages of calcium ions in the crystalline
order to develop high-performance ceramics that take into consideration network than in the glassy structure. Comparison with the synthetic
the energy saving in ceramic industry. anorthite reported by Mauri [211] is complicated due to the lack of
The study of the mechanism of electrical conductivity (σ) in synthetic details about experimental process, as stated Hu et al. [213]. Therefore,
feldspars, both in AC and DC, has also been considered in literature. The in general, there is a need of further experimental details in the works
electrical conductivity of synthetic alkali feldspars and anorthite was reported in literature, as it was previously mentioned for dielectric
studied by means of impedance spectroscopy at 673− 1173 K and properties of feldspars at low frequency, since structure and micro­
ambient pressure (P), following an Arrhenius law and it was established structure play a fundamental role in electric properties of
that more opened structures are more conductive than closed ones feldspars-based glasses and ceramics, as well as, for being able of
(σAlbite > σmicrocline > σAnorthite) [211]. Glasses have also been considered reproducing the existing matrices in future works.
in literature. The pressure dependence, in the range 0.3− 6 GPa, of the In 2018, Fuertes et al. studied the electrical conduction of a novel
glass transition temperature (Tg) of anorthite and albite glasses affect the fast-sintered micro-nanostructured Na-rich plagioclase-based glass-
activation energy of their electric conductivity. It was observed that ceramic, heating up to 800 ◦ C. By impedance analysis (Nyquist plot),
activation energy below Tg is less than above Tg for P<1 GPa, and almost the behavior of nanocrystals contribution was distinguished, which are
independent for higher pressures. It was established two classes in terms the most resistive contribution, from microcrystals contribution. The
of the correlation of dielectric relaxation under pressure: glasses with material has a negative temperature coefficient of resistance (NTCR).
strongly (as anorthite, in which the activation energy of the dielectric Moreover, DC and AC electrical conductivity measurements showed the
relaxation rises with P) and weakly coupled viscous and dielectric re­ good insulator behavior of the synthetic feldspar, with σDC values of
laxations (as albite, in which activation energy decreases with P) [212]. 7⋅10− 7–8⋅10-4 S m-1 in the temperature range considered [24]. Alter­
Moreover, in albite glasses, it was observed that electrical conductivity natively, Fuertes et al. also carried out a thorough characterization of its

Fig. 4. Electrical conductivity at different


pressures as a function of reciprocal tempera­
ture for: a) albite glass, considering different
water contents. Figure adapted from [186]. b)
Anorthite crystals (solid lines) at 1.0 GPa
(black) and 3.0 GPa (red) [213]; anorthite glass
(dotted line) at 3.0 GPa (blue) and 4.5 GPa
(pink) [212]; and synthetic anorthite at
ambient pressure (green dashed line) [211].
Figure adapted from [213]. c) Dielectric
breakdown mechanism diagram depicted on a
SEM micrograph for an albite-based glass-­
ceramic. Cation diffusion, stress (indicated by
white arrows) and temperature gradient (ac­
cording to the temperature scale) are shown.
Adapted from [214]. (For interpretation of the
references to colour in this figure legend, the
reader is referred to the web version of this
article).

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

dielectric strength in DC domain. They observed that the combination of and glass-ceramics by the well-known melting-quenching method and
a hierarchical micro-nanostructure along with high crystallinity, >94 % devitrification, respectively. Glasses show HV values in the range 5.0− 6.9
Vol.%, leaded to the largest dielectric strength reported for a ceramic GPa while glass-ceramics HV= 4.7− 6.9 GPa for celsian and HV= 5.3− 7.7
insulator, > 60 kV/mm [24]. In 2019, they deepened the study of GPa for Sr-celsian, which evinces that Vickers microhardness decreases as
dielectric strength for this novel engineered feldspar and carried out field strength of the associated cation decreases (Ca (0.33) > Sr (0.28) >
measurements with temperature [214] showing that glass-ceramics Ba (0.24)). Regarding E values, range from 57 GPa to 115 GPa in celsian
withstand temperatures up to 200 ◦ C with dielectric strengths of 44 glass-ceramic and 90− 105 GPa in Sr-celsian glass-ceramic, showing a
kV/mm and 30 kV/mm for the designed Na-rich and Ca-rich feld­ good correlation with open porosity, increasing E values as porosity de­
spar-based glass-ceramic, respectively. Moreover, by SEM and confocal creases. Furthermore, the sintered glass-ceramics present a larger KIC
Raman microscopy they established a dielectric breakdown mechanism because of pores, 2− 5 vol. %, and crystalline phase favor crack path de­
(Fig. 4c), as first time for a glass-ceramic insulator, which can be sum­ viation regarding the corresponding glasses, making sintering a good
marized as follows: temperature increases sharply in the material during toughening mechanism [194]. Between 2005 and 2009, Bernardo et al.
the breakdown phenomenon because of the Joule effect, reaching tem­ reported feldspar-based glass-ceramics crystallized from industrial waste
peratures above the melting point of the residual glass presented in the glasses and sintered below 950 ◦ C [17,64,66–69,215,216]. Glass-ceramics
insulator that favour the drag of cations with high mobility in feldspar sintered at 930 ◦ C for 3 h, with nepheline as major phase, followed by
compositions, such as Na+, K+ and Ca2+. The presence of several phases celsian phase apart from other minority phases, showed remarkable me­
and crystals with different morphology, size and composition in the chanical properties that improved considerably after being reinforced with
glass-ceramic generates an inhomogeneous dissipation of heat and Al2O3 platelets, obtaining the best σ, E and HV reported values for a
stresses around a crater which is irregular, different from the usual feldspar-based material for a reinforcement of 15 vol.% (Fig. 5 and
circular cavity produced in Al2O3 or the fracture of glass insulators. That Table 5) [69]. Moreover, sanidine-based glass-ceramics were obtained
model may be applied to other insulators and allow their tailoring for from industrial wastes (panel glass from dismantled cathode ray tubes,
new future high insulating applications. mining residues from feldspar excavation and lime from fume abatement
systems of the glass industry). In terms of mechanical properties, they
3.2.2.2. Mechanical properties. Synthetic feldspar-based materials showed HV up to 7 GPa at 5 N of load (Fig. 5a), σ values up to 120 MPa
generally have high mechanical strength and melting point, as well as (Fig. 5b), and E up to 81 GPa [64,215]. Following the same approach,
they are chemical inertness, for that reason literature has also paid sanidine-wollastonite, sanidine-trikalsilite and albite-wollastonite-
attention to their mechanical properties. The crystallized feldspar phase trikalsilite based glass-ceramic were sintered at 880− 930 ◦ C and holding
is usually the main one, although, generally, there are other secondary times between 0–5 h, with bending strength values up to 79 MPa, 109 MPa
phases that form part of the ceramic or glass-ceramic based-materials and 74 MPa, respectively, and Young’s modulus of 70− 100 GPa [216].
under consideration. Since most of the works are focused on the appli­ However, these materials are sintered at lower temperatures and times
cation of these feldspar-based compositions for building materials, the than traditional ceramics, and, therefore, it might be suitable for the
main properties that have been systematically studied are Vickers production of building materials at very low cost. In 2008, they prepared
microhardness (HV), elastic modulus (E), flexural strength (σ) and microcline-orthoclase glass-ceramics reinforced with Al2O3 platelets at
fracture toughness (KIC). Very recently, tribological performance has very low temperature (750 ◦ C). Glass-ceramics with the reinforcement of
also started to be considered with the aim of designing functional feld­ 15 vol.% of Al2O3 platelets enhance their mechanical properties, between
spars with higher wear resistance suitable for high pedestrian traffic 25–27 % for E, HV (Fig. 5a) and KIC, while, up to 55 % for σ (Fig. 5b) [17].
applications. These properties are tabulated in Table 5. The behaviour of fast-sintered plagioclase-based glass-ceramics such as
In 1994 Barbieri et al. synthetized celsian and strontium-celsian glasses labradorite (Na0.4Ca0.6Al1.6Si2.4O8) [66] and bytownite

Table 5
Mechanical properties for different feldspar-based materials of literature, indicating the type of material; glass (G), glass-ceramic (GC) or ceramic (C) and the evaluated
property: flexural strength (σ), elastic modulus (E), Vickers microhardness (HV), fracture toughness (KIC) and wear rate (Wr). Tabulated values for HV are at the load for
which those values are the maximum ones for the material under consideration. All the values are for 5 N, except in 1 (at 0.1 N) and 2 (at 0.5 N). See discussion of
Section 3.2.2.2 for more details about experimental conditions of test and composition.
Nomenclature Σ (MPa) E (GPa) HV (GPa) KIC (MPa m0.5) WR (mm3/N m) Ref.

G – – 5.0− 6.9 –
Celsian1 – [194]
GC – 57− 115 4.7− 6.9 –
1 G – – 5.0− 6.9 –
Sr-celsian – [194]
GC – 90− 105 5.3− 7.7 –
Celsian-based + x vol.% Al2O3 platelets (0 ≤ x ≤ 15) GC 120− 163 105− 122 6.6− 10.4 1.5− 1.9 – [69]
GC 120 81 7 – – [64]
GC 74 70 6.4 – – [215]
Sanidine-based
GC 79 77 – – – [216]
GC 109 71 – – – [216]
Albite-based GC 74 61 – – – [216]
Microcline/orthoclase + x vol.% Al2O3 platelets (0 ≤ x ≤ 15) GC 77− 119 62− 78 7.2− 8.9 1.5− 1.9 – [17]
Labradorite-based GC 108 82 7.2 1.6 – [66]
Bytownite-based GC 130 89 6.3 – – [67]
Plagioclase-based GC 133 126 7.3 – – [68]
GC 104 – – – – [79]
C 145 – – – – [71]
Anorthite-based C 82 – – – – [218]
GC 110 – – – – [217]
C – – 5.5 – – [226]
GC 75 – – – – [84]
Anorthite porcelain
GC 65 – – – – [219]
Albite G – 65 0.7− 0.9 – – [185]
Micro-nanostructured Na-rich plagioclase2 GC 83 78 9.5 2.1 6.1 10− 6
[22]

Micro-nanostructured anorthite-based2 GC 111 77 9.3 1.9 5.8 10− 6


[22]

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Fig. 5. Selected mechanical properties of in­


terest in ceramic industry for different feldspar-
based materials of literature: a) Vickers micro­
hardness (HV) at 5 N of load and b) flexural
strength (σ). The feldspar-based ceramic fam­
ilies are grouped by colors: sanidine-based
(dark yellow) [64,215,216], plagioclase-based
(orange) [66–68], micro-nanostructured
plagioclase (blue) [22], celsian based (violet)
[69], microcline/orthoclase (green) [17],
albite-based (pink) [216], and anorthite-based
(red) [65,71,76,79,217,218]. All tests are car­
ried out by four points flexural method except
for micro-nanostructured plagioclase,
albite-based and anorthite-based ceramics,
which were measured by three points flexural
method. Different materials within a
feldspar-based composition are plotted with
different filled symbols. Empty symbols repre­
sent the same material with a reinforcement of
15 vol. % of Al2O3 platelets. Further details can
be extracted from Section 3.2.2.2, as well as Table 5. (For interpretation of the references to colour in this figure legend, the reader is referred to the web version of
this article).

(Ca0.85Na0.14Al1.83Si2.16O8) [67], using waste glasses as precursors, was 9 GPa at 1 N of load [221].
also studied. In the first case, bending strength values up to 108 MPa, Feldspar-based porous ceramics have been also considered in liter­
elastic modulus up to ~82 GPa, HV ~7.2 GPa at 5 N and KIC up to 1.64 ature. In 2018, Wang et al. obtained porous aluminum titanate‒stron­
MPa m0.5 at 30 N were obtained. In bytownite-based glass-ceramic, tium feldspar‒mullite fiber (ASM) composite ceramics by a
bending strength values up to 130 MPa, elastic modulus up to 89 GPa, HV conventional reactive sintering method, with flexural strength values up
= 6.3 GPa at 5 N. In these works, it is demonstrated the feasibility of to 26 MPa [220] In 2019, Zong et al. prepared anorthite-based porous
producing low-cost feldspar-based glass-ceramics with considerable me­ ceramics by using high-alumina fly ash microbeads and steel slag as raw
chanical properties, both from cheap precursor materials and the materials and sintering at 1120− 1200 ◦ C. They studied the flexural
fast-sintering process employed, which was at ~1000 ◦ C for 30 min with a strength in ceramic samples with different porosity from ~ 1 % to 50 %.
rapid cooling of 20 ◦ C/min. Finally, in 2009, they obtained a glass-ceramic As sintering temperatures increased, porosity decreased and conse­
with plagioclase crystallizations (Ca/Na- feldspars), apart from pyroxenes quently σ values were higher. In particular, σ values of ~ 5− 60 MPa
and wollastonite, from a vitrified mixture of important inorganic waste were measured [222]. Moreover, Al-Qahi et al. showed that two-stage
(red mud, fly ash from lignite combustion and residues from the polishing sintering process is a suitable approach to prepare high-performance
of porcelain stoneware tiles). It is observed that longer thermal treatments, feldspar-based porous ceramics with high porosity [223]. After opti­
independently of heating mode, increase the amount of crystals and mizing sintering parameters, they obtained samples with an apparent
consequently mechanical properties, reaching bending strength values up porosity up to 51.3 %, and compressive high strength up to 25.1 MPa.
to 133 MPa, elastic modulus of ~126 GPa and HV = 7.3 GPa at 5 N [68]. Recently, Fuertes et al. [22,224] carried out a thorough character­
Taskiran et al. synthetized anorthite-based stoneware suitable for stone­ ization, at loads of 0.5− 10 N, of the engineered feldspar-based glass-­
ware industry, with twofold flexural strength values than commercial ceramics previously mentioned in Section 3.2.2.1. The combination of
stoneware products, up to 110 MPa, by increasing the amount of anorthite high crystallinity, low porosity and a novel engineered
crystalline phase up to ~52 wt. % (72 wt. % of crystalline phase), while micro-nanostructure developed by a fast sintering route lead the authors
conventional materials only contains around 28 wt. % of anorthite (~35 to propose them for their application in high transit areas, because of the
wt. % of crystalline phase) [217]. In 2012, Cheng et al. reported high good mechanical performance exhibited. Flexural strength values up to
flexural strength values up to 104 MPa for anorthite ceramics obtained by 111 MPa and Vickers microhardness values up to 9.5 GPa (at a load of
using feldspars as mineral raw materials as starting materials as well as 0.5 N) were measured, which supposed an enhancement of ~60 %
ball clay, quartz and calcite [79]. In 2014 Qing et al. obtained related to current glazes used in ceramic floor tiles for high transit areas.
anorthite-based ceramics by solid-state method with a σ up to 145 MPa, in Authors showed that the hierarchical micro-nanostructuration favours
the range of typical values of LTCC materials [71]. Pal et al. evaluated the crack deflection, reducing the brittleness and consequently increasing
flexural strength of anorthite porcelains with different degree of crystal­ KIC up to 2.1 MPa m0.5 (at 10 N) in these materials, which supposes an
linity for cooking wares, synthetized by using potassium feldspar, quartz increase of ~40 % regarding a standard glaze. Tribological properties
and aluminous cement as raw materials, reaching values of up to 75 MPa were also evaluated, as first time in feldspar-based ceramics, showing
for the sample with larger crystallinity, ~ 63 wt. % [84]. In 2017 Choi that nanocrystals work as solid lubricants, favouring body sliding over
et al. formulated an anorthite-based ceramic, formulated from kaolin and their surface and, consequently, reducing remarkably the damage suf­
calcite and different sintering aids such as feldspars, talc, frit or kaolin and fered, the friction coefficient and the wear rate (WR) up to 6∙10− 6
wollastonite, as calcium source with the aim of suppressing sintering mm3/N m, half order of magnitude lower concerning the second best
deformation. The use of kaolin/wollastonite in a ratio 1:1, leads to obtain reported value for a glass-ceramic for such applications (Fig. 6a) [22].
anorthite as a single phase with a lower shrinkage rate than commercial Alternatively, these authors deepen in the mechanical properties of the
materials, ~6 %, and σ up to 82 MPa [218]. In 2018, Arastehnodeh et al. engineered Na-rich plagioclase-based glass-ceramic, carrying out impact
obtained anorthite porcelains by using white cement as a source of calcium tests (Fig. 6b) and measuring the resilience coefficient, comparing them
oxide, with σ values up to 65 MPa [219]. In 2019, Tangboriboon et al. with the behaviour of a conventional glaze (Fig. 6c and d) [225]. From
analyzed an anorthite porcelain where eggshells were used as raw mate­ this study, it was observed that the hierarchical micro-nanostructure of
rials as a calcium source for bio-dental and medical applications, reaching the material favours stress relaxations, increasing impact resistance
values of E up to 47 MPa, a compressive strength of 978 MPa and a HV of ~ regarding a conventional glaze and avoiding damages on its surface

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Fig. 6. a) Modeled micro-nanostructured glass-


ceramic after wear test, showing a hardly non-
damaged surface thanks to the sliding favored
by nanocrystals which work as solid lubricants.
b) Images after an impact test of the same glass-
ceramic show that its surface is not damaged. c)
Modeled standard glaze after wear test,
showing a damaged surface with wear grooves
because of the large material spalling. d) Im­
ages after an impact test of the standard glaze
show that its surface is damaged and present
great flaking. Figures a) and c) are extracted
from [22] and b) and d) from [225].

(Fig. 6b), while a conventional one suffers great flaking at the same load 3.2.2.3. Optical properties. Initial studies, in the last century, about
(Fig. 6d). optical properties of synthetic feldspars were very systematic and
Moreover, it has been also recently considered the preparation of mainly based on characterization of their refractive index to contrast it
anorthite ceramics by using Spark plasma sintering (SPS) which allows with the corresponding one in the natural counterparts. Owing to the
attaining high densification due to the implementation of pressure good mechanical performance that feldspar-based material exhibit, as it
during the sintering as well as lower firing times. Csáki et al. obtained has been previously discussed in Section 3.2.2.2, one of their main ap­
anorthite ceramics, sintered in the temperature range 850− 1100 ◦ C by a plications is in ceramic tile industry. Therefore, most of the works that
heating rate of 50 ◦ C/min and dwell time of 10 min [226]. The pressure deal with optical properties of feldspar-based materials for that appli­
applied was 50 MPa, before and during the heating. They observed that cation field are systematic, and study properties like their color co­
samples prepared at 1100 ◦ C contained 90 wt.% of anorthite, while in a ordinates to verify that the aesthetic demands of the ceramic market are
sample sintered by conventional firing only 47 wt.%. of the anorthite satisfied. In the current century, the application area is broadened to­
content is achieved. Consequently, anorthite by SPS shows HV values of wards luminescent applications, as it has been demonstrated by a large
5.5 GPa at 5 N of load while the sintered conventionally 2.9 GPa. number of works which show both intrinsic and induced emissions by
Taking into account the recent advances and the current progress in rare-earth (RE) elements in feldspar structures.
this field, it would be interesting to explore the micro-nanostructural Goldsmith measured the refractive index (n) of synthetic albite,
engineering in novel feldspar-based compositions, apart from plagio­ potash and anorthite glass feldspars and their change after substituting
clases [22,224], since the presence of nanostructured microstructures Ge and Ga by Si and Al in the tetrahedral positions of feldspar framework
has been proved as a very effective tool to boost mechanical properties. [227]. The substitution of heavier elements in the structure of ternary
Considering at the same time fast sintering treatments at relatively low elements, considerably increased refractive index. Albite glass changes n
temperature, could be a suitable approach to follow, as it has been from 1.489 to 1.519, 1.592 and 1.636 in gallium albite (NaGaSi3O8),
demonstrated, in order to obtain environmentally friendly densified germanium albite (NaAlGe3O8) and gallium-germanium albite (NaGa­
materials with promising mechanical properties for potential future Ge3O8), respectively. In the case of KAlSi3O8 glass, refractive index shifts
applications. One venue that has been opened through these works is from 1.488 to 1.513, 1.578 and 1.617 in gallium orthoclase (KGaSi3O8),
within the framework of high transit areas applications. Despite the germanium orthoclase (KAlGe3O8) and gallium-germanium orthoclase
importance of wear properties in ceramics for such applications, it is a (KGaGe3O8), respectively. Finally, for anorthite glass, n changes from
property that has been hardly considered in literature (Table 5). Thus, 1.575 to 1.633, 1.658 and 1.745 in gallium anorthite (CaGa2Si2O8),
once nanostructured feldspar-based materials have been proposed as germanium anorthite (CaAl2Ge2O8) and gallium-germanium anorthite
excellent candidates for it, as well as the addition of hard phases as (CaGa2Ge2O8), respectively. Eskola et al. studied refractive index values
reinforcement, this might be an interesting route to explore in future in the three-dimensional space (nx, ny, nz) in artificial alkaline-earth
investigations of this field. The attainment of feldspar-based materials feldspars synthetized by solid-state method in order to investigate
by using environmentally friendly starting raw materials has also been possible differences in their optical properties. They found that anorthite
evinced as a good path to be followed; however, future works in this and Sr-feldspars have n ~ (1.576, 1.584, 1.588) and, therefore, the same
direction should optimize preparation methods to avoid the formation of optical properties, while Ba-feldspar register larger values, (1.587,
secondary phases that reduce the mechanical performance, for instance, 1.593, 1.600) [228]. Flehmig also studied the refractive indexes in the
wollastonite, which is a common phase that appears in sintered ce­ three-dimensional space (nx,ny,nz) for gel grown feldspars with different
ramics. Wollastonite has a Mohs hardness of 5 while plagioclases, for composition and Si/Al order/disorder. K-feldspars, both monoclinic
instance, has a value of 7 [66]; and therefore hardness of the (1.518, 1.522, 1.523) and microcline (1.517, 1.521, 1.524), exhibited
feldspar-based material is reduced by its presence. Overall, taking into the lowest values. The study revealed that albite showed slight varia­
consideration the different aspects presented above, the increase of tions with the Si/Al order/disorder, as reflects the analysis of low albite
crystals, the reduction of its size and the enhancement of microstructural (1.528, 1.532, 1.538) and intermediate albite (1.528, 1.533, 1.537). In
homogeneity, should lead to improve crack deflection phenomena at the case of plagioclases, they undergone an increase of n = (nx,nz) with
interfaces between glassy phases and crystals and consequently, the rise of anorthite content, as shown the measurements in oligoclase,
increasing the mechanical performance. An20 (1.538,1.545) and andesine An38 (1.548,1.556) [16].
As it was discussed in Section 3.2.2.2. feldspars are one of the main

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

crystallizations that take part in ceramic tiles. Apart from the quality of very recently, it has been demonstrated the feasibility of attaining blue
the products, it is necessary to satisfy the aesthetic demands of ceramic and red luminescence in Na-rich plagioclase glass-ceramics from struc­
market which pursue a great whiteness in them and, therefore, their tural defects of feldspar lattice, induced by structural disorder in Si–Al
color coordinates have been also considered in more recent works to distribution, as occurs in the natural counterparts. That luminescence
evaluate it (Table 6). All the studied compositions are based on anorthite can be tuned in wavelength and intensity without the presence of any RE
crystallizations, as major phase. In 2005, Taskiran et al. obtained activator, only through structural tailoring, which has opened a new
anorthite-based stoneware with anorthite, ~52 wt.%, and glassy phase, gate [21,242].
~28 wt.%) [217]. In 2012, Cheng et al. reported anorthite ceramics with In this section, it has been evinced the versatility of feldspar-based
higher crystallinity, translucency and whiteness [79]. Both materials derived from their optical properties. Apart from the possi­
anorthite-based materials present the typical lamellar crystals charac­ bility of satisfying and improving the aesthetic demands of ceramic tile
teristic of anorthite phase, however, in 2017, Enriquez et al. [23] market, in terms of great whiteness, new opportunities have raised due
improved that whiteness, in an anorthite-based glass-ceramic tile pre­ to the structural and microstructural engineering of feldspar-based
viously mentioned, thanks to the singular micro-nanostructure devel­ glass-ceramics, demonstrating their suitability for cool roof and RE-
oped. The increase of interfaces raises the light scattering, and leads to free phosphor applications. Moreover, feldspar-based matrices are
this performance (Table 6), showing that microstructural engineering is ideal for hosting RE activators which has allowed the development of
also a very powerful tool to tailor the optical behavior of feldspar-based new feldspar-based materials for w-LEDs applications, but still with low
ceramics. performance. These new applications are in an early stage; however, it
Moreover, authors evaluated reflectance of these materials in the has been shown that the field of feldspar-based ceramics is very prom­
UV–vis- near infrared (NIR), obtaining average values of 47 %–85 % - 82 ising for future potential optical applications.
%, and 55 %–84 % - 88 %, for glass-ceramic tile and powder, respec­
tively. Albedo (solar reflectivity) was also evaluated, obtaining values of 3.2.2.4. Thermal properties. Early works about thermal behaviour of
85 % in the anorthite-based glass-ceramic powder and 84 % in the synthetic feldspars are mainly focused on a thorough study of their
corresponding tile form. The high albedo of the feldspar-based glass- thermal expansion in order to extend this knowledge to the natural
ceramic is comparable with the albedo of a commercial reflective paint mineral counterpart. The measurement of the linear thermal expansion
and about 7 % larger than a standard glaze of the ceramic sector. The coefficient (α) is part of regular study to ensure that properties meet
engineered micro-nanostructure of the glass-ceramic allows a larger technical specifications for applications such as ceramic substrates in
reflectivity in the NIR, which is translated into a lower heating of the electronic applications or ceramic tiles. The α values for different kind of
surface and makes it a strong candidate for cool roof applications [23]. feldspars, synthetized by different methods, are tabulated in Table 7.
On the other hand, there are a large amount of works in literature Bahat measured the linear thermal expansion coefficient (α) in the
that demonstrate the luminescent behavior of natural feldspar BaO-Al2O3-SiO2, SrO- Al2O3-SiO2 and CaO- Al2O3-SiO2 systems for both
[229–239], both, due to inherent emissions derived from structural glasses and their corresponding glass-ceramics. In the first case, α values
defects (mainly Al-O− -Al, Si-O− -Si, [AlO4∕alkali+] or [AlO4]◦ defects) are almost identical, in the range 6.3–6.5⋅10− 6 ◦ C-1, indicating that is
and from activator elements incorporated in their structure such as more dependent of tetrahedral network than the alkaline earth
rare-earth (RE) cations (Eu2+, Eu3+, Sm3+ or Ce3+, among others) or composition. For glass-ceramics, α considerably varies, in the range
transition metals (mainly Ti3+, Mn2+ and Fe3+) [240].Based on this, 7.1–9.2⋅10− 6 ◦ C-1, since it depends on factors such as the expansion of
several studies about photoluminescence in synthetic feldspars have residual glass and the displacive transformation, among others [188].
arisen in the current century, principally in alkaline-earth feldspars. A Henderson et al. studied the linear and volume thermal expansion co­
deep study about luminescence in synthetic feldspars goes beyond the efficient (αV) for several synthetic disordered alkali feldspars (Or19, Or38
scope of the present paper, however, the main research axes within this and Or100) up to 1000 ◦ C, hydrothermally synthetized and compared
framework are stated below. For further information the reader is them with previously reported values for synthetic Rb-sanidine [243]
addressed to the references specified hereafter. Although some works and high albite [244]. They found that in monoclinic frameworks, as
only evaluate the suitability of certain activator ions in the feldspar potassium content increases, the linear and volume expansion co­
matrix under study (mainly, Eu2+,Eu3+, Dy3+, Mn2+, Ce3+, Tb3+, Sm3+ efficients of orthoclase decreases for all crystallographic axis [134].
and Yb3+, among others) [85,89,93,128,149,157,170], the current Hovis and coworkers studied the coefficient of volume expansion in
trend is the development of new feldspar-based materials suitable for akali feldspars obtained by cation exchange varying orthoclase content
white light-emitting diodes (w-LEDs), with the aim of overcoming some in the solid solution and afterwards, in several AlSi3O8 feldspars
of the main problems that current w-LEDs present such as: thermal [165–167], with αV of 39.0⋅10− 6 ◦ C-1 in a Li-feldspar, 16.7⋅10− 6 ◦ C-1 in
quenching, a low colour rendering index (CRI), <80, and high correlated Rb-sanidine, 16.0⋅10− 6 ◦ C-1 in Rb-microcline and 14.6⋅10− 6 ◦ C-1 in
colour temperature (CCT), >6000 K [112,113,241]. Since white light buddingtonite [167], 31.2− 19.2⋅10− 6 ◦ C-1 in sanidine-analbite series
might be obtained through combination of blue/yellow emissions or and 30.7− 18.6⋅10− 6 ◦ C-1 in microcline-low albite [166]. From these
blue/green/red emissions, in the literature, the single or multiple doping studies, it was extracted the important conclusion that Al-Si order/dis­
with RE ions into the corresponding feldspar matrix is carried out to order has barely effect in the thermal expansion of alkali feldspars.
attain those emissions. So far, these studies have been only performed in Barium and strontium feldspars are technologically very interesting
alkaline-earth feldspar-based phosphors (anorthite, strontium and materials on account of their good properties and, for this reason, there
barium feldspars) [96,97,107,111,113,114,189] On the other hand, are several works in literature dealing with them. Among them, it is
worth highlighting the low thermal expansion coefficient for the mon­
Table 6 ocelsian polymorph which has leaded to researchers to investigate this
Chromatic coordinates in CIE L*a*b* system for different feldspar-based mate­ property in these materials processed by different methods and under
rials of literature. different conditions. Kobayashi and Inagaki examined the thermal
L* a* b* Ref. properties of Sr-feldspar ceramics obtained via solid-state reaction in
which by varying the temperature of thermal treatment, between 950 ◦ C
Anorthite-based stoneware 91.05 − 1.31 4.85 [217]
Anorthite ceramic 94.37 − 0.54 1.92 [79] and 1200 ◦ C, the obtained Sr-feldspar polymorph can be choosen. The
Micro-nanostructured anorthite-based glass- 94.59 − 0.85 0.85 [23] much lower thermal expansion coefficient for Sr-celsian, α = 4.2⋅10− 6 K-
1
ceramic tile , than for hexacelsian, α = 10.6⋅10− 6 K-1, makes the monoclinic poly­
Micro-nanostructured anorthite-based glass- 98.14 − 0.2 0.59 [23] morph suitable for electrical applications [73]. Fue et al. synthetized
ceramic powder

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V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Table 7 from mineral raw materials, attaining α values of 4.5⋅10-6 ◦ K-1 [84].
Following abbreviations are used: Solid-state (SS), Sol-gel (SG), Hydrothermal In some of the works of Bernardo and co-workers, principally focused
(H), cation exchange (CE). Melting-quenching (MQ) and devitrification (Dev.) on the study of mechanical properties and discussed in Section 3.2.2.2,
are used to attain a glass and a glass-ceramic, respectively, after solid-state thermal expansion is also evaluated. They prepared sanidine-based glass
synthesis. from industrial wastes with α = 9.5⋅10− 6 ◦ K-1, while in the corre­
Nomenclature α (C− 1) (⋅10- Tª range Ref. sponding glass-ceramic, with several secondary phases, is decreased to α
6
) (◦ C) = 7.4⋅10− 6 ◦ K-1, value similar to the register one in natural stones (like
SS granite and marble) and glass-ceramics for tile applications [64]. In their
6.5
Hexacelsian
(MQ)
25− 1000 [188] work [215], it is obtained a sanidine/wollanstonite glass-ceramic with
SS
7.4− 8.0 lower α, 5.8⋅10− 6 ◦ K-1, on account of the higher amount of sanidine
(Dev.)
SS phase, which has an α of typically ~4.0⋅10− 6 ◦ K-1. The thermal behav­
6.3 iour of plagioclase-based glass-ceramics was also studied, like labra­
(MQ)
25− 1000 [188]
Hexagonal Sr-feldspar SS
7.5− 9.2
dorite (Na0.4Ca0.6Al1.6Si2.4O8) with α in the range 7.1− 7.9⋅10− 6 ◦ K-1
(Dev.) [66] and bytownite (Ca0.85Na0.14Al1.83Si2.16O8) with α ranging from
SS 10.6 30− 900 [73]
8.7− 9.6⋅10− 6 ◦ K-1 [67]. Since albite glass is a relevant component in
SS 4.2 30− 900 [73]
Sr-celsian many ceramic compositions, being often used as liquid phase during the
SS 2.5 25− 500 [207]
(Ba,Sr)-celsian/hexacelsian SS 7.0− 15.5 25− 400 [245] sintering. Dal Bó et al. synthetized albite glass with high purity in order
SS
6.5 to study it and measured α in the range 6.2–6.6⋅10− 6 ◦ K-1 up to 650 ◦ C
Hexagonal Ca-feldspar + (MQ)
25− 1000 [188] [185].
traces of An SS
(Dev.)
7.1 On the other hand, Hofmeister et al. published interesting works
Orthoclase19 24.3 560− 995 about the study of transport properties at high temperature of LiAlSi3O8,
Orthoclase 38 H 19.9 20− 1000 [134] NaAlSi3O8, CaAl2Si2O8, KAlSi3O8 synthetic glasses and their melts and
Orthoclase 100 15.3 20− 1000 compared with the corresponding crystals, with the aim of extracting
Rb-sanidine CE 11.8 20− 905 [243]
some geologic implications [246,247]. They observed that thermal
High-albite H 15.3 25− 850 [244]
Anorthite-based porcelainised conductivity (k) of crystals decreases as temperature increases, while in
SS 5.1 25− 600 [217]
stoneware glasses k increases with it (Fig. 7a). Heat capacity (Cp) rises in both cases
SS 4.9 30− 300 [79] as a function of temperature, with a higher rate in glasses than in crystals
SS
4.7 (Fig. 7b). According to the expression k = ρCpD, thermal diffusivity (D)
(MQ)
Anorthite-based
SS
30− 300 [206] of these glasses decreases with temperature approaching to a constant
3.4 around 1000 K, as well as it was verified that Dcrystal>Dglass>Dmelt,
(Dev.)
SS 5.3 25− 300 [71] which is attributed to an increase of disordering. Moreover, compared to
Anorthite porcelain SS 4.5 25− 650 [84] the crystals, D of the glasses has weaker temperature dependence since
SS
Albite glass 6.3 50− 300 [185] Cp increase is counteracted by the decrease of k and density. Generally,
(MQ)
SS in all these feldspars, D is nearly constant with T, and k values are
9.5
(MQ) around 10 % lower than in the corresponding crystal or glass counter­
25− 450 [64]
Sanidine-based
SS
7.4 part. Thus, the melting of feldspars impedes heat transport by conduc­
(Dev.)
tion, which provides a positive thermal feedback that might promote
SS
(Dev.)
5.8 30− 380 [215] further melting in continental crust [247].
SS
Labradorite-based 7.1− 7.9 30− 380 [66]
(Dev.) 4. Conclusions, challenges and future prospects of feldspar
SS application in ceramic sector
Bytownite-based 8.7− 9.6 20− 500 [67]
(Dev.)

In this work, the use of feldspars in ceramic sector is thoroughly


reviewed, emphasizing in their application as synthetic feldspar-based
(Ba,Sr)-O-Al2O3–2SiO2 ceramics through solid-state, in which celsian
material. The traditional use of feldspars as raw materials is expected
and hexalcelsian phases coexist. It is observed that SrO addition stabi­
to continue growing in next years and, consequently, their production
lizes celsian phase and α values can be controlled in the range
which is highly motivated by the expecting increase in the demand of
~7− 16.0⋅10− 6 C-1 [245]. Recently, El-Kheshen et al. synthetized
ceramic tiles accounted on the expected increase in construction and
monoclinic Sr-feldspar-based composites through the solid-state reac­
residential replacement, especially in growing economies and an up­
tion through the sintering of Sr-cordierite ceramic/borosilicate glass
ward use of ceramic tile inkjet. However, the interest of feldspars goes
composite with very low α, in the range 2.5–3.5⋅10− 6 ◦ C-1 [207].
beyond they are the most abundant mineral in the earth’s crust and,
Anorthite-based materials have also been very studied in literature.
therefore, their application as synthetic material has been thoroughly
Taskiran et al. fabricated anorthite-based porcelainized stoneware with
discussed. The structural and compositional features, as well as their
considerable better properties than the conventional porcelainized
remarkable properties as natural mineral might be seized to develop the
stoneware. The lower α = 5.1⋅10− 6 K-1 against typical α values of
corresponding synthetic counterpart with novel and improved func­
commercial products, α ~7− 9⋅10− 6 K-1, makes it a good candidate for
tionalities, evincing that they are very promising materials for their use
stoneware industry [217]. Kumar et al. prepared an anorthite glass with
in application fields such as construction, electronic or optoelectronic
α = 4.7⋅10− 6 K-1. The addition of 30 vol% of cordierite to glass
sectors, among others. In terms of crystallization, a broad range of
composition leads to crystallization of anorthite-cordierite composite
feldspar compositions have been deeply studied in literature from last
ceramics suitable for LTCC applications with a low α, 3.4⋅10− 6 K-1, close
century and there are multiple suitable approaches for their synthesis.
to that of silicon, α = 3.1⋅10− 6 K-1 [206]. Qing et al. also synthetized
Methods such as solid-state reaction or glass-ceramic route are of
anorthite-based ceramics for LTCC applications with α = 5.3⋅10-6 ◦ K-1
particular interest for industrially scalable applications. Moreover, a
[71]. In 2012, Cheng et al. designed anorthite-based ceramic for table­
large number of works have also been focused on the functional char­
ware market with low values of α, 4.9⋅10-6 ◦ K-1 below 300 ◦ C, which
acterization of their properties. Among them, the most interesting re­
might be easily matched with applicable glazes α, 3–4.5⋅10-6 ◦ K-1 [79].
sults and promising properties are stated below:
Pal et al. prepared an anorthite porcelain for cooking ware bodies, only
In the field of feldspar-based dielectric ceramics, so far, highly

319
V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

Fig. 7. Comparison of a) thermal conductivity (k) and b) heat capacity (Cp) for different feldspar crystals (solid dots), glasses (open dots), and melts (solid lines).
Following abbreviations are used: Ab = Albite and An = Anorthite. Each composition is represented with a different color: albite in black; anorthite in orange; low
sanidine in blue and Li- feldspar in violet. Adapted from [247].

crystalline micro-nanostructured Ca- and Na-rich plagioclase-based outstanding values of HV up to 9.5 GPa and KIC = 2.1 M P⋅m0.5 [22,224].
glass-ceramics have shown the best performance in DC current, showing Additionally, in these works it is evinced that nanostructured regions
the largest dielectric strength at room temperature, >57 kV/mm, re­ play an essential role in enhancing tribological properties, since they
ported for a ceramic insulator and withstanding up to 200 ◦ C, with work as solid lubricants, reducing considerably the friction coefficient,
dielectric strengths of 30− 44 kV/mm. That superior performance is the wear rate and preventing them from surface flaking after highly
possible by a microstructural engineering carried out through a fast- energetic impacts. These novel micro-nanostructured materials open a
sintering process at 1220 ◦ C for 6 min, <1 h of total duration, which new gate to design new feldspar-based materials for their application in
allows the crystallization of nanostructured regions that hinder electric high transit area and, therefore, an interesting route to explore in future
conduction. Regarding AC behavior, at low frequency, they exhibit the investigations of this field would be to widen this smart microstructural
lowest εr, 4.6, for a synthetic feldspar-based ceramics while keeping low design to other feldspar-based compositions, within their great range,
tanδ, ~10− 3 [24,214]. At high frequencies, new investigated composi­ taking into consideration the use of eco-friendly raw materials and
tions based on Ga- and Ge-containing feldspars, seem to be very prom­ sintering treatments.
ising for microwave applications and LTCC technology. Owing to Ge-O Regarding thermal studies in synthetic feldspar-based materials,
bonds are weaker than Si-O bonds, tetrahedral ordering kinetics is most of the works are intimately linked with their application as ceramic
increased in these feldspars and consequently heat-treatment are substrates in electronic applications or ceramic tiles, for that reason the
decreased, regarding traditional MAl2Si2O8 feldspars (M = Ca,Sr, Ba), in works have been focused on the systematic study of thermal expansion
which the best performance is attained for long sintering times, ~40 h. in order to meet the requirements of ceramic market. Consequently, a
The best behavior is reported for BaGa2Ge2O8 ceramic sintered at 1100 wide range of alkali and alkaline-earth compositions have been inves­

C for 12 h which shows Q × f values up to 106,400 GHz with τf of − 26 tigated. Other works have dealt with transport properties, basically
ppm/◦ C [30]. Although these less common feldspar-based ceramics based on the study of the three end-members. The microstructural en­
show great potential and sintering times and temperature are consid­ gineering in fast-sintered micro-nanostructured anorthite-based glass-
erably reduced, for industrial applications sintering times should be ceramic has allowed the increase of phonon scattering phenomena
even shorter. Therefore, future works in this field should be directed at leading to thermal diffusivity values as low as 0.17 m2/s [23]. Although
investigating various methods to improve crystallization through green these experimental results have elucidated that engineered feldspars are
body preparation and sintering stage, in order to attain high densified suitable for ceramic tiles with enhanced thermal comfort, phonon
ceramics and simultaneously reducing dielectric losses as well as energy propagation in micro-nanostructured feldspars have not been studied
costs. deeply yet and new experimental and theoretical studies are needed.
In the field of synthetic feldspar-based ceramics for building mate­ Therefore, future emerging works in this field should be directed to
rials, most of the works are quite systematic and have aimed at explore transport properties in new alkali and alkaline-earth engineered
enhancing ceramic tile mechanical properties by crystallizing several feldspars in order to attain a broader and deeper understanding along
phases with good mechanical properties or by the incorporation of a with a microstructural correlation that allow their tailoring to adapt
reinforcing phase. Several works [17,64,66–69,215,216] have demon­ them for improved future applications.
strated that it is possible the manufacture of feldspar-based glass-­ Another very important area of research is the study of their optical
ceramics sintered at relatively low temperature, <950 ◦ C, from cheap properties. Although there are some systematic studies that deal with
industrial waste glasses, with a remarkable mechanical performance. properties such as refractive index and whiteness, their application as
Best reported results are exhibited by nepheline/celsian-based glass-­ phosphor is the one that has aroused more investigations in the current
ceramics with a reinforcement of 15 wt.% Al2O3 platelets, attaining σ century. Literature has extensively studied the doped, co-doped and tri-
values of 163 MPa, HV = 10.4 GPa and KIC = 1.9 MPa m0.5 [69]. The doped with a wide range of RE ion activators that can act as luminescent
incorporation of the concept of micro-nanostructural engineering has centres in the feldspar-based hosts, being the current trend to develop
been alternatively introduced as a new way to boost mechanical prop­ new feldspar-based materials for w-LEDs applications. So far, these
erties of feldspar-based glass-ceramics, without any reinforcing phase, studies have been only performed in alkaline-earth feldspar-based
simply by developing hierarchically regions. In these works, fast sin­ phosphors, demonstrating that they are suitable for that purpose.
tered Na- and Ca-rich plagioclase glass-ceramics have shown Therefore, the consideration of alkali feldspars hosts for these

320
V. Fuertes et al. Journal of the European Ceramic Society 42 (2022) 307–326

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